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Quantification of hydration
phases in supersulfated cements:
review and new approaches
Astrid Gruskovnjak
Renato Figi
Barbara Lothenbach
Frank Winnefeld
Empa, Swiss Federal Laboratories for Materials Science and Technology,
Department for Concrete and Construction Chemistry, Dubendorf,
Switzerland
Suz-Chung Ko
Michael Adler
Holcim Group Support Ltd, Product Innovation and Support, Holderbank,
Switzerland
Urs Mader
University of Bern, Institute of Geological Sciences, Rock-Water-Interaction
Group, Bern, Switzerland
Beat Munch
Empa, Swiss Federal Laboratories for Materials Science and Technology,
Department for Concrete and Construction Chemistry, Dubendorf,
Switzerland
Quantification of the progress of hydration of supersulfated cements (SSC) may be approached in two ways: (a) from
recording the increasing dissolution of the slag particles directly, and (b) indirectly from quantifying the formation of
the hydration phases. Image analysis based on backscattered electron imaging in a scanning electron microscope
(SEM), the dissolution of hydrates (EDTA), differential thermal analysis (DTA) and sulfide concentration (SP) were
used to quantify the dissolution of the slag particles; selective extraction of hydrates by sodium carbonate (SE), X-ray
diffraction (XRD) with Rietveld analysis and thermogravimetric (TGA) refinement methods were used to quantify the
amount of hydration products formed. SEM-based image analysis was found to be a direct and promising way for
the quantification of slag particles. With the help of selective extraction by sodium carbonate (SE), it was possible to
quantify the amorphous CSH phase in SSC. Mass balance calculations constrained by thermodynamic stability were
used to calculate the amount of reacted slag in the system. XRD Rietveld and TGA methods were used to assess the
amounts of specific hydration products formed in SSC but did not allow an absolute quantification of the amount of
slag reacted. Other methods such as the dissolution of the hydrates by EDTA and DTA were not found to be reliable
due to intrinsic problems.
Introduction
The activation of ground granulated blast furnace slag (GGBFS)
by sulfates was first described by Kuhl in 1909 (Kuhl and
Schleicher, 1952). Generally, the supersulfated cements (SSC)
consist of 8085 wt% of slag mixed with 10-15 wt% of
anhydrite and an alkaline activator such as Portland cement
clinker (Taylor, 1997). SSC shows an increased resistance to
sulfate attack and exhibits a lower heat of hydration compared to
ordinary Portland cement (OPC). The main hydration products
are CSH phase, ettringite, gypsum and some hydrotalcite can
be observed as well.
Quantification of phases in cementitious systems is mainly
focused on raw materials (Taylor, 1997). There are some common
methods for the quantification of the phase composition in
clinker: quantitative X-ray diffraction analysis by Rietveld refinement (Walenta and Fullmann, 2004), optical microscopy using
point counting, the Bogue method and chemical or physical
methods for the separation of phases (Taylor, 1997).
For a better understanding of the hydration processes in cementitious materials, it is important to quantify the amount of
hydration products formed as a function of time and thus to
determine the degree of hydration. In OPC systems, the progress
of hydration is often monitored by X-ray diffraction (XRD),
measuring directly the consumption of the clinker phases and the
formation of hydrates. In slag systems, the glassy part of the slag
as well as the main hydration product (CSH) are XRDamorphous, which makes the quantification of the hydration
progress a difficult task.
265
In the present study, the methods used for slag cement systems
mentioned above were reviewed and compared with each other in
order to determine the degree of reaction in supersulfated cement.
In addition, backscattered electron imaging, Rietveld refinement
of XRD patterns and thermogravimetric analysis have been used
for the quantification of hydration in supersulfated cements.
Refinements of the thermogravimetric analysis by manual and
mathematical fitting, as well as a new selective extraction method
using sodium carbonate and a method based on the sulfide
concentration in the pore solution have been developed and
applied to supersulfated cements.
Methods
Measurement parameters
The chemical composition of the raw materials used in the SSC
was analysed by X-ray fluorescence analysis (XRF) using a
Philips PW 2400 instrument.
Experimental work
Materials
The experiments were carried out with a SSC composed of
85 wt% of a highly reactive (HR) ground GBFS and 15 wt%
natural anhydrite, activated additionally by 0.5 wt% KOH. A
water/solid (w/s) ratio of 0.315 was applied. The hydration of the
pastes was stopped with isopropanol and the powder was dried
for 3 days at 408C.
