Installation Guide For Product Link PL121SR and PL321

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Special Instruction
Installation Guide for Product Link PL121SR and PL321{7606}
Media Number -REHS2365-17
Publication Date -24/07/2015
Date Updated -24/07/2015
i06243488
Installation Guide for Product Link PL121SR and PL321

{7606}
SMCS - 7606
Agricultural Tractor: All

Articulated Truck: All
Asphalt Paver: All
Backhoe Loader: All
Challenger: All
Cold Planer: All
Combine: All
Compact Wheel Loader: All
Earthmoving Compactor: All
Excavator: All
Integrated Toolcarrier: All
Landfill Compactor: All
Load Haul Dump: All
Mini Hydraulic Excavator: All
Motor Grader: All
Multi Terrain Loader: All
Off-Highway Truck/Tractor: All
Paving Compactor: All
Road Reclaimer/Soil Stabilizer: All
Skid Steer Loader: All
Soil Compactor: All
Telehandler: All
Track Feller Buncher: Caterpillar
Track-Type Loader: All
Track-Type Skidder: All
Track-Type Tractor: All
Wheel Dozer: All
Wheel Loader: All
Wheel Skidder: All
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Wheel Tractor-Scraper: All

Material Handler:
MH3049 (S/N: HPB1-UP)
MH3059 (S/N: RBR1-UP)
Mobile Hydraulic Power Unit:
325D MHPU (S/N: C3N1-UP)
336E MHPU (S/N: T3Z1-UP)
349E MHPU (S/N: S3P1-UP)
Wheeled Excavator:
M313D (S/N: J3A1-UP; K3D1-UP)
M315D (S/N: J5B1-UP; K5E1-UP)
Introduction
This Special Instruction will provide instructions for installation and configuration of secondgeneration Product Link systems, PL121SR and PL321SR.
This Special Instruction also provides instructions on replacing the first generation of Product
Link (PL151 and PL201) with the second generation of Product Link (PL121SR and PL321SR) in
existing installations.
The second generation of Product Link has been installed on three categories of machines.
One category of machines is referred to as "Legacy" machines. The Legacy machines are older
machines that do not have a wiring harness that accommodates Product Link already installed.
Connectors are not readily available to install the PL121SR and PL321SR components. The
Product Link components that are used in the Legacy machines are in the Universal Installation
Group.
The second category of machines is referred to as "Product Link Ready" machines. A machine is
considered to be "Product Link Ready" if the machine was assembled at the factory with a wiring
harness with proper connectors to install PL121SR and PL321SR components. The "Product Link
Ready" machines use the components that are in the 257-0430 PL121SR Communication
Installation Gp , 273-5724 PL321SR Communication Installation Gp , or the 273-5726 PL300
Communication Installation Gp (for machines that already have a PL121SR installed).
The third category of machines that are not Caterpillar machines. These machines use the
components of the 257-0430 PL121SR Communication Installation Gp .
Personal injury or death can result when voiding this certification.

Structural damage, an overturn, modification, alteration, or improper
repair can impair the Rollover Protective Structure's (ROPS)
protection capability thereby voiding this certification.
Do not drill holes in the ROPS. Do not weld on the ROPS unless welding
is specified in the procedure. Place welds only at the locations that are
specified in the procedure.
To avoid possible weakening of this ROPS, consult a Caterpillar dealer

before altering this ROPS in any way. The protection offered by this
ROPS will be impaired if it has been subjected to structural damage.
Consult a Caterpillar dealer to determine this structure's limitations
without voiding its certification.
Parts List
Table 1
Available Antenna Packages
Antenna
Hard Mount
Cable Length
Part Number
6M
284-8533
4.5 M
310-2393
4.5 M No Grommet
319-6804
3M
284-8532
1.5 M
310-2391
0.5 M
351-8485
6M
284-8531
Magnetic Mount
3M
310-2392
Antenna Bracket
N/A
293-3521
Replacement Whip
N/A
301-0589
Antenna Cable AS
4M
353-8773
Antenna As (Cellular)
0.5 M
346-9376
Antenna-Whip
N/A
355-1205
Note: The antennas are sold separately.

Table 2
273-5724 Communication Installation Gp (Product Link 321SR) (1)
Quantity
Part Number
Description
6V-7357
Bolts
20
7K-1181
Cable Straps
8C-5608
Spacers
(1)
8C-8451
Bolts
9X-6165
Washers
9X-8256
Washers
9X-9896
Mounts
129-3178
Locknuts
155-2255
Connecting Plug Kit
6M
216-5208
Tubing
230-1340
Film, Blast Zone (Inside US)
230-1341
Film, Blast Zone (Outside US)
307-0047
Film, Data Privacy
256-6803
Radio Harness As
256-6804
Control Harness As (PL300)
257-9364
Universal Harness As
262-1421
Communication Electronics Gp (PL300)
336-3545
The installation kit of Table 2 is for installation of the PL121SR and PL321SR Product Link.
Table 3
257-0430 Communication Installation Gp (Product Link 121SR) (2)
Quantity
Part Number
Description
6V-7357
Bolts
15
7K-1181
Cable Straps
9X-8256
Washers
129-3178
Locknuts
155-2255
Connecting Plug Kit
6M
216-5208
Tubing
230-1340
Film, Blast Zone (Inside US)
230-1341
Film, Blast Zone (Outside US)
307-0047
Film, Data Privacy
256-6803
Radio Harness As
257-9364
Universal Harness As
1
(2)
336-3545
The installation kit of Table 3 is for installation of the PL121SR Product Link.
Table 4
273-5726 Communication Installation Gp (Product Link 300) (3)
Quantity
Part Number
7K-1181
Cable Straps
8C-5608
Spacers
8C-8451
Bolts
9X-6165
Washers
9X-9896
Mounts
129-3178
Locknuts
262-1421
256-6804
Control Harness As (PL300)
(3)
Description
The installation kit of Table 4 is for installation of the PL300 Product Link component on a machine with an
existing PL121SR installation.
On Radio-only installations (PL121SR) a 245-7310 Control Harness As (Serial Service Cable)

will be needed to interface a computer to the Product Link system. The Serial Service Cable is not
included in any of the installation groups for the field.
Note: The additional parts that are listed in Table 5 may be needed but are not included in any of
the installation groups for the field.
Table 5
Additional Parts
Part Number
Description
8D-8719
Holder and Wire Assembly
115-8109
Wire Splice
199-9785
Wire As
207-3814
Wire As
5A-3837
Fuse (5A/32V)
293-3521
Antenna Mounting Plate
105-2797
Boss
(M6x1, 20D, 9L)
370-8059
Serial to USB Adapter Kit
256-0501
Adapter Plate
245-7310
Control Harness As (Serial Service Cable)
318-2347
Cover
Note: If the Cat Communications Adapter 2 (CA2) is being used, a computer with an RS-232
Communications Port is required. If the computer does not have an RS-232 Communications Port,
a 370-8059 Serial to USB Adapter Kit , or equivalent may be required.
Table 6
Product Link Blast Zone Switch (If Applicable)
Quantity
Part Number
Description
8T-8729
Connector Pins
115-8109
Wire Splice
155-2267
Connector Plug As
155-2276
Plug Lock Wedge
8T-8730
Connector Socket
298-6019
Indicator Plate
260-5865
Toggle Switch
293-4950
Film
5P-9075
Electrical Wire (18 Gauge)
PL121SR and PL321SR System Components

PL121SR Radio
Illustration 1
336-3545 Communication Electronics Gp (PL121SR radio)
(1) Yellow LED Orbcomm communication fix status
(2) Orange LED GPS fix status
(3) Green LED engine running status
The green LED is on when the engine is running. If the green LED is off, the engine is off.
Note: On some models of Track-Type Tractors and Pipelayers, the 403-GN wire has not been
installed at the factory. In those instances, the green LED will never illuminate.
The orange LED flashes while the GPS receiver searches for GPS satellites. When the system
obtains a valid fix, the LED stops flashing and remains illuminated.
The yellow LED flashes while the PL121SR radio searches for a connection with an Orbcomm
satellite. When the radio obtains a connection with an Orbcomm satellite, the LED stops flashing
and will remain illuminated.
Note: The LED will resume flashing when the radio loses the connection with the satellite. The
LED will continue to flash while the radio seeks a connection to the next satellite in view.
Antennas and Antenna Bracket

Note: The dimensions for the antenna cables are in millimeters.
Illustration 2
g01450172
Antenex antenna with stud mounting
Illustration 3
Antenex antenna with magnetic mount
Adapter Plates for the PL300 ECM
Illustration 4
g01104288
256-0501 Plate for mounting PL300 on PL151/201 ready machines
Wiring Harnesses
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Illustration 5
g01103872
256-6803 Radio Harness As

(1) 12-pin plug (P1)
(2) 2-pin receptacle (J2)
Illustration 6
g01103878
256-6804 Control Harness As (PL321SR)

(4) 2-pin plug (P3)
Illustration 7
g01103883
257-9364 Universal Harness As

Illustration 8
g01104853
245-7310 PL121SR Serial Service Cable

(1) 9-pin RS232 connector
(2) 3-pin round connector
PL300 ECM
Illustration 9
g01116470
262-1421 Communication Electronics Gp (PL300 ECM with an installed harness connector)
PL VIMS (VIMS-3G)
Illustration 10
g03379895
285-1142 Electronic Control Module (VIMS)
Product Link Power Requirements

Table 7
336-3545 Communication Radio Gp (PRODUCT LINK 121SR) Power Requirements
Value
Parameter
Min
Norm
Max (1)
32
Standby Mode (Key Off, Day 0

-2)
90
1700
mA
Standby Mode (Key Off, Day

2+)
1700
mA
Operating Voltage
Current Draw (12

VDC)
Units
VDC
125
126
Standby Mode (Key Off, Day 0

-2)
96

2+)
Operating Mode (Key On)
Current Draw (24

VDC)

(1)
1650
mA
1850
mA
1850
mA
131
133
1740
mA
Maximum current value is for Radio in transmitting mode, high current draw duration is less than 2 seconds.
Table 8
285-1133 Electronic Control Module (PRODUCT LINK 300) Power Requirements
Value
Parameter
Min
Operating Voltage
Current Draw (12

VDC)
(2)
Max (2)
Units
VDC
32

0-2)
10.5
700
mA

2+)
10.5
700
mA
680
700
mA
384
mA
384
mA
384
mA
Current Draw (24

VDC)
Norm
660

0-2)
10

2+)
10
350
11.25
11.25
374
Maximum current values are when all four Digital Inputs are in use and at ground.
Table 9
285-1142 Electronic Control Module (VIMS) Power Requirements
Value
Parameter
Operating Voltage
Min
9
Norm
-
Max (2)
32
Units
VDC
Current Draw (12

VDC)

0-2)
12

2+)
12
Current Draw (24

VDC)

0-2)
13

2+)
13

(2)
710
340
13.45
13.45
740
14.37
14.37
370
770
mA
770
mA
770
mA
400
mA
400
mA
400
mA
Maximum current values are when all four Digital Inputs are in use and at ground.
PL121SR Radio Installation

Wiring of PL121SR on Legacy Cat Machines and Machines Other than Cat
Products
Illustration 11
g03067596
Overview of the connection of the PL121SR on Legacy Cat Machines and Machines Other than Cat Products
Illustration 12
g03869704
257-9364 Radio Harness As (Universal Harness) connections for installation of PL121SR on Legacy Cat Machines
and Machines other than Cat products. Refer to the footnotes of Table 10 for more information.
Table 10
Universal Harness Connections for Generic Applications
P1 Connector
to Radio
Pin Number
Harness
Wire
Description
Connection Point for the Machine
125-OR
Unswitched
Power
Fused (5 amp) unswitched
200-BK
Ground
Machine ground
Keyswitch On
Circuit that provides battery voltage only

when the keyswitch is turned to the ON
position
R-term
Alternator R-term circuit (1)
308-YL
403-GN
(1)
If an R-term input is not available, a DC voltage that goes high when the engine is running may be used. DC
voltage must be at least 75 percent of system voltage.
Refer to Illustration 11 for connections of the system.

Refer to Table 1 for the part numbers for the available antennas.
Refer to Illustration 11 for the part numbers for the Radio Harness and Universal Harness
that will be required.
Refer to Table 10 and Illustration 12 for wiring requirements.

