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Process Control
General Accessories
Programmable Logic Controller 38-350
This equipment is a fully functioning industrial PLC unit housed in a rugged metal case.
All connections are via 4mm sockets. The unit is capable of operating with 24V or 5V
logic signals and can also accept 4-20mA current loop inputs via the current to voltage
converters and the voltage comparator. A variable 4-20mA current source with adjustable
span and zero is also provided. The voltage comparator has variable hysteresis allowing
the PLC to control analogue events. It connects to the Process Trainer via the 38-200
Process Interface and regulates the system using on/off control elements.
The user may create sequences using conventional ladder logic and demonstrate
the programming on the controller itself, without a process actually being connected.
Along with the Process Trainer, Interface and Controller the following may be studied:
Production of Ladder Logic Diagrams for sequence control and evaluation using
manual switches and LEDs.
Sensing and Sequencing Control of the following system elements is possible:
Level and Flow Process Trainer: Control of the water pump; Control of the solenoid.
Level and Flow Process Trainer with Level Sensor pack: Sensing the level in the
Process Tank; Control of the water pump; Control of solenoid valves.
Temperature Process Trainer: Sensing Temperature; Control of the Heater;
Control of the Circulating pump.
Gives users the ability to extend investigations to include developing their own control
algorithms, as well as enabling more extensive data capture and instrumentation.
Advanced process control techniques, such as Fuzzy logic and Neural networks can
be used to control PROCON systems.
Special functions include: " Outputting analogue values " Interrogating analogue
inputs " Inputting and outputting digital signals in a variety of formats " A PID
function to form 2 standard PID loops " Timer functions " PWM output production
" Integration of analogue outputs " A pulse function " Setting the maximum rate
of change of a variable.
System Features
! Trainers for Level and Flow,
! Hand-held programmer
option
Microprocessor based
Intelligent signal conditioning
3 analogue & 2 digital inputs
2 analogue & 2 digital outputs
RS232/485 serial outputs
Advanced control methods
can be studied
Ordering Information
! Discovery software.
! Fully protected by earth
Complete Systems
PROCON Level/Flow Process Control Training System
(38-100, 200, 300, 400, 420, 490, 901-M).
PROCON Temperature Process Control Training System
(38-600, 200, 300, 480, 490, 901-M).
PROCON Level/Flow & Temperature Process Control Training System
(38-100, 38-600, 200 x2, 300 x2, 400, 420, 490 x2, 901-M).
PROCON Pressure Process Control Training System (38-714, 200, 300, 490, 930-M)
PROCON pH Process Control Training System (38-716, 200, 300, 490, 940-M)
Complete PROCON System (five processes, 38-003, 004 and 005)
Industrial Process Fault Finding Training System
38-001
38-002
38-003
38-004
38-005
38-010
34-250
Software
Discovery software pack for Level/Flow and Temperature
Discovery software pack for Pressure
Discovery software pack for pH
38-901-M
38-930-M
38-940-M
Optional Equipment
38-350
38-370
38-610
Separate Items
Process Interface
Process Controller
Level Sensor Pack
Flow Sensor Pack
Temperature Auxiliary Control Pack
Digital Display Module
NB. All training systems are also available for 120 volt supplies.
Please specify which voltage value you require when ordering.
Feedback reserves the right to change these specifications without notice.
Registered in England number 990620.
A subsidiary of Feedback plc.
Process Control Training Systems - PCTS 0205-4
PROCON
Printed in England.
38-200
38-300
38-400
38-420
38-480
38-490
Contact:
Feedback Instruments Ltd
Park Road, Crowborough,
E. Sussex, TN6 2QR, England.
Tel: +44 (0) 1892 653322
Fax: +44 (0) 1892 663719
E mail: feedback@fdbk.co.uk
Website: www.fbk.com
Feedback Incorporated
P.O Box 400,
437 Dimmocks Mill Road,
Hillsborough, NC 27278, USA
Tel: (919) 644 6466
Fax: (919) 644 6470
E-mail: info@fbk.com
Website: www.fbk.com
System Benefits
! Complete with on-screen
competencies
! Industrially relevant
Discovery software
Features
!
!
!
!
!
!
!
!
!
!
!
!
!
pH
pH
Familiarisation of pH Trainer
Discovery software is a Windows based application compatible with Windows 98, ME,
2000 and XP operating systems.
