Bactron Biocide

12MXMP Custom Unit
Marine Sanitation Device

Operation & Maintenance Manual
PETRONAS
Purchase Order No.: PO/023/06/07/SE/TRD
Serial No.: 07-12MXMP-D012602
STDN Part No.: A210533PKS264
Date: October 2007
1110 Industrial Boulevard Sugar Land, Texas 77478

Telephone: 281-240-6770 Fax: 281-240-6762
http://www.severntrentdenora.com/
Revision 05.4
OMSTD/Current
Preface
Preface
Construction of this Operations and Maintenance Manual
In an effort to provide a concise and informative equipment manual, Severn Trent De
Nora (STDN) has adopted the format of this particular Operations Manual based on its
past years of historical and field related experience in relation to the Omnipure Marine
Sanitation Device. Through a careful review of various customer maintenance
requirements and useful field service knowledge, this operations manual has become a
controlled standard per our ISO and Quality Assurance policies, and covers the entire
Omnipure product line.
This manual is intended to be used with the newer PLC (programmable logic controller)
controlled auto-maintenance unit. This manual addresses the most applicable
operation, maintenance and service related issues associated with the Omnipure unit. A
careful review and understanding of this manual should be achieved prior to operation
of this unit.
O&M, Rev. 5.4
Severn Trent De Nora, LLC
Table of Contents
Table of Contents
The Omnipure MSD unit, as purchased, is described in detail throughout the following
Sections and Appendixs.
This manual describes the operating, maintenance and
troubleshooting aspects of the MSD unit.

LIST OF CHARTS & TABLE DIAGRAMS ................................................................. SECTION A
MSD UNIT INSPECTION AND INSTALLATION........................................................ SECTION B
WARRANTY ............................................................................................................... SECTION C
Omnipure Performance Guaranty ........................................................................................ C1
Limited Warranty .................................................................................................................. C2
WARNINGS, SYMBOLS, & SAFETY ...................................................................... SECTION 1.0
Chemical Hazard.................................................................................................................. 1.1
Electrical Hazard .................................................................................................................. 1.2
Biological Hazard ................................................................................................................. 1.3
Fire/Explosion Hazard.......................................................................................................... 1.4
Warning & Safety Symbology .............................................................................................. 1.5
OMNIPURE MSD UNIT ............................................................................................ SECTION 2.0
General System Overview ................................................................................................... 2.1
General Process Description ............................................................................................... 2.2
FEATURES AND OPTIONS (IF APPLICABLE) ...................................................... SECTION 3.0
MAJOR COMPONENTS .......................................................................................... SECTION 4.0
Control Panel ....................................................................................................................... 4.1
V-1 Surge Tank .................................................................................................................... 4.2
V-1 Surge Tank Level Switches ........................................................................................... 4.3
Macerator Pump................................................................................................................... 4.4
Electrolytic Bookcell ............................................................................................................. 4.5
V-2 Effluent Tank ................................................................................................................. 4.6
Positive Vent ........................................................................................................................ 4.7
COMMISSIONING .................................................................................................... SECTION 5.0
Overboard Discharge Pump ................................................................................................ 5.1
Blower Option....................................................................................................................... 5.2
Water Powered Eductor Option ........................................................................................... 5.3
O&M, Rev. 5.5
Table of Contents
COMMISSIONING (CONTINUED) ........................................................................... SECTION 5.0

Brine Option ......................................................................................................................... 5.4
Lift Station Coordination....................................................................................................... 5.5
Sodium Sulfite Injection System (De-chlor).......................................................................... 5.6
OPERATIONS .......................................................................................................... SECTION 6.0
Controls................................................................................................................................ 6.1
OIT Message and Alarm Index ............................................................................................ 6.2
Liquid Flow Paths................................................................................................................. 6.3
Normal Operation................................................................................................................. 6.4
Cell Flow Reversal Function ................................................................................................ 6.5
Manual V-2 Tank Blowdown & Auto V-2 Blowdown............................................................. 6.6
Emergency V-1 and V-2 Pump Down .................................................................................. 6.7
TROUBLESHOOTING ............................................................................................. SECTION 7.0
Firing Board Troubleshooting............................................................................................... 7.1
SCR and Diode Troubleshooting ......................................................................................... 7.2
MAINTENANCE ....................................................................................................... SECTION 8.0
Macerator Pump................................................................................................................... 8.1
Rectifier Firing Board ........................................................................................................... 8.2
Bookcell................................................................................................................................ 8.3
SPARE PARTS LISTINGS....................................................................................... SECTION 9.0
TABLES AND DIAGRAMS .................................................................................... SECTION 10.0
TEST REPORTS AND CERTIFICATIONS ............................................................ SECTION 11.0
ENGINEERING DRAWINGS .................................................................................. SECTION 12.0
UNIT BILL OF MATERIALS................................................................................... SECTION 13.0
EQUIPMENT DATA SHEETS ................................................................................ SECTION 14.0
QA DOCUMENTS .................................................................................................. SECTION 15.0
VENDOR CUT SHEETS......................................................................................... SECTION 16.0
O&M, Rev. 5.5
Section A
SECTION A: LIST OF CHARTS & TABLE DIAGRAMS

Section/Figure/Table Number
Typical Liquid Flow Path for Normal Operation ...................................... Figure 6-1
Manual Cell Draining .............................................................................. Figure 6-2
Manual V-2 Blowdown..........................................................................Figure 6-3A
Auto V-2 Blowdown ..............................................................................Figure 6-3B
Emergency V-1 Overboard Pumpdown ................................................Figure 6-4A
Emergency V-2 Overboard Pumpdown ................................................Figure 6-4B
Quick reference for Control Panel switches and alarms .......................... Table 6-1
SCR Assembly Test ............................................................................... Figure 7-2
MSD Troubleshooting Guide ................................................................... Table 7-1
Firing Board Troubleshooting Guide........................................................ Table 7-2
SCR and Diode Troubleshooting Guide .................................................. Table 7-4
Macerator Pump Parts Replacement Guide ............................................ Table 8-1
Macerator Pump Mechanical Seal Replacement Guide .......................... Table 8-2
Macerator Pump Ball Bearing and Oil Seal Replacement Guide............. Table 8-3
Macerator Pump Axial Cutter Adjustment Guide ..................................... Table 8-4
Rectifier Firing Board Replacement Guide .............................................. Table 8-5
Firing Board Terminals and Signal Names .............................................. Table 7-3
Firing Board Rev. 7 and Earlier ............................................................Figure 7-1A
Firing Board Rev. 8...............................................................................Figure 7-1B
Drain, Inspect, and Clean the Bookcell.................................................... Table 8-7
Bookcell Cleaning and Electrode Replacement....................................... Table 8-8
O&M, Rev. 5.5
Section A
SECTION A: LIST OF CHARTS & TABLE DIAGRAMS (CONT.)

Section/Figure/Table Number
Ball Valve Replacement .......................................................................... Table 8-9
Overboard Discharge Pump Disassembly Table ................................... Table 8-10
Overboard Discharge Pump Reassembly Table.................................... Table 8-11
Typical Omnipure Diagram .............................................. Section 10.1 Figure 10-1
Treatment Capacities Table.............................................. Section 10.1 Table 10-1
Unit Dimensions and Weights........................................... Section 10.1 Table 10-2
Unit Utility Connections and Connections......................... Section 10.1 Table 10-3
Customer Installed Piping Connections (standard unit).... Section 10.1 Table 10-4
Unit Functions at OIT Screen ........................................... Section 10.1 Table 10-5
Operating Current and Voltage chart................................ Section 10.1 Table 10-6
Daily Inspection chart ....................................................... Section 10.1 Table 10-7
Preventative Maintenance Schedule ................................ Section 10.1 Table 10-8
Bookcell Diagrams and Parts Table ................................................... Section 10.2
Macerator Pump Diagram .................................................................. Section 10.3
Macerator Pump Curve at 3450-RPM's .............................................. Section 10.3
Macerator Pump Parts........................................................................ Section 10.3
O&M, Rev. 5.5
Section B
SECTION B: MSD UNIT INSPECTION & INSTALLATION

Preliminary Inspection:
Carefully examine the shipping crate (if applicable) or
other packaging for visible damage. If damage is noticed, DO NOT proceed with
uncrating or unpacking of the unit until the carrier is notified and an insurance
adjuster appears on the scene as a witness.
NOTE
Uncrating:
DO NOT return the damaged goods to the factory. Severn Trent De

Nora (STDN) cannot assume responsibility for any shipping damage.
If no damage to the container is evident, proceed with unpacking.
Inventory the ejector, seawater strainer and other loose components against the
packing list. Examine the unit for damage, such as dented cabinets, broken piping,
and the like.
If there are any irregularities, notify the carrier before proceeding
further. DO NOT attempt on-site repairs, which could invalidate the claim and void
the STDN warranty.
Equipment Location: Space considerations often dictate where the MSD will be
located in the vessel/platform. If possible, install the unit above the waterline (to
eliminate the need for an overboard discharge pump), immediately below the
sewage collection header or holding tank, and in an area subject to regular
inspection. Provide ample clearance around and over the skid for maintenance and
service. The skid may be bolted or welded to the deck.
Daily Inspection: The Omnipure unit should be inspected on a daily basis to
detect impending malfunctions early and to insure the MSD unit is operating
properly. See Table 10.7 for a Daily Inspection chart.
Installation of MSD Unit: With the exception of the Model 15MX, Omnipure MSD
units are designed to pass through hatchways and standard doorways.
Some
disassembly may be required. Consult Section 12.0 for skid dimensions.

Section 10.0 will detail the weights, utility requirements, and recommended pipe
sizes for particular Omnipure units.
O&M, Rev. 5.4
Section B
Section B
Long Term Storage: To insure proper storage of the OMNIPURE MSDs for
prolonged periods of time:
1.
Close all sewage, seawater feed, and air lines to the unit.
2.
Flush all tanks, pumps and piping with fresh water until free of any sediment.
Completely drain the unit.
3.
One of the following methods should be used to protect pump seals and
housings:
(A) Fill pumps with ethylene glycol solution (50% ethylene glycol, 50%
water) or automotive anti-freeze, which is ethylene glycol mixture.
Expected ambient temperature should not be less than temperature
rating of additive.
NOTE
Pumps should be rotated once per month.
(B) Remove rotating parts and seal sets from pumps, wrap in oilcloth
and place in anti-corrosion packing. This method offers maximum
protection.
4.
Install desiccant pack in control panel, close door and then disconnect from
power.
O&M, Rev. 5.4
Section C
SECTION C: WARRANTY
The MSD Warranties and Guarantees are included in detail in the following sections.
C1: OMNIPURE PERFORMANCE GUARANTY
Severn Trent De Nora, LLC (STDN) guarantee that Omnipure Sewage Treatment
Units will meet IMO and USCG Type II specifications applicable at the time of
manufacture when installed, operated and maintained in accordance with our
instructions.
C2: LIMITED WARRANTY
Severn Trent De Nora, LLC warrants the equipment of its manufacturer to be free
from defects in workmanship and materials for a period of 12 months after first
startup, or 18 months after shipment, whichever occurs first. This Warranty applies
only to the original BUYER for new and unused equipment and cannot be altered or
changed by STDN employees or its representatives.
Warranty related repairs
attempted and/or executed by our authorized representatives shall only apply and is
extended when supported in writing by Severn Trent De Nora, LLC.
Where equipment sold hereunder is used with attachments and/or modifications,
which have not been recommended, or approved by STDN in writing, such use shall
not be considered normal and this Warranty shall not apply.
STDNs liability is limited to the replacement or repair of defective parts returned
freight prepaid by BUYER to a location to be specified by STDN. Repaired parts
shall be returned to BUYER F.O.B. shipping point. When circumstances permit,
STDN will invoke for the benefit of the BUYER, the Guarantee or Warranty of
STDNs vendor for equipment or materials furnished, but not manufactured by
STDN.
This Warranty does not extend to, and STDN assumes no liability for, consequential
and/or secondary damages, or loss of any kind sustained directly or indirectly as a
result of a defect in any equipment, material or installation. STDN shall in no event
be liable in an amount exceeding the purchase price on the equipment and
transportation charges thereon.
O&M, Rev. 5.4
Section C
Severn Trent De Nora, LLC makes NO Warranties regarding equipment

manufactured by it or no others (including without limitation, warranties as to
merchantability and fitness for a purpose), either expressed or implied, except as
provided herein. The foregoing shall constitute the exclusive remedies of BUYER
for any breach by STDN Corporation or its Warranties herein.
All information contained herein is based on data believed to be accurate, however,
errors and/or design changes are possible.
It is the Buyers responsibility to
determine suitability for his own use of the products described.
O&M, Rev. 5.4
Section 1.0
SECTION 1.0: WARNINGS, SYMBOLS AND SAFETY

This section covers the general Warnings and Safety ideals associated with this
Omnipure Marine Sanitation Device (MSD) unit. Also, detailed in Section 1.5 is
the prescribed Warning and Safety symbology. These symbols are used throughout
this Operation and Technical manual as visual safety reminders. It must be noted
that the MSD unit is a device used in raw sewage treatment application where a
strong oxidizing agent is involved.
There are four broad groups of potential hazards that the user must be familiar with
when operating this equipment.
1.1: CHEMICAL HAZARD
This MSD unit generates a sodium hypochlorite solution through the electrolysis of
seawater during unit operation.
The resultant concentration of the sodium
hypochlorite is very low at 300-ppm (maximum), as compared to 14,000-ppm for

household bleach. Although this concentration of sodium hypochlorite is fairly low,
caution must still be used due to the caustic nature of the hypochlorite product. As
detailed in Section 1.5, the user should exercise caution and wear suitable protective
safety gear when working around, or handling this sodium hypochlorite product.
Avoid prolonged exposure to the sodium hypochlorite vapors. Inhalation can result
in headaches, loss of coordination, irritation to bronchial passages and, in severe
cases, unconsciousness. Ingestion of the product can be lethal.
Muriatic Acid (dilute hydrochloric acid) is occasionally used in cleaning parts of this
MSD unit. Again, the user should exercise caution and wear suitable protective
safety gear when working around, or handling this form of acid.
DO NOT allow hydrochloric acid to come into contact with sodium
hypochlorite solution. Acid shall NEVER be allowed to enter the V-2
Effluent Tank; this would cause a chemical reaction that could generate
dangerous quantities of chlorine gas.
NOTE
O&M, Rev. 5.4
Always add acid to water, NEVER water to acid.
Section 1.0
The following are the various associated treatment regimes for related injuries:
Treatment of Eye Burns Sodium Hypochlorite or Acid

Irrigate the eyes immediately, before moving the patient for medical
treatment. If an industry approved eyewash solution is not available, use a
generous amount of fresh water.
Irrigate for at least 15 minutes, while
holding the eyelids open and rotating the eyes. Seek immediate medical
treatment.
Treatment of Skin Burns Sodium Hypochlorite or Acid

Apply generous amounts of fresh water onto the burned area.
remove the affected clothing.
Carefully
DO NOT neutralize acid with an alkaline
solution. Seek immediate medical treatment.
Treatment of Ingestion or Gassing Sodium Hypochlorite

Seek emergency medical assistance immediately. If the patient has been
gassed, remove him/her from the contaminated environment as quickly as
possible as soon as it is safe to do so. If NaOCl (sodium hypochlorite) has
been swallowed, DO NOT induce vomiting. Keep the patient warm and in a
restful state. If breathing stops, begin performing CPR and continue until the
patients care is taken over by trained medical personnel.
1.2: ELECTRICAL HAZARD

The MSD unit utilizes and produces electrical currents/voltages, which can be lethal.
DO NOT operate this device with the access panels removed. The user(s) must
ensure that no foreign objects are allowed to pierce the electrical interconnecting
cables or lying across the internal electrical connections, which will result in electrical
shorts.
O&M, Rev. 5.4
Section 1.0
Electrical Safety Lockout/Tagout method

STDN encourages utilization of the lockout/tagout safety procedure when servicing
any electrical circuit or any physical rotating gear associated with this equipment.
The lockout/tagout procedure will aid in the prevention of deadly electrical shock and
other hazardous situations. A color-coded, industry standard, lockout and tagout kit
should be utilized for accomplishing a successful maintenance operation.
Any
individuals responsible for overseeing of this equipment should be trained using the
lockout/tagout procedures.
The following is the suggested general lockout/tagout procedure:
1.
Notify all affected personnel that a lockout function is to begin.
2.
Initiate an equipment shutdown of the entire system per the operating

instructions of the equipment.
3.
Locate the dedicated power feeder and its associated circuit breaking
protection devices.
4.
Open the appropriate electrical service power feeders, removing electrical

power from the equipment.
NOTE
If the electrical power is shut down the servicing individual shall keep the
padlock key in his/her possession during the required maintenance
period. This will ensure that no person can re-apply power to the circuit.
5.
Apply a lockable padlock to the lockout hasp from the lockout/tagout kit.
6.
Before servicing the equipment, attach an industry tagout notification card to

the locked out service.
NOTE
A typical card will include areas for the servicemans name, department
and date of expected completion. This notification tag is to be solely
removed by the responsible serviceman who initiated the lockout
procedure.
O&M, Rev. 5.4
Section 1.0
7.
After all service has been performed, the initiating service person shall
remove the notification tag and file it accordingly into the maintenance
records.
8.
Remove padlock from the safety hasp.
9.
Remove hasp from the opened circuit protection device.
NOTE
The padlock, padlock key and safety hasp should be returned to the
lockout/tagout kit for future use.
10. Close electrical power feeding circuit to the serviced equipment.

11. Perform equipment system startup per operating procedure.
1.3: BIOLOGICAL HAZARD
The MSD unit collects and processes untreated sewage, which may be
contaminated with viral and organic parasites.
These parasites are transmitted
orally, through mucus membranes, and through open wounds.

must be exercised to avoid direct contact with the sewage.
Extreme caution
Upon coming into
contact with sewage, immediately wash the contact area with a disinfectant soap,
shower and change into clean clothing. DO NOT eat, smoke, or perform any handto-mouth activity until thoroughly decontaminated.
Seek immediate medical
attention for cuts, abrasions and any puncture wounds that may have been exposed
to the sewage.
Clean up any spills that may have occurred and immediately disinfect the entire
MSD area.
1.4: FIRE/EXPLOSION HAZARD
A small quantity of hydrogen gas is produced as a byproduct of the
electrochlorination process of the MSD unit. The ventilation system must remain
functional at all times to ensure that the concentration of byproduct gas is kept below
the hydrogens explosive limit.
O&M, Rev. 5.4
Section 1.0
In the event of a suspected vent gas leak, shut down all electrical equipment in the
immediate area and any other possible ignition sources.
Thoroughly vent all
overhead spaces to dissipate the suspected gas.

1.5: WARNING AND SAFETY SYMBOLOGY
A group of visual safety reminders are found throughout this operating manual. The
safety symbols are incorporated in this manner so as to afford the user or operator a
quick visual representation of a notable hazard or safety advisory.
The individual warning/safety symbols are shown in this section with a helpful
description of each symbol.
Due to the sensitive nature and potential hazards of the electrical
circuits involved in specific trouble shooting tasks, only knowledgeable
individuals should perform the electrical checks. If for any reason an
electrical component of this equipment is in question, or is not operating
properly, seek a qualified Electrician to perform any checks and/or
repairs.
The STOP symbol is used to denote an operational or functional task

that requires very explicit instructions and/or user qualification. Upon
any section of this manual where this symbol is noted. All instructions
should be fully read prior to performing any task.
The WARNING symbol is used throughout this manual to inform the

user(s) that the task to be performed may cause bodily harm or death, if
specific instructions and guidelines are not followed accordingly.
User (s) should understand that the particular chemical or chemical

combination is highly corrosive and can cause serious injury.
Appropriate personal safety precautions should be taken to ensure
user(s) safety.
O&M, Rev. 5.4
Section 1.0
First Aid required or seek professional medical assistance

-orRender specific medical aid.
The CAUTION symbol is used throughout this manual to inform the
user(s) that the task to be performed may cause equipment damage, if
specific instructions and guidelines are not followed accordingly.
Prior to working on equipment, place all switches, and circuit breakers
in their open (off) position, close valves lockout and tag them
DANGER, SHOCK HAZARD or DO NOT OPERATE.
change position of any tagged switch.
DO NOT
Section 2.0
SECTION 2.0: OMNIPURE MSD UNIT

The Omnipure System manufactured by Severn Trent De Nora, LLC is a self
contained, Marine Sanitation Device (MSD) that meets the United States Coast
Guard (USCG) requirements of 33 CFR 159. This MSD is USCG Type II certified
and IMO (International Maritime Organization) approved for overboard discharge in
territorial and international waters.
Copies of the applicable Certificates of
Compliance are contained in Section 11.0 of this manual.