Refer to the ""Review Status and Event Statistics with Cat Electronic Technician (Cat ET)"
" for information in order to review the status and the event statistics of the equipment.
Refer to the ""Registering the System" " for information in order to register the system.
Refer to ""Configuring Installation Parameters (Radio Only)" " for information for the
configuration of the software for the system.
Note: In some applications, the R-Terminal input may not be available. If the R-Terminal input is
not available, a DC voltage signal that goes "high" when the engine is running can be used. An
example of such an input could be an input from the oil pressure sensor. Refer to Illustration 13
for a wiring example.
Illustration 13
g03067636
Example of wiring for an input that goes high when the engine is running.
Universal Wiring Harness Installation Instructions

1. Consult the electrical schematic for the machine in order to locate the connection points for
the machine that mate with the Universal Harness wires. Refer to Table 10 for Universal
Harness connections.
2. If splicing the 125-OR (Unswitched Power) wire to a wire that is not already fused with a
5A fuse, install a 5 A 8D-8719 Holder and Wire Assembly in an accessible location. Fuse
with a 5A fuse.
3. Splice the Universal Harness wires to the connection points for the machine.
4. After the splices have been made, insert the wiring that is not braided into the supplied
tubing.
5. Place the three pin round receptacle (J1) so that the connector is easily accessible during
normal maintenance.
6. Secure the harness with supplied tie-wraps.
Wiring of PL121SR on Product Link Ready Machines

Wiring of PL121SR on PL-Ready Machines with a 12-pin Product Link Connector
Illustration 14
g03067676
Overview of the connection of the PL121SR on PL-Ready Machines with a 12-pin Product Link connector
Illustration 15
g03869712
256-6803 Radio Harness As connections for installation of PL121SR on PL-Ready Machines with a 12-pin Product
Link connector. Refer to the footnotes of Table 11 for more information.
Table 11
Radio Harness Connections for Installing a PL121SR on a PL-Ready Machine with a 12pin PL Connector
P1 Connector
to Radio
Pin Number
Harness
Wire
Description
125-OR
Unswitched
Power
200-BK
Ground
Machine ground
308-YL
403-GN
10
11
N979-GN
N960-OR
Keyswitch On
R-term

position
RS-232 Gnd
Serial Service Connection to Radio
RS-232 Tx
12
(1)
N957-PK
RS-232 Rx
Radio Harness Installation Instructions for 12-pin Product Link Connector

1. Consult the electrical schematic for the machine in order to locate the connection point for
the machine that mates with the Radio Harness J1 connector. Refer to Table 11 for Radio
2. Inspect the connections on the Product Link connector. Refer to Illustration 15 and Table 11
and make any necessary corrections.
3. Connect the Radio Harness 12-pin receptacle (J1) to the 12-pin Product Link connector on
the machine harness.
4. Connect the Radio Harness 12-socket plug (P1) to the PL121SR Radio.
Note: For applications that use only the PL121SR Radio, do not remove the plug that is in the two
pin connector of the Radio Harness.
Illustration 16
g03067716
Overview of the connection of the PL121SR on PL-Ready Machines with a 6-pin Product Link connector
Illustration 17
g03869721
257-9364 Radio Harness As connections for installation of PL121SR PL-Ready Machines with a 6-pin Product Link
connector. Refer to the footnotes of Table 12 for more information.
Table 12
Universal Harness Connections for Installing a PL121SR on a Machine with a 6-pin PL
Connector
P1 Connector
to Radio
Pin Number
Harness
Wire
Description
125-OR
Unswitched
Power
200-BK
Ground
Machine ground
308-YL
403-GN
(1)
Keyswitch On
R-term

position
Universal Harness Installation Instructions for 6-pin Product Link Connector
the machine that mates with the Universal Harness wires. Refer to Table 12 for Universal
2. Install a 3E-3382 Connector Receptacle As (6-pin plug) on the Universal Harness wires.
Refer to Illustration 17 and Table 12 for proper connections.
3. Connect the 6-pin receptacle from step 2 to the 6-socket Product Link connector on the
machine harness.
4. Connect the 12-socket plug (P1) of the Universal Harness to the Radio.
5. After the connections have been made, insert the wiring that is not braided into the supplied
tubing.
6. Place the 3-pin round receptacle (J1) so that the connector is easily accessible during normal
maintenance.
Installing/Mounting the PL121SR Radio

Illustration 18 shows the mounting of the PL121SR radio.
Illustration 18
g03067737
Example for mounting the PL121SR radio
Select a Location for Mounting the PL121SR Radio

Refer to Illustration 19 and Illustration 20 for appropriate mounting examples.
Illustration 19
g01451217
View of a radio that is mounted in an appropriate location
Illustration 20
g01451224
View of cables with appropriate bend radius
The location for the Radio must allow enough room to prevent sharp bends in the Radio
Harness or the antenna cable. The minimum bend radius of the antenna cable is 50.8 mm (2
inch). Bending the antenna cable too tightly may result in reduced performance, signal loss,
or permanent damage to the cable. Refer to Illustration 19 and Illustration 20.
Do not connect the 257-9364 Universal Harness As or the 256-6804 Control Harness As
directly to the PL121SR radio. Connecting either of these harnesses directly to the PL121SR
radio will disrupt communications between Cat ET and the radio.
Do not mount the PL121SR radio in an area that will expose the radio to extreme conditions
of heat. Exposure to high heat may make the radio inoperable.
The preferred mounting location for the radio is inside the cab or another enclosed structure.
If you are unable to place the radio inside the cab, then orient the radio with the two TNC
antenna connectors downward. Refer to Illustration 18.
Mount the radio more than 500 mm (19.7 inch) from the antenna in order to minimize
interference between the radio and the antenna.
Mount the radio accordingly so that the antenna cable can be connected without producing
any sharp bends that may damage the cable.
The maximum torque for the radio mounting bolts is 3.5 Nm (2.6 lb ft).
The maximum torque for the TNC antenna connectors is 0.68 Nm (6 lb in).
Locate the radio so that the radio connectors are not exposed to high-pressure spray or
underwater immersion. Exposure to high-pressure spray or underwater immersion may
compromise the connector seals and lead to connection failure.
Do not attach the radio to the ROPS.
The radio must be installed on a flat surface.
Do not mount the radio in direct sunlight.
For more specific guidelines, refer to Special Instruction, SEHS6929, "Inspection, Maintenance,
and Repair of Rollover Protective Structures (ROPS) and Attachment Installation Guidelines" as
well as any other published guidelines that are specific for a machine serial number.
Mounting Instructions for the PL121SR Radio
Once the location for the radio has been chosen, refer to Illustration 18. The Illustration 18 shows
the proper location and size of the holes that are needed to mount the radio.
Refer to Illustration 10 for a template of the radio.
1. Lay out the necessary hole pattern. Refer to Illustration 18.
2. Drill the holes.
3. Install the required bolts, washers, and locknuts in order to secure the radio.
4. Tighten the mounting bolts for the radio to 3.5 Nm (2.6 lb ft).
5. Refer to "Completing the Installation" for information on proper application of the Data
Privacy Film and Blast Zone Warning Film.
PL321SR System Installation
Installing PL321SR on D7E TTT

The D7E TTT does not have Cat Data Link (CDL) and cannot communicate with the standard 262
-1421 Communication Electronics Gp (PRODUCT LINK 300). To install a PL321SR on the D7E,
a 285-1142 Electronic Control Module (VIMS) is used in place of the PL300. ECM footprint and
wiring remain the same. Also, the PL VIMS ECM uses a different flash file than the PL300. Refer
to Systems Operation, Troubleshooting, Testing and Adjusting, RENR7911, "Product Link
121S/300" for more instructions on flashing the ECM using Cat ET WinFlash program.
Installing PL321SR on K-Series MWL and LWL

K-Series MWL and LWL come standard with Payload Control System (PCS) and cannot use the
standard 262-1421 Communication Electronics Gp (PRODUCT LINK 300). To install a PL321SR
on a K-Series MWL or LWL, a 285-1142 Electronic Control Module (VIMS) is used in place of
the PL300. ECM footprint and wiring remain the same. Also, the PL VIMS ECM uses a different
flash file than the PL300, along with a PCS config file. Refer to Systems Operation,
Troubleshooting, Testing and Adjusting, RENR7911, "Product Link 121S/300" for more
instructions on flashing the ECM using Cat ET WinFlash program and updating the PCS - only
config file using VIMSpc.
Wiring of PL321SR on Product Link Ready Machines

Illustration 21
g03067758
Overview of the connection of the 273-5724 Communication Installation Gp (PL321SR Universal Communication
Installation Group)
Illustration 22
g03686045
Schematic of 256-6803 Radio Harness As and 256-6804 Control Harness As
Table 13
PL321SR Harness Connections
Radio
HarnessP1
Control
HarnessP1
Control
HarnessJ1
52
Harness
Wire
125-OR
Description
Unswitched Power
(1)
65
200-BK
Ground
70
308-YL
Key Switch ON
54
403-GN
Alternator R-term
circuit (1)
13
N957-PK
RS-232 #1 - TxD
22
N960-OR
RS-232 #1 - RxD
31
N979-GN
RS-232 #1 - Gnd
23
N970-YL
RS-232 #1 - DTR
30
N973-BR
RS-232 #1 - DCD
10
944-OR
CDL +
945-BR
CDL -
34
Y795-GN
J1939 CAN Low
50
Y794-OR
J1939 CAN High
62
10
N981-GN
RS-232 #3 - TxD
63
11
N963-OR
RS-232 #3 - RxD
64
12
N959-PK
RS-232 #3 - Gnd

Refer to Table 13 and Illustration 22 for wiring requirements.
for details.
Control Harness and Radio Harness Installation Instructions
1. Connect the Control Harness 12-pin receptacle (J1) to the 12-socket Product Link connector
on the machine.
2. Route the Control Harness to the PL300 ECM and the 12-pin receptacle (J1) on the Radio
Harness.
3. Use a 4 mm (0.16 inch) allen wrench in order to secure the Control Harness 70-socket plug
(P1) to the PL300 ECM.
4. Connect the Control Harness 12-socket plug (P2) to the 12-pin receptacle (J1) on the Radio
Harness.
5. Remove the sealing connectors from the 2-socket plug (P3) of the Control Harness and the 2
-pin receptacle (J2) of the Radio Harness.
6. Connect the Control Harness 2-socket plug (P3) to the Radio Harness 2-pin receptacle (J2).
7. Route the Radio Harness to the PL121SR Radio.
9. Secure all harnesses with the supplied tie-wraps.
Illustration 23
g03067857
Installation Group)
Illustration 24
g03686050
Illustration 25
257-9364 Radio Harness As connections for installation of PL321SR on PL-Ready Machines with a 6-pin Product Link
Refer to the footnotes of Table 14 for more information.
Table 14
Universal Harness Connections for PL-Ready Machines with a 6-pin PL Connector
P1 Connector
to Radio
Pin Number
Harness
Wire
Description
125-OR
Unswitched
Power
200-BK
Ground
Machine ground
Keyswitch On

position
308-YL
403-GN
R-term
944-OR
CDL +
Cat Data Link
945-BR
CDL -
Cat Data Link
(1)

Refer to Table 10, Illustration 25, and Illustration 25 for wiring requirements.
for details.
Universal Harness, Control Harness, and Radio Harness Installation Instructions
2. Install a 3E-3382 Connector Receptacle As (6-pin plug) on the Universal Harness wires.
Refer to Illustration 25 and Table 10 for proper connections.
3. Connect the 6-pin receptacle of the Universal Harness to the 6-socket Product Link
connector on the machine harness.
4. Route the Universal Harness from the machine connection to the 12-pin receptacle (J1) on
the Control Harness.
5. Connect the Universal Harness 12-socket plug (P1) to the Control Harness 12-pin receptacle
(J1).
maintenance.
Harness.
Harness.
Wiring of PL321SR on Legacy Cat Machines and Machines Other than Cat
Products
Illustration 26
g03067916
Installation Group)
Note: The 273-5724 PL321SR Universal Communication Installation Gp contains all the
components from both the 257-0430 PL121SR Universal Communication Installation Gp , and the
273-5726 PL300 Legacy Communication Installation Gp .
Illustration 27
g03686052
Illustration 28
Schematic of 257-9364 Universal Harness As
Table 15
PL321SR Harness Connections
Radio
HarnessP1
Control
HarnessP1
Control
Harness J1
Legacy
Harness P1
52
125-OR
65
200-BK
70
308-YL
54
403-GN
Alternator Rterm circuit (1)
13
N957-PK
RS-232 #1 - TxD
22
N960-OR
RS-232 #1 - RxD
31
N979-GN
RS-232 #1 - Gnd
23
N970-YL
RS-232 #1 DTR
30
N973-BR
RS-232 #1 DCD
Harness
Wire
Description
Unswitched
Power
Ground
Key Switch ON
10
(1)
944-OR
CDL +
945-BR
CDL -
34
Y795-GN
J1939 CAN Low
50
Y794-OR
J1939 CAN High
62
10
10
N981-GN
RS-232 #3 - TxD
63
11
11
N963-OR
RS-232 #3 - RxD
64
12
12
N959-PK
RS-232 #3 - Gnd

Refer to Table 15, Illustration 27, and Illustration 28 for wiring requirements.
for details.
Universal Harness, Control Harness, and Radio Harness Installation Instructions
2. If splicing the 125-OR (Unswitched Power) wire to a wire that is not already fused with a
5A fuse, install an 8D-8719 Holder and Wire Assembly in an accessible location. Fuse with
a 5A fuse.
3. Splice the Universal Harness wires to the connection points for the machine.
4. After the splices have been made, insert the wiring that is not braided into the supplied
tubing.
maintenance.
6. Route the Universal Harness from the machine connection to the 12-pin receptacle (J1) on
the Control Harness.
7. Connect the Universal Harness 12-socket plug (P1) to the Control Harness 12-pin receptacle
(J1).
Harness.
Harness.
Installing/Mounting the PL121SR Radio and PL300 ECM

Refer to the "Installing/Mounting the PL121SR Radio" for instructions on how to mount the
PL121SR Radio.
Mounting the PL300 ECM on Legacy Machines
Note: The use of threaded bosses or welded studs is the preferred method in order to attach the
ECM to a machine.
The Illustration 25 and Illustration 25 show two methods for mounting the PL300 ECM on legacy
machines. The mounting hardware is included as part of the 273-5726 Communication Installation
Gp (PL300 legacy). A drill template for locating the hole pattern for the ECM is included at the
end of this Special Instruction.
Illustration 29
Exploded view of a typical mounting of the PL300 ECM
Illustration 30
g01117551
An alternate method for mounting the PL300 ECM
Select a Location for the PL300 ECM