Pure hydrate phases were used as reference materials. CSH
with different C/S ratios was synthesised by mixing Ca(OH)2
(puriss.; Riedel-de Haen) and silica fume (Aerosil 200) with
water, followed by 1 week of rest and subsequent drying for 3
days at 408C.
Quantification methods
Image analysis (SEM method). The same method of backscattered
image analyses based on different grey scale levels was used in
this study as described in Scrivener (2004), but adapted for SSC
pastes in order to identify the amount of anhydrous slag particles.
The magnification used in this study: 10003 and 20003.
Thermogravimetric analysis (TGA method). When analysed with
TGA, overlapping signals occur for the hydration phases CSH
and ettringite. Thus, TGA and differential thermal analysis
(DTG) signals were quantified by using reference materials
(Figure 1), similar to the full pattern quantification in XRD.
Synthesised and pure phases were used as reference materials
(see section on Experimental work Materials). The TGA and
DTG signals of the reference materials were combined in various
proportions, and these were adjusted until the resulting curve
matched the measured curve of the hydrated SSC samples at the
best. Matching was performed: (a) manually and (b) mathematically. The mathematical method is based on a Matlab program,
which identifies the local minima in an n-dimensional space
(n numbers of phases) with the help of the NelderMead
algorithm (Nelder and Mead, 1965). The minimisation criterion
was the mean square difference of the target TGA signal and the
superposed synthetic function.
Selective extraction (SE) method with sodium carbonate. This
method was used previously for the identification of thaumasite in
Sulfide concentration (SP method). The measured sulfide concentrations after 8 h, 1, 7 and 28 days were compared with the
calculated concentrations from the thermodynamic modelling and
used as indicators of the progress of slag dissolution (Gruskovnjak et al., 2006). Sulfide is present exclusively in the slag and is
released as the slag dissolves. Small amounts oxidise to thiosulfate (S2 O3 2 ) and sulfite (SO3 2 ). The main fraction, however,
remains in solution and its concentration increases as hydration
proceeds (Gruskovnjak et al., 2008).
10
Hydrotalcite
90
08
CSH (1:1)
80
TG: weight %
For SSC samples, an internal standard (10 wt% rutile) was added
to determine the mass fraction of the amorphous component. The
amorphous content is composed of the slag particles, the CSH
phase and possibly a hydrotalcite-like phase.
06
Ettringite
70
04
60
02
50
00
02
40
CSH (1:1)
30
04
Hydrotalcite
100
06
20
10
08
Ettringite
0
30
130
230
330
430
Temperature: C
530
630
10
730
267
LOI
SiO2
Al2 O3
Fe2 O3
CaO
MgO
SO3
K2 O
Na2 O
TiO2
Mn2 O3
P2 O5
Cl
Total
HR-slag: wt%
3.1
32.5
11.6
3.6
44.0
5.0
4.5
0.3
0.2
0.8
0.1
, 0.01
, 0.01
99.6
12.0
3.6
0.9
0.4
34.4
4.2
45.5
0.3
0.1
0.0
0.0
0.0
n.a
101.4
020
100
HR-slag_unhydrated
HR-SSC_1d
TG: weight %