All numerical data included in this manual and are in English and Metric units.
2.1: GENERAL SYSTEM OVERVIEW
The following is a MSD general description of the operating process. STDN also
produces a Process Module (PM) Omnipure unit where the V-1, Collection Tank
and V-2, Residence Tank are supplied by the customer and not provided on the
Omnipure skid unit. Process Modules are identical in function to standard skid
units with tanks. Process Modules use customer-constructed tanks or preexisting
tanks in the vessel to save space and/or simplify installation.
The MSD unit is
versatile and may be installed on ocean going vessels, and fixed or mobile offshore
platforms. The complete skid mounted system consists of pre-assembled Schedule
80 PVC piping and valve works, mounting skid, tanks, control panel/power supply,
bookcell, and macerator pump.
The process piping on the unit is divided into
replaceable sections via unions or union type ball valves. The piping and valves
included in this MSD unit meets ASTM D-1784 industry standards.
The following description is for an Omnipure unit, not a Process Module although
the general operation is the same. This generic overview does not specifically detail
every operating component of the system. The various components are described
in detail in Section 4.0 of this manual.
NOTE
Process Modules CANNOT be factory calibrated for the proper

flowrate. Others supply the tanks and some piping, so the system
flowrates must be field set at the time of start-up.
See Section 3.0 for Custom features and operating notes.
O&M, Rev. 5.4
Section 2.0
2.2: GENERAL PROCESS DESCRIPTION

Raw sewage is collected from toilets, sinks, showers, urinals, and associated
sanitary waste systems and is introduced into the MSDs V-1 Collection Tank. The
V-1 tank incorporates a float type level switch assembly.
This level assembly
initiates the start and stop sequences of the MSD unit when the unit is in the Auto
mode. When V-1 tank level rises, the level switches are actuated and the treatment
unit starts.
The raw sewage contained in the V-1 tank is finely ground, or
macerated, through a specially designed macerator pump. From macerator pump

discharge, a portion of the macerated sewage is returned to the V-1 tank through a
calibrated orifice plate. The remainder of the macerated sewage is then mixed with
a controlled amount of seawater as it is pumped through a second calibrated orifice
plate to the Omnipure Bookcell.
Seawater enters the MSD unit between the
bookcell and the discharge of the macerator pump via a strainer and flow controller.
This flow controller limits the seawater flow to a predetermined value based on
specific treatment capacities of the various MSD units. The use of calibrated orifice
plates and the seawater flow controller allows liquid flow to the bookcell to be
maintained at the correct rate for each specific unit.
In locations where the ambient seawater salinity is low, an optional SALT ADD unit
can be supplied to allow proper operation.
The MSD unit oxidizes and disinfects raw sewage by means of an electrochemical
reaction in the bookcell. The electrochemical reaction is the result of D.C. voltage
applied to specially designed anode and cathode plates (electrodes) within the
bookcell. The sewage and seawater slurry from the macerator pump flows between
the charged electrodes. The seawater acts as an electrolyte for DC current flow
between the anode and cathode plates. The chloride salts of the seawater are
decomposed by electrolysis to form sodium hypochlorite.
The electrochemical
reaction and the resulting production of sodium hypochlorite kills harmful coliform
bacteria and oxidizes the organic compounds in the sewage stream. One pass
through the bookcell kills nearly 100% of resident bacteria and oxidizes between 90
to 95% of the organic compounds found in normal sewage.
O&M, Rev. 5.4
Section 2.0
The electrical power required to operate the bookcell is derived from the treatment
units internal D.C. power supply. Each MSD model has a specific, fixed current
associated with its bookcell. The amount of D.C. current applied to the bookcell
determines the amount of sodium hypochlorite produced.
After the slurry of sewage and seawater has been electrolyzed in the bookcell, the
stream is routed into the MSDs V-2, Residence Tank. The stream enters the top of
V-2 tank through a vertical downcomer pipe. This pipe is internal to the V-2 tank.
The downcomer pipe outlet is near the bottom of the V-2 tank. The downcomer
reduces velocity of incoming process stream and encourages degasification. During
the electrolysis process, small amounts of hydrogen and other gases are produced
as byproducts. The downcomer works in conjunction with a positive vent system to
extract gases from the process and send them to the atmosphere.
The V-2 tank is sized to provide a minimum 30-minute retention time between the
entry of treated sewage (effluent) at the bottom of the V-2 tank and subsequent
discharge from the top of V-2 tank to the sea.
This 30-minute retention time assures that any remaining bacteria will be killed and
allows any partially oxidized particles to settle. These particles (consisting mostly of
cellulose) are recirculated into the V-1 tank for re-treatment through the blowdown
line during the backflush and blowdown maintenance procedure.
After retention time, the effluent overflows from the top of V-2 tank. It is normally
gravity drained overboard through customer piping. During installations where V-2
tank discharge is below the waterline, an optional stainless steel centrifugal
overboard pump can be supplied to discharge the treated effluent.
The United States Coast Guard (USCG) Certification, which STDN holds for each
Omnipure model, strictly dictates the parameters for operation and quality of
effluent discharged from the MSD system. The USCG Certificate in effect when this
Omnipure model was manufactured can be found in Section 11.0 of this manual.
O&M, Rev. 5.4
Section 3.0 Custom Features and Options
SECTION 3.0: CUSTOM FEATURES AND OPTIONS

This Omnipure MSD unit configuration incorporates the following Custom
Features. These additional features allow the MSD unit to perform in a manner
different from the standard MSD unit.
Chart on the next page lists specific information concerning purchased equipment.
The part number printed on the front cover of this manual can be broken down to
detail the equipment model and size, development level, supply power requirements,
standard options, and special customer requirements or features.
The part number below is an example only. This is to illustrate how the number can
be broken down for specific information.
Example: A150554AFTVS030
The part number is arranged as follows:
(A)
Omnipure Unit
(15)
Model 15MX
(05)
STDN Product Development Level
(5)
Voltage Designation(440-480VAC)
(4)
Ph/Hz Designation(3 Ph. / 60Hz)
(A)
Overboard Pump Option
(F)
Custom Skid
(T)
Dual Macerator Pumps
(V)
Ultrasonic Level Control System
(S030)
Description of Special Features and Options
O&M, Rev. 5.4

PRODUCT LINE
EX: (A)
MODEL IDENTIFIER
(15)
PRODUCT DEV. LEVEL

(05)
O&M, Rev. 5.4
01 =
02 =
03 =
04 =
05 =
06 =
07 =
08 =
09 =
10 =
11 =
12 =
13 =
14 =
15 =
16 =
17 =
18 =
19 =
20 =
21 =
22 =
23 =
24 =
4MS
6MC
6MPM
6MS
7ME
8MC
8MPM
8MS
12MC
12MPM
12M
12MS
12MX Unit
12MXPM
15MX Unit
15MXPM
15MX Compact (Left)
15MX Compact (Right)
12MXPM w/Multi-Pass Cell
15MXPM w/Multi-Pass Cell
12MX Unit Multi-Pass Cell
15MX Unit Multi-Pass Cell
6MV
Next Available Std.
NUMBER 5=
VOLTAGE DESTINATION
PRODUCT DEVELOPMENT LEVEL

Any design/component change will increase the
development level to the next numerical increment.
A = OMNIPURE PRODUCT
UNIT SIZE
POWER
REQUIREMENTS
(54)
1 = 110V
2 = 220V
3 = 380V
4 = 415V
5 = 440-480V
6 = 575-600V
7 = 460V
NUMBER 6=
Ph/Hz DESIGNATION
1
2
3
4
5
6
=
=
=
=
=
=
1 Phase, 50 Hz
1 Phase, 60 Hz
3 Phase, 50 Hz
3 Phase, 60 Hz
1 Phase, 50/60 Hz
3 Phase, 50/60 Hz
STANDARD OPTIONS
(AFTV)
A
B
D
H
M
P
E
F
G
I
J
K
L
N
Q
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
R =
T =
U =
V =
W =
X =
Y =
Z =
Z1 =
Z2 =
Z3 =
Z4 =
Z5 =
Z6 =
Overboard Pump
Brine System
Dechlorination System
Z Purge
Evac Coordination
Blower
Non-Standard Motor(s)*
Non-Standard Skid*
Non-Standard Paint*
Explosion Proof
Slave Panel
Non-Standard Cells/Piping*
Spanish Tags/Labels
Dual Overboard Pumps
Non-Standard Controls And
Panel Enclosures
Seawater Inlet Solenoid Valve
Dual Macerator Option
Non-Standard Cabling
Ultrasonic Level System
Air Compressor
Inventory Unit
Skid Shock Mounts
Overboard Filters
High Pressure Filter Pump
Vertical Macerator Pump
Eductor Vent
Jets VAC Collection System
Lift Station, 480VAC/3Ph*
Lift Station, 220VAC/3Ph*
SPECIAL FEATURES AND OPTIONS

This Omnipure MSD unit configuration includes CPVC piping as opposed to PVC.
O&M, Rev. 5.4
Section 4.0 Major Components
SECTION 4.0: MAJOR COMPONENTS

This MSD unit as purchased is fitted with the standard major components listed on
the following pages. Please also see Section 3.0 if this MSD unit was constructed in
a custom configuration.
O&M, Rev. 5.4
Section 4.1 Control Panel
SECTION 4.1: CONTROL PANEL

Refer to system drawings in Section 12.0 of this manual for control panel details and
electrical schematics.
The standard Omnipure Control Panel is a NEMA 4X rated enclosure located on
the MSD unit skid. The Control Panel is pre-wired to all components located on the
MSD skid and controls all MSD functions. All control logic elements, whether relay
or microprocessor based, are housed in the panel. Also contained in the panel are
the bookcell DC power supply, control voltage transformer, and motor-starters. Unit
status indicators including the bookcell voltage and current meters are located on
the control panel door along with the OIT required for operator control of the MSD.
The power rectification circuits (D.C. power supply) housed in the Control Panel,
changes the main unit supply power into usable high current, low voltage DC power
for the bookcell electrolysis process. The rectification circuits consist of SCR/diode
block(s) (Power Modules) controlled by a printed circuit Rectifier Firing Board. This
firing board drives the Power Module(s) to maintain a constant DC current to the
bookcell. Should variations occur in the salt content of the sewage slurry stream in
the bookcell, the conductivity of the sewage slurry will change. The Firing Board
compensates by increasing or decreasing the D.C. voltage to maintain the bookcell
current at the correct setting.
If the salinity falls below minimum requirements
(approximately 1%), an over-voltage circuit activates to shut down the MSD. This
alarm condition actuates a set of relay contacts in the customer remote alarm circuit,
which can be used to notify operator that the MSD unit has shutdown. Other alarm
conditions include but are not limited to:
V-1 tank high level
Motor over-current
Bookcell high temperature
Vent high pressure on 12MX and 15MX units
Other alarms may be added when options are purchased
O&M, Rev. 5.4
Section 4.1 Control Panel
The MSD unit is operated via controls on the panels door front.
The operator
selects a mode of operation at the OIT. When in the Hand mode, the systems
components run continuously without regard to the V-1 tank level. This mode is
used during the Manual Blowdown maintenance procedure. In the Auto mode, the
unit runs on demand as required by V-1 tank level. The Auto-Override function,
when installed, provides the operator with limited control of the bookcell.
The
Override mode turns bookcell power off at all times, without affecting the other MSD
components. In Auto mode, the bookcell power is energized and de-energized as
the MSD starts and stops.
O&M, Rev. 5.4
Section 4.2 V-1 Surge Tank
SECTION 4.2: V-1 SURGE TANK

Refer to system drawings in Section 12.0 of this manual for Omnipure unit
mechanical details.
The standard Omnipure unit incorporates a V-1 Sewage Collection Tank to
accommodate the normal raw sewage flow into the MSD unit. During peak periods
of use it acts as a reservoir to contain surge flow. This permits the MSD unit to
operate at the correct treatment rate without regarding the incoming flow rate. The
tank allows the MSD unit to operate on demand, via the tanks level switches (see
Section 4.3). The surge tank has a "coal-tar" epoxy internal coating to prevent tank
corrosion.
The V-1 Surge Tank includes a clear site tube for visual indication of the liquid level.
O&M, Rev. 5.4
Section 4.3 V-1 Surge Tank Level Switches
SECTION 4.3: V-1 SURGE TANK LEVEL SWITCHES

Refer to the system drawings in Section 12.0 of this manual for Omnipure unit
mechanical and electrical details.
As detailed in Section 4.2, the standard V-1 Collection Tank includes a level switch
assembly. This assembly contains three float type level switches. The switches are
comprised of a mercury switch connected to a length of 2 conductor #16 AWG type
SO cable. The switch and connected end of the cable are encapsulated in a hard
urethane ball for flotation. The switches are commonly noted on the Engineering
drawings as LSL-1 (Off), LSH-1 (On) and LSH-2 (High level alarm). The switches
are secured to a flange and stainless steel rod arrangement, which holds in place at
the correct levels. Electrical terminations are made in a junction box on top of the
flange. The three switches are in closed or made condition when liquid level in the
V-1 tank is low. The Level Switch Assembly is constructed to allow the three float
switches to be replaced individually in the event of failure.
If the MSD unit is in the Auto mode, it will start automatically when the level in V-1
tank rises above the ON level switch (LSH-1). The MSDs macerator pump will
begin to pump the V-1 tank down until the low-level point is reached and the
corresponding low-level switch (LSL-1) closes. This action will cause the MSD unit
to stop. In normal operation, the Omnipure unit starts and stops between these
two level switches.
In the event of an unusually high surge rate to V-1 tank, the high-level alarm level
switch (LSH-2) opens, and an alarm indication on the MSDs front panel is activated.
In addition, redundant start signal is sent to the macerator pump to ensure pumping
has started in the event the On switch LSH-1 has failed". This action also actuates
contacts in the customer remote alarm circuit to provide a remote alarm signal.
O&M, Rev. 5.4
Section 4.4 Macerator Pump
SECTION 4.4: MACERATOR PUMP

All Omnipure MSD units require a macerator pump as the prime mover for fluid
through the treatment system. Standard Omnipure MSD units use a specially
designed macerator, or grinder, pump produced by Severn Trent De Nora. This
Omnipure macerator pump takes suction from the V-1 tank. When the macerator
is in operation one stationary and two rotating cutter blades inside the macerator
reduce the solids in the sewage stream to between 1/8 and 1/16 particle size prior
to discharge. The reduction in the particle size is the first step in treatment process
and allows the bookcell to more effectively treating solids. The macerator pump
discharge is piped to both the V-1 tank return line and to the bookcell. The pumps
discharge flow is regulated by predetermined flow orifices installed in the process
piping.
The SCP-1000 macerator pump is cast of Silicone Bronze. The rotating elements
are stainless steel and other corrosion resistant materials. The cutter blades are on
the suction side of the centrifugal pump impeller and discharge directly into the inlet
of the impeller. The pump shaft is sealed by a forced oil lubricated mechanical seal
and driven by a flexible coupled motor.
NOTE
NEVER operate the pump(s) without the coupling guard in place.
A radial sleeve bearing, lubricated by oil, is located behind the seal and supports the
radial load from the pump impeller and cutter blades.
The oil lubricated duplex ball thrust bearing is held in an adjustable cap so that the
axial cutter and cutter ring axial clearance can be adjusted from the outside without
the use of shims.
A 2 H.P. (3450 RPM) motor is used on the 12MX, 15MX, and 18MX size units.
Although there is a flexible coupling between the two shafts, the mating surfaces of
the motor and pump are C" face configuration so no alignment is required.
O&M, Rev. 5.4
Section 4.4 Macerator Pump
All macerator pumps installed on MSD units manufactured after September 1999
incorporate a seawater seal flush system.
This system allows pressurized
seawater to flush the pump seal cavity via a solenoid valve during operation. The
seawater flows around the mechanical seal to keeps debris away from seal faces
and also, keeps seal cool in the event the pump is run dry.
O&M, Rev. 5.4
Section 4.5 12MX Multi-Pass Electrolytic Bookcell
SECTION 4.5: THE MULTI-PASS BOOKCELL ASSEMBLY

The OMNIPURE 12MX multi-pass Bookcell consists of two machined PVC
sections that are hinged to open like a book. When the "Bookcell" is closed, the
front section or Door mates to the rear section or Base. The sections are sealed
with an O-ring around the perimeter that forms a watertight barrier. The primary
anodes, made of titanium and coated with a dimensionally stable anode (DSA)
coating, are mounted at the bottom of the bookcell. The terminal anodes connect to
the positive side of the DC power supply. The Hastelloy primary cathodes are
mounted at the top of the bookcell. The cathodes connect to the negative side of the
DC power supply. Eighteen (18) titanium bipolar plates are included in the assembly;
ten are on the inner Door face, and eight are on the inner Base face of the
bookcell. Half of each bipolar plate is coated with a DSA coating and acts as an
anode. The other half is uncoated bare titanium that serves as a cathode. The 18
bipolar plates are interchangeable.
The proprietary DSA coating on the bipolar plate and the terminal anodes extends
their life, reduces current consumption, and increases the efficiency of the
conversion process.
Efficiency is further increased by use of the Hastelloy
cathode.
O&M, Rev. 5.4
The four primary electrodes and eighteen bipolar plates form two identical parallel
electrical circuits, which are side by side in the Bookcell. For simplicity, only one of
the circuits is described.
Each circuit is a series of ten separate electrolytic
"CELLS". The primary anode is paired with cathode section of the highest bipolar
plate on the Door to form the first cell. Opposing anode and cathode halves of the
following staggered bipolar plates form eight additional cells. The anode half of the
lowermost bipolar plate on the Door and the primary cathode on the Base form
the tenth cell.
The current path terminates at the upper cathode at the rear of the
bookcell body. The two identical electrical circuits are connected in parallel so that
they conduct an equal amount of current (25 ADC each, 50 ADC total) at an equal
voltage (50-100 VDC). This balance of current is monitored by the control panel to
prevent bookcell damage if there is a fault in one of the circuits.
When the bookcell is closed, a liquid flow path is formed between the plates on the
front, back, and middle sections. The sewage and saltwater slurry flowing in the
channel between the plates provides the conductive path to complete the electrical
circuit for sodium hypochlorite production. The flow path is approximately 96 in.
(2438 mm) long and 0.25 in. (6 mm) thick and 10 in. (254 mm) wide. This flow path
is made up of two sections between the Door and Base of the bookcell. These
sections are connected in series and the flow through the bookcell may be in either
direction. The flow direction is reversed to reduce the buildup of seawater deposits
on the electrodes. Flow reversal is accomplished by the actuation of a pair of threeway valves. These valves are mounted at the top rear of the Bookcell. They actuate
to change flow direction each time the treatment system completes a cycle and
shuts down.
O&M, Rev. 5.4
BOOKCELL ALARMS
There are three bookcell safeguards provided that will alarm and shut down the
individual treatment units. The alarms are:
Bookcell High Temperature: When fluid temperature in bookcell exceeds 103 F
(113 F for special high temp locations)
Bookcell DC Current Unbalanced: Each bookcell has two parallel current paths
across the electrodes. If the current of the two paths is not equal, within 20% a
shutdown alarm occurs.
Bookcell Valve Position Incorrect: If the Bookcell flow reversing valves are out of
position for more than 20 seconds during flow reversal transition, a shutdown alarm
will occur.
O&M, Rev. 5.4
Section 4.6 V-2 Effluent Tank
SECTION 4.6: V-2 EFFLUENT TANK

Refer to the system drawings in Section 12.0 of this manual for the Omnipure
MSD unit mechanical details.
All MSD units require a V-2 Effluent Tank to retain the treated sewage during
residence time. The standard unit V-2 tank has a special coal-tar epoxy internal
coating, like the V-1 tank, to resist corrosion and provide long operational life of the
tank.
The V-2 Effluent Tank is sized to provide a 30 minute retention time between the
entry of effluent into the bottom of the tank via the downcomer pipe and the
subsequent discharge through the overboard overflow. The retention time ensures
contact with the sodium hypochlorite, so that any remaining bacteria will be killed.
The tank low internal velocity allows partially oxidized particles to settle.
The
particles, consisting mostly of cellulose, are recirculated to the V-1 Surge Tank
through the blowdown line located at the bottom of the tank during a daily blowdown
operation.
The V-2 Effluent Tank includes an internal downcomer which encourages
degasification and stabilizes the incoming process flow stream. The V-2 tank is
operated in the flooded state so that the overflow discharge is continuously removed
from tank while the MSD is in operation. The downcomer works in conjunction with
the air ejector vent system to extract gases from the MSD unit and send them to the
atmosphere.
O&M, Rev. 5.4
Section 4.7 Positive Vent Blower Option (P)
SECTION 4.7: POSITIVE VENT BLOWER OPTION (P)

Refer to the system drawings in Section 12.0 of this manual for Omnipure MSD
unit mechanical vent details.
All MSD units generate small amounts of gases during operation, primarily hydrogen
(H2) with some carbon dioxide (CO2). These gasses must be vented to atmosphere.
This venting is accomplished by maintaining a vacuum on the positive vent pipe
connected to the V-2 tank down comer pipe. On this unit the vacuum is generated
by use of an optional regenerative air blower. A blower is used when sufficient air
supply is not available to operate the standard air ejector as the vacuum source.
The vacuum is only used to evacuate gases from the unit and not to assist in effluent
treatment.
The blower suction is connected to the positive vent pipeline to maintain 2 W.C.
(water column) of vacuum during operation.
atmosphere.
The blower discharge is vented to
Two 3/8 vacuum break holes are drilled in the positive vent line
immediately adjacent to the suction of the blower. These holes allow dilution air to
be drawn into the vent line to be mixed with vent gasses.
A pressure switch is included with 12MX and 15MX units and serves as a vent highpressure alarm device for the positive vent pipe.
DO NOT TRAP OR POCKET VENT LINES. The positive vent
pipeline from the unit must be installed in such a way as to prevent any
section of piping from holding water without draining.
A pocketed
portion of any vent line may form a liquid seal and prevent proper
evacuation of flammable gases. This could cause damage to the unit
and a condition hazardous to personnel.
A continuous upward slope must be maintained throughout the venting
system, to allow any condensation or liquids that may have formed in
the vents, to flow back into the system.
O&M, Rev. 5.4
Section 4.7 Positive Vent Blower Option (P)
The blower must be mounted at least 20 feet (6M) above the V-2 Effluent Tank. A
motor starter in the MSD controls panel controls the blower.
The blower stops and starts with the unit operation. The blower is shipped loose
and the installer must make all pipe and wiring connections between the blower and
control panel.
O&M, Rev. 5.4
Section 4.7.1 Sprayhead Assembly Unit
SECTION 4.7.1: SPRAYHEAD ASSEMBLY UNIT (12MX & 15MX SIZE UNITS)
The sprayhead assembly is shipped loose for installation on top of the V-2 Tank
down comer in the field. The Sprayhead Assembly Unit performs two functions:
The first function of the device is to take a measured amount of seawater (2.56
gpm) and pass it through an electronically controlled solenoid valve to an internal
sprayer (cone type). This seawater sprayer aids in keeping any foam, generated
by the electrolytic process, from migrating up the positive vent pipe.
The sprayhead solenoid valve is controlled via logic in the Main Control Panel.
This valve is energized only when the Macerator pump is energized.
The secondary function is to allow a sensing port for a vent high-pressure switch.
A vent high-pressure switch is shipped loose with the sprayhead assembly for
installation in the field. This pressure switch continuously monitors the pressure
inside the positive vent pipe.
On increasing vent pressure, this switch will
activate, causing the Omnipure unit to shut down.