When mounting the PL300 ECM, ensure that the supplied 6 m (19.7 ft) harness will connect
between the radio and the PL300 ECM.
Orient the ECM module so that the ECM connector will not be subjected to high-pressure
spray or underwater immersion. Exposure to high-pressure spray or underwater immersion
may compromise the connector seal and will lead to connector failure.
Do not mount the ECM module in the engine compartment or in other areas so that the
ECM will be exposed to extreme heat. Exposure to extreme heat may make the ECM
inoperable.
Do not mount the ECM module in an area so that the ECM could be damaged.
The ECM must be installed on a flat surface.
The desired static stiffness of the mounting points for the Product Link should be
1800N/mm (ten times mount stiffness). In no case should the stiffness at the mounting
points be less than 540N/mm (three times the mount stiffness).
A boss or a welded stud is the preferred mounting hardware on a machine.
The mounting torque on the mounting bolts is 12 Nm (8.8 lb ft).
Refer to Illustration 29 for the connection of the ground strap.
Mounting Instructions for the PL300 on Legacy Machines
After a suitable location has been chosen, perform the following procedure in order to install the
ECM:
1. Install the isolation mount parts on the ECM.
2. Place the ECM in the desired location for the mounting bosses, the studs, or the bolts that
have been chosen.
3. Place the ground strap for the ECM on one of the mounting bolts.
4. Secure the ECM by tightening the ECM mounting bolts.
Mounting the PL300 ECM on PL151 and PL201 Ready Machines
Product Link ready machines have existing mounting locations for the PL151 or PL201. If the
PL151 or PL201 is installed, the PL151 or PL201 must be removed prior to installing the
PL121SR and PL300. Mount the PL300. Refer to Illustration 31. If the PL300 does not fit in the
space provided for the PL151 or PL201, refer to the ""Mounting the PL300 ECM on Legacy
Machines" " section in this Special Instruction.
If the machine is PL121 and PL321 ready, then the mounting space and hardware that is provided
will be appropriate.
Illustration 31
Exploded view of the PL300 mounting on Product Link Ready machines
Instructions for Mounting

1. Install the isolation mount parts on the ECM.
2. Install the adapter plates if needed.
3. Place the ground strap for the ECM on one of the mounting bolts.
4. Install the required mounting bolts and washers.
5. Secure the ECM by tightening the ECM mounting bolts.
Upgrading to PL321SR from PL121SR

Refer to "PL321SR System Installation" for harness installation and wiring instructions for
the PL121SR and PL300.
Refer to ""Installing/Mounting the PL121SR Radio and PL300 ECM" " for mounting
instructions for the PL300 ECM.
Converting to PL121SR from PL522

1. Log into Trimble Store for VisionLink and cancel services for the machine or asset.
2. Disconnect the 70-pin connector from the PL522 and remove the PL522 ECM.
3. Install a protective cap over the 70-pin connector.
4. Secure the connector with tie wraps, if needed.
5. Determine if the machine already has a harness connection and space claim for the
PL121SR. Refer to the machine schematic as needed.
6. To mount and connect the PL121SR, refer to ""PL121SR Radio Installation" ".
7. Register the PL121SR using Cat ET. Refer to ""Configure and Register Product Link
PL121SR Radio and PL300 ECM" ".
Converting to PL321SR from PL522

1. Log into Trimble Store for VisionLink and cancel services for the machine or asset.
2. Disconnect the 70-pin connector from the PL522 and remove the PL522 ECM.
3. Mount the PL300 ECM in the location previously occupied by the PL522. Refer to
""Installing/Mounting the PL121SR Radio and PL300 ECM" ".
4. Connect the 70-pin connector to the PL300.
5. Determine if the machine already has a harness connection and space claim for the
PL321SR. Refer to the machine schematic as needed.
6. To mount and connect the PL321SR, refer to ""Installing/Mounting the PL121SR Radio and
PL300 ECM" ".
7. Register the PL321SR system using Cat ET. Refer to ""Configure and Register Product
Link PL121SR Radio and PL300 ECM" ".
Installation of the Satellite Antenna

Select a Location for Mounting the Antenna
Note: The hard mount antenna is preassembled with a lock washer, a nut, a coaxial cable, and
radio connectors. The cutout for the mounting hole allows the radio components to pass through
the optional 293-3521 Plate . The cutout hole allows the cable components to pass through the cab
roof into the interior of the cab. Brackets that are specific for the machine may be available for the
application. Check the list of parts for the machine. The magnetic base antenna is preassembled
with the coaxial cable and the radio connectors.
In order to comply with regulations of the FCC for RF human body safety, ensure that the
antenna is mounted more than 500 mm (19.7 inch) from the machine operator.
Orient the antenna so that the satellite antenna is in a vertical position with a clear 360
degree view of the sky. The center of the cab roof is the ideal location in order to mount the
antenna.
Mount the antenna more than 500 mm (19.7 inch) from the PL121SR radio in order to
minimize interference between the radio and the antenna.
Keep a distance between the Product Link antenna and other antennas that transmit a radio
of at least 500 mm (19.7 inch). The list of radio antennas to maintain a distance from
includes: citizen band radio, data radio and commercial communication radios.
Mount the antenna no less than 500 mm (19.7 inch) from any metal surface above the
ground plane of the antenna in order to minimize interference. The satellite antenna signal is
radiated outward in an expanding toroidal shape (donut) in order to capture satellites
coming over the horizon. The internal GPS antenna receives satellite signals from above and
to the sides. Refer to Illustration 32 and Illustration 33 for patterns of transmission and
reception for the antennas.
The magnetic mount antenna requires direct contact with a flat, ferrous metal surface to
maintain the mounting location.
The hard mount antenna requires a "keyhole" cutout. The cutout allows the antenna parts to
pass through a bracket or the cab roof into the interior of the cab. The cutout is also
backward compatible with the old style of antennas with the smaller mounting stud. Refer to
Illustration 2.
The location of the antenna must be considered. When you choose a location, refer to Table
1 for available lengths of the coaxial cables. Caterpillar recommends direct routing of the
cable. Dealing with excessive lengths of coaxial cable increases the chance of an issue with
performance.
Keep in mind the routing of the antenna cable. Do not route the antenna cable near any
source of extreme heat (exhaust). Do not mount the antenna or the antenna cable so that the
limitations of temperature are exceeded: 40 C (40 F)80 C (176 F). Route the antenna
cable so the cable would not be subject to abrasion or pinching. Route the antenna cable
with a minimum bend radius of 100 mm (3.9 inch).
Secure the antenna cable every 457 mm (18 inch) or shorter if necessary. Coil any excess
antenna cable in a figure eight by using loops with a 200 mm (7.9 inch) diameter. This
double loop prevents the antenna from being detuned. The 200 mm (7.9 inch) loop diameter
prevents tight bends which could cause detuning or shorting of the antenna and minimizes
standing waves within the cable and resultant reflected energy that could result in premature
failure of the radio. Properly secure any excess antenna cable to the machine. Shortening the
antenna cable could result in an inconsistent transfer of data.
Note: Due to the VHF properties of the antenna, satellites directly overhead cannot be seen. The
satellite antenna signal is radiated outward in an expanding toroidal shape (donut) in order to
capture satellites coming over the horizon.
Illustration 32
g02937056
Antenna GPS signal reception pattern
Illustration 33
g02937057
Communication satellite reception / transmission
Note: When selecting a location to mount the Product Link antenna, the single most important
item to consider is the view of the sky. The base of the Product Link antenna serves as the GPS
antenna. The flexible vertical whip serves as the VHF antenna for communication with the
Orbcomm (communication) satellites.
Note: The base of the antenna should have a clear view of the sky from horizon to horizon in all
directions (360 degrees). Refer to Illustration 32 and Illustration 33. In most cases, the cab roof
usually provides an optimal view of the sky with minimal blockages. The Product Link antenna
should be mounted so that the flexible whip is always pointed in the vertical position.
Illustration 34
g01451282
View of a correct installation of a Product Link antenna
Illustration 35
g01451285
View of a correct installation of a Product Link antenna
Illustration 34 and Illustration 35 are both examples of good installations of the antenna.
Illustration 34 and Illustration 35 show the antenna mounted on the roof of the cab or ROPS.
Caterpillar recommends mounting the antenna on the roof of the cab for the following reasons:
Typically, the roof is the highest point on the machine.
The roof is a suitable ground plane.

Note: Do not mount the antenna horizontally.
Note: Mount the antenna on the highest point of the machine in order to ensure the best reception.
Note: If Product Link is standard on the machine, check the latest schematics for a representation
of an ideal location.
Interference from Warning Beacons

Roof-mounted warning beacons generate electromagnetic interference that can severely impact the
ability of Product Link to communicate with the ORBCOMM satellite network. Always mount the
Product Link antenna as far from any existing warning beacon as possible. Refer to Table 16 for
the minimum recommended mounting distance from various beacon types.
Table 16
Minimum Recommended Distance Between Product Link Antenna and Warning Beacons
Beacon Type
Example Part Number
Minimum Distance
Gas Tube Strobe
248-2985
1828.8 mm (72 inch)
Rotating
235-3937
LED
338-1132
355.6 mm (14 inch)

304.8 mm (12 inch)
Installation of the Hard Mount Antenna

After a suitable location has been chosen to place the antenna, perform the following procedure in
order to install the hard mount antenna:
1. If placing the antenna on the cab roof, supply the necessary access hole or mount the
optional 293-3521 Plate in a suitable location.
2. Feed the antenna cable components and the threaded part of the antenna base through the
access hole or through the hole in the bracket.
3. Place the washer and the nut on the threaded part of the antenna base. Tighten to 7 Nm (5
lb ft).
Note: Scrape paint away from where the antenna lock washer will contact the metal surface
in order to ensure a good ground.
4. Route the cable.
Note: An appropriate rubber grommet must be used in the access hole to protect the antenna
cable from damage.
Note: Rain, other moisture, or condensation will tend to collect on and travel along the
cable to the lowest point of the cable. If the cable has a low point where the cable enters the
cab, moisture will enter the structure, even if a grommet is used. A "drip loop" of slack
cable must be formed. The drip loop provides a low point at the bottom of the drip loop
before the cable passes into the structure.
5. Connect the connectors for the antenna to the appropriate connectors for the radio.
6. Secure the antenna cable.
Note: The gasket for the antenna base should provide a seal that is moisture tight around the
mounting hole.
Note: The antenna is shipped from the supplier with a "removable strength" thread lock
between the whip and base. If the whip is removed, Caterpillar recommends the following
before reinstalling the whip:
a. Clear any debris from the base.
b. Clean the threads.
c. Apply a "removable strength" thread lock when reattaching the whip. Caterpillar
recommends using 185-3996 Thread Lock Compound .
Installation of Magnetic Mount Antenna

After a suitable location has been chosen, perform the following procedure in order to install the
magnetic mount antenna:
1. Find an existing point of entry or make an access hole that can be sealed (moisture tight)
and that is large enough to accommodate the connectors for the antenna and cable.
Note: The connectors for the antenna are 15 mm (0.6 inch) in diameter.
2. Feed the connectors for the antenna cable through the access hole.
cable from damage.
3. Route the cable.
Note: Any type of moisture can collect on and travel along the cable to the lowest point of
the cable. If the cable has a low point where the cable enters the cab, moisture will enter the
structure, even if a grommet is used. A "drip loop" of slack cable must be formed. The drip
loop provides a low point at the bottom of the drip loop before the cable passes into the
structure.
Note: If using the antenna with 0.5 m (1.6 ft) coax length, 351-8545 Antenna , 353-8773
Antenna Cable As may also be required. The point where the antenna coaxial cable
connects to 353-8773 Antenna Cable As should be mounted horizontally, with drip loops on
either side, to prevent water from pooling on the connectors.
4. Seal the access hole.
5. Connect the connectors for the antenna to the appropriate connectors for the radio.
Note: The antenna is shipped from the supplier with a "removable strength" thread lock
between the whip and base adapter. If the whip is removed, Caterpillar recommends the
following before reinstalling the whip:
a. Clear any debris from the base.
b. Clean the threads.
c. Apply a "removable strength" thread lock when reattaching the whip. Caterpillar
recommends using 185-3996 Thread Lock Compound .
Installation of the Cellular Antenna and Satellite Whip

The 346-9376 Antenna As (PL522/523 Shark Fin antenna) can be used as an alternative satellite
antenna to improve satellite communication performance. To use the cellular antenna for satellite
communications, the 355-1205 Antenna , and the 353-8773 Antenna Cable AS must be added.
Location for Mounting the Antenna