Discovery Software is available for all four Process Trainers:
Discovery software pack for Level/Flow and Temperature
Discovery software pack for Pressure
Discovery software pack for pH
38-901-M
38-930-M
38-940-M
Curriculum Coverage
! Introduction to the system
! Fault finding methodologies
! Fault analysis flow charts
! Fault finding from circuit
diagrams
! Fault identification to Line
Replaceable Unit level
! Simple electronic fault
finding
! Diagnostic tools
! Maintenance procedures
! Process control techniques
! Fault finding processes
controlled from electronic
controllers
! Interfacing to Programmable
Logic Controllers (PLCs)
! Fault finding in PLC based
systems
Features
Features
! Motorised agitator
! Removable pH probe
! Industry standard 4-20mA
control signals
! A precision motorised
control valve
! Four tanks
Curriculum Coverage
! Introduction, familiarisation
and calibration of the pH rig
! Interface familiarisation
and calibration
! Controller familiarisation
and calibration
! Valve characteristics
! Manual control of pH
! Open loop response
! On/off control of pH
! Simple proportional control
! Effect of proportional band
! Study of proportional and
integral control
! Study of proportional and
derivative control
! Study of proportional,
integral and derivative
control
The Basic Process Trainer is a single loop system allowing the study of the
principles of process control, using liquid level and flow rates as the measured
process variables. The system is a completely self-contained, low pressure
flowing water circuit supported on a bench-mounted panel, making it suitable for
individual student work or for group demonstrations.
It comprises a dual compartment process tank, linked to a sump tank by manual
and solenoid operated valves. Water is pumped through the system, via a
variable area flow meter and motorised control valve. Level is measured in the
process tank. Flow is measured through an optical pulse flowmeter.
Curriculum Coverage
Curriculum coverage
!
! Float level transmitter
! competencies.
Pulse flow transmitter
!
On-Off control
! Complete
with on-screen
instruction
! courseware,
Study of P, PI
and PID and
control of Level and Flow
questions.
! complex
Controller
familiarisation
process
control
and calibration
problems.
!
Tuning PID
controllers
! Provides
all required
with unique
! instrumentation
Advanced process
control
Discovery software.
! Industrially relevant processes
and components.
! Compact bench-top systems.
! Water and air used as the
process fluids.
Features
Features
! Temperature monitored in
primary and secondary
circuits, flow also monitored
! Standard industrial
components
Curriculum Coverage
! Temperature familiarisation
and calibration
! Interface familiarisation and
calibration
! Controller familiarisation and
calibration
! Pulse flow transmitter
! On-Off control
! Study of P, PI and PID control
of Temperature and Flow
! Manual flow control
! Temperature process control
! Complex control loops
Specification
Cooling in kW for 10C differential: 1.8kW.
Pressure drop across cooling coils: 14kPa.
Air flow across cooling unit: 370m3 per min.
Water flow rate (nominal): 10 litres per min.
Curriculum Coverage
! Pressure safety, familiarisation and calibration
! I/P converter and Pneumatic
control valve operation
! Controller familiarisation
and calibration
! Automatic control systems
! Serial communication
! Pressure sensor, transmitter
and I/P converter- Linearity
and Hysteresis
! Pneumatic control valve characteristics at different
pressure ranges
! System response and Air
receiver
! Principles of Proportioning
valve and proportional
process control
! Study of P, PI and PID
control of Pressure
! Calibration of the differential
pressure sensor & transmitter
! Flow control in the Process
rig
Features
Features
! Temperature monitored in
primary and secondary
circuits, flow also monitored
! Standard industrial
components
Curriculum Coverage
! Temperature familiarisation
and calibration
! Interface familiarisation and
calibration
! Controller familiarisation and
calibration
! Pulse flow transmitter
! On-Off control
! Study of P, PI and PID control
of Temperature and Flow
! Manual flow control
! Temperature process control
! Complex control loops
Specification
Cooling in kW for 10C differential: 1.8kW.
Pressure drop across cooling coils: 14kPa.
Air flow across cooling unit: 370m3 per min.
Water flow rate (nominal): 10 litres per min.
Curriculum Coverage
! Pressure safety, familiarisation and calibration
! I/P converter and Pneumatic
control valve operation
! Controller familiarisation
and calibration
! Automatic control systems
! Serial communication
! Pressure sensor, transmitter
and I/P converter- Linearity
and Hysteresis
! Pneumatic control valve characteristics at different
pressure ranges
! System response and Air
receiver
! Principles of Proportioning
valve and proportional
process control
! Study of P, PI and PID
control of Pressure
! Calibration of the differential
pressure sensor & transmitter
! Flow control in the Process
rig
Features
Features
! Motorised agitator
! Removable pH probe
! Industry standard 4-20mA
control signals
! A precision motorised
control valve
! Four tanks
Curriculum Coverage
! Introduction, familiarisation
and calibration of the pH rig
! Interface familiarisation
and calibration
! Controller familiarisation
and calibration
! Valve characteristics
! Manual control of pH
! Open loop response
! On/off control of pH
! Simple proportional control
! Effect of proportional band
! Study of proportional and
integral control
! Study of proportional and
derivative control
! Study of proportional,
integral and derivative
control
The Basic Process Trainer is a single loop system allowing the study of the
principles of process control, using liquid level and flow rates as the measured
process variables. The system is a completely self-contained, low pressure
flowing water circuit supported on a bench-mounted panel, making it suitable for
individual student work or for group demonstrations.