Refer to Section 10 for sprayhead assembly details.
O&M, Rev. 5.4
Section 5.0 Commissioning
SECTION 5.0: COMMISSIONING

All MSD units are individually tested and calibrated per testing procedures at the
factory. However, vibration and shock during shipment and installation can damage
piping and sensitive electrical components. Flow rates for process modules cannot
be factory set. Flow rate adjustments MUST be made at time of commissioning.
Failure to do so will result in improper MSD unit operation.
Mechanical and electrical connections should be verified with engineering drawings
in Section 12.0.
Electrical Test
1)
Inspect and verify all mechanical and electrical connections have been
made according to engineering drawings in Section 12.0.
2)
Locate main electrical disconnect switch/breaker for MSD.
3)
Lockout/Tagout disconnect.
NOTE
Section 1.2 of this manual should be used as a guide for this

procedure if one does not exist in your organization. This safety
procedure should be followed each time you see Lockout/Tagout
in the commissioning procedure.
4)
Open control panel and remove all fuses.
5)
Note location of each fuse or refer to their position on control panel layout
drawing as they are removed.
6)
Press "OFF" button.
7)
Energize power to MSD unit.
8)
Verify voltage is available at incoming supply terminals and correct to +/- ten
percent (10%) of voltage required.
9)
Lockout/Tagout main power.
10) Replace main transformer T-1 primary fuses, control voltage transformer
primary fuses, firing board transformer, primary fuses and pump motorstarter fuses.
11) Energize main power.
O&M, Rev. 5.4
12) Verify secondary voltage of transformers and voltage on load side of pump
fuses.
13) Remove lockout/tagout device.
14) Turn power "ON" to unit via users main circuit breaker.
15) Verify (using a voltmeter) voltage at T-1 isolation transformer is within 20%
of the no load reading.
NOTE
If voltage does not meet these specifications, shut the unit down,
reapply the lockout device, and contact STDN for instructions.
Leave the prescribed Lockout/Tagout procedure in place until
resolution has been made on this matter.
16) Lockout/Tagout main power.

17) Replace remaining fuses.
Hydraulic Test
1)
Rotate all pumps and motors by hand for a minimum of 5 revolutions. The
pump(s) and motor(s) should turn smoothly with no binding or noise.
NOTE
The macerator pump-coupling sleeve, which connects the pump and

motor shafts, must NOT be installed for the next step.
STDN supplied pumps have counter-clockwise rotation direction as
viewed from the suction end of the pump. To prevent reverse
rotation damage to the Macerator, it has been shipped with the
motor coupling removed. When Counter-clockwise rotation has
been verified, insert the coupling between the pump and motor unit.
2)
Energize main power.
3)
Press "Hand" key then quickly press "OFF" button to manually actuate
pump motor(s) by.
4)
Verify motor(s) turns clock-wise when viewed from fan end.
5)
Correct rotation, if required, by reversing two phases of motor leads.
O&M, Rev. 5.4
Setting Unit Parameters
NOTE
If an optional blower or water-powered eductor is used in place of

the standard air ejector, read the special instructions at the end of
this section before continuing.
1)
Turn on air supply to filter/regulator for ejector.
2)
Close needle valve connected to regulator discharge.
3)
Set regulator pressure to 6 psi.
4)
Open needle valve two full turns as an initial setting.
NOTE
The final setting will be made during operation. The regulator is

adjusted by pulling up on the yellow top knob and twisting.
5)
Open seawater inlet supply valve to MSD unit.
6)
Verify water is available at pump seal flush solenoid(s).
7)
Press "AUTO" button.

RESULT: The V-1 tank will fill with seawater from the seawater flow
control valve (FCV).
Adding water from an alternate source
may decrease the V-1 tank fill time.

8)
Fill V-1 tank until unit starts automatically, (about 1/3 full).
9)
Press "AUTO" button.
10) Allow tank to continue filling until High Level Alarm message is displayed.
11) Turn Auto-Off-Hand switch to "AUTO" position or press "AUTO" button.
12) Measure each motors current phase with a clamp on ammeter after unit
starts.
13) Verify current readings do not exceed full load current listed on motor tag(s)
for rated voltage.
14) Select "AUTO" at Auto-Override Function and observe bookcell current and
voltage rise and stabilize at correct values.
REFERENCE: Section 10.0 for bookcell current/voltage chart).
O&M, Rev. 5.4
15) Verify air ejector maintains 2 W.C. (water column) vacuum on positive vent
pipe while cell is in operation.
This vacuum does not assist in treating the sewage but is for the
NOTE
evacuation of the by-product gasses of the Bookcell electrolysis.
16) Adjust needle valve to set vacuum to 2 W.C.
NOTE
Too much vacuum can cause vent pipe blockage, too little
vacuum can cause gas build up in the vent.
The next step is to check the unit flow rate, which will begin as
soon as the MSD unit shuts down on low level. This test is for
MSD units, with tanks that have been factory calibrated.
Process modules cannot be factory calibrated. Process module
flow rates must be set during commissioning.
17) Isolate sewage inlet valve and any other sources of water to V-1 tank except
for seawater entering through flow control valve (FCV).
18) Begin timing when MSD unit shuts down, at V-1 tank low level.
When the unit starts it automatically records the tank fill time and
NOTE
begins measuring the pump down time.
19) Compare fill time and pump down time after MSD unit is shutdown on V-1
tank low level:
If they are equal the flow rate is correct.
If pump down time is longer than fill time, then flow rate is too slow.
If pump down time is shorter than fill time, then flow rate is too fast.
If flow rate is incorrect by more than ten percent (10%), contact STDN
for instructions.
NOTE
The MSD unit is now ready to be put into service.
20) Open sewage inlet valve and remove all test connections.
O&M, Rev. 5.4
Optional Equipment:
5.1: OVERBOARD DISCHARGE PUMP
If an overboard pump is fitted to your MSD unit it is very important that seal flush
water is available to the solenoid and the solenoid is operational.
In new
commissioning and startups after the V-2 tank has been drained the overboard
pump will run dry for 30 minutes before the V-2 tank is filled and overflows to the
pump suction. To prevent damage to the mechanical seal the seawater solenoid
must provide flush water to the pump when it is operating.
5.2: BLOWER OPTION
If an electric blower option is installed, the operation is very similar to the standard
air ejector. The difference is a regenerative fan (blower) generates vacuum on the
powered vent pipe.
The blower starts and stops with the MSD unit operation.
Vacuum in the vent line is adjusted by drilling air bleed holes in the suction of the
blower manifold. (See engineering drawings for specific details).
5.3: WATER POWERED EDUCTOR OPTION
If water powered eductor is installed to provide vacuum for the positive vent line, the
principal of operation is very similar to the standard air ejector with a few exceptions:
Water is used as the motive force in place of compressed air.
The powered vent discharge is below the waterline, instead of the

atmosphere.
NOTE
Dilution air is drawn into the powered vent pipe from the atmosphere
vent pipe through a vacuum control valve.
When adjusting vacuum, a 1 valve is used to control water flow in the same
manner the needle valve is used to control airflow to the standard ejector.
O&M, Rev. 5.4
Installations where a water-powered eductor is used are usually customized to the

particular vessel. For this reason initial set-up of the eductor will be slightly more
difficult than the standard air ejector.
1)
Prior to starting the MSD unit, all overboard discharge valves must be
opened and seawater should be turned on to the eductor.
2)
Slowly open eductor seawater inlet valve to establish and maintain a

vacuum reading of 2 W.C.
5.4: BRINE OPTION

Prior to beginning commissioning the brine add system, the brine tank connection
must be verified with the engineering drawings (Section 12.0). Clean pressurized
seawater or potable water must be available at the level control valve connection
and the tank should be filled with salt (40lbs. minimum) several hours prior to
commissioning.
1)
Verify V-1 tank is partially filled with freshwater or seawater with a low salt
content (>1%).
2)
Start MSD unit.
3)
Open brine flow control valve FI-1 completely.
4)
Observe book cell voltage.
NOTE
When the voltage exceeds 90 VDC (180 for 15MX) the brine
solenoid should open to allow brine to be drawn into the process
stream. After a delay of 10 15 seconds the voltage should begin
to fall. When voltage falls below 70 VDC (160 VDC for 15 MX) the
brine solenoid will close to stop the flow of brine.
The control logic has an overvoltage alarm delay, which is actuated
when the brine solenoid is actuated.
The unit may activate the
alarm and have to be reset several times before the brine line from
the tank is purged of air and brine flows to the unit properly.
Once high and low voltage setpoints have been verified, the brine
flow control valve must be adjusted.
O&M, Rev. 5.4
5)
Turn MSD unit on and wait for brine solenoid to actuate.
6)
Adjust FI-1 valve until Bookcell voltage stabilizes at 80 85 VDC. (170-180

VDC for 15MX).
NOTE
The brine system is now operational. Its actuation is automatic. If

the Briner is to be used the tank should be filled to the top with salt.
5.5: LIFT STATION COORDINATION

If the sewage collection system contains a lift station or remote collection tank that
pumps to the MSD unit, the coordination between the two systems is important. The
lift station must pump to the MSD unit only then the MSD is shut down with the V-1
tank at low level.
When the MSD unit pumps down to the low level point and stops, permissive
contacts for lift station transfer actuate. If sewage is available in the lift station
tank the transfer pump should start.
When the level in V-1 tank reaches the "ON" level point and the MSD unit
starts, transfer from the lift station must stop.
This cycle will repeat until available sewage has been processed and the
MSD unit stops at low level.
O&M, Rev. 5.4
5.6: SODIUM SULFITE INJECTION SYSTEM (DE-CHLOR)

When properly installed, the De-chlor system operation is automatic. The injection
pump starts and stops as the treatment unit starts and stops. To properly adjust the
injection system, chlorine residual samples must be taken and the output of the
injection pump adjusted until the residual is within the required limits. These limits
are set by the governing authority where the vessel or platform is operating.
Initial adjustment may be estimated by assuming a 10 mg/l residual. A table is
shown below as a guideline for initial pump set-up. During operation, the residual
will typically fluctuate. Use the table below for initial set-up of the injection pump and
Sodium Sulfite consumption reference for your particular installation.
Initial Chlorine Residual
Initial Injection Pump Settings

(Stroke Rate at 50% Stroke Length)
Unit Size: 12MX
15MX
Unit Discharge Rate (L/min): 38.6
77.3
PPM
1
4.32
2.16
2
8.65
4.32
3
12.97
6.48
4
17.30
8.64
5
21.62
10.80
6
25.95
12.96
7
30.27
15.12
8
34.60
17.28
9
38.92
19.43
10
43.24
21.59
NOTE
O&M, Rev. 5.4
18MX
85.03
4.75
9.52
14.27
19.03
23.78
28.55
33.30
38.06
42.81
47.56
For pump dial settings, round desired number up to next whole number.
Helpful Notes:
PPM (parts per million) = mg/l (milligrams per liter) Metric measurement will
be used to simplify calculations.
2 parts of Sodium Sulfite (Na2SO3) are required to neutralize 1 part of

chlorine.
A saturated solution of Na2SO3 and water @ 20 C is 269 g/l (grams per liter)
The injection pump capacity is 0.265 ml/stroke and 100 strokes/min max
The treatment rates for individual Omnipure units are shown below.
The following is an example of an Omnipure unit with a treatment flowrate of 4l/min.

Residual concentration multiplied by flow rate.
10 mg/l x 4 l/min = 40 mg/min chlorine
Saturated Na2SO3 solution multiplied by volume per stroke.
0.269g/ml x .265ml/stroke = 71.3mg/stroke
Residual mg/min divided by pump mg/stroke.
40mg/min .71.3 mg/stroke = .56 stroke/min.
Amount of chlorine multiplied by two equals the amount of Na2SO3 required to
neutralize.
0.56 stroke/min x 2 = 1.12 strokes per minute.
Per the pump manufacturers recommendation, a faster stroke rate is desirable, so
the stroke length should be reduced from 100% to 50 %. This will double the
required number of strokes per minute to 2.24.
O&M, Rev. 5.4
Section 6: Operations
SECTION 6.0 OPERATIONS
All Omnipure units must function in accordance with the USCG Certificate
requirements under which the MSD units are designed. The process operation and
specific functionality of any Omnipure unit may not be changed from that which is
declared in the USCG Certificate.
The general process operation for every MSD unit is essentially the same.
Field modifications and/or changes to the treatment unit that are not
NOTE
O&M, Rev. 5.4
Authorized by STDN will void the equipment warranty!
AUTO MODE
When F2 is pressed, the unit will go into AUTO MODE. AUTO IDLE or AUTO
MODE OPERATING will be displayed in the Mode Message box. BOOKCELL IN
AUTO will be displayed in the Display Message box directly below the Mode
Message Box.
If the unit has a high tank level in the V1 tank, it will display HIGH TANK LEVEL
on the main screen in the message box. The PLC will initiate a redundant start
signal and if the high level goes away the unit will automatically clear the internal
PLC latch within 10 seconds, and the appropriate message will be displayed. A
high level alarm will not shut the unit down.
HOURMETER SCREEN
Displays the following:
Macerator pump hours of operation

Max time is 32,767 hours. After this timer reaches 32,767 hours it rolls to
00000 hours.
Bookcell hours of operation

Max time is 32,767 hours. After this timer reaches 32,767 hours it rolls to
00000 hours.
Displays current time and date.
Also, while in the OFF MODE, the user can cycle the cell flow reversal valves by
pressing F4 while in the HOURMETER SCREEN. The CELL VALVES will cycle.
When the CELL VALVES CYCLE the following message will be displayed in the
MODE Message Box, on the main screen. CELL VALVE CYCLING
The following text is scrolling at the bottom of the HOURMETER screen.
F1 = MAIN MENU, F2= CELL OVERRIDE, F3= BLOWDOWN, F4 = VALVE
CYCLE
O&M, Rev. 5.4
See chart below for Function Key modes.

Function
Key
Function
OFF
Turns MSD off when pressed
AUTO
Enables MSD to operate automatically when pressed
RESET
Resets all MSD alarms
HAND
Operates macerator pump for 30 seconds each time button is pressed
ESD
Turns MSD off in Emergency stop condition
Blowdown
Causes blowdown cycle to occur as soon as MSD stops in Auto Idle

mode when pressed. Also causes 24 hour timer to be reset so that the
next blowdown cycle will occur 24 hours from the time the button is
pressed
Valve
cycle
Causes bookcell valves to manually cycle and reverse flow through

bookcell
Function Keys are OIT Screen Dependent. Each specific OIT screen
NOTE
incorporates its own set of particular Function Keys.
ALARM HISTORY
If the unit has an alarm, the alarm will immediately be indicated at the OIT
screen. By pressing F4 from the main screen, the alarm can be acknowledged.
By pressing F4 again, this will release the latching logic internal in the logic
controllers (CPU). If the alarm was not cleared then ALM LATCHED PRESS F4
will be displayed in the Mode Message box. The operator needs to clear the
alarm and then press F4 again.
The last 50 alarms (date, time, and description) will be stored in the OIT. From
the Main Menu press the DWN ARROW= ALARM HISTORY. By using the UP
and Dwn keys the alarms can be scrolled through. When the 51st alarm occurs
the oldest alarm will be erased and all of the alarms will be pushed down one.
The following is scrolling at the bottom of the ALARM HISTORY screen:
F1= MAIN SCREEN, F2 = STATUS, F4= ALARM ACK
O&M, Rev. 5.4
CELL VALVE LIMIT SWITCH FAILURE

The cell has dual water paths and these cell valves will cycle when the unit stops.
This helps to keep the cell clean by reversing the cell flow. This shutdown has a
20 second delay. Determine problem and then press F4 to clear alarm. Report
problem to STDN Service Manager to avoid damage to the cell. Manually cycle
the cell by putting the unit in OFF MODE and cycling the cell valve.
VENT HIGH PRESSURE
If the vent high-pressure switch opens for 5 consecutive seconds the PLC will
display this alarm, this is not a shutdown it is strictly an alarm. If the unit is
getting vent high-pressure alarms, report the problem to the STDN Service
Manager to avoid damage to the unit.
POWER LOSS OCCURRED
When the unit initially starts or if there is a power interruption to the unit, this
alarm will be displayed. Determine problem and then press F4 to clear alarm.
BLOWDOWN VALVE FAILED TO OPEN
If the blowdown valve fails to fully go to the right or left and if the PLC was telling
it to not do a blowdown this alarm will be displayed. This shutdown has a 10
second delay. Correct valve position or repair valve and then press F4 to clear
the alarm.
BLOWDOWN VALVE FAILED TO CLOSE
If the blowdown valve fails to fully go to the right or left and if the PLC was telling
it to do a blowdown this alarm will be displayed. This shutdown has a 10 second
delay. Correct valve position or repair valve and then press F4 to clear alarm.
BLOWER MOTOR STARTER TROUBLE
When the logic controllers CPU tries to either open or close the blower motor
starter, and if the motor starter does not respond in a specified time (1 sec.), the
above alarm will occur. Determine problem and then press F4 to clear alarm.
O&M, Rev. 5.4
OVERBOARD MOTOR STARTER TROUBLE

When the logic controllers CPU tries to either open or close the overboard-motor
starter, and if the motor starter does not respond in a specified time (1 sec.), the
above alarm will occur. Determine problem and then press F4 to clear alarm.
6.3: LIQUID FLOW PATHS
Liquid is routed through the MSD unit by manually operated valves. There are four
possible modes of operation.
Normal operation
Sewage flows to V-1 tank, then to the macerator. From the macerator, it mixes
with incoming seawater and goes through the cell and to effluent V-2 tank for
subsequent discharge. Some of the sewage is recycled through the orifice plate
to V-1 tank. When the unit is not operating, the seawater flows into V-1 tank.
See Sheet 3 of the Flow Diagram for Normal Operation.
Cell Flow Reversal Function
This enhanced Bookcell incorporates two (2) 3-way actuated valves at the top of
the cell. These valves are piped to allow the process flow through the Bookcell to
be automatically reversed after each treatment cycle. This change of flow
direction at each treatment cycle aides in the breakdown of any sizable mineral
deposits from the electrode plates in the cell. The internal PLC controller initiates
this valve cycling sequence as needed. These cell reversal valves may also be
cycled if the user is in the HAND mode of the units control.
This cell flow reversal function is meant to aide in the prolonging of the
NOTE
Bookcell operational life. It is not intended to replace the need for

manual, periodic opening and cleaning of the Bookcell electrode plates.
O&M, Rev. 5.4
V-2 Blowdown Modes
Untreated solids in V-2 tank are recycled back to V-1 tank for treatment. Since
this MSD is equipped with the Automatic blowdown feature, no manual
manipulations of hand valves are required during normal operation. This system
uses an automatic actuated valve to divert the macerator pump flow through a
liquid eductor (venturi), which draws untreated solids from the V-2 tank and
returns the flow to the V-1 tank for retreatment. This Automatic Blowdown
function occurs once every 24 hrs for a timed period of one (1) minute. See
Sheet 3 of the Flow Diagram. It is also possible for the user to perform a Manual
Blowdown of the V-2 tank. In the Manual blowdown operation, the macerator
pump takes suction from the bottom of V-2 tank back to and discharges through
the return orifice to V-1 tank. This manual function requires the user to stop the
treatment system for handvalve repositioning, and then run the Macerator pump
in HAND mode.
See Sheet 3 of the Flow Diagram for manual handvalve
operations.
Emergency Pump Down
Allows liquid in the V-1 and V-2 tanks to be directly discharged overboard by the
macerator pump. See Sheet 3 of Flow Diagram.
O&M, Rev. 5.4
6.4: NORMAL OPERATION

To operate the MSD unit in Normal Treatment Mode:
1. Align unit hand valves as shown for Normal Operation on Sheet 3 of the Flow
Diagram. Note: All Automated actuated valves are controlled via the internal
PLC controller.
2. Open compressed air supply to vent air ejector.
3. Open pressurized seawater inlet valve to unit (customer supplied).
4. Press AUTO button. The MSD unit will start if required by the liquid level in
V-1 tank or press AUTO button.
5. Clear any alarms by pressing ALARM RESET push-button if necessary.
RESULT: The MSD unit will start and stop automatically as required by the
liquid level in V-1 tank.
NOTE
When the unit starts, bookcell operation will be indicated after a short
delay by the voltage and amperage meters. See Section 10.0 for the
bookcell operating currents and voltages.
O&M, Rev. 5.4
6.5: CELL FLOW REVERSAL FUNCTION
This enhanced Bookcell incorporates two (2) 3-way actuated valves at the top of the
cell. These valves are piped to allow the process flow through the Bookcell to be
automatically reversed after each treatment cycle. This change of flow direction at
each treatment cycle aides in the breakdown of any sizable mineral deposits from
the electrode plates in the cell. The internal PLC controller initiates this valve cycling
sequence as needed. These cell reversal valves may also be cycled if the user is in
the HAND mode of the units control.
NOTE
This cell flow reversal function is meant to aide in the prolonging of the
Bookcell operational life. It is not intended to replace the need for
manual, periodic opening of the bookcell and cleaning of the internal
electrode plates.
6.6: MANUAL V-2 TANK BLOWDOWN & AUTO V-2 BLOWDOWN

Untreated solids in V-2 tank should be recirculated back to V-1 tank for treatment
upon completion of the daily bookcell backflush procedure. The purpose is to
provide a flow path from the V-2 tank to the V-1 tank. Follow the steps below:
1. Press OFF button.
2. Set manual valves as shown in Sheet 3 of Flow Diagram.
3. Ensure following valves are in the proper position:
4. Go to OVERRIDE Mode.
5. Press HAND button.
RESULT: The macerator pump will start.
6. Press OFF button after 30 seconds.
7. Re-Set MSD valves for normal operation (Flow Diagram, Sheet3).
8. Press AUTO button.
O&M, Rev. 5.4
6.7: EMERGENCY V-1 AND V-2 PUMP DOWN
Situations may arise when it is necessary to pump untreated sewage from V-1 tank
overboard or to a shore connection. The same procedure can be used to pump
down the V-2 effluent tank if the situation arises. Follow the steps below:
2. Position valves as shown in Sheet 3 of Flow Diagram.
NOTE
A direct path from V-1 and V-2 to the emergency bypass line is
provided through the macerator pump.
3. Go to OVERRIDE Mode.
4. Press HAND button.
5. Observe liquid level in V-1 tank sight glass.
NOTE
When macerator pump suction inlet is no longer flooded, then the

last few inches of liquid below pump suction must be removed
manually through the clean out.
If the MSD unit is to be used in the bypass configuration for an
extended period, press "AUTO" button.
When the unit is used in the bypass mode, the overboard pump
motor fuses should be removed if overboard pump is installed
without seal flush water connections. This will prevent damage to
the overboard pump mechanical seal.
O&M, Rev. 5.4
Section 7: Troubleshooting
PPE
SECTION 7.0 TROUBLESHOOTING
Table 7-1 MSD Troubleshooting Guide

SYMPTOM
CELL OVERVOLTAGE/OVERCURRENT
PROBABLE CAUSE
Low seawater salinity
message displayed
REQUIRED ACTION
Suspend system operation until
ship moves into area of higher
salinity
Or
and
Add salt to the Briner tank (if

installed)
Rectifier Firing Board OV

LED is lit
No seawater entering the
system at flow controller
Verify seawater supply at skid.
Bookcell electrodes dirty
Open and clean bookcell (see

Section 8.0)
Bookcell electrode damaged

or out of place
Replace electrodes (see Section

8.0)
Bookcell power wire

connection loose
Clean and tighten connection
SCR firing board malfunction
Troubleshoot Firing Board (see

Section 7.0)
Bookcell power wire loose
Clean the wire and tighten

connection
And
Current signal wire to Rectifier

Firing Board loose
Clean the wire and tighten

connection
Rectifier Firing Board OC

LED is lit
SCR shorted
Troubleshoot SCR (see Section

7.0)
SCR firing board malfunction
Troubleshoot SCR firing board

(see Section 7.0)
Low flow through the Bookcell
See Low Treatment Flow Rate
Bookcell electrodes are dirty
Open and clean Bookcell (see

Section 8.0)
CELL OVERVOLTAGE/OVERCURRENT
message displayed
CELL HIGH TEMP message is

displayed
O&M, Rev. 5.4
Clean seawater strainer
Table 7-1 MSD Troubleshooting Guide (cont.)