Note: The hard mount antenna is preassembled with lock washer, nut, 0.5 m (1.64 ft) coaxial
cable and radio connectors. The cutout for mounting hole allows the radio connectors, nut, and
lock washer to pass through the optional 293-3521 Plate or through the cab. Brackets that are
specific for the machine may be available for the application. Check the list of parts for the
machine.
To comply with regulations of FCC for RF human body safety, ensure that antenna is
mounted more than 500 mm (19.7 inch) from machine operator.
Orient the antenna so that the antenna is in a vertical position with a clear 360 Degree view
of the sky. The center of the cab is the ideal location in order to mount the antenna.
Mount the antenna more than 500 mm (19.6 inch) from the PL522/523 in order to minimize
interference between the radio and the antenna.
Keep a distance between the PL522/523 antenna and other antennas that transmit a radio
signal. Caterpillar recommends a distance of 1 m (3.3 ft). Keep no less than 500 mm (19.7
inch) between the PL522/523 antenna and other antennas that transmit a radio signal. The
list of radio antennas to maintain a distance from include the citizen band radio, data radio
and commercial communication radios.
Illustration 36
g02593276
Antenna GPS signal reception pattern
Mount the antenna no less than 500 mm (19.7 inch) from any metal surface and above the
ground plane of antenna to minimize interference. Refer to Illustration 36 for patterns of
transmission and reception for the antenna.
Keep in mind the routing of the antenna cable. Do not route the antenna cable near any
source of extreme heat (exhaust). Do not mount the antenna or the antenna cable so that the
limitations of temperature are exceeded. 40 C (40.0 F) and 85 C (185.0 F)
Route the antenna cable so the cable would not be subject to abrasion or pinching.
Route the antenna cable with a minimum bend radius of 49.5 mm (1.94 inch). Bend radius
depends on the type of cable used. Do not bend the radius any less than ten times the
diameter of the cable. The cable used is LMR 200UF.
The antenna can use a keyhole cutout if using a bracket for mounting. The connectors, nut,
and washer can pass through this keyhole. This cutout is also backward compatible with the
old style of antennas with the smaller mounting stud.
If the antenna is mounted directly to cab roof and relied upon for sealing, a 19 mm (0.74
inch) round hole must be used. To install, remove the nut from the cables by utilizing the
notch feature in the nut. Place one cable in the notch and pull the opposite connector
through.
If a cellular / satellite antenna is not installed, then the grommets and button plugs can be
used with a 19 mm (0.74 inch) hole. The part numbers of the grommets are 6V-1626, 6P6591, 5P-6549 and 5H-9695. The part numbers of the button plugs are 055-2102, 237-2652,
5K-3546 and 7X-1434.
Illustration 37
g02206173
Long horizontal axis of the antenna should be parallel to the vehicle. Refer to Illustration
37.
Secure the antenna cable every 457 mm (17.9 inch) or shorter if necessary. Coil any excess
antenna cable with a single 200 mm (7.8 inch) diameter loop in the cable. Properly secure
any excess antenna cable to the machine. Shortening the antenna cable could result in an
inconsistent transfer of data.
Note: When selecting a location to mount the PL522/523 antenna, the single most important item
to consider is the view of the sky. The base of the PL522/523 antenna serves as the GPS antenna.
The vertical stud serves as the cellular antenna for communication.
The roof is a suitable ground plane.
Note: Do not mount the antenna horizontally.
Note: If PL321 or PL522/523 is standard on the machine, check the latest schematics for a
representation of an ideal location.
Installation of the Antenna

After a suitable location has been chosen to place the antenna, perform the following procedure in
order to install the Antenna:
1. If placing the antenna on the cab roof, supply the necessary access hole or mount the
optional 293-3521 Plate in a suitable location.
Illustration 38
g02210493
Illustration 39
g02210494
2. Feed the connectors for antenna cable, washer, locknut, and threaded part of antenna base
through access hole or through hole in the bracket. Refer to Illustrations 38 and 39.
Illustration 40
g02210533
3. Feed antenna base through key hole or round hole. Refer to Illustration 40.
Illustration 41
g02210594
4. Place the washer and the nut on the threaded part of the antenna base. Refer to Illustration
41.
Illustration 42
g02210596
5. Tighten nut to 7 Nm (5.1 lb ft). Refer to Illustration 42.

Note: When using the 19 mm (0.74 inch) round hole, the gasket for the antenna base should
provide a seal that is moisture tight around the mounting hole.
Illustration 43
g02210598
6. Connect the connectors for the antenna to the appropriate connectors on the coax extension,
making sure that the connectors are as tight as possible by hand. Refer to Illustration 43.
Illustration 44
g02210599
7. Route the coax to the PL522/523. Refer to Illustration 44.

8. Route the coax cables without looping. If excess cable is unavoidable, loop excess cable in a
single 100 mm (3.9 inch), or larger circular loop. Do not use excessive force on the tie
straps.
Note: For any machine using the PL522/523 antenna, a two piece antenna coax is required.
Depending on the machine group, space claim should be made available for future use for 3
coax cables.
cable from damage.
Illustration 45
g02635366
Good drip loop
Illustration 46
g02635367
Bad drip loop
Note: Rain, other moisture, or condensation can collect on and travel along the cable to the
lowest point of the cable. If such a low point coincides with the passage of the cable into the
cab, moisture will pass into the structure (even through the grommet). Hence form a drip
loop of slack cable to provide for a low point at the bottom of drip loop before cable passes
into structure. Refer to Illustration 45 for an example of a good drip loop. Refer to
Illustration 46 for an example of a bad drip loop.
Note: If possible, keep the connection point on the cellular antenna horizontal, with drip
loops on either side, to prevent water from pooling on the connectors.
Illustration 47
g02210713
Illustration 48
g02210733
9. Connect the connectors for the coax extension to the appropriate connectors for the
PL522/523. Refer to Illustrations 47 and 48.
Illustration 49
g02210754
11. Do not over-tighten the tie-downs on the cable. Damage to the cable may occur. Refer to
Illustration 49.
12. Remove the plastic plug from the top of the antenna to expose the threaded hole.
13. Attach the 355-1205 Antenna (optional satellite whip) to the top of the antenna.
Optional Antenna Protective Cover

An optional 318-2347 Cover can reduce the antenna damage in forestry applications or other
environments where the Product Link antenna may be damaged by tree limbs, scrap metal, and
debris.
Illustration 50
g03381646
Optional 318-2347 Cover
The protective cover will fit over either the satellite antenna or the cellular antenna and has a
rectangular base. The approximate dimensions for the protective cover are 136 105 mm. Review
the specific antenna mounting method used on the machine to determine if there is room to install
the optional 318-2347 Cover .
PL300 Digital Inputs

The PL300 ECM provides four digital "switch-to-ground" type inputs that can be used for
alarming functions in a PL321SR installation. This feature allows the PL321SR to monitor a
pressure, temperature, or level that is not normally provided through a machine ECM.
Illustration 51
g02741618
Note: Only use pressure, temperature, level, or other type switches that incorporate dry contacts
for the switch output. Do not wire in any switches that will source voltage back to the digital
input. The +8 VDC power supply is provided for electronic switches that incorporate dry contacts
for the switch output (magnetic reed relay or similar device).
List of Switches That Can Be Used for Input

Table 17
Pressure Switches
Part
Number
168-7557
140-9669
3E-7675
173-7252
Actuation
Pressure
Deactuation
Pressure
3/4-16
THD
3-PIN DT
REC
9/16-18
THD
3-PIN DT
REC
NC
9/16-18
THD
2-PIN DT
REC
NO
1/8-27
70 21 kPa (10 3 NPTF
psi)
THD
2-PIN DT
REC
NO
1/4-18
NPTF
THD
2-PIN DT
REC
NO
1206 kPa (175

psi)
700 103 kPa (100

15 psi)
2550 kPa (370

psi)
1800 175 kPa

(261 25 psi)
93 21 kPa (14
3 psi)
3E-2033
640 kPa (93 psi)
Normal
State
2-PIN DT
REC
10335 689 kPa

(1499 100 psi)
107-0611
Connector
Type
9/16-18
THD
13780 kPa
(1998.6 psi)
75 kPa (11 psi)
Port
Fitting
35 kPa (5 psi)
530 40 kPa (77

6 psi)
NC
NC or NO
3E-2026
115-7103
38 20 kPa (6 3
psi)
60 kPa (9 psi)
93.0 20.8 kPa

(13.5 3.0 psi)
68.9 20.8 kPa

(10.0 3.0 psi)
1/4-18
NPTF
THD
2-PIN DT
REC
9/16-18
THD
3-PIN DT
REC
NO
NO or NC
Table 18
Level Switches
Part
Number
146-8437
141-0374
145-4552
156-0069
174-1821
1V-2727
7C-6930
Connector
Type
Mounting
Position
NONE
top
DT-3
side
DT-3
side
DT-4REC
top
NONE
top
NONE
top
NONE
top
Rating
-40-85
Mounting
Fitting
1/2 NPT
Wire
Length
Normal
State
169 mm
(6.7 inch)
NO or NC
-40-85
1/8-27 NPTF 250 mm

(9.8 inch)
-40-85
1/8-27 NPTF 250 mm

(9.8 inch)
-40-85
200 mm
(7.9 inch)
NO
-40-85
1/8-27 NPTF 155 mm

(6.1 inch)
NO
-40-85
1/8-27 NPTF 850 mm

(33.5 inch)
NO
-40-85
1/8-27 NPTF 2250 mm

(88.6 inch)
NC
FLANGE
Table 19
Temperature Switches
Part
Number
3E-7298
124-8274
3E-6425
3E-0014
104-7843
3E-6449
3E-9350
155-8998
3E-6240
3E-3635
Actuation
Degrees
Deactuation
Degrees
21 C (70
F)
13 C (55 F)
25 C (77
F)
15 C (59 F)
38 C (100 27 C (81 F)
F)
38 C (100 27 C (81 F)
F)
38 C (100 27 C (81 F)
F)
38 C (100 27 C (81 F)
F)
52 C (126 43 C (109 F)
F)
65 C (149 22 C (71 F)
F)
65 C (149 57 C (135 F)
F)
65 C (149 57 C (135 F)
F)
Port
Fitting
Tube
Length
Connector
Normal
State
3/8-18
NPT
31 mm
(1.2 inch)
2-PIN DT
REC
NC
3/4-16
STO
17 mm
(0.7 inch)
2-PIN DT
REC
NC
3/8-18
NPT
31 mm
(1.2 inch)
2-PIN DT
REC
NC
1/2-14
NPT
35 mm
(1.4 inch)
2-PIN DT
REC
NC
M16X1.5
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NC
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NC
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NC
3/4-16
STO
21.8 mm
(0.86
inch)
2-PIN DT
REC
NO
1/2-14
NPT
35 mm
(1.4 inch)
2-PIN DT
REC
NC
1/2-14
NPT
35 mm
(1.4 inch)
2-PIN DT
REC
NO
146-1762
107-4927
3E-9349
184-7245
177-2313
104-3008
131-4135
104-3006
114-9235
3E-6451
118-5144
68 C (155 59 C (139 F)
F)
82 C (180 74 C (165 F)
F)
88 C (190 79 C (174 F)
F)
92 C (198 83 C (181 F)
F)
3/4-16
STO
100 mm
(3.9 inch)
2-PIN DT
REC
NC
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NO
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NC
3/8-18
NPT
18 mm
(0.7 inch)
2-PIN DT
REC
NO
100 C (212
F)
92 C (198 F)
3/4-16
STO
64.3 mm
(2.53
inch)
2-PIN DT
REC
NC
102 C (216
F)
90 C (194 F)
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NO
102 C (216
F)
90 C (194 F)
3/4-16
STO
18 mm
(0.7 inch)
2-PIN DT
REC
NC
107 C (225
F)
97 C (207 F)
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NO
107 C (225
F)
97 C (207 F)
1/2-14
NPT
28 mm
(1.1 inch)
2-PIN DT
REC
NO
107 C (225
F)
93 C (199 F)
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NC
107 C (225
F)
95 C (203 F)
3/4-16
STO
18 mm
(0.7 inch)
2-PIN DT
REC
NO
164-3534
3E-2028
3E-7504
111-3194
130-5453
130-3015
177-2314
113-8240
155-8999
9X-5602
104-3007
107 C (225
F)
93 C (199 F)
3/4-16
STO
17.7 mm
(0.70
inch)
2-PIN DT
REC
NO
107 C (225
F)
93 C (199 F)
3/8-18
NPT
31 mm
(1.2 inch)
2-PIN DT
REC
NC
107 C (225
F)
98 C (208 F)
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NO
108 C (226
F)
100 C (212
F)
1/2-14
NPT
28 mm
(1.1 inch)
2-PIN DT
REC
NO
110 C (230
F)
102 C (216
F)
3/4-16
STO
18 mm
(0.7 inch)
2-PIN DT
REC
NC
110 C (230
F)
96 C (205 F)
3/4-16
STO
18 mm
(0.7 inch)
2-PIN DT
REC
NC
115 C (239
F)
106 C (223
F)
3/4-16
STO
64.3 mm
(2.53
inch)
2-PIN DT
REC
NC
115 C (239
F)
106 C (223
F)
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NC
124 C (255
F)
117 C (243
F)
3/4-16
STO
64.3 mm
(2.53
inch)
2-PIN DT
REC
NC
125 C (257
F)
117 C (243
F)
3/4-16
STO
64.3 mm
(2.53
inch)
2-PIN DT
REC
NO
129 C (264
F)
112 C (234
F)
3/4-16
STO
28 mm
(1.1 inch)
2-PIN DT
REC
NO
3E-6453
149-8292
139-6826
3/4-16
STO
129 C (264
F)
118 C (244
F)
-.05 C
(31.9 F)
-1.7 C (29 F) -15.25
65 C (149 56 C (133 F)
F)
3/4-18
THD
28 mm
(1.1 inch)
2-PIN DT
REC
NC
17.3 mm
(0.68
inch)
3-PIN DT
REC
NO
100 mm
(3.9 inch)
3-PIN DT
REC
NC
Optional Installation of Product Link Blast Zone Switch