It comprises a dual compartment process tank, linked to a sump tank by manual
and solenoid operated valves. Water is pumped through the system, via a
variable area flow meter and motorised control valve. Level is measured in the
process tank. Flow is measured through an optical pulse flowmeter.
Curriculum Coverage
Curriculum coverage
!
! Float level transmitter
! competencies.
Pulse flow transmitter
!
On-Off control
! Complete
with on-screen
instruction
! courseware,
Study of P, PI
and PID and
control of Level and Flow
questions.
! complex
Controller
familiarisation
process
control
and calibration
problems.
!
Tuning PID
controllers
! Provides
all required
with unique
! instrumentation
Advanced process
control
Discovery software.
! Industrially relevant processes
and components.
! Compact bench-top systems.
! Water and air used as the
process fluids.
Discovery software
Features
!
!
!
!
!
!
!
!
!
!
!
!
!
pH
pH
Familiarisation of pH Trainer
Discovery software is a Windows based application compatible with Windows 98, ME,
2000 and XP operating systems.
Discovery Software is available for all four Process Trainers:
Discovery software pack for Level/Flow and Temperature
Discovery software pack for Pressure
Discovery software pack for pH
38-901-M
38-930-M
38-940-M
Curriculum Coverage
! Introduction to the system
! Fault finding methodologies
! Fault analysis flow charts
! Fault finding from circuit
diagrams
! Fault identification to Line
Replaceable Unit level
! Simple electronic fault
finding
! Diagnostic tools
! Maintenance procedures
! Process control techniques
! Fault finding processes
controlled from electronic
controllers
! Interfacing to Programmable
Logic Controllers (PLCs)
! Fault finding in PLC based
systems
Process Control
Process Control
General Accessories
Programmable Logic Controller 38-350
This equipment is a fully functioning industrial PLC unit housed in a rugged metal case.
All connections are via 4mm sockets. The unit is capable of operating with 24V or 5V
logic signals and can also accept 4-20mA current loop inputs via the current to voltage
converters and the voltage comparator. A variable 4-20mA current source with adjustable
span and zero is also provided. The voltage comparator has variable hysteresis allowing
the PLC to control analogue events. It connects to the Process Trainer via the 38-200
Process Interface and regulates the system using on/off control elements.
The user may create sequences using conventional ladder logic and demonstrate
the programming on the controller itself, without a process actually being connected.
Along with the Process Trainer, Interface and Controller the following may be studied:
Production of Ladder Logic Diagrams for sequence control and evaluation using
manual switches and LEDs.
Sensing and Sequencing Control of the following system elements is possible:
Level and Flow Process Trainer: Control of the water pump; Control of the solenoid.
Level and Flow Process Trainer with Level Sensor pack: Sensing the level in the
Process Tank; Control of the water pump; Control of solenoid valves.
Temperature Process Trainer: Sensing Temperature; Control of the Heater;
Control of the Circulating pump.
38-001
38-002
38-003
38-004
38-005
38-010
34-250
Software
38-901-M
38-930-M
38-940-M
Optional Equipment
38-350
38-610
Separate Items
Industrial Process Trainer
34-250
PLC Interface for 34-250 34-252-1
Basic Process Trainer
38-100
Temperature Trainer
38-600
Pressure Trainer
38-714
pH Trainer
38-716
Process Interface
Process Controller
Level Sensor Pack
Flow Sensor Pack
Temperature Auxiliary Control Pack
Digital Display Module
NB. All training systems are also available for 120 volt supplies.
Please specify which voltage value you require when ordering.
Feedback reserves the right to change these specifications without notice.
Registered in England number 990620.
A subsidiary of Feedback plc.
Process Control Training Systems - PCTS 0205-4
Printed in England.
38-200
38-300
38-400
38-420
38-480
38-490
System Features
! Trainers for Level and Flow,
! Hand-held programmer
option
Microprocessor based
Intelligent signal conditioning
3 analogue & 2 digital inputs
2 analogue & 2 digital outputs
RS232/485 serial outputs
Advanced control methods
can be studied
Contact:
Ordering Information
Complete Systems
PROCON
Feedback Incorporated
P.O Box 400,
437 Dimmocks Mill Road,
Hillsborough, NC 27278, USA
Tel: (919) 644 6466
Fax: (919) 644 6470
E-mail: info@fbk.com
Website: www.fbk.com
! Discovery software.
! Fully protected by earth
System Benefits
! Complete with on-screen
competencies
! Industrially relevant