SYMPTOM
PROBABLE CAUSE
REQUIRED ACTION
VENT HIGH PRESSURE

message displayed
Ejector vent line is blocked
Wash clog out of piping
Ejector air supply is incorrect
Verify air supply to ejector

Verify sufficient air flow to
maintain vacuum on ejector vent
piping
Overboard discharge pump

flow is insufficient
See Overboard Discharge Pump

Low Flow
Excessive flow to tank V-1
Investigate possible high inflow

sources to collection tank, such
as stuck flushing valves or
faucets
Unit is in the OFF Mode
Set Unit to AUTO
Treatment system flow rate

low
Overboard discharge pump(s)

flow is low

Low Flow
MOTOR THERMAL OVERLOAD

message is displayed AND
MOTOR OVERLOAD indicator
is tripped on the motorstarter
One or more of the pump

motors drawing excessive
current during operation
Verify specific thermal overload

relay tripped
No message is displayed
Main power disconnect to the

treatment skid in the OFF
position
Set disconnect to ON position
Control power fuse(s) tripped
Verify specific tripped fuse(s)
HIGH LEVEL ALARM message

is displayed
Reset and troubleshoot motor

high current
Replace the fuse.

Troubleshoot the circuit fault.
O&M, Rev. 5.4

SYMPTOM
REQUIRED ACTION
Unit not ON
Select AUTO; Wait for collection

tank to fill
Collection tank V-1 low level
Wait for the V-1 level to rise

above the ON switch level
Bookcell valves in motion to

reverse Bookcell flow path
Wait 20 seconds after valve

travel has ended
One or more shutdown

alarms activated
See alarm indicators
Unit will not run in HAND

mode
One or more shutdown

alarms activated
See alarm indicators
Bookcell current is low
Unit not operating
See Unit will not run in AUTO

mode
Bookcell power supply in

ramp up mode
Wait 20 seconds for bookcell

current and voltage to rise
Firing board fault
See Section 7.0 Firing Board

Troubleshooting
Firing board transformer(s)

bad

Troubleshooting
SCR fault
See Section 7.0 SCR

Troubleshooting.
SYSTEM OPERATING
is not displayed
message
PROBABLE CAUSE
Unit will not run in AUTO

mode (Manual)
Replace SCR
Diode fault
See Section 7.0 Diode

Troubleshooting
Replace diode
Main transformer fault
Megger test transformer

Replace as required
Bookcell current is high
Firing board fault

Troubleshooting
Replace board
SCR fault
See Section 7.0 SCR

Troubleshooting
Replace SCR
Diode fault

Troubleshooting
Replace diode
O&M, Rev. 5.4

SYMPTOM
PROBABLE CAUSE
REQUIRED ACTION
Bookcell inlet and/or outlet

pipe(s) hot
Low treatment flow rate
Abnormal noise in the

macerator
Macerator pump bearings bad
Rebuild macerator. See Section

8.0
Macerator pump motor

bearings bad
Replace macerator motor. See

Section 8.0
Macerator pump cutter blades

out of adjustment
Adjust cutter blades
Foreign object lodged in

macerator pump
Dismount and clear macerator
Pump impeller out of

adjustment (dragging)
Adjust impeller
Pump motor bearings bad
Replace motor
Firing board fault

Troubleshooting
SCR fault
See Section 7.0 SCR

Troubleshooting
Diode fault

Troubleshooting
Transformer fault
Megger test the transformer
Valve position(s) incorrect
Set valves to correct position
Abnormal noise in the

overboard pump
Abnormal noise in the main

transformer
Low treatment flow rate
See Section 8.0
See Section 8.0
See Section 6.0

Bookcell electrodes dirty
Clean Bookcell
See Section 8.0
Ejector vent pressure high
See Vent High Pressure Alarm
Overboard discharge pump(s)

low flow

Low Flow
Macerator pump low
Macerator pump to motor drive

coupling damaged or missing
Flow
Overboard discharge pump

low flow
See foreign object lodged in

macerator
Valve position incorrect.
See Section 6.0 for proper valve

position.
See Overboard Pump
Troubleshooting.
O&M, Rev. 5.4
7.1: FIRING BOARD TROUBLESHOOTING
Refer to the engineering drawings in Section 12.0.

Suspected PCB malfunctions are most easily checked by substituting a known good
PCB.
Table 7-2 Firing Board Troubleshooting Guide
Test
Result
Voltage between PCB terminals 1 & 4, 2 & 4, 3

&4
17 VAC 2 VAC
Note: Terminal #2 is used on 15 & 18MX units

only.
Voltage between upper (-15) test point and
center (0) test point with negative meter lead
on the center test point.
-15 VDC .5 VDC
Voltage between lower (+15) test point and

center (0) test point with negative meter lead
on the center test point.
+15 VDC .5 VDC
Voltage between center (0) test point and the

bottom of diode D-27 while unit is not
running.
-10 VDC .5 VDC
Voltage between center (0) test point and the

bottom of diode D-27 while unit is running.
-10 VDC .5 VDC rising to -2.5 VDC to -.5 VDC

within 45 seconds of unit start.
Voltage between terminal 5, Q80, 7& Q70, 9 &

Q60 while unit is running.
+.5 VDC to +3.0 VDC 45 seconds after unit

starts.
Note: Terminal 7 is used on 15 & 18MX units

only.
O&M, Rev. 5.4
Table 7-3 Firing Board Terminals and Signal Names

Term.
Signal Name
Term.
Signal Name
SYNC #1
13
SYSTEM ALARM RELAY
SYNC #2
14
SYSTEM ALARM RELAY
SYNC #3
15
NOT USED
SYNC COMMON
16
NOT USED
SCR 3 CATHODE
17
BOOKCELL CONTROL RELAY
SCR 3 GATE
18
BOOKCELL CONTROL RELAY
SCR 2 CATHODE
19
NOT USED
SCR 2 GATE
20
CELL VOLTAGE SENSE
SCR 1 CATHODE
21
NOT USED
10
SCR 1 GATE
22
NOT USED
11
0-50 MV Current Feedback
23
ALARM RESET
12
0-50 MV Current Feedback
24
ALARM RESET
O&M, Rev. 5.4
Figure 7-1A Firing Board Rev. 7 and earlier
Figure 7-1B Firing Board Rev. 8
O&M, Rev. 5.4
7.2: SCR AND DIODE TROUBLESHOOTING
NOTE
If possible, test the SCR assembly in place before it is disconnected or

removed from the panel.
Assembly exposes personnel to live electrical circuits, which can cause
injury or death. Ensure the electrical test equipment is operative by
testing on known live voltage sources before using the equipment on
unknown circuitry.
Table 7-4 SCR and Diode Troubleshooting Guide
STEP
ACTION
If the output connections of each SCR and Diode are accessible, a clamp-on current
meter can be used to compare the two/three phases for load balance.
Compare each of the two/three SCRs with the unit in AUTO operation. The loads of the
phases should balance within 10%.
Repeat the phase load tests for the two/three diodes.
If the direct measurement method of troubleshooting described in steps 1 through 3 is not

possible, the SCRs may be tested in place using a multimeter, which indicates voltage,
amperes, ohms and frequency.
4
Connect a meter that will read frequency at the (+) and (-) terminals to the Bookcell and
start the system in AUTO mode.
The frequency should equal the system input power frequency multiplied by the number
of phases of the main transformer. For example, 60 Hz multiplied by three phases of
the main transformer is 180 Hz at the Bookcell connection. If the frequency is lower
than it should be by 1/3 or 1/2, one of the SCRs is not firing. To find the SCR that is not
firing, remove and then replace the gate wire (small white wire) to each of the SCRs.
(Turn off the power to the unit when removing the gate wires.) When a gate wire is
removed from an SCR and there is no change in the frequency at the Bookcell
connection while the unit is operating, that SCR is not firing (bad).
Remove all wiring connections from the SCR Assembly to be tested. It is not necessary
to remove the SCR Assembly from the control panel. (If wiring is not identified, mark the
wires and the connection points to be sure you reassemble the unit correctly.)
Connect the test apparatus as shown in the SCR Assembly Test drawing.
NOTE: The lamp used as a load should be larger than a standard flashlight lamp, but
smaller than an automotive tail lamp (approximately 5 watts). If the lamp wattage
is too small, the lamp will not stay lit when switch #2 is released.
O&M, Rev. 5.4
Table 7-4 SCR and Diode Troubleshooting Guide (cont.)

STEP
ACTION
Close switch #1 and then switch #2. The test lamp should not light until switch #2 is
closed. If the lamp lights before switch #2 is closed, the SCR is shorted (bad). If the
lamp does not light when switch #2 is closed, the SCR is open (bad).
Open switch #2, then open switch #1. The test lamp should remain lit after switch #2
is opened until switch #1 is opened.
Remove the test wires and connect wire #1 to the (-) side of the diode (stud side), and
wire #2 to the (+) side of the diode (wire side).
10
Close switch #1. The test lamp should light. If it does not light, the diode is open
(bad).
11
Reverse wire #1 and #2 connections to the diode and close switch #1. The test lamp
should NOT light. If it does light, the diode is shorted (bad).
O&M, Rev. 5.4
Section 8: Maintenance
PPE
SECTION 8.0: MAINTENANCE
Table 8-1 Recommended Scheduled Maintenance

ACTION
INTERVAL
Bookcell Backflushing
Daily
Clean Bookcell
Once every 7-10 days
Clean Y-Strainer
Once every 30 days
Inspect Macerator Pump Oil Level
Once every 30 days
Change Macerator Oil
Once per year
Acid Clean Bookcell
When needed
General Inspection
Do not touch electrical connections before you first ensure that power has
been disconnected.
Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt the installation, operation and

maintenance of this equipment.
8.1: MACERATOR PUMP

Refer to the macerator pump diagram and accompanying parts list in Section 10.0
when performing the following procedures.
8.1.1: Macerator Pump Parts Replacement (General)
This unit is designed to contain sewage. Flush it thoroughly before opening. Take
necessary sanitation precautions to prevent health hazards.
O&M, Rev. 5.4
Table 8-2 Macerator Pump Parts Replacement Guide

STEP
ACTION
Press OFF button.
Open Unit Main Circuit Breaker or electrical disconnect. Follow proper

lockout/tagout procedure.
Close valves at pump discharge and suction.
Remove motor from pump by removing four 3/8 hex head cap screws (3).
Remove pump from installation.
Remove four 5/16 hex cap screws (18) and remove suction head (22).
Unscrew five 5/16 hex cap screw (14).
Remove volute case (27).
Remove cutter ring (23) from volute (27).

Check radial cutter (19) and axial cutter (17) for clogging.
NOTE:
Clean these parts without removing them from shaft unless
replacement is necessary.
10
11
If cutters require replacement, remove flathead screw (21), impeller washer

(20), and radial cutter (19) from shaft. Tap radial cutter (19) with a plastic
hammer if necessary to loosen it (the thread is right handed).
12
Lift axial cutter (17) off of impeller (26) and remove spring pin (25).
13
Unscrew impeller (26) from shaft in same manner as radial cutter (19).
14
Clean all parts thoroughly with soap and water.

NOTE:
DO not use abrasives or caustic solutions
15
Inspect impeller (26), spring pin (25), axial cutter (17), and radial cutter (19).
16
Thoroughly clean machined faces of bearing frame (12) and volute (27).
17
Apply a fresh bead of Permatex to the faces of the bearing frame (12) face.
18
Replace volute (27) and screws.

NOTE:
Do not replace cutter ring (23) yet.
19
Loosen bearing cap socket head cap screws (34) turn.
20
Replace cutter ring (23) and suction head (22).
21
Perform steps 3-10 in Table 8-4, Axial Cutter Adjustment

Reinstall macerator
22
Replace both the mechanical seal and rotating seal together as a set
NOTE (P/N 22200).

O&M, Rev. 5.4
8.1.2: Macerator Pump Mechanical Seal Replacement

If the oil in the bearing chamber contains water, either the mechanical seal (28 and
30) or the O-rings (29 and 47) is leaking and requires replacement. To replace the
seals or O-rings, perform the following procedure.
Table 8-3 Macerator Pump Mechanical Seal Replacement Guide
STEP
ACTION
Remove cutters, impeller, and pump parts as described in Table 8-1,

Macerator Pump Parts Replacement (General)
Remove socket head cap screws (15) in seal plate (11).
Screw two of the screws into the tapped back holes to force seal plate (11)
from bearing frame (12).
Remove seal plate (11).
Remove stationary seal half from seal plate (11).
Remove O-ring (29), coat a new O-ring with clean pump oil, and install
Inspect sleeve bearing and shaft for wear. Replace worn parts
Press in new stationary seal half (30) using correct size press sleeve.
NOTE: Care should be taken not to chip or scratch the seal face
Remove from back of impeller (26) and replace rotating half of the
mechanical seal (30).
NOTE: Use sealant included with seal kit. Care should be taken not to
chip or scratch the seal face.
O&M, Rev. 5.4
8.1.3: Macerator Pump Ball Bearing and Oil Seal Replacement

If the ball bearing (33) is rusted or feels rough when turned, replace it. Perform
steps 1-13 of Table 8-2 before beginning step 1 of Table 8-4.
Table 8-4 Macerator Pump Ball Bearing and Oil Seal Replacement Guide
STEP
ACTION
Loosen setscrew in coupling flange (38) and slide it off of shaft (10).
Remove two socket cap screws (34) and pull shaft and bearing cap (8)
from bearing frame (12)
Remove snap ring (9) from bearing cap (8).

Pull bearing (33) and shaft (1) from bearing cap (8).
Clamp shaft (1) in a vise at the largest OD.

NOTE: Ensure vise does not damage shaft; use jaw covers if necessary.
Use a spanner wrench to unscrew (right hand thread) lock nut (35) from
shaft (1).
Use a bearing puller to remove bearing (33).
Remove shaft from vice and press on a new bearing.

NOTE: It is important to press only on the inner race. If a bearing press is
not available, use a sleeve and a hammer to tap on the inner race.
Pry old seal out, if oil seal (36) has been leaking.
Clean seal pocket.
10
Coat the OD of a new seal with Permatex.
11
Press new seal into place in seal pocket of bearing cap (8).
12
Replace bearing cap O-ring (32) if it is defective.

NOTE: Lubricate O-ring before installation.
13
Completely reassemble macerator pump and fill with new oil.
14
Turn pump shaft by hand from motor end.
15
Check for roughness or binding during rotation. Adjust cutter blades if

necessary (see Table 8-4).
16
Run pump for a few seconds after reinstallation of the pump.
17
Ensure all parts run smoothly and are correctly adjusted.
18
Ensure direction of rotation as viewed from suction end of pump is

counterclockwise.
O&M, Rev. 5.4
8.1.4: Macerator Pump Axial Cutter Adjustment

Perform the following steps to adjust the clearance between the axial cutter (19) and
the cutter ring (23).
Table 8-5 Macerator Pump Axial Cutter Adjustment Guide
STEP
ACTION
Press OFF button
Open Unit Main Circuit Breaker of electrical disconnect.

NOTE: Follow proper lockout/tagout procedure.
Loosen jam nuts (7) on setscrews (6) located on top of bearing cap (8).
Loosen setscrews (6).
Tighten socket cap screws (34) evenly until axial cutter (17) just drags on
cutter ring (23) when shaft (10) is turned by hand.
NOTE: Be careful not to damage the cutter ring.
Back off cap screws (34) 1/8 turn.
Tighten setscrews (6) evenly.
Tighten jam nuts (7) on setscrews (6).
Turn shaft (1) by hand to determine if there is any drag caused by

interference.
NOTE: If drag exists, repeat above steps and back off cap screws another
1/8 turn.
10
Completely reassemble macerator pump and fill it with new oil.
11
Fill macerator pump with new oil.
12
Close unit main circuit breaker and operate pump momentarily in HAND
position to check for proper operation.
NOTE
Ensure all cap screws (34) are tightened or loosened the same amount
and that the setscrews (6) are tight against the bearing frame (12). The
setscrews (6) increase the clearance and the cap screws (34) decrease
the clearance.
O&M, Rev. 5.4
8.1.5: Lubrication Schedule

The Macerator Pump incorporates an internal oil cavity that must be monitored for
adequate levels. The Macerator Pump includes a small, round site glass on its side
for this purpose.
Level Verification Interval
The oil level should be inspected every 10 days to ensure proper level.
Oil Change Out Interval
To maintain lubrication integrity, STDN recommends a complete oil change once
per year. Total volume required to replenish oil cavity is one quart.
Oil Specifications
OEM recommended oil type is Royal Purple brand, synthetic, non-deterrent,
non-foaming oil. ISO 32 certified. Commercial description of oil is Royal Purple
Synfilm 32.
Oil can be purchased from the STDN factory, reference part numbers below.
22260
Quart Container
22260-5
5 Gallon Container
Alternate Oil Specification

SAE 30 weight, non-detergent motor oil, or a medium viscosity, high quality
turbine oil.
O&M, Rev. 5.4
8.1.6: Seawater Y-Strainer Maintenance

The seawater "Y" type strainer screen should be cleaned every 30 operational days
or more frequently as conditions require. Follow the procedure below.
1.
Press OFF button.
2.
Close seawater supply valve and cell feed valve.
3.
Unscrew and remove "Y" strainer screen.
4.
Flush "Y" strainer screen with water.
NOTE
Screen should be cleaned every 30 days.
5.
Re-assemble strainer, open seawater supply valve, and cell feed valve.
6.
Check for leaks.
7.
Press AUTO button to return to the normal operation.
O&M, Rev. 5.4
8.2: RECTIFIER FIRING BOARD
STDN recommends that the firing board be returned to the factory for repair. When
a failure is suspected, see the firing board troubleshooting guide. Replace the PCB
and check the system for proper operation. If the system operates properly after
replacing the board, return the faulty board to STDN for repair and return, otherwise
return the old board to the system and continue to troubleshoot.
Rectifier Firing Board Replacement
Voltage required to operate this equipment can cause injury or death. Prior
to working on the equipment, place all switches and circuit breakers in their
open (off) position and tag them DANGER, SHOCK HAZARD.
Table 8-6 Rectifier Firing Board Replacement Guide
STEP
ACTION
Open Unit Main Circuit Breaker or disconnect using proper lockout/tagout

procedures
Remove electrical connections from PCB
Replace PCB with a known good spare
Replace electrical connections and restore power to system
Verify bookcell current and voltage are within the normal limits
O&M, Rev. 5.4
8.3: BOOKCELL
PPE
8.3.1: Multi-Pass Bookcell Drain for Inspection and Cleaning
The Automatic Cell Reversing Valves should be effective in controlling solids buildup
in the Bookcell but this automation is not meant to replace the manual routine
bookcell cleaning by hand. These deposits, which form on the terminal cathode and
the cathode sides of the bipolar electrodes must be removed by hand. For this
reason, the Bookcell must be opened, inspected, and cleaned periodically during
normal operation. The purpose of inspection and cleaning is to remove seawater
mineral deposits from the electrodes so as to extend the life of the cell. Manual
cleaning and inspection must be performed every 7 to 14 days, depending on
seawater conditions and hydraulic loading.
Tools and Materials Required
Standard hand tools
Torque wrench
Voltmeter or test lamp
Nonmetallic flat scraper
Nonmetallic nylon bristle brush
Shop rags
Catch tray
Plastic Bucket (2-5 Gallon)
Muriatic Acid(Diluted)
Voltages required to operate this equipment are hazardous. Before
servicing, place all switches and circuit breakers in the open (off)
position and tag: DANGER, SHOCK HAZARD. Use a voltmeter or
other suitable instrument to verify that circuits are de-energized
The cell contains sewage.
Backflush thoroughly before opening.
Take necessary sanitation precautions to prevent health hazards.
O&M, Rev. 5.4
PPE
8.3.2: Bookcell Cleaning and Electrode Replacement
The electrodes can be cleaned when the bookcell is open for periodic inspection.
Occasionally, electrode replacement will also be necessary. For reference, see the
bookcell assembly drawings in Section 10.0.
NOTE
The coating on the anodes is relatively soft and can be damaged. DO
NOT attempt to clean anodes with a metal scraper or wire brush, this will
damage the anodes.
Care should be used when working with acid during the cleaning
procedure. Proper use of all PPE is required.
Table 8-8 Bookcell Cleaning and Electrode Replacement

STEP
ACTION
Drain and power off Bookcell.
Install a catch tray or garbage bag under Bookcell to be opened.
Loosen and pull back Bookcell cover bolts using a socket and hand
wrench. Use of power tools is not recommended.
NOTE: The bolts are retained in the Bookcell door by o-rings. DO NOT
remove the bolts completely.
Open Bookcell.
Inspect electrodes in chamber formed by the Door, and Base of Bookcell.