HR-SSC_7d
HR-SSC_28d
CSH
000
80
Dolomite
Hydrotalcite
Calcite
Gypsum
010
70
Ettringite
60
30
130
010
90
230
330
430
530
630
020
730
Temperature: C
3500
G
Ht
2500
Counts
3000
E
E
DD
CAG
G G E
HR-SSC_28d
A A
2000
HR-SSC_7d
1500
1000
Slag reacted:
%
44
34 2
28 2
24 2
0
23 4
36 4
46 4
HR-SSC_1d
500
0
HR-SSC_unhydrated
HR-SSC_1d
HR-SSC_7d
HR-SSC_28d
Unhydrated slag:
cm2 /cm2
G
5
10
15
20
25
30
2 theta
35
40
45
50
140
Pore solution
g/85 g slag
120
Hydrotalcite
100
Syngenite
Ettringite
Gypsum
80
FeS
CSH
60
40
Unhydrate slag
20
0
10
20
30
40
50
% of slag hydrated
Anhydrite
Slag particles
Anhydrite
Phases
Ettringite
Gypsum
CSH
HR-SSC_1d
man. /math.: wt%
HR-SSC_7d
man. /math.: wt%
HR-SSC_28d
man. /math.: wt%
13/12 1
2/3 0.5
13/14 3
15/11 1
2/6 0.5
23/29 3
17/10 1
2/7 0.5
25/36 3
HR-SSC_1d
HR-SSC_7d
HR-SSC_28d
TGA-method
slag reacted (from
ettringite): wt%
TGA-method
slag reacted (from CSH):
wt%
SE-method
amount of CSH:
wt%
SE-method
slag reacted (from CSH):
wt%
21 2
25 2
28 2
23 5
41 6
45 6
18 3
28 3
34 3
27 5
41 6
52 6
270
010
90
HR-SSC_1d
CSH
0
Gypsum
80
2500
020
Hydrotalcite
010
2000
Counts
HR-SSC_1d_SE
TG: weight %
100
30
G
Ht
1500
0
Hydrotalcite
010
15
10
D
A
C
20
25
30
2 theta
(a)
HR-SSC_1d
E
HR-SSC_1d_SE
C C C CC
35
45
40
50
2000
Counts
HR-SSC_7d
TG: weight %
90
G
DA
E
2500
020
010
1000
HR-SSC_7d_SE
Gypsum
Ht
100
80
500
020
80 130 180 230 280 330 380 430 480
Temperature: C
(a)
CSH
Ettringite
70
G
Ht
1500
E
E
E
E
1000
C
A
500
E
HR-SSC_7d_SE
C C C CC
D
A
HR-SSC_7d
G
D
AE E
Ettringite
70
30
100
020
80 130 180 230 280 330 380 430 480
Temperature: C
(b)
020
0
Gypsum
80
Hydrotalcite
010
Ettringite
70
30
20
25
30
2 theta
(b)
35
45
40
50
020
80 130 180 230 280 330 380 430 480
Temperature: C
(c)
A
E
2000
Counts
CSH
TG: weight %
90
010
15
10
2500
HR-SSC_28d_SE
HR-SSC_28d
1500
HR-SSC_28d
G
Ht
E
E
E
E
1000
C
A
500
0
G
D
AE E
C
5
10
15
20
D
A
25
30
2 theta
(c)
HR-SSC_28d_SE
C
35
40
CC
45
50
Phases
HR-SSC_1d: wt%
HR-SSC_7d: wt%
70.5 7
14.8 2
5.5 1
7.1 1
0.0 0.5
2.0 0.5
99.9
24 3
Amorphous
Ettringite
Anhydrite
Gypsum
Calcite
Dolomite
Sum
Slag reacted
(from
ettringite)
HR-SSC_28d: wt%
68.6 7
18.0 2
5.4 1
4.5 1
0.8 0.5
2.5 0.5
99.8
30 3
68.0 7
19.6 2
6.5 1
3.0 0.5
0.5 0.5
2.4 0.5
100.0
33 3
87 17
175 35
349 70
349 70
26 3
35 3
41 3
41 3
8h
10
7d
28 d
1
01
[M]
1d
S(-II)
S(VI)
001
Stot
Ca
Na
OH
0001
Si
00001
000001
0
10
20
30
% of slag hydrated
40
50
glassy phase of the slag dissolves homogeneously, (b) the determination of aqueous sulfide is associated with a measurement
uncertainty of 20%, (c) the dissolved sulfide may oxidise depending on the quantity of oxygen present and on the kinetic of the
oxidation reaction. As stated by different authors (Chen and
272
Morris, 1972; Fischer et al., 1997; OBrien and Birkner, 1977) the
oxidation of the intermediate products thiosulfate (S2 O3 2 ) and
sulfite (SO3 2 ) are very slow under alkaline conditions. In addition,
solid (AFm) phases may act as a sink for sulfides (Vernet, 1982).
