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Laboratory Report 1
Student Particulars
Title of Experiment
: Buckling Test
Student Name
Student ID
: SCM014634
Subject
Lecturer
: Ir. Pan
Date Submitted
Abstract:
The main purpose of this experiment is to determine the yield stress, ultimate strength, Youngs
modulus (elastic Modulus), and behavior of given material when subjected to unaxial loading
and plot the graph of stress versus strain. In this experiment, a tensile test machine, steel and
aluminum specimen and some measurement apparatus is used. The load is applied to the
specimen by the tensile test machine. The load and dial gauge reading is recorded during this
experiment. A graph with Stress vs. Strain curve for the specimen and its elastic modulus, yield
strength and ultimate tensile strength is pointed out. The reduction in area, percentage of
elongation, yield strength and ultimate strength is determined after the experiment has been
done. The relationship between stress and strain is established and discussion and conclusion has
been made.
Introduction/Theory:
Axial loading is produced by two or more collinear forces acting along the axis of a long slender
member. This type of loading occurs in many engineering elements that make up machine,
bridge and building trusses. When a structure member or machine component is subjected to the
external forces (applied loads and support reactions), internal resisting forces will develop within
the member or components to balance the external forces.
Stress is the intensity of the internal force on the cross-sectional area of a body. In this test, the
internal distribution of internal forces has a resultant force that is normal to exposed crosssectional area of a simple bar. Thus,
=
F
A
, where
(Equation 1)
= stress (Pa), F = Force (N) and A = cross sectional area ( m
When the axial loading is applied to the body, individual points of the body generally move with
the direction of the external force. This movement of points is generally known as displacement
(vector quantity) that will involve a translation and rotation of the body as a whole and neither
the size nor the shape of the body is changed. The change in any dimension associated with these
displacements is known as deformation.
A normal strain is the quantity used to measure the change in size (elongation) during
deformation. The strain may be result of a stress, of a change in temperature, or of other physical
phenomena (grain growth or shrinkage). In this test, only strain resulting from changes in stress
is considered. The change in length of a simple bar under an axial loading is:
L0
, where
(Equation 2)
= Strain,
L0
The modulus of elasticity is a material property, that describes its stiffness and is therefore one of
the most important properties of solid materials. Mechanical deformation puts energy into a
material. The energy is stored elastically or dissipated plastically. The way a material stores this
energy is summarized in stress-strain curves. Stress is defined as force per unit area and strain as
elongation or contraction per unit length. So the formula for elastic modulus is:
E=
(Equation 3)
= Strain
This relationship between loads and deformation in a structure or machine components can be
obtained by plotting a stress-strain diagram. It also depends on the dimension of the members as
well as type of material they are made.
By analyzing the stress-strain curve of a body, a number of mechanical properties of the material
can be determined. Yield strength is defined as the stress required to produce a specified amount
of plastic deformation or permanent set in the body. The yield strength is always a practical
measure of the limit of elastic action of a material:
Yield Strength=
(Equation 4)
The maximum stress on the original cross-sectional area that develops in the body before fracture
is called ultimate strength or ultimate tensile and the term can be modified as compressive or
shearing strength:
Ultimate Strength=
Maximumload
Area
(Equation 5)
When the ultimate strength of the body is reached, the cross-sectional area of the body will start
to decrease or neck down and the resultant force that can be carried by the specimen decreases
until rupture.
Components:
A.
B.
C.
D.
Specimen
Dial gauge
Digital load indicator
Power switch
Experimental method :
1. The diameter of the specimen at various places is measured and the average is recorded
down.
2. The specimen is marked at 10mm interval along its length.
3. Two marks are punched on the specimen using the provided puncher.
4. The specimen is fixed to the machine by pushing the top grip upwards and the specimen
is inserted into the bottom grip.
5. The extensometer is fixed to the specimen. The screw pins is make sure so that they are
resting in the 2 marks.
6. The dial gauge readings are recorded into Table 1.
7. The tensile machine is powered on using the power switch.
8. The motor switch is pressed to position A.
9. The machine is stopped when the reading is about 0.5 1kN. This is to preload and take
up all the loose fitting in the machine.
10. The zero readings of the dial gauge and load indicator is created.
11. The motor switch is turned to position A.
12. The reading of the load cell, extensometer and the dial gauge is recorded.
13. The extensometer is removed and continues the experiment using the dial gauge only
when the extensometer reading starts to increase at a fast rate.