NOTE: The electrodes should not be eroded on the edges or pitted. They
should be firmly attached and mounted flush in the Bookcell.
Bi-polar electrodes should be coated black on one half and bare
metal on the other half. The terminal anodes should be totally
coated black and the terminal cathodes should be shiny bare metal.
O&M, Rev. 5.4
Table 8-8 Bookcell Cleaning and Electrode Replacement (cont.)

STEP
6
ACTION
Use a soft brush and water to clean seawater deposits from electrodes.
NOTE: DO NOT use metal brushes or scrubbing pads. The deposits
should be soft and come off easily. If the deposits cannot be
removed with water only, then Acid cleaning will be required. See
Table 8-9.
Inspect placement of electrodes.

NOTE: If any of the electrodes are not firmly attached or have lifted, they
should be removed, cleaned, and reinstalled.
The electrode should be installed firmly and allowed to cure before
being put back into service.
Apply and run a 1/8 bead of high quality silicone caulk around perimeter
and screw holes on the backside of the plate.
NOTE: Bookcell is now ready to be closed.
Wipe the body O-rings and the center seals clean, and then lubricate them
with silicone grease.
10
Lubricate cover bolt threads with thread lubricant.
11
Lift and push Bookcell door so alignment pins match their respective holes.
12
Set and start one bolt at top of Bookcell to keep parts in place.
13
Torque bolts in pairs to 10 lb-ft beginning at the bottom and working

upward.
NOTE: DO NOT over tighten bolts or the Bookcell body will be damaged.
14
O&M, Rev. 5.4
When cover bolts have been tightened, the Unit valves can be aligned to put
the Bookcell back into service.
Table 8-9 Bookcell Acid Cleaning

STEP
1
ACTION
Gather tools and Materials required for acid washing
Muriatic acid
Non-metallic bristle brush
Plastic bucket (2-5 gallon)
Prepare a 10% hydrochloric acid solution by combining 1 part Muriatic acid
with 3 parts water. Use bucket for mixing.
WARNING: Add acid to water, NEVER water to acid.

3
Dip brush in bucket to wet with solution.
Apply wet solution to the electrode plates with the brush
Allow the acid solution to remain on the plates for 2 to 3 minutes, then brush
the electrodes with side to side strokes.
Wash out brush with clean water, then brush down with seawater to rinse
the electrodes and remove debris.
Repeat steps 4, 5, 6 until the scale has been removed.
6
7
8.3.3: Storing Valves

If valves are to be stored for extended periods:
Keep valve inlets covered.
Keep valves in the closed position.
8.3.4: Ball Valve Adjustment and Repair

The PVC ball valves are designed with an adjustment feature. If the valves show
signs of initial leakage due to normal wear, the ball valve seat tension may be
adjusted with hand tools. Remove the valve body from the piping. Use a valve
wrench or a large pair of needle nose pliers to tighten the seat against the ball. The
adjustable seat is on the downstream side of the valve (see the flow arrow).
O&M, Rev. 5.4
Inserting a tool into two of the four notches and turning the seat can tighten the seat.
Care should be taken not to over-tighten the seat. This will make the valve difficult
or impossible to operate. It can also cause damage due to increased seat wear and
breakage of the valve stem from over-torque.
8.3.5: Ball Valve Replacement
The MSD unit is shipped from the factory with the valves socket glue welded into the
piping. The valves are designed to be repaired in-place, but if removal of the valve
ends is required, consult a qualified PVC piping technician. To install a replacement
valve, follow these steps:
Table 8-10 Ball Valve Replacement
STEP
ACTION
Loosen union nuts that attach to piping connections.
Slide union nuts onto their respective pipes.
Put a small amount of tension on pipes in order to open connection just

slightly between valve and end connectors.
Remove valve.
Put a new valve in place of old valve.
Remove tension on pipes.
Slide union nuts back into place and tighten.
PPE
8.3.6: Draining Filter Regulator
Every 24 hours of operation, open the drain cock on the bottom of the unit to blow
down accumulated water and oil.
O&M, Rev. 5.4
Section 9: Spare Parts Listings
SECTION 9.0: SPARE PARTS LISTINGS

This section includes the Spare Parts listing for this MSD system.
O&M, Rev. 5.4
Recommended 1 Year, 2 Year and Commissioning

Spare Parts Listing
12MXMP General Purpose
STDN
PART NO.
1 YR
QTY
11222
11322
11425
11198
11087-1
11248
11354
19116
72627
79144
11348
19108
72628
99627
14012
SAEJECTOR-ABS
71500-12MX-V1
71500-12MX-V2
19126
26800-15
80122
SAGROUNDTARGET-8
17000
17010
17200
17300
17400
17500
SASPRAYHDASSY2A
19140-2
14006
19103EXP-SET
EDUCTOR-1
11350
66006
66030-1
66060-SILPAC
62421
62422
62433
62441
64201
64156
64201-1
62450
62453
71028-3
58170-4
58166-0
58166-31
62309-2
62314-3
62311-1
62312-1
62313-11
69003-12
61051
44005
62470
44022
44021
68478
68482
68442
68490-1
52546
52504
52516
52069
52071
SAFLOATSWITCH-3
20000
022201-4
21460-IP56
19168
22250-2
22200-2
22201
22224
22229
22232
22233
22236
22219
22217
22223
22220
22253
22202
22238
22239
71206
72250
Omnipure 12MXMP MSD(GP)
2 YR
QTY
1
1
1
5
5
5
5
10
10
10
10
1
1
ITEM DESCRIPTION
MECHANICAL
1" Union, PVC, Sched 80
1-1/2" Union, PVC, Sched 80
2" Union, PVC, Sched 80
3/4" Y-Strainer, PVC, Sched 80(Threaded)
3/4" Y-Strainer, PVC, Sched 80(Union Ends)
1" T/U Ball Valve, PVC, Sched 80
1-1/2" Swing Check Valve, PVC
Valve End, Machined, 1" T/U Ball Valve
Orifice Plate, Titanium, for 1" T/U Ball Valve (unsized)
O-Ring, Valve End, 1" T/U Ball Valve
1 1/2" T/U Ball Valve, PVC, Sched 80
Valve End, Machined, 1 1/2" T/U Ball Valve
Orifice Plate, Titanium, for 1 1/2" T/U Ball Valve (unsized)
O-Ring, Valve End, 1-1/2" T/U Ball Valve
Flow Control Valve, 5.0 GPM
Ejector, ABS material (vent line)
V-1 Tank Gasket-Neoprene (Standard Tank Only)
V-2 Tank Gasket-Neoprene (Standard Tank Only)
Gauge, Differential Pressure, -5" TO +5" (for vent line)
Regulator, Filter, 1/4" NPT, 0-150 PSI, (incls. gauge and bracket)
Valve, 1/4" Brass, Needle(at Ejector)
Process Grounding Target, 1/2" MNPT
Gasket, Neoprene, for 1/2"-150# Flange
Gasket, Neoprene, for 3/4"-150# Flange
Gasket, Neoprene, for 1"-150# Flange
Gasket, Neoprene, for 1-1/2"-150# Flange
Sprayhead Assy, 12MX/15MX Unit, PVC type
Valve, Solenoid, 1/2", Brass, 120V (Mounted at Sprayhead device)
Controller, Flow, 1/2" FNPT (Mounted at Sprayhead device)
Switch, Pressure/Vacuum, used on Positive Vent Line
Eductor, V-2 Blowdown, 2"
Actuated Valve, Electric, 1-1/2" PVC, Plastomatic
ELECTRICAL (Local Control Panel)
Transformer, Gate Board, 14V Sec
Transformer, Control, 500 VA(Multivoltage)
Transformer, Main, 18KVA
Relay, Control, 2PDT, 8 Pin, 120VAC Coil,
Relay Socket, 8 Pin
Relay, Control, 4PDT, 14 Pin, 120VAC Coil,
Relay Socket, 14 Pin
Relay, Voltage Sensing, 10mV-200VDC
Relay Socket, Voltage Sensing, 11 Pin
Clip, Hold Down for Voltage Sensing Relay(64201)
Clip, Hold Down for RY4/RH2 Relay
Clip, Hold Down for 4PDT Relay
Power Supply, 24VDC
Motor Contactor, (GV2 Type)
Starter, Overload, Manual 2.5-4.0 Amps
Contacts, Auxillary, (for Motor Starter)
Block, Contact, 1 N.O./ 1N.C. Contacts
Pushbutton, Operator Only
Switch, 3 Position, Operator Only
Block, Contact, 2 N.C. Contacts
P.C. Board, 3 Phase
Power Module
Shunt, 50mV:50 ADC
Shunt, 50mV:100 ADC
Voltmeter, Analog, 0-150 VDC
Ampmeter, Analog, 0-100 ADC
Fuse, 1 Amp (Rejection Type only) (480 VAC Units)
Fuse, 30 Amp (Rejection Type only)
Terminal Block, 600V, 12-22 AWG
Terminal Block, 600V, 4-14 AWG
Terminal Block, Grounding, 600V, 4-14 AWG,
Holder, Fuse, 600 VAC, Single (Rejection Type)
Holder, Fuse, 600 VAC, Triple (Rejection Type)
Float Switch Assembly (Plastic NEMA 4X Connection)
Float Switch, Single, N.C. (For use in V-1 Tank)
SCP-1000 MACERATOR (Rev. 4)
Macerator, Pump Only
2 HP Motor(TEFC) - Baldor IP-56
Valve, Solenoid, 1/4", Brass, 120V (Mounted at Control Panel)
Rebuild Kit (Mechanical Seal, Bearing, Bushing, and soft parts)
Seal Kit ( Mechanical seal, bushing, and o-ring)
Shaft Key
O Ring, #24, Buna 70
O Ring #29, Buna 70
O Ring, #32, Buna 70
Ball Bearing
Oil Seal
Radial Cutter
Axial Cutter
Cutter Ring, 17-4PH
Impeller Washer
Impeller
5/8" Coupling Flange(Pump Side)
7/8" Coupling Flange(Motor Side)
Flexible Coupling, Split Sleeve
Coupling Guard, 316SS (Qty 2 Required)
Caution Label, Coupling Guard
Page 1 of 3
Severn Trent De Nora
STDN
PART NO.
SA12MXBCT/REV3-NA
11350
77031RT
77041RT
77051RM
81614
99654
99628
99656
87328
87323
81206
81606
99620
SAHINGEBC
91002
SATEMPSW15MX
1 YR
QTY
2 YR
QTY
4
1
18
2
70
1
140
2
5
5
ITEM DESCRIPTION
MULTIPASS BOOKCELL
Multipass Book Cell Assembly, 12MXMP, Complete Cell Unit (Non-Act)
Actuated Valve, Electric, 1-1/2" PVC, Plastomatic
Plate, Electrode, 12M Bipolar
Plate, Electrode, 12M Primary Anode
Plate, Electrode, 12M Primary Cathode
Screw, 1/4-20, Truss head, Isoplast, Red
O-Ring, Door
O-Ring, Bolt
Gasket, Center Divider
Bolts, 5/16", 316 SS, 2.5" L
Washer, Flat 5/16" 316 SS
Insert, Threaded
Rod all Thread, 1/2" x 4" Brass
Handle, Chrome Plated
Hinge, Book Cell, Machined
Sealant, Silicone
Temperature Switch, Cell, Standard, 100 Degrees F
STANDARD OPTIONS
OVERBOARD PUMP
022600-IP56
Overboard Pump & Motor Assy.Comp-(TEFC) - Baldor IP-56
22600-1
Pump Only, 316SS
21450-IP56
Motor only : (1HP 3450rpm @ 60Hz) - (3/4 HP 3000rpm @ 50Hz)
71206
Coupling Guard, 316SS (Qty 2 Required)
72250
Caution Label, Coupling Guard
19168
Valve, Solenoid, 1/4", Brass, 120V (Mounted at Control Panel)
58170-4
1
58166-41
58166-31
22601
Housing O-Ring
22602
Shaft
22603
1
Seal Head
22604-1
1
Seal Seat w/O-Ring
22606
Housing, Pump
22607
Bolt, Impeller Retaining
22608
1
1
Collar, Impeller Drive
22609
Impeller
22612
Slinger
22613
Spacer, Slinger
22617
Pin, Dowell
22619
Flange, Shaft
BRINER OPTION ELECTRICAL PARTS
68482
5
10
68509
5
10
Fuse, 1/2 Amp (Rejection Type only)
52069
Holder, Fuse, 600 VAC, Single (Rejection Type)
71028-3
Power supply, 24VDC, 1amp
62421
1
Relay, Control, DPDT, 8 Pin, 120VAC Coil, Lighted
62422
Relay Base, 8 Pin
62450
Retainer Clip, Relay
62309-2
1
Block, Contact, 1 N.O./ 1N.C. Contacts
62310-3
Pushbutton, Operator Only
BRINER OPTION MECHANICAL PARTS
19084
Eductor (Injector), Polypropylene
19105
Flowmeter 4"Scale, 1/8" NPT
19140-2
1
Valve, Solenoid, 1/2", 120VAC (At Briner tank or at unit)
3-0125
Float Valve, Brine Tank Level Control, 1" FNPT
DECHLOR OPTION ELECTRICAL PARTS
62385-GRN
Indicator, LED, Green, Pilot Light
62311-1
1
62313-2
1
Block, Contact, 2 N.O. Contacts
52070
Holder, Fuse, 600 VAC, Double (Rejection Type)
68482
5
10
64130
Relay, Ctrl, 120VAC, 11 Pin, 3PDT
64133
Relay Socket, 11 Pin
64134
Clip, hold down for 3PDT Relay
DECHLOR OPTION MECHANICAL PARTS
19800-18
Four(4) Function Valve, Suction/Pressure Relief, for Injection Pump
19800-7
Valve, Check, Injection, 1/2"Mx1/4"T, Plastic
19800-10
Agitator Shaft Coupling, 1/2", Steel
DILUTION BLOWER OPTION ELECTRICAL PARTS
58170-4
58166-71
58166-31
62312-1
1
62385-BLU
Indicator, LED, Blue, Pilot Light
DILUTION BLOWER OPTION MECHANICAL PARTS
27515
Complete Blower with Motor
11030
Variable Area Ball Valve 1", Sch. 80(Used on Bypass Ejector Line)
27612
Silencer/Muffler, for Blower Intake(Non-Standard Feature)
Page 2 of 3
COMMISSIONING SPARES
RECOMMENDED COMMISSIONING SPARES
12MXMP General Purpose - 380VAC
STDN
PART NO.
68478
68482
68442
68490-1
COMM
QTY
5
5
5
5
ITEM DESCRIPTION
Does not include Optional Equipment spares. Indicated above.
Consult your System BOM for for specific Fuse p/n's.
RECOMMENDED COMMISSIONING SPARES

12MXMP General Purpose - 480VAC
STDN
PART NO.
68478
68482
68442
68490-1
COMM
QTY
5
5
5
5
ITEM DESCRIPTION
Does not include Optional Equipment spares. Indicated above.
Consult your System BOM for for specific Fuse p/n's.
Notes:
1) Due to the specific design nature of various manufactured Omnipure units, confirm individual part numbers
against your system Bill of Materials(BOM) before placing Spares orders.
2) The above list of spares contains recommendation of component parts and quantities only.
Customer may elect to purchase all or part of this list, or consult equipment Bill of Materials for additional
spare parts.
1110 Industrial Blvd. - Sugar Land, Texas, - 77478 USA

Spares Dept. (Ph) 281-274-8455 (Fax) 281-240-6762
www.severntrentdenora.com
Page 3 of 3
Section 10.1
SECTION 10 TABLES AND DIAGRAMS

10.1: TABLES AND DIAGRAMS
The following items are included in this Section 10.1:
Figure 10-1 Typical Omnipure Diagram

Table 10-1 Treatment Capacities
Table 10-2 Unit Dimensions and Weights
Table 10-3 Unit Utility Connections and Connections
Table 10-4 Customer Installed Piping Connections (standard unit)
Table 10-5 Unit Functions at OIT
Table 10-6 Operating Current and Voltage Chart
Table 10-7 Daily Inspection Chart
Table 10-8 Preventive Maintenance Schedule
10.2: BOOKCELL FIGURES AND TABLES

Figure 10-2 Bookcell Diagram
Table 10-9 Bookcell Assembly Parts
10.3: MACERATOR PUMP FIGURES AND TABLES
Figure 10-3 Macerator Diagram
Table 10-10 Macerator Assembly Parts
Figure 10-4 Macerator Flow Curve
10.4: OPTIONAL EQUIPMENT FIGURES, DIAGRAMS, AND TABLES
O&M, Rev. 5.4
Section 10.1
Figure 10-1 Typical Omnipure Diagram
O&M, Rev. 5.4
Section 10.1
Table 10-1 Typical Treatment Capacities

12MXMP
Personnel complement
15MXMP
15MXMP
Black water only
250
250
500
500
528
528
Black & Gray water
110
110
225
225
237
237
(L/day)
28,390
28,390
56,000
56,000
56,000
56,000
(G/day)
7500
7500
14,794
14,794
14,794
14,794
BOD Loading
(kg/day)
15
15
30
30
30
30
Average Flow Rate
(L/min)
18.9
18.9
39.4
37.9
39.4
37.9
(G/min)
10
10
10
10
Treatment
Ratings(MAX)
Treatment volume
All information is subject to change without notice
O&M, Rev. 5.4
Section 10.1
Table 10-2 Typical Unit Dimensions and Weights

12MXMP 15MXMP 18MXMP
Dimensions
Length
Height
Width
(mm)
2616
3556
3556
(inch)
103
140
140
(mm)
2261
2438
2438
(inch)
89
96
96
(mm)
1219
1321
1321
(inch)
48
52
52
(KG)
1452
2994
2994
(LBS)
3200
6600
6600
Weights and Volumes

Dry Weight
All information is subject to change without notice
O&M, Rev. 5.4
Section 10.1
ENHANCED AUTOMATION UNITS:

12MX and 15MX Process Modules and Units are also available in an Automated
Maintenance configuration, which allows for extended unit operation cycles between
manual maintenance periods. This configuration incorporates automated valving
and PLC Control. An intuitive graphical, operator interface terminal provides for
expanded historical alarms and other operator controls not found on standard
baseline Omnipure units.
Air actuated valves are used for hazardous area
installations. Electric actuated valves are used for non-hazardous installations.

All Automated Units and Process Modules physical sizing and treatment capacities
are identical to the standard baseline Omnipure units as indicated in Table 10-2.
Enhanced Automation Units
Dry Weight
Operating Weight
NOTE
(kg)
1500
3045
(lbs)
3300
6700
(kg)
4041
8056
(lbs)
8892
17,724
Reference General Arrangement Diagram for 18MXMP sizes.
Enhanced Automation Units

Process Modules
Dry Weight
Operating Weight
NOTE
12MXMP 15MXMP
12MXMP 15MXMP
(PM)
(PM)
(kg)
589
776
(lbs)
1296
1708
(kg)
N/A
N/A
(lbs)
N/A
N/A
Automated Process Modules are configured with Blowdown Eductor offskid. Reference system drawings in Section 12 for further details.
PM signifies Process Modules (without tanks)
MP signifies Multi-Pass, Automation Features
O&M, Rev. 5.4
Section 10.1
Table 10-3 Unit Utility Connections

12MXMP 15MXMP 18MXMP
Utility Requirements
Power
(KVA) t
18.0
19.0
19.0
Seawater
(L/min)
18.9
37.9
41.6
(G/min)
10
11
(SCFM)
(mm)
100
100
100
(inches)
Overboard pump
(mm)
19
19
19
discharge.
(inches)
.75
.75
.75
50
50
50
(inches)
Ejector/blower lines
(mm)
50
50
50
(Vent System)
(inches)
Salt water supply line
(mm)
19
25
25
(inches)
0.75
AIR @ 6 psi **
Customer Piping
Connections
Sewage Inlet
Atmospheric vent lines (mm)
** When Z-Purging option or Automation is incorporated, total air consumption increases to 2-4 SCFM and unit operating pressure to 80-100 psig.
t
All electrical ratings assume normal operating conditions at normal seawater salinity.
O&M, Rev. 5.4
Section 10.1
Table 10-4 Customer Installed Piping Connections (standard unit)
Connection
Location
Sewage inlet
Sewage inlet line connected to Surge Tank V-1 with

valve.
Sewage bypass
Overboard sewage bypass from V-1 with valve.
Seawater inlet
Connected with valve as shown in Engineering Drawings

with seawater strainer and seawater flow controller
installed.
Overboard discharge
Connected to discharge point and valved.
Atmospheric vent lines

(See Note below)
From tanks V-1 and V-2 to atmosphere (May be

connected together, 3 ft. above the tanks).
Ejector/Blower
(See Note below)
Routed as shown in Engineering Drawings with Ejector

(or Blower) at least 6m (20 ft) above the top of tank V-2.
Also refer to Gas Production of Omnipure Units tables
10-9 and diagrams.
Compressed air
Connected to filter/regulator at Ejector and/or Power

Supply/Control panel. Consult project specific drawings
for supply pressure and volume.
NOTE
All vent lines must be installed such that no pockets are created, which
could block the line. A negative slope toward the Omnipure unit on all vent
lines is required to allow any liquids to run back into the V-1 and V-2
Tanks.
O&M, Rev. 5.4
Section 10.1
Table 10-5 Unit Functions at OIT Screen
Function Key
Function
OFF
Turns the MSD off when pressed
AUTO
Enables the MSD to operate automatically when pressed
RESET (Acknowledge)
Resets all MSD alarms
HAND
Operates the macerator pump for 30 seconds each time

the button is pressed
ESD
Turns the MSD off in Emergency stop condition
Blowdown
Causes the blowdown cycle to occur as soon as the MSD

stops in the Auto Idle mode when pressed. Also causes
the 24 hour timer to be reset so that the next blowdown
cycle will occur 24 hours from the time the button is
pressed
Valve cycle
Causes the bookcell valves to manually cycle and reverse

the flow through the Bookcell (Only on Multi-Pass units)
NOTE
O&M, Rev. 5.4
These functions are found in the OIT interface screen.
Section 10.1
Table 10-6 Operating Current and Voltage Chart
O&M, Rev. 5.4
Model
Current
Voltage
12MXMP
50 ADC
50 - 95 VAC
15MXMP
50 ADC
110 - 190 VAC
18MXMP
50 ADC
110-190 VAC
Section 10.1
Table 10-7 Daily Inspection Chart

Unit Noise
Listen for abnormal noise in pumps and motors.
Cell Temperature
Place a hand on the upper part of the cell, near the

outlet, temperature should be ambient.
Control Panel Monitors
Note alarm conditions and any abnormal voltage and

amperage readings that may be present.
Liquid Leaks
Examine piping, cell and tanks for leaks.
Control Panel Integrity
Ensure Control Panel(s) door is securely latched to

prevent moisture and unintended access.
O&M, Rev. 5.4
Section 10.1
Table 10-8 Preventive Maintenance Schedule
Action
Interval
Reference
Cell Flow Reversal
Daily *
Section 6
V-2 Tank Blowdown
Daily *
Section 6
Daily
Section 8
Scrubdown Cell
7 Days
Section 8
Check Macerator Oil Level
10 Days
Section 8
Clean Seawater Strainer Screen
30 Days
Section 8
Drain Filter Regulator
* These functions are prompted automatically on Multi-Pass units with the auto
maintenance feature.
O&M, Rev. 5.4
Section 10.1
Table 10-9 Gas Production of Omnipure Units

This Omnipure unit uses an electrolytic process that produces trace amounts of various
gases as byproducts of the treatment process. To effectively remove these gases, an
air driven venturi (ejector) device is provided with every Omnipure unit as standard
equipment for gas removal. Installation and operation of this air ejector must be
maintained and operated as required by the parameters noted in the Omnipure system
drawings and Operations manual. The air ejector does not provide gas dilution, but is
provided as an effective means of gas removal from unit to a safe discharge location.
Air Ejector
Model No:
Required Air
Supply
(CFM @ Psig) *
12MXMP
15MXMP
18 MXMP
NOTE
1 @ 10
Standard gas removal components supplied

for with every Omnipure unit include:
Ejector
Air Line Filter/Regulator (120 psig max)
Air Flow Needle valve
Vent High Pressure Switch
Compressed air supply to vent ejector device is to be maintained by user.

