rchitects and contractors are often confronted with a client who wants a large home with many luxury features, but whose budget doesnt stretch to cover all these desirable things. Tilt-up concrete construction proved the answer for a house in Ventura, California. The architect was Fred Hummel and the contractor was Dean L. Weeks. The house has 3,600 square feet of living space which includes 4 bedrooms, 212 baths, family room and recreation room. The cost per square foot was $11.09. In the Ventura area standard architect-designed homes usually cost about $15 per square foot. Without radiant heating, wall-hung toilets, custom cabinets throughout and many other luxury features Mr. Hummel and Mr. Weeks believe the cost could have been reduced to $9.00 per square foot, or less. An outstanding design feature is the use of native rocks set into the panels. Mr. Hummel selected the rocks which were placed by hand in pre-arranged patterns in the slabs. The careful planning which went into this phase of the construction is apparent in the beautiful walls which demonstrate again what can be achieved with the imaginative use of concrete. A 4-foot module was used as the basic element, extending to glass panels in bedrooms and facade, two 4foot modules for the beams, and even for the decorative
Ready mixed concrete is placed in form for one of the
panels. The project required 200 cubic yards of concrete.
Wall panel is lifted up by crane. One crane tilted all the walls into position in 6 hours.
Exposed aggregate concrete in entrance hall, stairs and
landing complements the decorative wall panels. screen along the bedroom wing. The 13 tilt-up walls ranged in size from the 20- by 23-foot living room wall (weighing 23 tons) to three 4- by 11-foot walls for the bedroom wing. The frames used as forms for the concrete panels were steel channels. The channels were the thickness of the wall and were used only on the vertical edges. The form
on the top edge of the wall remained in place as a top
plate for anchorage of the roof diaphragm. The concrete was tied to the channels by spot welding #3 bars to the inside of the channels. The load bearing walls support the roof. Most of the interior walls also are of concrete. Approximately 200 cubic yards of ready mixed concrete went into the project. Walls were 8 inches thick with about 2 inches of penetration for smaller exposed rock and 4 inches for the largest stones. The builder used a sand setting bed for imbedding the stones. The sand contributed a rough texture to the surface and therefore required no separating membrane. The panels were cast in a mirror image and were designed in that manner. All of the panels featured exposed rock with some exposing the rock to the interior, providing an interesting wall finish. One truck crane tilted the walls in 6 hours and the panels were then joined at corners with a continuous weld. Welds were ground smooth and the channels painted. Expansion and contraction have not been problems, because of the design methods used. There are no sections where either expansion or contraction could cause failure. No sweating has occurred, since the walls are well insulated, the climate mild, and the radiant heating helps to prevent creation of moisture.
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