Local mine regulations typically require a safe blast zone operating distance that exceeds the
regulations specified for Product Link. Therefore, blast zone disconnect switches are normally not
required. This section addresses the addition of a blast zone power switch to Product Link if one is
required on the machine.
Solution
Wiring instructions are provided in the following procedure that will allow customers to disable
Product Link. The customer will still be able to operate the machine.
Note: While the switch is OFF, no communication between the radio and EquipmentManager or
VisionLink will take place.
Procedure
1. Place the main disconnect switch in the OFF position.
2. Refer to Illustration 52, Illustration 53, or Illustration 54 for your particular installation and
locate wire 125-OR. This wire is unswitched power for the PL121SR (pin 1) and PL300
(pin 52).
3. Find a convenient location to cut wire 125-OR. Strip the insulation from each end of the
wire. Crimp a 8T-8729 Connector Pin to each bare wire. Install one 115-8109 Wire Splice
on each connector pin.
4. Mount the 260-5865 Toggle Switch in a convenient location in the cab. Refer to Illustration
55. Illustration 55 is not to scale. Place the 293-4950 Film near the switch.
5. Run two lengths of 5P-9075 Electrical Wire between the splices and the toggle switch.
Protect the wire and tie-wrap the wire.
6. On the splice end of the wire, strip the insulation from each end of the wire. Crimp a 8T8729 Connector Pin to each bare wire. Insert the connectors into the open ends of the
splices.
7. On the switch end of the wire, strip the insulation from each end of the wire. Crimp a 8T8730 Connector Socket to each bare wire. Insert the two sockets into location "A" and
location "B" of a 155-2267 Connector Plug As . Insert a 155-2276 Plug Lock Wedge in
order to lock the sockets in place.
8. Connect the 155-2267 Connector Plug As to the 3E-3370 Connector Receptacle As on the
260-5865 Toggle Switch .
9. Place the main disconnect switch in the ON position. Place the Product Link disconnect
switch in the "OFF" position.
10. Verify that no power is applied to the Product Link module.
11. Place the Product Link disconnect switch into the ON position. Verify that power is applied
to the Product Link module.
Operation
In order to use the Product Link disconnect switch, perform the following steps:
1. From the "Engine Running" condition, place the keyswitch in the OFF position.
2. Wait for approximately 10 seconds. Ten seconds will allow time for the parameters to be
stored to memory.
3. Place the Product Link disconnect switch in the OFF position.
4. Place the Product Link disconnect switch in the ON position when conditions are safe.
Important Notes
Note: The key must be placed in the OFF position for a minimum of 10 seconds before the
Product Link disconnect switch is place in the OFF position. Failure to place the key in the OFF
position for a minimum of 10 seconds may cause the current parameters for hours or location to be
lost and/or corrupted.
Note: When the Product Link disconnect switch is in the OFF position, no communication
between the machine and EquipmentManager or VisionLink will take place.
Note: While the blast zone switch is in the OFF position, the PL121SR/PL321SR will not track
"SMH" hours. A "SMH" adjustment will be required after power is restored to Product Link.
Illustration 52
257-9364 Universal Harness As
(1) Wire 125-OR
Illustration 53
256-6803 Radio Harness As
(1) Wire 125-OR
Illustration 54
256-6804 Control Harness As (PL321SR)
(1) Wire 125-OR
Illustration 55
g01300120
Drill pattern template for the 260-5865 Toggle Switch
Connecting a Computer to the Product Link System

Required Software
This system requires Cat Electronic Technician version 2004B or later.
Note: Caterpillar is recommending to update Cat ET to the latest version in order to access all of
the available functionality in Product Link.
Supported Hardware Connections

The PL121SR radio and PL300 ECM are configured with Cat ET using the following
communications interfaces:
PL121SR installations only - The 245-7310 Control Harness As is connected between the PC
serial port and the serial service connector on the radio harness. The Cat ET "Communications
Interface Device" is configured for "Embedded Communications Adapter".
PL321SR installations only - The Cat Communication Adapter is connected between the
machine service connector and the PC serial port or parallel port. The Cat ET "Communications
Interface Device" is configured for the 317-7484 Communication Adapter Gp .
Note: The configuration parameters for the "Communications Interface Device" are found in Cat
ET under "Utilities Preferences".
Configure Computer Interface Communications for Cat ET

The following screen examples show how to configure computer communications in order to use
Cat ET:
1. Use the 245-7310 Control Harness As to connect a computer with the required Cat ET
software. The computer must be connected to the serial service connector of the wiring
harness.
2. Select "Utilities" on the toolbar.
Illustration 56
Cat ET preference screen
3. From the drop-down list, select "Preferences".
Illustration 57
4. From the "Communications" tab, click the drop-down menu and select the appropriate
Communication Adapter. If connecting to a PL121SR-only system, select the "Cat
Embedded Communication Adapter". If connecting to a PL321SR system, select the entry
that matches the Communication Adapter being used.
Configure and Register Product Link PL121SR Radio and

PL300 ECM
To configure the PL121SR and/or the PL300 product, refer to the configuration section of
Systems Operation, Troubleshooting, Testing and Adjusting, RENR7911, "Product Link
121/321".
After the Product Link has been configured, the radio must be registered with the Orbcomm
satellite system. If installing only the PL121SR radio (no PL300 ECM), configure the radio as
described in the PL121SR ""Configuring Installation Parameters (Radio Only)" " section. Refer to
""Registering the System" " in order to register the radio system. If installing the PL121SR and the
PL300 ECM, configure the radio and ECM as described in the ""Installation Parameters Configure
for PL321SR System (PL121SR Radio and PL300 ECM)" " section. Refer to ""Registering the
System" " in order to register the radio system.
Note: In order to register Product Link, the Product Link antenna must have a clear view of the
sky to detect passing satellites. If the machine is inside of a building or other structure that would
prevent a clear view of the sky, the machine must be moved outside. The yellow LED of the
PL121SR radio should be observed to ensure that the system has established communication with
an Orbcomm satellite. The yellow LED should be ON (not flashing).
Configuring Installation Parameters (Radio Only)

This section allows the user to configure the parameters required for configuring the Product Link
system during installation. After the "Machine Serial Number","Machine Make Code", and the
"Dealer ID" are set, the unit will auto-register the Product Link system. Refer to ""Registering the
System" " in order to register the radio system for further information.
There are a number of parameters that must be configured for the Product Link. There are default
values that are loaded, many of which are acceptable in most applications. However, care must be
followed in setting these parameters to ensure proper operation and avoid increased messaging
costs. Enter the "Product Link Module (PLM) Installation Parameters" last to ensure proper
registration. Select the configuration screen by selecting the icon on the toolbar or by using the
pull down menu as shown in Illustration 58.
There are three ways to access the configure screen:
Select "Service" then select "Configuration" on the menu bar.
Press the "F5" key.
Select "Configuration Tool" icon on the toolbar.
1. Ensure that proper steps have been taken to connect the computer with Cat ET software to
the Product Link system. Refer to ""Connecting a Computer to the Product Link System" ".
2. Click the "Connect" icon or click "File" on the menu bar, then click "Connect" from the pull
down menu selections to establish communication with the PL121SR radio.
3. After the computer has connected to the PL121SR radio, click the "Configuration Tool"
icon or select the "Service Configuration" menu item to view the "Configuration" screen.
4. Double-click the desired parameter or select the desired parameter and click "Change". A
dialog box will appear, along with a scroll-down list, showing all of the possible parameter
values.
Note: The "PLM Installation Parameters" section cannot be changed in the "Configuration"
screen. These parameters must be changed using the "Service - Product Link Registration"
option.
5. Click the "OK" button after changing each parameter in order to return to the
"Configuration" screen.
Refer to Illustration 58 which shows a "DBS Machine Make Code" example. The "DBS Machine
Make Code" in Illustration 58 is not a Caterpillar "DBS Machine Make Code".
Note: For any machine that is not a Caterpillar product, the serial number can be any alphanumeric value up to 17 characters long.
Illustration 58
Cat ET "Configuration" screen for a machine that is not a Caterpillar product.
Refer to the following information when entering information for a Caterpillar machine. When the
machine serial number is entered, only the last eight digits are to be entered.
Illustration 59
Cat ET "Configuration" screen for Caterpillar machines. The example shown is for a PL121.
First quarter 2001, the Caterpillar Product Identification Number (PIN) changed from eight
characters to 17 characters. The "Product ID" that is required by the Product Link system is the
last eight digits. Refer to item (4) in Illustration 60.
Illustration 60
g01124433
(1) Caterpillar World Manufacturing Code (characters 1 - 3)

(2) Machine description (characters 4 - 8)
(3) Check character (character 9)
(4) Machine Indicator Section (MIS) or Product Sequence Number (characters 10 - 17). These characters were
previously referred to as the Serial Number.
To configure a value, double-click the desired parameter or select the desired parameter and click
"Change". The current value will appear along with a pull-down menu to select the new value as
shown in Illustration 61.
Click "OK" after changing each parameter to return to the "Configuration" screen. Refer to
Illustration 61
Illustration 61
"Parameter Change" screen. The example shown is for "Operating Hours".
Table 20
Parameter Table
Parameter
Machine
Serial Number
DBS Machine
Make Code
Description
Configuration
Notes
The Machine Serial

Number is used by
the Product Link
system for routing
and displaying
information by
machine.
The maximum
length is 17
characters.
Do not start the
serial number
For a machine that is not a
with a space.
Caterpillar machine, enter the
Do not abbreviate
machine serial number. For
the serial number.
Caterpillar machines, enter the
For example,
last eight characters of the new 17 "1AA00123"
character PIN for this value.
should not be
Refer to Illustration 60
shortened to
"1AA123"
Do not use
uppercase "O"
instead of zero
"0"
The DBS Machine

Make Code
parameter defines the
Enter the appropriate value for

the DBS Machine Make Code.
Only two upper

case alphanumeric
characters are
allowed for this
value.
"AA" is the
default code that
represents only a
Caterpillar
machine.
All other
manufacturers
codes are
determined by
individual
dealers. Refer to
your work order
or the dealer DBS
administrator for
the correct code
to use on
machines that are
not Caterpillar
machines.
make of the machine

where Product Link
is installed.
Dealer
Identification
Code
The DIC is used to

route and display
information to be
viewed by personnel
at a dealership office.
The registration email address

username and
Registration
domain will define
Email Address the e-mail address
Username
that should receive
confirmation
registration status of
the machine.
The registration email address domain
and username will
Registration
define the e-mail
Email Address address that should
Domain
receive confirmation
registration status of
the machine.
Enter the correct value for the

Dealer Identification Code.
This value can

contain up to six
upper case alphanumeric
characters.
Machines must be
registered with
the ID number for
the main
dealership
location. Do not
use a dealer
branch code.
In the "Registration" screen, the

username and domain are entered
as a complete email address, that
is, yourname@youremail.com.
The Registration
E-Mail Address
Username refers
to portion of the e
-mail address
before the @
symbol.
In the "Registration" screen, the

username and domain are entered
as a complete email address, that
is, yourname@youremail.com.
The Registration
E-Mail Address
Domain refers to
portion of the email address after
the @ symbol. (1)
Report Start
Time
The Report Start

Time parameter sets
the time used as the
initial report time for
calculating when
subsequent reports
are sent. The Report
Start Time parameter
is also used as the
basis for calculating
"Next Scheduled"
events and diagnostic
messages.
Additional
Information Standard
reports for Product
Link are sent at timebased intervals.
Position reports are
sent every 6 hours. A
service meter report
is sent every 24
hours. The messages
will arrive as close as
possible to the
scheduled time. The
messages may not
arrive exactly on the
scheduled time as the
transmissions are
automatically
optimized for
maximum efficiency
of the Product Link
system.
Enter the correct local time value

for the reporting start time.
Consideration should be given to
the time selected for the start
time. For an example, if a
machine normally operates
between 7am and 4pm, set the
start time to a value somewhere
between 7am and 4pm. The time
should be set preferably, shortly
after 7am.
Operating
Hours Report
Configuration
Status
The Operating Hours

Report Configuration
Status parameter
defines whether once
-per-day standard
message is sent.
To send the once-per-day

standard message, select the "On"
value. To avoid sending a onceper-day standard message, select
the "Off" value.
The Number of Daily

Machine Location
Messages
Number of
Configuration
Daily Machine parameter defines the
Location
number of machine
Messages
location reports sent
Configuration to the office. The
reports are spread
evenly across a 24
hour period with the
first report sent at the
Enter the number (0 - 4) of

machine location reports to send
daily to the office.
A "Get PC
Date/Time"
button is supplied
for easy entry of
the current date
and time.
If you select four

reports, the
reports will be
sent every 6
hours. If you
select three
reports, the
reports are sent
every 8 hours and
so on.
defined Report Start