Variations or air supply other than specified value may cause severe
equipment damage and/or result in a hazardous condition.
O&M, Rev. 5.4
Section 10.1
Dilution Blower
Model No.
H2 Production
(CFM)
% Concentration
(H2 Dilution)
Blower
Capacity
(CFM)
12MXMP
.123
2.0
29
15MXMP
.246
3.94
29
18MXMP
.270
4.3
29
NOTE
LEL of
H2 = 4%
1) V-2 Vent Air Ejector is for gas removal from the Omnipure unit only.
This ejector system is to be used when ejector outlet can be
exhausted to safe location.
2) Ejector, air supply pressure regulator and pressure indicator are
supplied by STDN with every Omnipure unit as ship loose
components if no electric Blower option is purchased. Blower option
does not required filter/regulator.
3) If process gasses must be diluted below the H2 LEL, an Optional
electric dilution air regenerative blower unit is used in place of the air
ejector package.
4) Maximum blower discharge distance is 150 ft (max) from blower
outlet. Blower discharge piping size is 1 FNPT.
5) Reference Section 4.7 diagrams for correct and incorrect vent line
installations.
O&M, Rev. 5.4
Section 10.2 Omnipure 12MX Multi-pass Bookcell Diagram

SECTION 10.2: 12MX Multi-Pass BOOKCELL
This section includes a diagram of the 12MX Multi-pass Bookcell and the parts
assembly list for this MSD unit.
39
37
36
Door
Inside View
Base
Inside View
Bookcell
O&M, Rev. 5.4

37
36
DOOR
BASE
Flow Is Reversible - Shown In One Direction For Clarity.
O&M, Rev. 5.4
DC Power
Terminal
37
24
25
WARNING
DO NOT OVERTIGHTEN
CELL COVER BOLTS
MAXIMUM TORQUE
15 FOOT POUNDS
36
24
8
Positive
DC Power
Supply
Front
Rear
Bookcell
Exterior Veiw
O&M, Rev. 5.4
Temperature
DC Power
Supply
36
31
37
32
34
33
35
Typical Fastener
19
22
23
19
22
21
26
20
DC Power Terminal
Vessel Set Bookcell
Support Bracket
38
27
36
28
29
Support Mount
O&M, Rev. 5.4
19
16
36
13
18
17
14
14
15
15
Endview
40
41
Into Bookcell Base
Into Bookcell Base
Temperature Switch Assembly
O&M, Rev. 5.4
42

12MX Multi-Pass Bookcell Assembly Parts
Fig 5-2
Index
Name
Qty
Assy
STDN P/N
108
81613
Screw, Pan Head, - 20 x Isoplast
Gasket, Center Divider, Bookcell
99656
Primary Cathode
77051R
Bi-Polar Plate
18
77031RT
Primary Anode
77041RT
O-Ring, Bookcell Door
99654
Screw, Self-tapping, 10x 5/8, 304SS
32
99625
Hinge, Bookcell
SAHINGEBC
13
Rod, All Thread, -13, Brass
1.5Ft
81606
14
Nut, Hex, , Brass
81601
15
Washer, Flat, , Brass
81605
16
Boss, 1, CPVC
79135
17
O-Ring, Buna-N, 2-216
79144
18
Washer, Flat, 9/16, Teflon
79142
19
Conduit body, 1- , PVC, Type T
79120
20
Plug, Pipe, 1 NPT, PVC
11226
21
Bushing, Reducing, 1- , TxT, PVC
11240
22
Bushing, Reducing, PVC, 1 x 1 SxFPT
11380
23
Pipe, 1- , PVC, Sch 80
11300
24
99620
25
Label, 3 x 2 x .020, Anodized
92010
26
Gland, Cable,
55210
27
Bolt, x 1, 316 SS
87384
28
Washer, Lock, , 316 SS
87382
29
Washer, Flat, , 316 SS
81721
30
Valve, 1- , PVC, SCH 80, 3-Way, Ball, Actuated
11350
Actuator only for index 30 above
11350A
Valve only for index 30 above
11350V
31
O-Ring, Bookcell Cover Bolts, Buna-N, 2-010
36
99628
32
Washer, Flat, 5/16, 316 SS
36
4-2007
O&M, Rev. 5.4

Fig 5-2
Index
Name
Qty
Assy
STDN P/N
33
Bolt, Hex Head, 5/16 x 2, 316 SS
36
87328
34
Insert, Threaded, 5/16, Bookcell Base
36
81206
35
Insert, Thrust, Bookcell Door
36
81210
36
Bookcell Base
SA12MXBKBC/rev3
37
Bookcell Door
SA12MXFTBC/rev3
38
Insert, x , SS
81208
39
Alignment Pin 3/8
99621
40
1 PVC Conduit LB
79125
41
1 PVC Conduit Tee
79124
42
1 x PVC Bushing (SXT)
11241
O&M, Rev. 5.4
Section 10.3 Tables and Diagrams
SECTION 10.3: MACERATOR PUMP

This section includes a diagram of the macerator pump and the parts assemble list
for this MSD unit.
O&M, Rev. 5.4
Figure 10-3 Macerator Pump Diagram (Rev. 4)
O&M, Rev. 5.4
Table 10-10 Macerator Pump Parts

Fig.
Index
Name
Qty
Assy
STDN
PART#
Shaft Key
22201
Coupling Flange, 5/8
22202
3/8-16 x 1 SS Hex Head Cap Screw
N/A
4-5
Not Used
-28 x Set Screw (Hex)
22206
-28 Hex Nut
22207
Bearing Cap
22208
Retaining Ring
22209
10
Shaft
22210
11
Seal Plate (Replaces 22211, ALL except Rev. 4)
22251
(Replaces 22211, ALL except Rev. 3)
22267
12
Bearing Frame (replaces 22212 ALL) Note 2
22266
13
Gasket
22265
14
5/16-18 x 1 Hex Head Cap Screw
22214
15
-20 x Socket Head Cap Screw
22215
16
Not Used
17
Axial Cutter
22217
18
5/16-18 x 1 Hex Head Cap Screw
22218
19
Radial Cutter
22219
20
Impeller Washer
22220
21
-20 x 5/8 Flat Head Screw
22221
22
Suction Head
22222
23
Cutter Ring
22223
24
O-Ring
22224
25
Spring Pin
22225
26
Impeller, 17-4 (replaces 22226 ALL)
22253
27
Volute (Replaces 22227 ALL except Rev. 3)
22268
(Rev. 3)
22252
28
Not Used
29
O-Ring
22229
30
Mechanical Seal Kit (Seal Head and Seal Seat)
22200-2
31
NPT Hex Head Plug
22231
32
O-Ring, Bearing Cap
22232
O&M, Rev. 5.4
Table 10-10 Macerator Pump Parts (cont.)

Fig.
Index
Name
Qty
Assy
STDN
PART#
33
Ball Bearing *Obsolete* See 48
34
-20 x 1 Socket Head Cap Screw
22234
35
Bearing Locknut
22235
36
Oil Seal
22236
37
Discharge Nozzle
22237
38
Coupling Flange, 7/8
22238
39
Coupling Sleeve
22239
40-42
Not Used
43
Bushing, Shaft
22243
44
Sight Glass, Oil Cavity, Brass (SCP 1000)
22244
45
NPT Brass Plug (SCP-1000)
22245
46
Vent Breather
22246
47
O-ring, Shaft (Part of seal kit 22200)
22247
48
Ball Bearing (Horizontal & Vertical Mount Replaces

22233 ALL)
22248
49
Discharge Nozzle O-Ring
22249
50
Rebuild Kit
22250-2
22254
21460
51-53
54
55-58
59
Not Used
Seal Flush Nozzle (Not Shown)
(Rev.3 ONLY)
Not Used
Motor, Electric, 2 HP (Multi-Voltage)
Motor, Electric, 1HP (Multi-Voltage)
21430
60
Oil, Macerator, 1 Qt.
22260
61
Gauge, Oil Level (Vertical Mount Only)
22261 &
22262
NOTE
O&M, Rev. 5.4
All parts listed are interchangeable with all models of macerator pumps sold by
Exceltec except where noted..
If Bearing Frame #22212 (integral discharge nozzle) is replaced with Bearing
Frame # 22266 (removable discharge nozzle), then the Volute # 22253 and the
Discharge nozzle # 22237 must also be replaced.
Internal Sleeve Bushing tool #22263 and Mechanical Seal tool #22264 are
required when replacing the Mechanical Seal.
Exceltec SCP 1000

Macerator Pump Curve at 3450 RPM
90
80
70
Head-Feet
60
50
40
30
20
10
0
0
10
20
30
40
GPM
Figure 10-4
O&M, Rev. 5.4
50
60
70
SCP 1000 Performance Data

60Hz to 3450 RPM
Flow (GPM)
13.7
24
29
37
Head (ft)
80
74
60
45
32
15
20
Flow (GPM)
90
80
Head (ft)
70
60
50
40
30
20
10
0
0
O&M, Rev. 5.4
10
25
30
35
40
SCP 1000 Performance Data

50Hz to 2850 RPM
Flow (GPM)
13.7
24
29
37
Head (ft)
55
51
42
31
23
60
50
Head (ft)
40
30
20
10
0
0
10
15
20
Flow (GPM)
O&M, Rev. 5.4
25
30
35
40
Section 11.0 Test Reports and Certifications
SECTION 11.0: TEST REPORTS AND CERTIFICATIONS

This section includes the following documents for this particular Omnipure MSD
unit.
United States Coast Guard type test certificate
Marine Equipment Directive Certification
Manufactures test record
O&M, Rev. 5.4
Declaration of Conformity
In accordance with the
Marine Equipment Directive (MED) 96/98/EC,
as amended
MARINE DIVISION
Certificate No: 19244/A0 EC

Manufacturers , or his authorized Representatives name & address :
Severn Trent De Nora, L.L.C.
Works address:
1110 Industrial Blvd., Sugar Land, Texas, 77478 USA
In compliance with Article 10.2 of the Council Directive 96/98/EC, the Marine Equipment Directive, as amended;
We declare under our sole responsibility that the product detailed below conforms to type, as described in the
EC Type Examination Certificate N 19244/A0 EC, issued by Bureau Veritas, on April 10, 2007.
Product Description: Omnipure Marine Sanitation Device(s)
EC Product Type: Sewage Treatment Plant(s); USCG/IMO Type II
We further declare also that this product has been marked for its identification in accordance with Article 11 of
the Marine Equipment Directive, after having been duly authorized by the EC Notified Body, the identification
number of whom is stated below.
Module(s) for Production conformity assessment, within which the EC Declaration of conformity is
issued:
- For Module D-Production-Quality Assurance:
- Quality System Approval Certificate N SMS.W.I.CE..D/ 66156/A0, issued by Bureau Veritas,
on April 28, 2007.
Quantity: Product Line: Including 12 Omnipure Models

Model number(s): 6MC,
7ME, 8MC, 12MC, 12MX, 12MXMP, 15MX, 15MXMP, 18MX,

M2512V, M4016V and M6025V
Intended for: Floating vessels, fixed and floating production platforms and installations requiring USCG/IMO
Type II Sewage Treatment Systems
OPERATIONAL RESTRICTIONS:
Equipment for use in the Offshore and Marine industry, including floating vessels, fixed and floating production
platforms and installations requiring USCG/IMO Type II Sewage Treatment Systems.
MARKING & IDENTIFICATION AFFIXED TO THE PRODUCT :
0062
/ (two last digits of the year in which the mark was affixed) / serial / lot number
(Unit Traceability records maintained by STDNs ISO polices)

Remarks / List of enclosures:
Issued at: Severn Trent De Nora, L.L.C. on April 10, 2007
The Manufacturer or his authorized representative:
Severn Trent De Nora, L.L.C. (Original Equipment Manufacturer)
BV mod.Ad. E 1528 Feb. 2002
Section 12: Engineering Drawings
SECTION 12.0: ENGINEERING DRAWINGS

This section includes all Engineering drawings associated with this particular MSD
unit.
O&M, Rev. 5.4
Section 13: Unit Bill of Materials
SECTION 13.0: UNIT BILL OF MATERIALS

This section includes the Bills of Materials associated with the manufacture of this
particular MSD unit. These bills are lists of the specific parts used to manufacture this
MDS unit.
O&M, Rev. 5.4
5.01.00
ITEM11-R
stdn
SEVERN TRENT DENORA

Indented BOM Report - Word Output
Item
--------------------------A210533PKS264
SA12MXBCT/REV3/CPVC
55210
77031RT
77041RT
79120
79135
79142
79144
81208
81601
81605
81606
92010
99621
13006
99625
99654
99656
SA12MXBKBC/REV3
SA12MXFTBC/REV3
SAHINGEBC
76050
99610
SATEMPSW15MX
11200
79124
79125
79130
40045
40045-1
11241
55210
77051RM
99620
81721
87328
87382
91002
SAGROUNDTARGET-15
82399
11044
40045
40045-1
53308A
53342
67087-1
87384
4-2007
55404
71085
10/11/07 15:00:59
Page: 1
Description
Qy Per
---------------------------------------- -----12MXMP Unit, 415VAC/3PH/50HZ, Opt P,
1.00
BOOKCELL,12MX,ASSEMBLY,SN02 PLATES,REV3
1.00
Gland, Cable, 3/4", .50"-.63", 4X
1.00
Bi-Polar Plate, 12M, Titanium, Tin
18.00
Anode, Primary, 12M, Titanium, Tin
2.00
Conduit, 1.5", PVC, S40, P
4.00
Boss, 1", Bookcell, CPVC, Threaded
4.00
Washer, Flat, 9/16", PFA
4.00
O-ring, Bookcell, Anode/Cathode Boss
4.00
Insert, Threaded, 3/4"-10 x 1/2"-13,
8.00
Nut, Hex, 1/2", Brs
8.00
Washer, Flat, 1/2", Brs
8.00
Rod, All Thread, 1/2"-13, Brass
1.50
Label, "Torque Warning"
1.00
Pin, Dowel, Cell Door, 3/8"
2.00
Tube, 3/8", 316, unk*, SL, P
0.08
Screw, SelfT, #10 x 5/8", 304
28.00
O-ring, Cover, 12MX Rev.3 Bookcell
1.00
Gasket,Center Divider,12MX/15MX Bookcell
1.00
Back, Book Cell, 12MX, Machined, Rev. 3.
1.00
Front, Book Cell, 12MX, Machined, Rev. 3
1.00
Hinge, Bookcell, machined
2.00
Services to Machine Bookcell Hinge
1.00
Hinge, Stainless Steel Unmachined
1.00
Switch,Temperature,Assembly,15MXbookcell
1.00
Pipe, 1", PVC, S80, EX, P
0.50
Conduit, 1", PVC, S40, P
1.00
Conduit, 1", PVC, S40, P, LB
1.00
Switch, Temperature, 38 Degree C
2.00
Epoxy, Oxybond, Clear
0.40
Mixers, Hand-Held Mixing/Dispenser
1.00
Bushing, redu, 1"x3/4", PVC, S80, SxT
1.00
Gland, Cable, 3/4", .50"-.63", 4X
1.00
Cathode, Primary, 12M,
2.00
2.00
Washer, Flat, 1/2", 316SS
4.00
Bolt, HexHd, 5/16"-18 x 2.5", 316SS
36.00
Washer, Lock, 1/2", 316SS
4.00
Sealant, Silicone Rubber Adhesive, GE
0.50
Target, Grounding, EIC standard 1/2" MPT
2.00
Rod, 1/4" x 48", Titanium
0.13
Nipple, hex, 1/2"x2", PVC, S80
1.00
Epoxy, Oxybond, Clear
0.16
Mixers, Hand-Held Mixing/Dispenser
1.00
Terminal, Ring, Non-Insltd,6AWG,1/2"stud
1.00
Terminal, ring, non-insltd,2Awg,3/8"stud
1.00
Wire, 6 AWG THHN/THWN, Green/yellow
15.00
Bolt, HexHd, 1/2"-13 x 1", 316SS
8.00
***OBSOLETE*** USE 87343-1
36.00
Gland, Cable, 1", .88"-1.00", 4X
1.00
Adapter, redu, 3/4F" x 1/2M", Stl,
2.00
U/M
--ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ea
ea
5.01.00
ITEM11-R
stdn
SEVERN TRENT DENORA

Item
--------------------------55212
99628
11226-CPVC
11300-CPVC
11350-CPVC
11380-CPVC
11310-CPVC
11302-CPVC
11322-CPVC
11340-CPVC
11311-CPVC
11347-CPVC
67085
81614
17004
72631
SA12MX-MPTANKASSY
38005/MP
37500/MP
81721
81725
87123
87382
87388
71500-12MX-V1
71500-12MX-V2
87123-NI
11000-CPVC
11091-CPVC
11098-CPVC
11099-CPVC
11100-CPVC
11102-CPVC
11192-CPVC
11087-1
11200-CPVC
11202-CPVC
11210-CPVC
11222-CPVC
11232-CPVC
11248-CPVC
11300-CPVC
11302-CPVC
11310-CPVC
11322-CPVC
11332-CPVC
11348-CPVC
11370-CPVC
11400-CPVC
11428-CPVC
11471-CPVC
10/11/07 15:01:01
Page: 2
Description
Qy Per
---------------------------------------- -----Gland, Cable, 3/4", .63"-.75", 4X
2.00
O-ring, Bookcell, Cover Bolt
36.00
Plug, 1", CPVC, S80, T
2.00
Pipe, 1.5", CPVC, S80, EX, P
4.00
Valve, 1.5", ball3/AE, CPVC, soc, S80
2.00
Bushing, redu, 1.5"x1", CPVC, S80, SxT
3.00
Tee, 1.5", CPVC, S80, SxSxS
5.00
Elbow, 90, 1.5", CPVC, S80, SxS
7.00
Union, pipe, 1.5", CPVC, S80, EPDM, SxS
2.00
Bushing, redu, 1.5"x1/2", CPVC, S80, SxT
2.00
Cross, 1.5", CPVC, S80, SxSxSxS
2.00
Bushing, redu, 1.5"x3/4", CPVC, S80, SxT
1.00
Cable, 6AWG, 1C, Strand 133
1.50
Screw, Truss Head, RED, Isoplast
108.00
Gasket, 1/16" Neoprene,
1.00
Plate, Orifice, Macerator, 7/16" Hole,
1.00
12MX Unit Vessel Set Assy, Std & MP skid
1.00
Vessel Set, Model 12MX MultiPass Unit, B
1.00
Services To Paint/Coat 12MX-MP Unit
1.00
70.00
Bolt, HexHd, 1/2"-13 x 2", 316SS
56.00
Nut, Hex, 1/2", 316SS
50.00
50.00
Bolt, HexHd, 1/2"-13 x 1.5", 316SS
12.00
Gasket, V1 Tank, 12MX, Neoprene
1.00
Gasket, V2 Tank, 12MX, Neoprene
1.00
Nut, Lock, 1/2"-13, 316SS
8.00
Pipe, 1/2", CPVC, S80, EX, P
1.00
Tee, 1/2", CPVC, S80, SxSxS
2.00
Flange, 1/2", CPVC, S80, Std, T
2.00
Cap, 1/2", CPVC, S80, T
2.00
Pipe, 3/4", CPVC S80, EX, P
3.00
Elbow, 90, 3/4", CPVC, S80, SxS
1.00
Flange, 3/4", CPVC, S80, Std, SO
1.00
Strainer, Simplex-Y, 3/4", PVC, Manu
1.00
Pipe, 1", CPVC, S80, EX, P
8.00
Elbow, 90, 1", CPVC, S80, SxS
5.00
Tee, 1", CPVC, S80, SxSxS
3.00
Union, pipe, 1", CPVC, S80, EPDM, SxS
3.00
Flange, 1", CPVC, S80, Std, SO
1.00
Valve, 1", ball/MH, CPVC, s/t, S80
3.00
Pipe, 1.5", CPVC, S80, EX, P
10.00
Elbow, 90, 1.5", CPVC, S80, SxS
5.00
Tee, 1.5", CPVC, S80, SxSxS
2.00
Union, pipe, 1.5", CPVC, S80, EPDM, SxS
2.00
Flange, 1.5", CPVC, S80, Std, SO
1.00
Valve, 1.5", ball/MH, CPVC, s/t, S80
2.00
Bushing, redu, 1.25"x1", CPVC, S80, TxT
1.00
Pipe, 2", CPVC, S80, EX, P
14.00
1.00
Bushing, redu, 2"x1.5", CPVC, S80, SxS
2.00
U/M
--ea
ea
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ea
EA
EA
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ea
ft
ea
ea
ea
ft
ea
ea
ea
ea
ea
ft
ea
ea
ea
ea
ea
ea
ft
ea
ea
5.01.00
ITEM11-R
stdn
SEVERN TRENT DENORA