Selective dissolution by EDTA (EDTA method)
The EDTA method aims to selectively dissolve all hydrates and
activators without dissolving the unhydrated slag. TGA/DTG
analyses of the residues after EDTA extraction (Figure 9) indicate
a complete dissolution of the hydration products ettringite,
gypsum and CSH. Hydrotalcite, dolomite and calcite, however, are not dissolved or only to a small extent. In addition,
small amounts of a non-identified hydrate can be observed in the
TGA between 30 and 2308C. While the literature generally just
mentions the dissolution of hydration phases, this study demonstrates that a large amount of the unhydrated HR-slag dissolves in
the EDTA-solution, which leads to an erroneous quantification of
the amount of slag that has hydrated; 13 wt% (0.063 g of 0.5 g
sample) of the unhydrated slag (without activator) is dissolved
(Table 7). Omitting leads to an overestimation of the amount of
slag reacted at early ages but may be more accurate at later ages
as the fraction of the slag that dissolves during the selective
dissolution may have reacted during hydration. In addition,
corrections for the presence of hydrotalcite (which does not
dissolve in the EDTA extract), lead to another set of values, still
significantly lower than the values estimated by SEM or by SE.
Although the reproducibility of the EDTA method was very good,
the largely different results obtained based on different assumptions and the presence of hydrates after the selective dissolution
indicate that this is not an adequate method to determine the
amount of slag reacted.
Differential thermal analysis (DTA method)
The exothermic reaction during devitrification can theoretically
be used to quantify the amount of unreacted slag (Figure 10).
100
002
HR-slag
HR-SSC_1d
001
TG: weight %
HR-SSC_7d
98
HR-SSC_28d
96
0
94
Hydrotalcite
Residues after
EDTA extraction
Dolomite
001
92
Calcite
90
30
130
230
330
430
530
630
730
830
930
1030
002
1130
Temperature: C
Slag
HR-SSC_1d
HR-SSC_7d
HR-SSC_28d
Residue: g
Slag reacted*: %
Slag reacted: %
Slag reacted: %
0.44 0.01
0.30 0.01
0.27 0.01
0.25 0.01
13 3
27 3
33 3
36 3
0
17 3
22 3
25 3
0
20 3
27 3
31 3
DTA: V/mg
05
07
HR-SSC_28d
2099 Vs/mg
09
HR-SSC_7d
11
2834 Vs/mg
13
15
3357 Vs/mg
HR-SSC_1d
17
19
HR-SSC_unhydrated
5135 Vs/mg
21
23
600
700
800
900 1000 1100 1200
500
Temperature: C
Figure 10. DTA curves for unhydrated and hydrated (1, 7 and 28
days) HR-SSC with manually tted baselines and the calculated
area under each curve
273
60
TGA_CSH
% slag reacted
50
SE_CSH
SEM
SP
40
XRD_ettringite
EDTA
30
TGA_ettringite
20
10
0
14
21
28
35
Days of hydration
Conclusions
This is especially visible in the results of the TGA and XRD
methods. Both XRD and TGA methods give comparable amounts
of ettringite and thus a comparable amount of slag reacted results
from both methods. However, the amount of slag reacted based
on the amount of CSH determined by TGA and SE was
significantly higher, as shown in Figure 11.
The ettringite-based TGA and XRD methods rely on a mass
balance of Al (and Mg), assuming a homogeneous dissolution of
the slag and that all Mg dissolved precipitates as hydrotalcite
(Mg4 Al2 (CO3 )(OH)12 : 4H2 O). These methods are highly dependent on the Al and Mg content of the slag, of ettringite, CSH
and hydrotalcite present and thus introduce sources of large errors
that propagate into the calculations for the reacted slag. Uptake
of Al in CSH or a higher Al/Mg in hydrotalcite would result
in a higher amount of reacted slag.
The CSH based TGA and SE methods use the simple
assumption that all silicate from the dissolving slag precipitates as
CSH. In addition, SiO2 is one of the main constituents of the
slag studied (Table 1). The values obtained by the two CSH
methods (TGA and SE) agree relatively well and are similar to
the amount of slag reacted as obtained by the SEM method (Fig.
11). The more simple assumptions and the large fraction of SiO2
in the slag seem to give more realistic results. However, it has to
be noted that the TGA measurements can be associated with
significant errors as the presence of overlapping hydrates (ettringite, CSH, gypsum and hydrotalcite) makes the deconvolution
difficult. The SE method is expected to provide a more reliable
estimation of the amount of slag reacted.
Acknowledgements
The authors express their thanks to Holcim Group Support Ltd
for the financial support. The authors would like to thank Walther
Trindler and his team for the help in the lab and especially Luigi
Brunetti for the tremendous preparation of the samples. Thanks
to Oliver Nagel for the pore solution analyses, Annette Johnson
for the hydrotalcite sample, Mohsen Ben Haha for the help with
the image analysis and Paul Hug for the use of the DSC.
REFERENCES