Beruflich Dokumente
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Abstract
Poor hole cleaning can lead to costly drilling problems
such as stuck pipe, slow drilling rate, lost circulation and
excessive torque and drag. Corrective methods such as
drilling-fluid sweeps are often applied in the field to clean the
borehole of cuttings that have not been removed during
normal fluid circulation.
Field observations indicate that fiber-containing sweeps,
which were originally used as lost circulation materials and to
reduce torque and drag, have been very effective in cleaning
high angle and extended-reach wells. Despite the encouraging
field experience and recent experimental studies, the sweep
efficiency of fiber sweeps under various drilling conditions is
not well understood.
This paper investigates the hole-cleaning performance of
weighted and unweighted fiber sweeps in horizontal and
inclined configurations. Flow-loop experiments were carried
out to evaluate and compare sweep efficiencies of weighted
(barite-containing with density of 10 ppg) and unweighted
(0.5% Xanthan gum and 0.05% synthetic fiber) fiber sweeps
by measuring equilibrium bed heights at various sweep flow
rates in horizontal and inclined configurations. The outcomes
of this study improve the understanding of these fluids and
establish a procedure for the design and application of fiber
sweeps.
Introduction
Drilling deviated and horizontal wells has become
increasingly common in the oil and gas industry. During the
drilling of such wells, gravitational forces cause deposits of
drill cuttings along the lower or bottom side of the wellbore
and results in the formation of a cuttings bed. If left
unattended, this accumulation of drill cuttings can become
severe enough to lead to hole pack offs, stuck pipe, high
torque and drag on the drill-string, wear and tear on the
equipment and other unwanted incidents of lost or nonproductive time. Removal of these cuttings, particularly from
wells drilled at a high angle, has proven to be problematic.
Limited pump rate, eccentricity of the drill pipe, sharp build
rates, high bottom hole temperatures and irregular shaped
wellbores can all contribute to inadequate hole cleaning.
Commonly used drilling fluids generally fail to remove
cuttings from such cuttings beds when they are circulated
through the wellbores.
AADE-11-NTCE-36
AADE-11-NTCE-36
Summary
From the experimental studies that were performed to
investigate hole-cleaning performances of weighted fiber
containing fluids, the following conclusions can be drawn:
3.
4.
5.
6.
AADE-11-NTCE-36
Fluid
Rheological Parameters
0.41
y
[lbf/100ft2]
3.5
[ppg]
8.34
2.4
0.4
2.9
8.34
0.00%
2.3
0.42
3.1
10
0.05%
2. 8
0.39
2. 5
10
0.00%
k
[lbf.sm/100ft2]
2.1
0.5%
0.05%
Barite-containing
0.5%
Fiber-barite-containing
0.5%
XCD
Fiber
Base Fluid
0.5%
Fiber Sweep
Nil
Softening Point:
315F.
Density
AADE-11-NTCE-36
Hydrocyclone
Test Section
Mixing Tank
Cuttings Injection
/Collection Tank
DP meter
50
40
30
Base fluid
Base+Fiber
20
Base+Barite
10
Base+Fiber+Barite
0
0
200
400
600
800
1000
AADE-11-NTCE-36
1.6
1.6
8 gpm
1.0
16 gpm
0.8
20 gpm
0.6
22 gpm
Bed Height, in
12 gpm
1.2
8 gpm
1.4
1.4
12 gpm
1.2
16 gpm
1.0
20 gpm
0.8
0.6
22 gpm
0.4
0.4
S i
0.2
0.2
0.0
0.0
36
48
60
72
84
96
36
108
48
60
72
84
96
108
Distance, in
Distance, (in)
(b)
(a)
1.6
1.6
1.2
8 gpm
1.4
12 gpm
1.2
1.0
16 gpm
0.8
0.6
18 gpm
0.4
1.4
Bed Height, (in)
8 gpm
12 gpm
1.0
14 gpm
0.8
0.6
0.4
0.2
0.2
0.0
0.0
36
48
60
72
84
Distance, (in)
(c)
96
108
36
48
60
72
84
96
108
Distance, (in)
(d)
Fig. 5: Measured bed heights at different locations along the test section for horizontal configuration:
a) Base-fluid; b) Fiber Sweep; c) Barite-containing fluid; d) Fiber-Barite-containing Fluid;
1.4
1.4
8 gpm
12 gpm
1.0
0.8
16 gpm
0.6
20 gpm
0.4
8 gpm
1.2
Bed Height, (in)
1.2
Bed Height, (in)
AADE-11-NTCE-36
1.0
12 gpm
0.8
16 gpm
0.6
0.4
0.2
0.2
0.0
0.0
36
48
60
72
84
96
36
108
48
60
72
96
108
Distance, (in)
Distance, (in)
(b)
(a)
1.4
1.4
8 gpm
12 gpm
1.0
16 gpm
0.8
20 gpm
0.6
0.4
8 gpm
1.2
Bed Height, (in)
1.2
Bed Height, in
84
1.0
12 gpm
0.8
0.6
0.4
0.2
0.2
0.0
0.0
36
48
60
72
Distance, in
(c)
84
96
108
36
48
60
72
84
96
108
Distance, (in)
(d)
Fig. 6: Measured bed heights at different locations in the test section for 70 inclination angle:
a) Base-fluid; b) Fiber Sweep; c) Barite-containing fluid; d) Fiber-Barite-containing Fluid.
AADE-11-NTCE-36
1.4
1.4
12 gpm
1.0
16 gpm
0.8
20 gpm
0.6
24 gpm
0.4
28 gpm
8 gpm
8 gpm
1.2
32 gpm
0.2
1.2
12 gpm
1.0
16 gpm
20 gpm
0.8
24 gpm
0.6
28 gpm
32 gpm
0.4
0.2
0.0
0.0
36
48
60
72
84
96
36
108
48
Distance, (in)
60
72
84
96
108
Distance, (in)
(a)
(b)
1.4
1.4
1.2
8 gpm
1.0
12 gpm
0.8
16 gpm
0.6
0.4
8 gpm
1.2
Bed Height, (in)
12 gpm
1.0
14 gpm
0.8
0.6
0.4
0.2
0.2
0.0
0.0
36
48
60
72
Distance, (in)
(c)
84
96
108
36
48
60
72
84
96
108
Distance, (in)
(d)
Fig. 7: Measured bed heights at different locations in the test section for and 55:
a) Base-fluid; b) Fiber Sweep; c) Barite-containing fluid; d) Fiber-Barite-containing Fluid.
10
AADE-11-NTCE-36
1.4
Base Fluid
1.2
Base+Fiber
1.0
Base+Barite
0.8
Base+Fiber+Barite
0.6
0.4
0.2
0.0
0
12
16
20
24
28
Q (gpm )
Fig. 8 Measured average bed heights as a function of flow rate for horizontal configuration
1.4
Base Fluid
1.2
Base+Fiber
1.0
Base+Barite
0.8
Base+Fiber+Barite
0.6
0.4
0.2
0.0
0
12
16
20
24
28
Q (gpm )
Fig. 9 Measured average bed heights as a function of flow rate for 70 inclination angle
1.4
Base Fluid
1.2
Base+Fiber
1.0
Base+Barite
0.8
Base+Fiber+Barite
0.6
0.4
0.2
0.0
0
12
16
20
24
28
32
Q (gpm )
Fig. 10 Measured average bed heights as a function of flow rate for 55 inclination angle