Time.
Currently you can
choose to have (0 - 4)
position reports sent
per day.
Position
Report
Minimum
Location
Change
Global Gram
Enable Status
GPS Fix
Validity Time
Duration
Preferred
Wireless
Service
Configuration
The position report

minimum location
change sets the
distance the machine
must move in order
for a position report
to be queued.
If the value is set to "0", the

machine will send four position
reports a day regardless of
movement. If the value is set to
anything other than "0", the
machine will only send a position
report if the minimum location
requirement has been met
regardless of the value selected
for the number of daily machine
location messages configuration.
The global gram

enable status
configures how the
Product Link sends
messages when a
ground station is not
in view to the
satellites. Global
grams are used in
areas of the world
where there are no
ground stations for
Orbcomm signal
reception.
If the machine will operate in

areas where there are no ground
stations (Australia and New
Zealand) for Orbcomm signal
reception, select "Enabled".
If the machine will operate in
areas where there are ground
stations for Orbcomm signal
reception, leave the parameter set
to the default "Disabled".
The GPS Fix Validity

Time Duration
parameter allows
users to select the
amount of time a
GPS fix is required
before a position is
considered "Valid" or
"Invalid".
The minimum amount of time is

30 minutes. The maximum is
1440 minutes. The default is 60
minutes.
The Preferred
Wireless Service
Configuration
parameter allows
users to select the
correct wireless
Satellite Basic 3 is the default for

the Preferred Wireless Service
Configuration value for the
PL121SR.
In an existing
PL121 system or
a new PL321SR
system, the
parameter
automatically
defaults to zero.
In an existing
PL321SR system,
the parameter will
need to be
changed to zero
or the minimum
distance
preferred.
If there are any

questions, consult
your Caterpillar
dealer in order to
determine if
Global Grams are
required.
This parameter is
not configurable.
service for wireless

devices.
(1)
If your email address is"yourname@youremail.com", the domain would be "youremail.com"
Installation Parameters Configure for PL321SR System (PL121SR Radio and

PL300 ECM)
1. Ensure that proper steps have been taken to connect the computer with Cat ET software to
the Product Link system. Refer to ""Connecting a Computer to the Product Link System" ".
2. Click the "Connect" icon or click "File" on the menu bar, then click "Connect" from the pull
-down menu selections to establish communication with the PL321SR system.
3. Select "Product Link" from the "Select an ECM" field.
Illustration 62
"Select an ECM" screen
4. Click "OK".
5. Once connected, click the "Configuration Tool" icon or select the "Service Configuration"
menu item to view the "Configuration" screen.
6. Highlight "Product Link" and then click "Expand All".
Illustration 63
7. Double click the desired parameter or select the desired parameter and click "Change". A
dialog box will appear, along with a list that will show all of the possible parameter values.
Note: The "PLM Installation Parameters" section cannot be changed in the "Configuration"
screen. These parameters must be changed by using the "Service - Product Link
Registration" option.
8. Click "OK" after changing each parameter to return to the "Configuration" screen.
Note: The "Report Start Time" parameter should be set to generate reports while the machine is
powered up. The parameter setting will avoid having a time designated for the system to report
while the machine is powered down.
When the machine serial number is entered, only the last eight digits are to be entered. The first
nine alphanumeric characters that are part of the "Product Identification Number (PIN)" are not
needed. Only the last eight alphanumeric characters, whether zeros, numbers, or letters are
required.
First quarter 2001, the Caterpillar Product Identification Number (PIN) changed from eight
characters to 17 characters. The "Product ID" that is required by the Product Link system is only
the last eight digits. Refer to item (4) in Illustration 64.
Illustration 64
g01124433
(1) Caterpillar World Manufacturing Code (characters 1 - 3)

(2) Machine description (characters 4 - 8)
(3) Check character (character 9)
(4) Machine Indicator Section (MIS) or Product Sequence Number (characters 10 - 17). These characters were
previously referred to as the Serial Number.
Table 21
Parameter Table
Parameter
Description
Configuration
Notes
Configuration Group 1
Maintenance
Mode
The
Maintenance
Mode is used to
prevent
diagnostic and
event messages
from being
reported when
performing
maintenance on
the machine.
This value
should be
reverted to "Off"
after the
servicing is
complete. This
value also
reverts to "Off"
To disable the PLM from

sending any diagnostic or
event messages while
performing maintenance,
select the "On" value.
To continue normal
operation of the Product
Link system after
maintenance is done, select
the "Off" (default) value.
after 12 calendar
hours to ensure
proper long-term
operation of the
system. If an
event/diagnostic
does occur when
the Maintenance
Mode is active,
the
event/diagnostic
is ignored until
the Maintenance
Mode is turned
off. Remember
to clear any
diagnostic codes
that were created
during
maintenance or
the codes will be
transmitted once
the Maintenance
Mode is turned
off.
PLM Installation Parameters
Machine Serial
Number
DBS Machine
Make Code
The Machine
Serial Number is
used by the
Product Link
system for
routing and
displaying
information by
machine.
The DBS
Machine Make
Code parameter
defines the make
of the machine
where Product
Link is installed.
For machines that are not

Caterpillar products, enter
the machine serial number.
For Caterpillar machines,
enter only the last eight
characters of the new 17
character PIN for this
value.
The maximum length is 17

characters.
Do not start the serial
number with a space.
Do not abbreviate the serial
number. For example,
"1AA00123" should not be
shortened to "1AA123".
Do not use uppercase "O"
instead of zero "0".
Only two upper case

alphanumeric characters
are allowed for this value.
"AA" is the default code
that represents only a
Caterpillar machine. All
Enter the appropriate value
other manufacturers codes
for the DBS Machine Make
are determined by
Code.
individual dealers. Refer to
the work order or the dealer
DBS administrator for the
correct code to use on
machines that are not
Caterpillar machines.
Dealer
Identification
Code
The Dealer
Identification
Code is utilized
by the Product
Link system.
The DIC is used Enter the correct value for
to route and
the Dealer Identification
display
Code.
information to be
viewed by
personnel at a
dealership office.
Registration EMail Address

Username
The registration
e-mail address
username and
domain will
define the e-mail
address that
should receive
confirmation
registration
status of the
machine.
Registration EMail Address

Domain
The registration
e-mail address
domain and
username will
define the e-mail
address that
should receive
confirmation
registration
status of the
machine.
This value can contain up

to six upper case
alphanumeric characters.
Machines must be
registered with the main
dealership location. Do not
use a dealer branch code.
The registration e-mail

address username refers to
In the registration screen,
portion of the e-mail
the username and domain
address before the @
are entered as a complete
symbol. If the email
email address, that is,
address was
yourname@youremail.com.
yourname@youremail.com,
the username would be
"yourname".
In the registration screen,

the username and domain
are entered as a complete
email address, that is,
yourname@youremail.com.
The registration e-mail

address domain refers to
portion of the e-mail
address after the @ symbol.
If the email address was
yourname@youremail.com,
the domain would be
"youremail.com".
PLM Report Configuration Parameters

The
event/diagnostic
report interval
determines how
soon (measured
in units of
Event/Diagnostic
machine
Report Interval
operating hours)
(SMU)
the Product Link
will report a
reoccurrence of
an event or
diagnostic code.

for the reporting interval.
The minimum value is 4

hours. The default value is
20 hours. A 20 hour value
means that an update
message will not be resent
for a specific
event/diagnostic until the
machine has operated for
20 hours after the last
transmitted occurrence. At
the next event/diagnostic
occurrence after the time
period elapses, another
message will be sent. All
events/diagnostics are
recorded and may be

viewed with the Electronic
Technician.
The
event/diagnostic
message interval
(RT) parameter
sets the time
period before an
event or
diagnostic
message update
is sent. The time
period is
measured in
units of real time
(or calendar)
Event/Diagnostic hours. The time
Message Interval period is
for the reporting interval.
(RT)
calculated from
the "Report Start
Time".
An
event/diagnostic
scheduled
message will be
sent if any
Event/Diagnostic
code has
occurred since
the last
scheduled
message was
sent.
Report Start
Time
The Report Start

Time parameter
sets the time
used as the
initial report
time for
calculating when
subsequent
reports are sent.
The Report Start
Time parameter
is also used as
the basis for
calculating
"Next Scheduled
" events and
diagnostic
messages.
Additional
Enter the correct local time

value for the reporting start
time.
This value is only valid if

the event or diagnostic
report intervals are set to
"Next Scheduled". The
minimum value is 20 hours.
The default is 168 hours (1
week).
A "Get PC Date/Time"
button is supplied for easy
entry of the current date
and time.
Information
Standard reports
for Product Link
are sent at timebased intervals.
Position reports
are sent every 6
hours. A service
meter report is
sent every 24
hours. The
messages will
arrive as close as
possible to the
scheduled time.
The messages
may not arrive
exactly on the
scheduled time
as the
transmissions are
automatically
optimized for
maximum
efficiency of the
Product Link
system.
Warning Level
(1/2/3) Report
Configuration
Diagnostic
Report
Configuration
The warning
level (1/2/3)
report
configuration
parameter
defines when to
send messages
from the Product
Link system. A
report is sent
when a level
(1/2/3) event is
reported from
other electronic
control modules
(ECMs) on the
machine. The
events reported
match the events
reported on Cat
ET "Logged
Events" screen.
The diagnostic
report
configuration
Select the "Immediate"

value to send a message
immediately when an event
occurs.
When an event reoccurs, a

message is sent if the
event/diagnostic report
interval has expired. If the
reporting interval has not
expired, the event is only
logged as an occurrence in
the Product Link module.
Select the "Next scheduled"
value to:
1) Queue messages about
events.
2) Send messages in a
batch based on the next
scheduled interval
calculated from the report
start time.
Select the "Never" value to
avoid logging or sending
messages about events to
the office.
Select the "Immediate"

value to send a message
When a diagnostic event

reoccurs, a message is sent
if the event/diagnostic
parameter
defines when to
send messages
from the Product
Link system. A
report is sent
when a
diagnostic event
is reported from
other electronic
control modules
(ECMs) on the
machine. The
diagnostics
reported match
the diagnostics
reported on
theCat ET
logged
diagnostics
screens.
Operating Hours
Report
Configuration
Status
The Operating
Hours Report
Configuration
Status parameter
defines whether
once-per-day
standard
message is sent.
immediately when an event

occurs. (1)
report interval has expired.

If the reporting interval has
not expired, the diagnostic
event is only logged as an
occurrence in the Product
Link module.
Select the "Next scheduled"
value to:
1) Queue messages about
diagnostic events.
2) Send messages in a
batch based on the next
scheduled interval
calculated from the report
start time.
Select the "Never" value to
avoid logging or sending
diagnostic events to the
office.
To send the once-per-day

standard message, select
the "On" value. To avoid a
once-per-day standard
message, select the "Off"
value.
The Number of
Daily Machine
Location
Messages
Configuration
parameter
defines the
number of
Number of Daily machine location
reports sent to
Machine
Enter the number (0-4) of
the office. The
Location
machine location reports to
reports are
Messages
send daily to the office.
spread evenly
Configuration
across a 24 hour
period with the
first report sent
at the defined
Report Start
Time. Currently
you can choose
to have zero to
four position
If you select four reports,

the reports will be sent
every 6 hours. If you select
three reports, the reports
are sent every 8 hours.
reports sent per

day.
Fuel Consumed
Report
Configuration
Status
Global Gram
Enable Status
Preferred
Wireless Service
Configuration
The Fuel
Consumed
Report
Configuration
Status parameter
defines whether
a fuel
consumption
report is sent as
part of the onceper-day standard
message.
The Global
Gram Enable
Status configures
how the Product
Link sends
messages when a
ground station is
not in view to
the satellites.
Global grams are
used in areas of
the world where
there are no
ground stations
for Orbcomm
signal reception.
The preferred
wireless service
configuration
parameter allows
users to select
the correct
wireless service
for the wireless
devices.
To send a fuel consumption

report as part of the onceper-day standard message,
select the "On" value.
To avoid sending a fuel
consumption report as part
of the once-per-day
standard message, select
the "Off" value.
Engine ECM must support

this feature for Product
Link to report the values.
Product Link will report the
combined fuel usage from
both engines on dual
engine machines.
If the machine will operate

in areas where there are no
ground stations for
Orbcomm signal reception,
select "Enabled". If the
machine will operate in
areas where there are
ground stations for
Orbcomm signal reception,
leave the parameter set to
the default "Disabled".
If there are any questions,

consult your Caterpillar
dealer in order to determine
if Global Grams are
required.
Satellite Premium 2 is the

default for the Preferred
Wireless Service
Configuration value for the
PL121SR and
PL300installation.
This parameter cannot be
configured.
Digital Input 1 Configuration
Digital Sensor
Input 1 Type
Configuration
The digital
sensor input 1
type
configuration
parameter
defines whether
a sensor is
attached. If a
sensor is
attached, the
Set for the sensor type as

follows:
"Not Installed": No sensor
attached to the input.
"Not Installed" is the
"Not Configured": No
sensor attached to the input. factory default.
"Normally Closed": Sensor
is at a closed (or low) state
under normal operating
conditions.
parameter
defines the state
of the switch
contacts under
normal operating
conditions
(normally open
or normally
closed).
"Normally Open": Sensor

is at an open (or high) state
conditions.
Digital Input 1
Monitoring
Condition
Defines the
monitoring
condition for the
digital input. If
the digital input
is in the alarm
state, an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 1 type
configuration
parameter. The
alarm state must
be true for the
delay time
specified in
digital sensor
input 1 delay
time.
Digital Sensor
Input 1
Description
The Digital
Sensor Input 1
description
parameter is a 24
character field
used to describe
what the sensor
is monitoring.
This value is
used in the office
software to
display the
sensor status.
Enter a maximum of 24
characters for the
description of the digital
sensor input, for example
"TRACK TENSION
SENSOR".
The default is "DIGITAL