Item
--------------------------11552-1-CPVC
11589-CPVC
14012
19127-CPVC
21460-IP56
29006
72628
72630
72629
80515
87407
87410
87414
99627
SAFLOATSWITCH-3-CPVC
17001
20000
79126
87394
99629
55202
17600
55342
62600
81721
87123
87382
87579-2
55212
29005
11635-CPVC
62012
022201-4
11188-CPVC
11354
11350-CPVC
EDUCTOR-1
11425-CPVC
11474-CPVC
11255
11660-CPVC
11640-CPVC
11638-CPVC
80500
OD012602-EP-01
44005
44021
52069
52071
52504
52505
10/11/07 15:01:03
Page: 3
Description
Qy Per
---------------------------------------- -----Valve, 3", ball/MH, CPVC, flg, S80
1.00
Insert, 3", 1" NPT Port, 2" Thick CPVC
1.00
Controller, Flow, 3/4" MPT, 5 GPM, PVC
1.00
End,1 1/2" CPVC ,S80,TUBV Machined,Socke
2.00
Motor, 2HP, IP56, TEFC, 3450RPM
1.00
Pipe, 1/2", PVC, S40, CL, P
5.50
Plate, Orifice, Titanium, For 1.5" Valve
2.00
Sheet, Titanium, .046" x 24" x 48"
0.01
Services to Machine Orifice Plates
1.00
U-Bolt, 3/4" Pipe, 1/4" Diameter, 316SS
1.00
Bolt, HexHd, 5/8"-11 x 3.5", 316SS
12.00
Bolt, HexHd, 5/8"-11 x 3", 316SS
8.00
Bolt, HexHd, 5/8"-11 x 5", 316SS
4.00
O-ring, Valve Machined End
2.00
Switch, Float Assembly, CPVC, 12MX
1.00
Gasket, 1/4" Neoprene, 3/8" I.D.,
2.00
Switch, Float, Normally Closed
3.00
Enclosure, 4"x4"x4", N6P, PVC
1.00
Rod, Allthread, 1/2"-13, 316 SS
6.00
Screw, SelfT, #10 x 5/8", 18-8
4.00
Gland, Cable, 1/2", .45"-.71", 4X
3.00
Gasket, 4", 150lb ANSI, 1/8" Neoprene
1.00
Seal, 3/4" Seal Ring Nylon
1.00
Tie, cable, 7.4"
25.00
4.00
Nut, Hex, 1/2", 316SS
4.00
4.00
Unistrut, 1 5/8 Sq. 316 SST W/Slots
0.16
Gland, Cable, 3/4", .63"-.75", 4X
1.00
Tube, 5/8", PVC, unk*, CL, P
6.00
Flange, 4", CPVC, NR, Floatswitch
1.00
Strip, Terminal, 12 Point, 20A
1.00
Pump, Macerator, SCP-1000,
1.00
Nipple, pipe, 3/4"xclo, CPVC, S80
2.00
Valve, 1.5", check/MF, PVC, soc, S40
1.00
Valve, 1.5", ball3/AE, CPVC, soc, S80
1.00
Eductor, 2", Kynar, For V2 Auto Blowdown
1.00
Union, pipe, 2", CPVC, S80, EPDM, TxT
1.00
Bushing, redu, 1.5"x1.25", CPVC, S80,SxT
1.00
Valve, 1", check/MF, PVC, soc, S40
1.00
Bushing, redu, 4"x2", CPVC, S80, SxS
1.00
1.00
Flange, 4", CPVC, S80, V, SO
2.00
U-Bolt, 1-1/2" Pipe, 3/8"-16, 2-7/8" Leg
1.00
Panel, 12MXMP,480vac/3ph/60hz
1.00
Shunt, 50 Amp, 50 Millivolt, MLA
2.00
Meter, Amp, 100DC, 2.5", 4X
1.00
FuseHolder, UL Listed Single Fuse
1.00
FuseHolder, UL listed Triple Fuse USCC3
2.00
Block, Terminal, 600 Volt, 14-4 AWG,
4.00
Section, End, M16/12,
1.00
U/M
--ea
ea
ea
ea
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
5.01.00
ITEM11-R
stdn
SEVERN TRENT DENORA

Item
--------------------------52516
58166-0
58166-31
61051
62314-3
62421
62422
62433
62441
66006
68490-1
69003
71225-1
64201
68442
71028-3
90140-3
44022
92015-12MX
4-0025
66030-1
19168
50027
62470
68478
68482
57310
57350
52546
52503
52501
52500
62450
62453
80100
80196
OIT-12MXMP
71197-2-DH1
71197-3
71197-4
62399-15R
62630-2
62313-11
64156
58170-4
62502-1
62503-1
51039
62502
62503
72500
10/11/07 15:01:04
Page: 4
Description
Qy Per
---------------------------------------- -----Terminal, Ground, 600 Volt, 14-4 AWG,
1.00
Starter,Overload, Manual 2.5-4amps
1.00
Contact, Aux. & O/L GV2 Starter
3.00
Power Module, 95 Amp, 800V
3.00
Switch, PB, OperatorOnly, ZB5AT4
1.00
Relay, Ctrl, 120VAC, bld, 2PDT
5.00
Relay Socket, 8 Bld, DIN, 300V, SH2B-05
5.00
Relay, Ctrl, 120VAC, bld, 4PDT
1.00
Relay Socket, 14 Bld, DIN, 300V, SH4B-05
1.00
Transformer, PC Board,115V Pri.,14V Sec.
3.00
Fuse, FNQ-R-30, Time-Lag, 30 Amp, 600V
3.00
Board, PC *UNCALIBRATED DO NOT SELL*
1.00
Bracket, Heat Sink, Angle, Aluminum
2.00
Relay, Volt, DC-D, 10mV-200VDC, 120/240V
1.00
Fuse, FNQ-R-5, Time-Lag, 5 Amp, 600 Volt
1.00
Power Supply,Swtching AC in 24VDC/1.25A
1.00
Enclosure, 30"x24"x8", N4X, 316
1.00
1.00
Plaque,US Coast Guard,12MX Multiple Pass
1.00
Bus, Shunt connection current imbalance
1.00
Transformer, 500VA, Multi rated voltage
1.00
Valve, 1/4", sole2/AE, Bras, fnpt, 140#
1.00
Nipple, cond, 1/2"xclo, SA, NR
1.00
Shunt, 100 Amp, 50 Millivolt MLA
1.00
4.00
2.00
Heat Sink, Extrusion, Alum,
2.50
Servit Post, 3/8" x 1 1/8", Copper
1.00
Block, Terminal, 600V, 22-12 AWG
46.00
Section, End, M4/6, Grey 9080MFEM6.
4.00
Anchor, End, Type BAM, Grey
13.00
Rail, Mounting, DIN 3, Perforated Steel
3.00
Clip, Hold Down, for RY4 or RH2
5.00
Clip, Hold Down, for 4 Pole 10 Amp Relay
1.00
Elbow, 90, 1/4", Brs, tube, male, TUxT
2.00
Insert, Tube, 1/4" OD x .170" ID, Brass
2.00
Programmed OIT for 12MXMP Unit
1.00
Terminal, Operator Interface LCD AB300
1.00
Cable, PLC, Panel View 300 Micro 2 meter
1.00
Sticker, Omnipure Logo.
1.00
PLC, AB1200 24 DCIn/16 Relay Out 2 comm
1.00
Standoff,#6-32,2",Male x Female,Alum
4.00
Block, Contact, 2NC Contacts,
2.00
Relay Socket, 11 Pin, DIN, 300V, SR3P-06
1.00
Contactor, 3Phz, 120VAC Coil, 480V-5HP
3.00
Wireway, 1.0"(W) X 2"(H), WHITE (6ft)
1.00
Wireway, Cover, 1", WHITE (6ft)
1.00
Hub, Myers, 1/2", W/GND, Copper Free Alu
1.00
Wireway, 1.0"(W) X 1.5"(H), Light Gray
1.00
Wireway, Cover, 1", Light Gray
1.00
Bar, Ground Sq-D, #PK12GTA
1.00
U/M
--ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ea
ea
ea
ea
ft
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ft
ea
5.01.00
ITEM11-R
stdn
SEVERN TRENT DENORA

Item
--------------------------64201-1
92055-2
90141-2
63003
58166-71
62399-12
3-0101
11199-CPVC
11017-CPVC
80111-1-C
80196
87505-1-C
87512
87513-C
11103-CPVC
11402-CPVC
71206
11422-CPVC
81205
11341-CPVC
11342-CPVC
11107-CPVC
66060-SILPAC
11433-CPVC
72250
87406
11233-CPVC
11432-CPVC
85413-4.25
OD012602-E-01
11044
11239
11241
55210
55212
55213
55403
55221
55404
67342-1
67341-1
67340-1
67343-1
67345-1
72004-1
53308A
52540
67087-1
79124
99999
8402
10/11/07 15:01:06
Page: 5
Description
Qy Per
---------------------------------------- -----Clip, retaining, ring, for VSR relay
1.00
Plaque, UL, open area for engraving
1.00
Backpan, AL, "MXMP" OTS Units,
1.00
Closing button, For 3/4" cond hole SS
2.00
Starter,Overload, Manual 0.63-1 amps
2.00
Memory, Module AB1200
1.00
Tube, 1/4", PE, 150#, unk*, P
10.00
Bushing, redu, 3/4"x1/2", CPVC, S80, TxT
1.00
Bushing, redu, 1/2"x1/4", CPVC, S80, TxT
1.00
Plug, 1/4", 316, tube, TU
1.00
Insert, Tube, 1/4" OD x .170" ID, Brass
1.00
Connector, Elbow, 1/4" x 1/8", Brass
1.00
Insert, Tube, 1/4" OD x .170" ID, SS
1.00
Tee, 1/4", 316, 5.1K#, mrun, TUxTxTU
1.00
Union, pipe, 3/4", CPVC, S80, EPDM, TxT
1.00
Elbow, 90, 2", CPVC, S80, SxS
2.00
Guard, Coupling, Macerator/Overboard Pum
2.00
Union, pipe, 2", CPVC, S80, EPDM, SxS
2.00
U-Bolt, 2" Pipe, 3/8" Diameter, 316SS
1.00
Bushing, redu, 1.5"x3/4", CPVC, S80, SxS
1.00
Bushing, redu, 1.5"x1", CPVC, S80, SxS
3.00
Tee, 3/4", CPVC, S80, TxTxT
1.00
Transformer, 18KVA, 3Ph, Delta-Wye
1.00
3.00
Label, CAUTION, Coupling Guards,
2.00
Bolt, HexHd, 5/8"-11 x 2", 316SS
4.00
1.00
Flange, 2", CPVC, S80, Std, SO
1.00
Stud, Cut to length, 5/8"-11, 316SS,
4.00
Intrc,12MXMP,WH/SB,GP
1.00
Nipple, hex, 1/2"x2", PVC, S80
1.00
1.00
1.00
Gland, Cable, 3/4", .50"-.63", 4X
5.00
Gland, Cable, 3/4", .63"-.75", 4X
5.00
Gland, Cable, 3/4", .62"-.75", 4X, 90
2.00
Gland, Cable, 1", .81"-.94", 4X
3.00
Gland, Cable, 3/4", .44"-.56", 4X
3.00
Gland, Cable, 1", .88"-1.00", 4X
2.00
Cable, 14AWG, 4C, Shipboard
12.00
34.00
12.00
18.00
18.00
Reducer, 1/2"M to 3/4"F copper free SA
1.00
Terminal, Ring, Non-Insltd,6AWG,1/2"stud
6.00
Lug, Cable, #6 Wire, 1/4" Hole,Straight
2.00
Wire, 6 AWG THHN/THWN, Green/yellow
20.00
Conduit, 1", PVC, S40, P
1.00
Engineering time
1.00
Connector, male, 1/2", Nyl, unk*, TUxT
2.00
U/M
--ea
ea
ea
ea
ea
ea
ft
EA
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
ft
ft
ft
ft
ft
ea
ea
ea
ft
ea
ea
ea
5.01.00
ITEM11-R
stdn
SEVERN TRENT DENORA

Item
--------------------------40023-1
62012
11236
11015
51003-1
51000-1
67346-1
OD012602-550
10/11/07 15:01:07
Page: 6
Description
Qy Per
---------------------------------------- -----Conduit, 1/2", PVC, 70#, P
1.00
Strip, Terminal, 12 Point, 20A
1.00
Bushing, redu, 1"x1/2", PVC, S80, SxS
1.00
Union, pipe, 1/2", PVC, S80, EPDM, SxS
1.00
Hub, Myers, nut w/ ground, 1", Cu-fr Alu
2.00
Hub, Myers, nut w/ ground, 3/4", Cu-f Al
1.00
10.00
Naimplates, Valve, 316ss
1.00
U/M
--ft
ea
ea
ea
ea
ea
ft
Lot
Section 14: Equipment Data Sheets
SECTION 14.0: EQUIPMENT DATA SHEETS

This section includes the Equipment Data Sheets associated with the manufacture of
this particular MSD unit.
O&M, Rev. 5.5
MECHANICAL DATA SHEET

CPVC PIPING AND FITTINGS
Enhanced Exceltec Supply:
General Notes:
2
3
PIPING DETAILS
4
5 Pipe Sizes
6 Process Liquid
7 Working Temperature
NSF Approved
8 Omnipure Sys Operating Press.
9 Pipe Schedule
10 Joining Method
11 External Coating
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
EXCELTEC STANDARD SUPPLY
NOTES:
GENERAL PARAMETERS
1. The standard CPVC material used in this piping

is also refered to as U-PVC, for un-plasticized.
2. CPVC Piping is not recommended for
use in compresed air or gas systems.
Use in this manner may cause serious
injury or death.
1/2 in. thru 4 in

Raw Sewage / Seawater / Sodium Hypo
Norm / Max F 32 / 180
Yes, Not Applicable in this Service
Min/Max psig Atmos / 120
SCH. 80 CPVC
Solvent Cement Welding
Not Applicable
SPECIFIC PIPE SPECIFICATION

Pipe Class Designation
Commercial Classification
Base Resin
Pipe Type
Std. Specification
Pipe Dimensions
Std. Specification
Mechanical
Tensile Strength @ 73 Degrees F
psi
Mod of Elasticity @ 73 Degree F
psi
Compressive Strength @ 73 Degrees F
psi
Flexural Strength @ 73 Degrees F
psi
IZOD Impact @ 73 Degrees F
ft.-Lbs./In.
Relative Hardness @ 73 Degrees F
Rock 'R'
Max Operating Pressure(MAOP)
Pipe Size
Factory Hydrostatic Design (Water @ 73F)
psi
Thermodynamics
Thermal Conductivity
BTU/hr/ft.2/F/in.
Specific Heat
CAL/g/DegreesC
Operating Temperature
Max(F)
Decomposition Point
F
Heat Distrotion Temp @ 264 psi
F
23447
Type IV, Grade 1, CPVC 4120
Chlorinated Poly(vinyl chloride)
ASTM D-1784
ASTM F-441
ASTM TEST
8000
D-638
360,000
D-638
10,100
D-695
15,100
D-790
1.5
D-256
119
D-785
1/2"
850
3/4"
690
0.95
N/A
200
400+
217
1"
630
1 1/4"
520
1 1/2"
470
2"
400
3"
370
4"
320
ASTM TEST
C-177
N/A
N/A
N/A
D-648
Electrical Characteristics
ASTM TEST
1250
Dielectric Strength
Volts/MIL
D-147
Dielectric Constant
60Hz @ 30 F 3.25 @ 1000Hz
D-150
Power Factor
60Hz @ 30 F .007% @ 1000Hz D-150
3.4 X 10^15
Specific Volume Resistivity @ 73 F
Ohm/CM
D-257
ASTM TEST
E-84 Self Extinguishing
E-84 Self Extinguishing
Other
Flame Spread E-84
Smoke Density
49
50
51
52
53
54
55 Project No.:
56 Datasheet No.:
REVISION
ISSUE STATUS
Standard Supply
STD
EIC-OMS-05
EIC-OMS-05.xls
REVISION LOG
DATE
9-Jul-01
BY
CHKD
APP'D
DEC
DEC
EA
MACERATOR PUMP
Standard STDN Supply:
General Notes:
2
3
PUMP DETAILS
4
5
6
7
8
9
10
11
12
13
14
15
STDN STANDARD SUPPLY
NOTES:
OPERATING CONDITIONS
Process Liquid
Pumping Temperature
Norm / Max F
Specific Gravity @ Pumping Temp.
Capacity @ Pumping Temp.
Min / Max GPM
Pump Flowrate
Discharge Press.
Min / Max psig
Location
Heating
1. Pump cast of Naval bronze
16
PERFORMANCE @ RATED COND.
17 Rated RPM
18 Brake H.P.
19 Discharge Press.
20
21
1800 RPM(1 HP Units) & 3600 RPM(2 HP Units)

1 & 2 (Model Dependent)
Min / Max psig 11 / 35
22
2. Seal Flush supplied as Standard thru Brass

solenoid valve
3. High Grade Low Friction seals included
4. Recommended Oil to be non-detergent
Synthetic blend, non-foaming. EIC supplies
Macerator pump filled with 'Royal Purple'
Synthetic lubricant, ISO 32.
4. Pump common to both 1 HP and 2 HP
motors. Common grinder pump for all
Omnipure units. (Except 6MS)
Raw Sewage
75 / 120 F
1.02
27 / 62
Set Thru Orifice Plates per Unit Size
11 / 35
Outdoors, Tropical Marine
N/A
PUMP CONSTRUCTION
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Casing HYDRO Test Press.

Breather
Rotation Direction Arrow
Mounting and Fixing Hardware
Suction Connection
Discharge Connection
Internal Cutters and Grinder Rings
Mechanical Seal
Oil Level Site Glass Port
Drive Shaft
Nozzles:
Liquid Suction
Liquid Discharge
Seal Flush Port
Pump Coupling
Internal O-Rings
Adjustable Base Plate
42
43
44
45
46
47
48
49
50
Replaceable Mechanical Seal

Adjustable Axial Cutter and Cutter Ring
Mechanical Seal and Bushing Tool Available
NamePlate
psig 45
Incl.
Yes
316 SS
FF Flange
FNPT
Hardened 17-4 PH Stainless Steel
Silicon Carbide / Silicon Carbide - Forced Oil Cooled
Yes, Site glass Incl.
Solid, 316SS,
Size
Rating Facing Other
3"
150#
FF
1 1/4" 150#
FNPT Detachable
1/8"
150#
Tubed Compression Fitting
FLEXIBLE RUBBER
Viton
None Available
OTHER CHARACTERISTICS
REVISION LOG
51
52
53
54
55
56 Project No.:
57 Datasheet No.:
Yes - Consult Factory for Kit

Yes
Yes - Consult Factory
Incl, 316SS, Electrical Data Charachteristics
STD
STDN-OMS-01
REVISION
ISSUE STATUS
1
2
3
Standard Supply
Updated Header Text
Updated Pump Discharge Press
DATE
1-Oct-99
6-Jul-01
18-Mar-02
BY
DEC
DEC
DEC
CHKD
DEC
DEC
DEC
APP'D
EA
DEC
DEC

CPVC Ball Valves
Enhanced Exceltec Supply:
General Notes:
2
3
VALVE DETAILS
EXCELTEC STANDARD SUPPLY
4
GENERAL PARAMETERS
5 Valve Sizes
1/2 in. thru 4 in
6 Process Liquid
Raw Sewage / Seawater / Sodium Hypo
7 Working Temperature
Norm / Max F 32 / 120
NSF Approved
Yes, Not Applicable in this Service
8 Omnipure Sys Operating Press.
Min/Max psig Atmos / 120
9 Pipe Schedule
SCH. 80 CPVC (Note 1)
10 Joining Method
Solvent Cement Welding / Threaded
11 External Coating
Not Applicable
12 Valve Types Used
(2W) 2 Way and (3W)3 Way, True Union Ball Valves
13 Removeable Handle
Yes
14
VALVE SPECIFICATIONS
15
16 Commercial Classification
Type IV, Grade 1, CPVC 4120
17 Base Resin
Chlorinated Poly(vinyl chloride)
18 Internal Seals(O-Rings)
Viton or EPDM
19 Seat
TFE
20 Reversible Seat
Yes
21 Self Lubricating
Yes
Dual (Note 1)
22 Valve Body Union Arrangement
23 Full Serviceability
Yes
24 Port Design
Full Port
25 Valve CV Factor for
Valve Size 1/2"
3/4"
1"
1 1/4" 1 1/2"
2"
26 2W Valves
CV 8.0
15.0
29.0
75.0
90.0
140.0
27 Valve CV Factor for
Valve Size 1/2"
3/4"
1"
1 1/4" 1 1/2"
2"
28 3W Valves
CV 6.0
10.0
16.0
N/A
45.0
55.0
29
30 Flow Patterns Available
(1) for 2W Valve; (2) for 3W Valve
31 Pressure Rating
@ 70 F, Non -Shock 225 psi
32 Maximum Temperature
Degrees F 200
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55 Project No.:
56 Datasheet No.:
REVISION
ISSUE STATUS
Standard Supply
STD
EIC-OMS-10
EIC-OMS-10.xls
NOTES:
1. 3" Macerator Suction valve is a Single Ended
union ball valve type. Not available in CPVC.
3"
480.0
3"
200.0
4"
600.0
4"
350.0
REVISION LOG
DATE
9-Jul-01
BY
CHKD
APP'D
DEC
DEC
EA