14. The motor is switched off by pressing the motor switch position O.
15. The specimen is removed from the grips and joined back the specimen.
16. The final length is measured and the diameter at the broken section.
17. The motor switch is pressed to position M to return the crosshead to the original position.
Load,
F (N)
Crosssectional
area
(mm2)
Calculated
Stress, =
F/A (N/mm2)
Calculated
Length L
(mm)
Calcula
ted
Strain,
=
L/L0
(mm/m
m)
Young's
Modulu
s, E
(N/mm2
)
0.00
0.00
0.0000
301
10.58
0.05
0.0009
603
21.19
0.11
0.0020
906
31.83
0.16
0.0029
1201
42.20
0.23
0.0042
1507
52.95
0.29
0.0053
1801
63.28
0.34
0.0063
2099
73.75
0.39
0.0072
2399
84.29
0.44
0.0081
2708
95.15
0.49
0.0090
105.52
0.52
0.0096
3304
116.09
0.58
0.0107
3603
126.60
0.62
0.0114
3910
137.39
0.67
0.0123
4200
147.58
0.71
0.0131
4509
158.43
0.77
0.0142
4807
168.90
0.82
0.0150
5109
179.52
0.86
0.0158
5408
190.02
0.91
0.0168
5702
200.35
0.99
0.0182
6000
210.82
1.12
0.0206
6300
221.36
1.40
0.0258
6397
224.77
1.62
0.0298
3003
27.34
0
11485.8
05
10458.9
85
10803.7
16
9962.77
9914.71
4
10106.4
76
10268.6
36
10402.6
15
10544.2
94
11018.3
59
10868.6
84
11087.5
99
11134.4
02
11286.4
11
11172.6
05
11253.3
4
11334.5
11338.6
21
10988.9
69
10221.1
12
8585.73
4
7534.01
1
Yield
Ultimate
200.00
150.00
100.00
50.00
0.00
0.0000 0.0030 0.0060 0.0090 0.0120 0.0150 0.0180 0.0210 0.0240 0.0270 0.0300
Strain (mm/mm)
2
Young modulus = 11338.62N/ mm
Aluminium:
Specimen diameter = 6.0mm
2
6.67
64 mm60 mm
100
64 mm
STEEL:
Steel
Load,
F (N)
Calculated
Stress, =
F/A (N/mm2)
Calculated
Length L
(mm)
Calcula
ted
Strain,
=
L/L0
(mm/m
m)
Young'
s
Modulu
s, E
(N/mm2
)
0
343
0.00
12.05
0.00
0.03
0.0000
0.0006
525
18.45
0.05
0.0009
730
25.65
0.07
0.0013
1031
36.23
0.13
0.0024
1391
48.88
0.19
0.0035
1601
56.25
0.23
0.0042
1997
70.17
0.29
0.0053
2229
78.32
0.33
0.0061
2695
94.69
0.39
0.0072
105.73
0.43
0.0079
3390
119.11
0.47
0.0087
3698
129.94
0.50
0.0092
4014
141.04
0.54
0.0099
4434
155.80
0.56
0.0103
0
21814.1
25
20033.3
8
19897.0
99
15131.4
4
13968.1
36
13280.9
28
13138.4
76
12887.2
74
13184.3
61
13351.1
5
13761.5
32
14111.1
31
14182.3
61
15106.8
3009
Crosssectional
area
(mm2)
28.27
4722
165.92
0.58
0.0107
5105
179.37
0.59
0.0109
5464
191.99
0.61
0.0112
5708
200.56
0.63
0.0116
6035
212.05
0.65
0.0120
6386
224.39
0.67
0.0123
6627
232.85
0.68
0.0125
6970
244.91
0.71
0.0131
7354
258.40
0.73
0.0135
7605
267.22
0.75
0.0138
7981
280.43
0.77
0.0142
8281
290.97
0.78
0.0144
8559
300.74
0.79
0.0145
8916
313.28
0.81
0.0149
9255
325.19
0.84
0.0155
9541
335.24
0.85
0.0157
9942
349.33
0.88
0.0162
10269
360.82
0.89
0.0164
10583
371.86
0.91
0.0168
10875
11123
382.12
390.83
0.93
0.95
0.0171
0.0175
11520
404.78
0.98
0.0180
11856
416.58
1.01
0.0186
04
15533.2
71
16508.5
4
17090.1
47
17286.5
51
17714.4
98
18185.2
4
18594.0
07
18730.0
68
19141.8
8
19346.5
21
19775.6
84
20255.9
73
20670.9
71
21001.4
84
21021.4
21
21416.0
76
21555.3
97
22014.2
09
22188.7
24
22310.6
22338.9
76
22428.0
41
22396.5
12070
424.10
1.03
0.0190
12320
432.89
1.06
0.0195
12669
445.15
1.08
0.0199
12980
456.08
1.11
0.0204
13348
469.01
1.16
0.0214
13643
479.37
1.18
0.0217
13955
490.34
1.23
0.0227
14286
501.97
1.25
0.0230
14525
510.37
1.28
0.0236
14894
523.33
1.31
0.0241
15101
530.60
1.35
0.0249
15434
542.30
1.39
0.0256
15739
553.02
1.44
0.0265
16033
563.35
1.51
0.0278
16328
573.72
1.63
0.0300
82
22358.1
04
22175.3
14
22381.2
08
22310.8
77
21954.4
79
22059.3
55
21646.5
99
21805.4
76
21650.6
58
21692.2
69
21342.0
86
21185.0
08
20853.5
3
20258.2
9
19112.1
84
Yield strength:290.70 N/
2
mm
2
Young modulus: 14182.36N/ mm
Steel:
Specimen diameter = 6.0mm
2
63 mm60 mm
100
60 mm
Reference:
1. http://tpm.fsv.cvut.cz/student/documents/files/BUM1/Chapter15.pdf
2. http://esminfo.prenhall.com/engineering/shackelford/closerlook/pdf/Shackelford_Ch6.pdf