INPUT 1".
The text can be entered in
lower or upper case, but
will be displayed in upper
case only.
Digital Sensor
Input 1 Delay
Time
Defines the
delay time
before an alarm
condition is
Enter the delay time value

for the digital sensor input
in seconds.
The default value is 30.0

seconds. This value can be
between 0.1 to 1200
seconds.
Set for the desired

monitoring condition as
follows:
All Conditions: Will
monitor input without
regard to key position or
engine status.
Key Off/Engine Off. Will
monitor the digital input
when key is Off and engine
is not running.
Key On/Engine Off: Will
when key is ON and engine
is not running.
Key On/Engine On: Will
monitor input when key is
On and engine is running.
With key Off/Engine Off,

status changes will only be
monitored when the PL300
wakes up for scheduled
reports.
recorded. If the
digital input is in
the alarm state,
an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 1 type
configuration
parameter. The
alarm state must
be true for the
delay time
specified in
digital sensor
input 1 delay
time. The delay
time must be set
correctly so
spurious alarms
are not set or
alarms are
missed.
Digital Sensor
Input 2 Type
Configuration
The Digital
Sensor Input 2
Type
Configuration
parameter
defines whether
a sensor is
attached and, if
attached, the
state of the
switch contacts
under normal
operating
conditions
(Normally Open
or Normally
Closed).

follows:
sensor attached to the input.
"Normally Closed": Sensor "Not Installed" is the
is at a closed (or low) state factory default.
conditions.
conditions.
Digital Input 2
Monitoring
Condition
Defines the
monitoring
condition for the
digital input. If
the digital input
Set for the desired

follows:
With Key Off/Engine Off,

reports.
is in the alarm
state, an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 2 type
configuration
parameter. The
alarm state must
be true for the
delay time
specified in
digital sensor
input 2 delay
time.

engine status.
when key is OFF and
engine is not running.
Key On/Engine OFF: Will
is not running.
ON and engine is running.
Digital Sensor
Input 2
Description
The Digital
Sensor Input 2
Description
parameter is a 24
character field
used to describe
what the sensor
is monitoring.
This value is
used in the office
software to
display the
sensor status.
characters for the
"TRACK TENSION
SENSOR".

INPUT 2".
case only.
Digital Sensor
Input 2 Delay
Time
Defines the
delay time
before an alarm
condition is
recorded. If the
digital input is in
the alarm state,
an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 2 type
configuration

in seconds.

between 0.1 to 1200
seconds.
parameter. The
alarm state must
be true for the
delay time
specified in
digital sensor
input 2 delay
time. The delay
time must be set
correctly so
spurious alarms
are not set or
alarms are
missed.
Digital Sensor
Input 3 Type
Configuration
The Digital
Sensor Input 3
Type
Configuration
parameter
defines whether
a sensor is
attached and, if
attached, the
state of the
switch contacts
under normal
operating
conditions
(Normally Open
or Normally
Closed).
Digital Input 3
Monitoring
Condition
Defines the
monitoring
condition for the
digital input. If
the digital input
is in the alarm
state, an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 3 type
configuration
parameter. The
alarm state must

follows:
conditions.
conditions.
Set for the desired

follows:
engine status.
when key is OFF and
is not running.

reports.
be true for the

delay time
specified in
digital sensor
input 3 delay
time.
Digital Sensor
Input 3
Description
The Digital
Sensor Input 3
Description
parameter is a 24
character field
used to describe
what the sensor
is monitoring.
This value is
used in the office
software to
display the
sensor status.
characters for the
"TRACK TENSION
SENSOR".
The default is. The text can

be entered in lower or
upper case, but will be
displayed in upper case
only.
Digital Sensor
Input 3 Delay
Time
Defines the
delay time
before an alarm
condition is
recorded. If the
digital input is in
the alarm state,
an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 3 type
configuration
parameter. The
alarm state must
be true for the
delay time
specified in
digital sensor
input 3 delay
time. The delay
time must be set
correctly so
spurious alarms
are not set or
alarms are
missed.

in seconds.

between 0.1 to 1200
seconds.
Digital Sensor
Input 4 Type
Configuration
The Digital
Sensor Input 4
Type
Configuration
parameter
defines whether
a sensor is
attached and, if
attached, the
state of the
switch contacts
under normal
operating
conditions
(Normally Open
or Normally
Closed).
Digital Input 4
Monitoring
Condition
Defines the
monitoring
condition for the
digital input. If
the digital input
is in the alarm
state (opposite
the normal state)
as specified in
Digital Sensor
Input 4 Type
Configuration,
for the delay
time specified in
Digital Sensor
Input 4 Delay
Time, while the
Digital Input 4
Monitoring
Condition is
true, an event is
recorded and
sent to the
Product Watch
application.
Digital Sensor
Input 4
Description
The Digital
Sensor Input 4
Description
parameter is a 24
character field
used to describe
what the sensor
is monitoring.
This value is

follows:
conditions.
conditions.
Set for the desired

follows:
engine status.
when key is OFF and
is not running.
characters for the
"TRACK TENSION
SENSOR".

reports.

INPUT 4".
case only.
used in the office

software to
display the
sensor status.
Digital Sensor
Input 4 Delay
Time
(1)
Defines the
delay time
before an alarm
condition is
recorded. If the
digital input is in
the alarm state,
an event is
recorded and
sent to the
product watch
application. The
alarm state is
opposite the
normal state as
specified in
digital sensor
input 4 type
configuration
parameter. The
alarm state must
be true for the
delay time
specified in
digital sensor
input 4 delay
time. The delay
time must be set
correctly so
spurious alarms
are not set or
alarms are
missed.

in seconds.

between 0.1 to 1200
seconds.
Only logged events and diagnostics are sent the message
Setting Total Operating Hours PL121 Only

The total operating hours must be set to match the hour meter clock on the machine.
1. Select "Information" on the menu bar.
2. Select "Current Totals".
Refer to Illustration 65.
Illustration 65
3. After the "Total Operating Hours" dialog appears, click the "Change" button to enter the
hours that match the hour meter on the machine.
Note: The current total operating hours value will be shown when the "Total Operating
Hours" dialog appears.
4. Click on the "OK" button. Refer to Illustration 66.
Illustration 66
Setting Total Operating Hours PL321SR

The machine maintains a function called "Sync Clock". In a PL321SR system, the Product Link
clock can be the master or the slave. The selection of master or slave is automatically determined
by the priority provided to each ECM when the machine is designed.
In most cases, Product Link will not be the master ECM. If Product Link is not the master, use the
"Synchronize" button to synchronize the Product Link "Service Meter Hours" (SMH) to the
master ECM SMH.
Note: The synchronize button can be referred to as the "Service/Synchronize Service Hour
Meters" button.
Product Link could be the master ECM if the following occurs:
No other ECMs on the machine are sync-clock capable/enabled
No other ECMs on the machine have a priority higher than Product Link
When Product Link is the master ECM, press the "Service Meter Hours" (SMH) button
(Service/Synchronize Service Hour Meters) to update the SMH for Product Link.
Note: The set master hours button is the same button as the "Service/Synchronize Service Hour
Meters" button.
Once the meter hours have been set, click the "Synchronize" button to synchronize any sync-clock
capable/enabled ECMs.
Note: In order to change the SMH to a value lower than the current value, a factory password will
be required.
Illustration 67
Registering the System

The registration process will activate the installed system. Complete the configuration process
prior to the registration process.
1. In order to register Product Link, the Product Link antenna must have a clear view of the
sky to detect passing satellites. If a machine is inside of a building or other structure that
would prevent a clear view of the sky, the machine will need to be moved outside. The
yellow LED of the PL121SR radio should be observed to ensure that the system has
established communication with the Orbcomm satellite. The yellow LED should be on (not
flashing).
Note: If the radio LED cannot be observed, then you can use Cat ET in order to view the
satellite communication status. Go to the Cat ET "Status" screen. Refer to "Information Status - Satellite Information" for the PL121. Verify the "Value" field for the "Satellite
Communication Status" says "Established".
2. Also, the Product Link system must have a valid GPS fix prior to the transmission of the
registration. The GPS fix signal will ensure a valid time stamp. Go to "Information - Status GPS Information" for the PL121. Go to the "GPS Position Status". Ensure that the status is
shown as "Valid".
3. Before proceeding with the registration, ensure that you have modified any additional
parameters in the "Configuration" screen (such as "Report Start Time").
Note: The "Machine Make Code", "Machine Serial Number", "Dealer Code",
"Confirmation Email Address", and "Service Meter Hours" will be changed in the next
steps.
Illustration 68
"Registration Configuration" screen
To register a module for the first time:

1. Click "Service" on the tool bar, then select "Product Link Registration". Refer to Illustration
69.
Illustration 69
2. Enter the "Machine Make Code", "Machine Serial Number", "Dealer Code", "Confirmation
Email Address", and "Service Meter Hours".
Note: In a PL321SR system, the machine serial number will be auto-filled via information
from the other ECMs on Cat Data Link (CDL).
Note: In a PL321SR system, the option exists to use the "Synchronize Service Meter Hours"
function whether the PL321SR is considered a slave or if the SMH of the PL321SR is
considered the master.
Note: This will not change the SMH on other ECMs. Only the SMH on Product Link will
be modified.
3. Click "Register".
Advanced Full Text Search - REHS2365 - Installation Guide for Product Link ... Pgina 100 de 116
Illustration 70
4. After "Registration" is selected, a dialog box will appear to ask "Are you sure?", click "Yes
or No". "Yes" will queue the registration and administration messages.
5. A confirmation message will be displayed. Click "OK".
Note: After receiving confirmation, you will be returned to the "Registration" screen.
In order to register the system again, perform the following procedure:
1. Click "Service" on the tool bar. Select "PLM Commands". Click "Registration" on the pull
down menu in order to start the registration process. Refer to Illustration 71.
Note: After "Registration" is selected, a dialog box will appear in order to ask "Are you
sure?". Click "Yes or No".
Illustration 71
Send registration messages
2. The registration and administration message will queue up. The parameter "Queued
Registration and Queued Administration Messages" in "Message Queue", will show a value
of "1". The value will change back to "0" when the messages have been successfully
transmitted. Typically, can take from 15 minutes to 1 hour, depending on the
communications network performance, which varies at times.
Note: The "Status Parameters " PLM Registration Status will change immediately to
"Configuration Pending". The "PLM Registration Status" will change to "Registered" once
the module receives confirmation that the message was received and processed successfully
in the back office (EM). If the message was not processed successfully in the back office,
the "PLM Registration Status" will change to "Failed". If the registration fails, the
parameters should be verified for accuracy. If changes are required, repeat the original
registration process via "Service/Product Link Registration". Refer to Illustrations 72 and
73.
Note: If the Product Link system is to be moved to another machine, the system must be
"deregistered" before the system is removed from the machine that the system is currently
installed on.
Review Status and Event Statistics with Cat Electronic Technician (Cat ET)
To review the "Status and Statistics" settings using Cat ET, select the "Status" option from the
"Information" menu.
Review Product Link Queue Status
Illustration 72
"Message Queue" screen (PL121SR)
Note: The "Queued Registration Messages" and the "Queued Administration Messages" value
will be "1" while the messages are still in the queue.
Illustration 73
"Queued Registration and Administration" screen (PL321SR)
Table 22
Queue Status Screen Information
Queue Information
System
Description
Queued Status
Messages
PL121SRand
PL321SR
This value is the current count of status messages

that are pending to be sent by the Product Link
module. This number can be up to three.
Queued Event
Messages
PL321SR
This value is the current count of event messages

module. This number is either zero or one.
Queued Diagnostic
Messages
PL321SR
This value is the current count of diagnostic

messages that are pending to be sent by the Product
Link module. This number is either zero or one.
Queued Registration
Messages
PL121SRand
PL321SR
This value is the current count of registration

Queued
Administration
Messages
PL121SRand
PL321SR
This value is the current count of administration

Queued DeRegistration
Messages
PL121SRand
PL321SR
This value is the current count of deregistration

Queued Service
Meter Change
Messages
PL121SRand
PL321SR
This value is the current count of service meter hour

change messages that are pending to be sent by the
Product Link module. This number is greater than or
equal to zero.
Queued Position
Report
PL121SRand
PL321SR
This value is the current count of position report

PL121SRand
PL321SR
This value is the current count of service meter unit

report messages that are pending to be sent by the
Product Link module. This number is either zero or
one.
PL321SR
This value is the current count of fuel reports that are

pending to be sent by the Product Link module. This
number is either zero or one.
Time and GeoFencing Report
PL121SRand
PL321SR
This value is the current count of Product Watch

report messages that are pending to be sent by the
Product Link module. This number can be up to
three.
Queued ECM List