SHIPBOARD CABLING
ALL STANDARD OMNIPURE UNITS
General Notes:
2
3
4
5
6
7
8
9
10
11
CABLE DETAILS
Cable Type
Outer Jacket
Cable Series Used
Self Extinquishing
Wicking Tendency
Conductors
Color Coded
12 Flame Retardant
13 Voltage Rating
14
15
16
17
18
19
20 Agency Certifications
21 USCG Recognized
22 Vertical Flame Test
23 UL
24 UL
25 Lloyd's Register
26 Bureau Veritas (BV)
27 ABS
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
TC / Shipboard, Marine Armored, Bronze Sheath

Sunlight Resistant PVC
STNIB, TTNIB, FTNIB, MTNIB, DTNIB
Yes
Non Hydroscopic(Non Wicking)
Copper AWG Sizes, Single and Multi Conductors
Yes
Yes, IEEE-383
600 VAC
2. Cable is comparable in ampacity and conductor

size to that of Navy cable.
IEEE 45-1977
IEEE-383
E 83070(M)
UL 1581 (TC)
92/00002
25014524C00I
30382-X per UL E83070
REVISION LOG
49
50
51
52
53
54 Project No.:
55 Datasheet No.:
NOTES:
1. All shipboard cable is secured by NEMA4X
Thermoplastic cable glands as standard.
REVISION
ISSUE STATUS
1
2
Standard Supply
Update Format
STD
STDN-OMS-40
EIC-OMS-40.xls
DATE
1-Oct-99
20-Nov-02
BY
CHKD
APP'D
DEC
DEC
DEC
DEC
EA
DEC

DIFFERENTIAL PRESSURE GAUGE
General Notes:
2
3
4
5
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PRESSURE SWITCH DETAILS
NOTES:
GENERAL PARAMETERS
STDN Part Number
Electrical Switch Contacts
Dial / Face Size
in.
Working Temperature
Min / Max F
Overpressure Protection
PSIG
Working Pressure
Body Proof Pressure
PSIG
Connection Size/Type
Process Connection Locations
Mounting Location
Adjustment
Wetted Materials
Diaphragm
Process Connection
19126
None
4" Dia.
20 / 140
Blowout plug @ 25 PSIG
-5" to +5" W.C.(water column)
25
1/8 NPT" - Duplex
Back(rear) and side
V-2 Positive Venting pipe
Yes - Zero Adjustment
Silicone Rubber
Die Cast Aluminum, Coated for 168 Hour salt test/pass
Electrical Classification
General Purpose
1. Differential Pressure gauge used on all

Omnipure models.
MANUFACTURER'S DATA
Manufacturer:
Manufacturer No:
Weight:
Dwyer
2310
lbs. 1. Lb 2 oz.
42
43
44
45
46
47
48 Project No.:
49 Datasheet No.:
STD
STDN-OMS-68
REVISION
ISSUE STATUS
Standard Supply
REVISION LOG
DATE
1-May-02
BY
CHKD
APP'D
DEC
DEC
DEC
ELECTRICAL DATA SHEET

LV INDUCTION MOTOR AND
BLOWER UNIT
Pg. 1 of 1
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
General Notes:
MOTOR DETAILS
BRAKE HORSEPOWER
VOLTAGE
PHASES
FREQUENCY
SPEED
SERVICE FACTOR
Full Load AMPS
Locked Rotor Amps
LOAD POWER FACTOR (%)
Full Load EFFICIENCY (%)
DUTY CYCLE
MOUNTING
COOLING
AREA CLASSIFICATION
CERTIFICATIONS
FRAME TYPE
ROTATION LOOKING ON FAN END
INSULATION CLASS
AMB TEMP
ENCLOSURE RATING
SLIDE RAILS
SPACE HEATER
DESIGN: NEMA CLASS
RTD/Thermistor
BEARING TYPE
LUBRICATION
MOTOR PART NUMBER
BLOWER DETAILS
BLOWER MOUNTING
DIMENSION STANDARD
CABLE ENTRY TYPE
CABLE ENTRY SIZE
CABLE ENTRY DIRECTION
SERVICE FACTOR
BLOWER MAX FLOW CAP @ 0 PSIG
BLOWER MATERIAL OF CONSTRUCTION
INLET SILENCER
WEIGHT(Blower and Motor)
MANUFACTURER
MANUF. NO:
Project No.:
Datasheet No.:
STD
OMS-70

.25 HP
208-230
Dual Rated
3
50 / 60 Hz
Service Dependent
1.00
50
2850 rpm
Continuous
Motor to Blower frame, close coupled
AIR NATURAL
TEFC - Cl. 1, Div. 2 per NEC
CE RATED, UL and CSA Approved
NEMA FRAME
CW
F
40 C
TEFC, Chem Duty
Not Available
Available as Option
B
Not Available
ANTI-FRICTION, Silicon Carbide
None Req'd
Baldor # 517356
NOTES:
1. Motor is Chem duty rated,
2. Blower and Motor are performanced matched
.5 HP
to deliver rated blower performance.
415-460
3, Blower unit is designed to be used in either
pressure or Suction capacities. See sys
60
3450 rpm
flow diagram for specific details.
1.3-1.2
71
72
0.6
4.66
71
72
42CZ
42CZ
26
29
C-Face, close coupled

NEMA
Plastic / NEMA 4
1/2 - 3/4"
Side J-Box
1.15 @ 40C / 1.0 @ 50C
SCFM
Cast Aluminum Housing/Impeller
Available as Option
32 lbs.
Rotron Industrial Products
CP101BX72MLR
REVISION
ISSUE STATUS
Standard Supply
REVISION LOG
DATE
12-Dec-02
BY
CHKD
APP'D
DEC
DEC
DEC
DATA SHEET
MACERATOR MOTOR - 1 1/2 HP @ 50Hz
Spec No.: # 35U414-0672G1
BALDOR ELECTRIC COMPANY
Fort Smith, Arkansas, 72902
USA
General Notes:
MOTOR SPECIFICATIONS
BRAKE HORSEPOWER
VOLTAGE
PHASES
FREQUENCY
FULL LOAD SPEED / SYNC SPEED
ENCLOSURE RATING
IP RATING
POWER FACTOR (FL)
SERVICE FACTOR
NEMA FRAME
ROTATION, LOOKING FAN END
WINDING CONNECTION
INSULATION CLASS
LOCKED ROTOR AMPS(CURRENT)
TEMP RISE
AMB. TEMP
FAN MATERIAL
MOUNTING
COOLING
AREA CLASSIFICATION (Note 2)
CERTIFICATIONS
CABLE ENTRY SIZE
CABLE ENTRY DIRECTION
MANUFACTURER
UL COMPONENT CERTIFICATION:
H.P.
VAC
Ph
Hz
RPM
LRA
MOTOR COATING
WEIGHT
LBS.
1 1/2
190/380-415
3
50
2850 / 3000
TEFC MARINE
IP-56
90
1.15; (1.0 @ 50 Deg C Amb)
145T C-Face
CW
9-Wire (MULTI-VOLTAGE)
F
16.2 @ 380
80 Deg C Max
40 Deg C @ 1.15 SF, 50 Deg C @ 1.0 SF
Plastic, Non Sparking
Footless, C-Face
Fan Cooled - Natural Air
TEFC - Cl. 1, Grps C/D, Div. 2 per NEC 501-8(b)
IEEE 45, USCG 259 - CE, UL, CSA
3/4" FNPT
Rotatable, Top or Bottom
BALDOR Motors and Drives
File E46145 (Recognized)
Autophoretically Treated, 2-part Epoxy Dark Gray
Overcoat
37
1) Motor is Severn Trent De Nora standard

supply. Made Specifically for STDN by Baldor.
2) This IP-56 motor is not rated for use in Cl. 1,
Div. 1 installations. Explosionproof motor(s)
may be offered as a Costed option, but are
not IP-56 Rated.
3) Motors are fitted with cast iron endbells,
autophoretically coated for corrosion
protection.
4) Output shaft is fitted with V-Ring Forsheda
seal for integrity.
5) This motor available only through STDN.
6) Motor Data OTHER than this supplied data
shall require an additional commercial charge
for enhanced testing requirements.
TYPE TEST DATA & ELECTRICAL DETAILS

SPACE HEATER
NEMA DESIGN
DIMENSION STANDARD
PERFORMANCE STANDARD
RTD/Thermistor
BEARING TYPE
LUBRICATION
STARTING TO RATED CURRENT RATIO
KVA Code
Full Load AMPS
% SLIP
Full Load EFFICIENCY
ROTOR WEIGHT
LOCKED ROTOR TORQUE
LOCKED ROTOR KVA CODE
LOCKED ROTOR POWER CONSUMP.
FLA
Lbs.
Ft-Lbs.
LOCKED ROTOR WITHSTAND TIME
COSTED OPTIONAL
NEMA Class, Design B(3 Phase)
NEMA
NEMA - MG-1
Not Available
Ball
Grease - Exxon Polyrex EM
6.23
K
5.0/2.5-2.6
4%
77.2
Does Not Apply to 2 HP Motor
6.3
G
Covered by LRA and KVA Code
@ 80% VOLTAGE
20 s
@ 100% VOLTAGE
20 s
REVISION LOG
This motor has been specifically

manufactured to satisfy STDN's
requirements for installations of its
equipment in offshore marine
environments.
STDN Project:
Standard
REVISION
ISSUE STATUS
DATE
BY STDN
APP'D
Factory Supply
16-Aug-04
DEC
DEC
Project No.
(continued on next page)
Page 1 of 5
DATA SHEET
Spec No.: # 35U414-0672G1
USA
General Notes(cont)
TYPE TEST DATA & ELECTRICAL DETAILS (cont)
NOISE LEVEL(MAX)
dB @ 3 Ft.
MAGNETIZED CURRENT
@ No Load
71
0.9
Ft-Lbs.
10
BREAKDOWN TORQUE
@ Full Load
77.2
@ Full Load
90
EFFICIENCY @ LOAD
POWER FACTOR @ LOAD
@ 3/4 Load @ 1/2 Load

77.2
74.2
@ 3/4 Load @ 1/2 Load
86
77
@ 1/4 Load
68
@ 1/4 Load
74
STDN MOTOR PART DESCRIPTION

STDN FACTORY P/N:
MOTOR MANUFACTURER:
MANUFACTURER P/N:
MOTOR FAMILY:
21460-IP56
BALDOR
35U414-0672G1
Super Washdown Duty, Enhanced
Additional Attachments:
Page 3:
Motor Drawing
Page 4:
Wiring Diagram
Page 5:
Performance Curve
REVISION LOG

applications.
STDN Project:
Standard
REVISION
ISSUE STATUS
DATE
BY STDN
APP'D
Factory Supply
16-Aug-04
DEC
DEC
Project No.
Page 2 of 5
DATA SHEET
Spec No.: # 35U414-0672G1
MOTOR DRAWING

MOTOR DRAWING - MACERATOR MOTOR
USA
All information subject to change at the discretion of STDN.
REVISION LOG

applications.
STDN Project:
Standard
REVISION
ISSUE STATUS
DATE
BY STDN
APP'D
Factory Supply
16-Aug-04
DEC
DEC
Project No.
Page 3 of 5
DATA SHEET
Spec No.: # 35U414-0672G1
WIRING DIAGRAM

WIRING DIAGRAM - MACERATOR MOTOR
USA
REVISION LOG

applications.
STDN Project:
Standard
REVISION
ISSUE STATUS
DATE
BY STDN
APP'D
Factory Supply
16-Aug-04
DEC
DEC
Project No.
-
Page 4 of 5
DATA SHEET
Spec No.: # 35U414-0672G1
PERFORMANCE CURVE

PERFORMANCE CURVE - MACERATOR MOTOR
USA
REVISION LOG

applications.
STDN Project:
Standard
REVISION
ISSUE STATUS
DATE
BY STDN
APP'D
Factory Supply
16-Aug-04
DEC
DEC
Project No.
-
Page 5 of 5
ELECTRICAL DATA SHEET

ENCAPSULATED
POWER TRANSFORMER
STDN Supply:
General Notes:
2
3
4
5
6
7
8
9
10
11
TRANSFOMER DETAILS
INPUT VOLTAGE (PRIMARY)
SECONDARY VOLTAGE
PHASES
FREQUENCY
AMPS
WINDINGS
KVA Code
WINDING PROTECTION
INSULATION RATING
AUDIBLE SOUND LEVEL
"K" FACTOR EFFICIENCY
DIMENSION STANDARD
MOUNTING
COOLING
AREA CLASSIFICATION
SPACE HEATER
DEGREES C RISE
SHIELDING
TYPE OF SHIELDING
CASE MATERIAL/CONSTRUCTION
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 CABLE ENTRY TYPE
27 CABLE ENTRY SIZE
28 CABLE ENTRY DIRECTION
29 DIMENSIONS
30 WEIGHT
31 MANUFACTURER
32 MANUF. NO:
33 UL SPEC. NO:
34 UL OUTDOOR LISTING:
35 OPTIONAL CONFIGURATION
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55 Project No.:
56 Datasheet No.:
STD
66060-SILPAC
NOTES:
1.Transformer is custom made to STDN specs
and is designed for operation in the harsh,
offshore marine environment,
2. Transformer is acceptable for use in
Hazardous locations per the National Electric
Code(NEC), Article 500, Section 501-7(2).
Multitap - 380/416/440/480/504 Delta

208Y / 120
3 Phase
50 / 60 Hz
27/../21
Copper
18 KVA
Totally Encapsulated Coil (Epoxy)
180 Degrees C
Not Exceeding 45 dB
K-Factor 0
NEMA 3R
Floor
Not Required / Encapsulated Design
Acceptable to Class 1, Grps C/D, Div 2
Not Applicable
115 C
Yes
Electrostatic
Carbon Steel, Baked Powder Coat Finish
ASA-61 P Gray - Dupont PFH-509-S5
Plastic NEMA 4(Standard)
1" FNPT
Bott / Side via Gasketed Gland Cover
32" H x 24" W x 13.5"D
520 lbs.
Sil Pac
66060-SILPAC
UL/C-UL Listed
MH8342(N)
316 Stainless Steel Case
NO PICTURE AVAILABLE
REVISION LOG
REVISION
ISSUE STATUS
Standard Supply
DATE
1-Oct-99
BY
CHKD
APP'D
DEC
DEC
EA
Section 15: QA DOCUMENTS
SECTION 15.0: QA DOCUMENTS

This section includes the QA Documents associated with the manufacture of this
particular MSD unit.
O&M, Rev. 5.5
Section 16: Vendor Data Cut Sheets
SECTION 16.0: VENDOR DATA CUT SHEETS

This section includes vendor data sheets for parts and materials used in the
construction of all MSD units.
O&M, Rev. 5.4
STDN Part
Number
Description
Manufacturer
MFG Part No.
11087-1
Strainer, Y-Type, 3/4", Clear PVC, SOC
IPEX
RVUT104
11248-CPVC
Valve, 1", CPVC, S80, True Union Ball
Hayward
TB2100ST
Valve, 1", check/MF, PVC, soc, S40
Flo-Con
1520-10
11348-CPVC
Valve, 1 1/2", CPVC, Sch 80, True Union
Hayward
TB2150ST
11350-CPVC
Valve, 1.5", ball/AE, CPVC, soc, S80
Plast-O-Matic
TEBV150VS-CPQ1060
11354
Valve, 1.5", check/MF, PVC, soc, S40
Flo-Con
1520-15
Valve, 3", ball/MH, CPVC, flg, S80
Hayward
11552-1-CPVC
11255
11552-1-CPVC
14012
Controller, Flow, 3/4" MPT, PVC, 5 GPM
Alamo
V2002-B-5GPM
19168
Valve, 1/4", sole2/AE, Brass, fnpt, 140#
ASCO
8262G22120VAC/60Hz
20000
Switch, Float, Normally Closed
Conery
2901-B1S3-15
Motor, 2HP, Macerator, IP56
Baldor
35U414-0672G1
44005
Shunt, 50 Amp, 50 Millivolt, MLA
Empro
MLA-50-50
44021
Meter, Amp, Analog,Weatherproof,0-100ADC
Triplett
221-HR 0-100ADC
44022
Meter,Volt,Analog,Weatherproof,0-150 VDC
Triplett
221-HR 0-150VDC
52069
FuseHolder, UL Listed Single Fuse
Ferraz Shawmut
USCC1
52071
FuseHolder, UL Listed Triple Fuse
Ferraz Shawmut
USCC3
52504
Block, Terminal, 600 Volt, 14-4 AWG
Entrelec
115 129.14
52516
Terminal, Ground, 600 Volt, 14-4 AWG
Entrelec
165 130.23
52546
Block, Terminal, 600V, 22-12 AWG
Entrelec
115486.03
58166-0
Starter,Overload, Manual 2.5-4amps
Square D
GV2ME08
58166-31
Contact, Aux. & O/L GV2 Starter
Square D
GV2AD0110
58166-71
Starter, Overload, Manual 0.63-1 amps
Square D
GV2ME05
21460-IP56
61051
Power Module, 95 Amp, 400V
IXYS
MCD95-04IO8B
62313-11
Block, Contact, 2NC Contacts
Telemecanique
ZB5AZ104
62314-3
Pushbutton, Red, Mushroom Head
Square D
ZA2BT4
PLC, AB1200 24 DCIn/16 Relay Out 2 comm
Allen Bradley
11762-L40BWAR
62421
Relay, Control, 2P 10A 120 VAC RH
IDEC/ Newark
RH2B-UL120VAC/
96F3934
62422
Relay, Base, 2P, Blade Type, RH
IDEC
SH2B-05
62433
Relay, Control 4P Lighted 120VAC RH
IDEC/ Newark
RH4B-UL-AC120V/
96F3967
62441
Relay, Base, 4P, Blade Type, 10A, 300 Volt
IDEC
SH4B-05
62470
Shunt, 100 Amp, 50 Millivolt MLA
Empro Mfg.
MLA-100-50
62399-15R
STDN Part
Number
Description
64156
Relay Socket, 11 Pin, DIN, 300V, SR3P-06
64201
Relay, Voltage Sensing, 2 wide
66006
Transformer, PC Board,115V Pri.,14V Sec.
66030-1
66060-Silpac
Transformer, 500VA, Multi rated volt, 50/60Hz

Transformer, 18KVA, 3Ph, Delta-Wye
Manufacturer
MFG Part No.
Idec
SR3P-06
Action
Instruments
1090-2000
Stancor
P-8553
Square D
9070-TF-500-D50
Olsun Electrics
Company
D-33303
68442
Bussman
FNQ-R-5
68478
Fuse, FNQ-R-1, Time Lag, 1 Amp, 600 Volt
Bussman
FNQ-R-1

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12MXMP Custom Unit

Marine Sanitation Device

1110 Industrial Boulevard Sugar Land, Texas 77478

O&M, Rev. 5.4

Severn Trent De Nora, LLC

This manual describes the operating, maintenance and

troubleshooting aspects of the MSD unit.

O&M, Rev. 5.5

Severn Trent De Nora, LLC

COMMISSIONING (CONTINUED) ........................................................................... SECTION 5.0

O&M, Rev. 5.5

Severn Trent De Nora, LLC

SECTION A: LIST OF CHARTS & TABLE DIAGRAMS

Manual Cell Draining .............................................................................. Figure 6-2

Manual V-2 Blowdown..........................................................................Figure 6-3A

Auto V-2 Blowdown ..............................................................................Figure 6-3B

Emergency V-1 Overboard Pumpdown ................................................Figure 6-4A

Emergency V-2 Overboard Pumpdown ................................................Figure 6-4B

SCR Assembly Test ............................................................................... Figure 7-2

MSD Troubleshooting Guide ................................................................... Table 7-1

Firing Board Troubleshooting Guide........................................................ Table 7-2

SCR and Diode Troubleshooting Guide .................................................. Table 7-4

Macerator Pump Parts Replacement Guide ............................................ Table 8-1

Macerator Pump Mechanical Seal Replacement Guide .......................... Table 8-2

Macerator Pump Axial Cutter Adjustment Guide ..................................... Table 8-4

Rectifier Firing Board Replacement Guide .............................................. Table 8-5

Firing Board Terminals and Signal Names .............................................. Table 7-3

Firing Board Rev. 7 and Earlier ............................................................Figure 7-1A

Firing Board Rev. 8...............................................................................Figure 7-1B

Drain, Inspect, and Clean the Bookcell.................................................... Table 8-7

Bookcell Cleaning and Electrode Replacement....................................... Table 8-8

O&M, Rev. 5.5

Severn Trent De Nora, LLC

SECTION A: LIST OF CHARTS & TABLE DIAGRAMS (CONT.)

Ball Valve Replacement .......................................................................... Table 8-9

Overboard Discharge Pump Disassembly Table ................................... Table 8-10

Overboard Discharge Pump Reassembly Table.................................... Table 8-11

Typical Omnipure Diagram .............................................. Section 10.1 Figure 10-1

Treatment Capacities Table.............................................. Section 10.1 Table 10-1

Unit Dimensions and Weights........................................... Section 10.1 Table 10-2

Unit Utility Connections and Connections......................... Section 10.1 Table 10-3

Unit Functions at OIT Screen ........................................... Section 10.1 Table 10-5

Operating Current and Voltage chart................................ Section 10.1 Table 10-6

Daily Inspection chart ....................................................... Section 10.1 Table 10-7

Preventative Maintenance Schedule ................................ Section 10.1 Table 10-8

Bookcell Diagrams and Parts Table ................................................... Section 10.2

Macerator Pump Diagram .................................................................. Section 10.3

Macerator Pump Curve at 3450-RPM's .............................................. Section 10.3

Macerator Pump Parts........................................................................ Section 10.3

O&M, Rev. 5.5

Severn Trent De Nora, LLC

SECTION B: MSD UNIT INSPECTION & INSTALLATION

Carefully examine the shipping crate (if applicable) or

DO NOT return the damaged goods to the factory. Severn Trent De

If there are any irregularities, notify the carrier before proceeding

disassembly may be required. Consult Section 12.0 for skid dimensions.

O&M, Rev. 5.4

Severn Trent De Nora, LLC

Pumps should be rotated once per month.

O&M, Rev. 5.4

Severn Trent De Nora, LLC

Warranty related repairs

O&M, Rev. 5.4

Severn Trent De Nora, LLC