Report
PL321SR
This value is the current count of ECM list reports

module. This number can be up to five.
Queued SMU Report
Queued Fuel Report
Illustration 74
View of "Message Buffer" screen
If the message buffer is full, Cat ET will display a message of "Unable to send the PLM
Command. The command was denied because the message buffer is full.". Refer to Illustration 74.
Message Buffer Full - If Cat ET is showing a message that is still in the queue, wait up to 15
minutes before queueing an additional message of the same type. If you attempt to queue an
additional message of the same type prior to the 15 minute period, the "Message Buffer Full"
message will display.
Message Timer Not Expired - If Cat ET is not showing a message in the queue, wait up to 15
minutes before queueing an additional message of the same type. If you attempt to queue an
additional message of the same type prior to the 15 minute period, the "Message Timer Not
Expired" message may display.
Review Product Link Device Configuration and Status
To review the Product Link device configuration and status select "Product Link, Status
Parameters". Refer to Table 23 for more information about each parameter.
Illustration 75
"Status Parameter" screen (PL121SR and PL321SR)
Table 23
Product Link Device Configuration and Status Information
Product Link
Information
PLM Registration
Status
Primary
Communication
Link
Power Mode Status
System
Description
PL121SRand
PL321SR
Registered: The PLM is properly registered on the

communications system. The PLM must be registered
for messages to be transmitted.
"Deregistered": The PLM is not registered on the
communications system and will not transmit any
messages except a registration command.
Confirmation Pending: The PLM is awaiting
confirmation that the registration was successfully
processed in the back office.
Failed: The PLM registration was not processed
successfully. Verify that the parameters are correct.
PL121SRand
PL321SR
On Line: A communications satellite is in view

allowing the PLM to send and receive messages.
Off Line: There are no communications satellites in
view so no messages can be transmitted.
PL121SRand
PL321SR
Power Mode 1: The machine has operated in the last 48

hours.
Power Mode 2: The machine has not operated for
greater than 48 hours but less than 1 week. The PLM
will wake up every 6 hours to send and receive
messages. Position messages will only be sent if the
unit has changed position by more than the Position
Report Minimum Location Change.
Power Mode 3: The machine has not operated for more

than one week. The PLM will wake up ever 24 hours to
send and receive messages. Position messages will only
be sent if the unit has changed position by greater than
200 m.
PL121SRand
PL321SR
Engine Running: The Alternator R-Terminal reflects

that the engine is currently running.
Engine Off: The Alternator R-Terminal reflects that the
engine is not currently running.
PL121SRand
PL321SR
Functional: The GPS receiver has generated a valid fix

since the PLM last powered up.
Not Functional: The GPS receiver has not generated a
fix since the PLM last powered up.
PL121SRand
PL321SR
On: The machine keyswitch is in the on state. The

PLM will be powered up.
Off: The machine keyswitch is in the off state. The
PLM will periodically power up to send and receive
messages depending on the Power Mode.
PL121SRand
PL321SR
Yes: The PLM has not seen a communications satellite

for an extended time causing scheduled reports to be
missed. This value is reset automatically after the status
is reported to the office.
No: The PLM has not experienced a loss of
communications and has been communicating as
scheduled.
Possible Device
Power
Disconnection
PL121SRand
PL321SR
Yes: The PLM has missed reports due to a power loss.

This value is reset automatically after the status is
reported to the office.
No: The PLM has not missed any scheduled reports
due to power loss.
Security System
Status
PL321SR
Available: MSS is detected

Unavailable: MSS is not detected
Alternator Running
Input
GPS Receiver
Key Switch Status
Possible Periods of
Communication
Blockage
Review Digital Sensor Input Configuration and Status

Select "Product Link Group 3" to review the digital sensor input configuration and status. The
"Product Link Group 3" dialog only applies to installations that have the PL300 installed
(PL321SR). Refer to Table 24 for more information about each parameter.
Table 24
Digital Sensor Configuration and Status Information
Digital Sensor
Digital Sensor Input 1
System
PL321SR
Description
Active: Switch is operating outside of normal conditions.
Not Active: Switch is operating within normal
conditions.
Not Configured: Switch has not been configured or
installed.
PL321SR
PL321SR
PL321SR

conditions.
installed.
conditions.
installed.
conditions.
installed.
Review Time and Geo-Fence Configuration and Status

Perform the following steps to review the time, Geo-Fence configuration, and status:
1. Click on "Information - Status".
2. Click on "Time and Geo-Fence".
Refer to Table 25 for time and Geo-Fence configuration and status information.
Illustration 76
"Time and Geo-Fence" screen (PL121SR and PL321SR)
Table 25
Time and Geo-Fence Configuration and Status Information
Configuration and
Status Information
System
Description
PL121SRand
PL321SR
Active: Time-based fence has been properly

configured and is currently activated.
Not Active: There is currently no time-based
fence properly configured and/or not currently
activated.
PL121SRand
PL321SR
Active: Geographical Exclusion fence has been

properly configured and is currently activated.
Not Active: There is currently no Geographical
Exclusion fence properly configured and/or not
currently activated.
PL121SRand
PL321SR
Active: Geographical Inclusion fence has been

properly configured and is currently activated.
Not Active: There is currently no Geographical
Inclusion fence properly configured and/or not
currently activated.
PL121SRand
PL321SR
On: There is an active Time based Alarm.

Off: There is not an active Time based Alarm.
Geographical Exclusion
Boundary Alarm
PL121SRand
PL321SR
On: There is an active Geographical Exclusion

Boundary Alarm.
Off: There is not an active Geographical
Exclusion Boundary Alarm.
Geographical Inclusion
Boundary Alarm
PL121SRand
PL321SR
On: There is an active Geographical Inclusion

Boundary Alarm.
Off: There is not an active Geographical
Inclusion Boundary Alarm.
Time Based Activation

Status
Geographical Exclusion
Activation Status
Geographical Inclusion
Activation Status
Time Based Alarm
Review GPS Communications Status

Perform the following to review the GPS communications status:
1. Select "Installation - Status".
2. Click "GPS Info".
Refer to Table 26 for more about "GPS Communications Status" information.
Illustration 77
"GPS Information" screen (PL121SR and PL321SR)
Table 26
GPS Communications Status Information
GPS Status
Information
System
Description
PC Current
Date/Time
PL121SRand
PL321SR
This value is the current date and time of the host PC.
GPS Position
Status
PL121SRand
PL321SR
Valid: The PLM has previously calculated a valid fix.

Invalid: The PLM has not calculated a previous fix within
a predefined amount of time.
GPS Time
Stamp
PL121SRand
PL321SR
This value is the time stamp from the last position fix
calculated. This time value can be compared to the PC
Current Date/Time value to verify that the time since the
last position fix was calculated.
GPS Latitude
PL121SRand
PL321SR
This value is the last valid GPS latitude calculated.
GPS Longitude
PL121SRand
PL321SR
This value is the last valid GPS longitude calculated.
Number of GPS
Satellites
PL121SRand
PL321SR
This value is the current number of satellites the GPS

transceiver is able to contact.
Review Satellite Communications Status

Perform the following to review the satellite communications status:
1. Select "Information - Status".

2. Click "Satellite Information".
Refer to Table 27 for more satellite communications status information.
Illustration 78
"Satellite Information" screen (PL121SR and PL321SR)
Note: Disregard the value of the "Average Wireless Communication Error Count" when satellite
communication status value equals "Not Established". An "Average Wireless Communication
Error Count" message is normal if communication with the satellite is not established.
Table 27
Satellite Communications Status Information
Communications
Status Information
System
Satellite
Communication
Status
PL121SR
and
Description
Notes
Established: The PLM has an

active connection to a satellite.
PL321SR
Not Established: The PLM

does not have an active
connection to a satellite.
The message, "Not

Established" is not an
error mode. Satellites
move quickly. Often
times a satellite has
moved out of view of the
antenna and another has
not yet moved into view
of the antenna.
Established: The satellite that

the PLM is communicating
with has a connection to a
Network Control Center
(ground station).
Satellite Network
Control Center
Communication
Status
PL121SR
and
PL321SR
Average Wireless
Communication
Error Count
PL121SR
and
PL321SR
Communications
Satellite
Identification
Number
PL121SR
and
PL321SR
Communications
Modem Signal to
Noise Ratio
Communications
Modem Signal
Quality
PL121SR
and
PL321SR
PL121SR
and
PL321SR
The message, "Not

Established" is not an
Not Established: The satellite
that the PLM is communicating error mode. Satellites
move quickly. Often
with does not have a
times a satellite has
connection to a Network
moved out of view of the
Control Center (ground
antenna and another has
station).
not yet moved into view
of the antenna.
This value is an indication of
the quality of the connection
with the satellite used for
troubleshooting satellite
connections. The lower the
number, with a minimum of
zero, the better the signal
strength. As the value
increases, the amount of
transmit time for signals
increases.
This value identifies the
particular communications
satellite that the PLM is
tracking.
If no satellite is in range,
the indication will be
"Conditions not met".
This value indicates quality of

the communications signal
expressed as a number. The
higher the number, the better
the signal.
A value below 10 will

typically cause no
transmissions. The higher
the value above 10, the
better the chances of
successful message
transmission.
This value indicates the overall

quality of the communications
signal based on several factors
expressed as a percentage.
0% = poor quality
100% = best quality
Communications
Modem Status
Communications
Modem Activation
Delay Time
Message
Transmission Status
Message
Transmission
Timestamp
(1)
PL121SR
and
PL321SR
PL121SR
and
PL321SR
PL121SR
and
PL321SR
PL121SR
and
PL321SR
This value indicates the

provisioning status of the
communications modem.
Normal status is enabled.

If status is "Disabled" or
"Pending", contact your
Caterpillar Technical
Communicator.
This value indicates the time

that the communications
modem has remaining in a
"pending" status.
Displayed in h/m/s
format.
This status indicates where the

queued message lies in the
transmission cycle.
Indications are: No
Message in Queue (1)
Ready to send
Clear to send
Sending
Sent
Requeuing
The message transmission

timestamp is an indication to
show the exact date and time
that the last message was
successfully transmitted to the
communications satellite.
Displayed in number
format date/time with an
am/pm suffix.
"No Message in Queue" may display when there is a message in the queue if there is no satellite in view or if the
satellite does not have a connection to a ground station.
Completing the Installation

1. Attach the appropriate warning films to the dash or other location in the cab. Refer to Table
2 for the appropriate warning films. The warning films must be visible to the operator
during normal operation of the machine. Do not place the warning films in a location that
will obstruct the vision of the operator.
2. Attach the OMM Supplement, REHS2348, "Product Link PL121SR" inside the cab of the
machine.
a. Locate the Operation and Maintenance Manual for the machine that is being serviced.
b. In order to expose the adhesive, remove the paper strip that is on the OMM
Supplement.
c. Attach the OMM Supplement to the inside of the back cover of the machine
Operation and Maintenance Manual.
3. Verify that the mounting hardware is secure.
4. Verify that all of the cable connections are tight.
5. Verify that all of the cables and wires have been properly secured.
6. Verify that all machine plates and guards that were removed for the installation procedure
are put back on the machine.
7. Verify that the machine operates properly.

Refer to OMM Supplement, REHS2348, "Product Link PL121SR" for blast zone warnings
information.
Removing a Module for Installation on Another Machine

1. Using Cat Electronic Technician (Cat ET), send a de-registration message. Select "Service/
PLM Commands/De-registration".
2. Ensure the de-registration message leaves the "Message Queue". Select "Information/Status
Message Queue".
3. Ensure the "Product Link Registration Status" changes to "De-registered". Select
"Information/Status Parameters".
The module is ready to be uninstalled from the machine.
ECM Drill Template
Illustration 79
PL321SR Radio Drill Template
Illustration 80
Copyright 1993 - 2015 Caterpillar Inc.

All Rights Reserved.
Thu Sep 10 16:56:26 EST 2015

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Publication Date -24/07/2015

Date Updated -24/07/2015

Installation Guide for Product Link PL121SR and PL321

Agricultural Tractor: All

Wheel Tractor-Scraper: All

Personal injury or death can result when voiding this certification.

To avoid possible weakening of this ROPS, consult a Caterpillar dealer

Note: The antennas are sold separately.

Connecting Plug Kit

Film, Blast Zone (Inside US)

Film, Blast Zone (Outside US)

Film, Data Privacy

Control Harness As (PL300)

Communication Electronics Gp (PL300)

Communication Electronics Gp (PL121)

Connecting Plug Kit

Film, Blast Zone (Inside US)

Film, Blast Zone (Outside US)

Film, Data Privacy

Communication Electronics Gp (PL121)

Communication Electronics Gp (PL300)

Control Harness As (PL300)

On Radio-only installations (PL121SR) a 245-7310 Control Harness As (Serial Service Cable)

Holder and Wire Assembly

Antenna Mounting Plate

Serial to USB Adapter Kit

Control Harness As (Serial Service Cable)

Plug Lock Wedge

Electrical Wire (18 Gauge)

PL121SR and PL321SR System Components

Antennas and Antenna Bracket

Antenex antenna with stud mounting

Adapter Plates for the PL300 ECM

256-0501 Plate for mounting PL300 on PL151/201 ready machines

256-6803 Radio Harness As

256-6804 Control Harness As (PL321SR)

257-9364 Universal Harness As

245-7310 PL121SR Serial Service Cable

262-1421 Communication Electronics Gp (PL300 ECM with an installed harness connector)

285-1142 Electronic Control Module (VIMS)

Product Link Power Requirements

Standby Mode (Key Off, Day 0

Standby Mode (Key Off, Day

Current Draw (12

Standby Mode (Key Off, Day 0

Standby Mode (Key Off, Day

Operating Mode (Key On)

Current Draw (24

Operating Mode (Key On)

Current Draw (12

Standby Mode (Key Off, Day

Standby Mode (Key Off, Day

Operating Mode (Key On)

Current Draw (24

Standby Mode (Key Off, Day

Standby Mode (Key Off, Day

Operating Mode (Key On)

Current Draw (12

Standby Mode (Key Off, Day

Standby Mode (Key Off, Day

Operating Mode (Key On)

Current Draw (24