ATV58 en

ALTIVAR 58
Speed controllers 0,37 to 75 KW
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1-
The ATV 58 range
4 3 different variants
Standard heatsink mounted range
ATV58 H (Heatsink)
Plate mounted range (up to 15 KW)
ATV58 P (Plate)
for installation on the machine frame (according to thermal weight)
for installation on the back of a metal cabinet with a heatsink kit
IP55 enclosed motor combination range
ATV58 E (Enclosure)
Altivar 58 Compact up to 5,5 kW
Altivar 58 Energy from 7,5 to 75 kW
1-
The ATV 58 range
4 28 power ratings divided into 7 IP21 sizes

IP41 on the upper part according to standard EN 50178
(IP65 kit for keypad remote location on the enclosure door.)
4 Integrated EMC filters throughout the range
compliance EN 61800-3 and EN 55011 level A (whatever switching
frequency)
With catalog filters: level B.
Note:
from 18,5 kW to 75 kW (380-500 V) , controllers can be ordered
without integrated filters.
from 11 to 37 kW (208-240 V) controllers are built without filters.
1-
The ATV 58 range
4 Reference
ATV 58
D 28
N4
N am e
T ype
R ating
V oltage
X : w ithout filter
H : heatsink
M 2 : 208/240V
E : en closed
(and
equiped)
Z : w ithout
keypad
N 4 : 380/500V
P : plate
(w itho ut
heatsink)
X Z : w ithout
filter , w ithout
keypad
1- The ATV 58 range

42 possibilities for 1 rating
High torque : 170% overtorque
Exemples : Hoisting , crushers...
Standard torque : overrating, 120 % overtorque
Exemples : Conveyor , pump, fan ...
4380 - 500 V power ratings

0,75 to 55 KW : High torque (170 % overtorque)
22 to 75 KW : Standard torque (120% overtorque)
4208 - 240 V power ratings

0,37 to 30 KW : High torque (170 % overtorque)
15 to 37 KW : Standard torque (120% overtorque)
2-
Technology
4 Power rating < 15 kW
RFI filter coil and capacitors
Ferrite
Mini SKIIP
IGBT
Gate drivers
Capacitors
2-
Technology
4 0.37 to 2.2 KW (sizes 1 & 2)

MiniSKIIP components including IGBT, diode bridge,
current measurement shunts, PTC probe.
IGBT gates are controlled by the power board.
Integrated braking transistor on size 2
4 3 to 5.5 KW (size 3)
MiniSKIIP components including IGBT, diode bridge, PTC probe.
The current is measured separately by a Hall-effect sensor.
IGBT gates are controlled by the power board.
Integrated braking transistor
4 7.5 to 15 KW (sizes 4 & 5 )
IPM that integrates IGBTand gate drivers, braking transistor.
A separated diode bridge (MiniSKIIP technology).
2- Technology
Power rating > 15 KW
4Line Chokes integrated
4Mixt rectifier (diodes et thyristors)
Replaces the diode bridge,
the load resistor,
the contactor.
4 IPM (Intelligent Power module)

(below the bus bar)
4Braking transistor
(below the bus bar)
4RFI filter
conforming with EN55011 Class A
(25 meters)
4Bus bar
2- Technology
Power rating > 15 KW
4Bus bar : strengthen all the connections inside the controller
(wiring is robust and fixed)
4Line chokes : LINE CURRENT = MOTOR CURRENT

Low frequency harmonics reduced
wire size reduced => customer's money saved
Reduced voltage distortion
Controller immunity to disturbances
(inductance 3 phases)
Equipment size reduced
4Capacitors DC bus
3-
The ATV 58 range: Available offer

ATV 58 is a modular product
Communication
cards
(Modbus Plus, FIPIO)
(Interbus-S, Unitelway,
Profibus DP , AS-i)
Fieldbus
Modbus / RTU
integrated
Keypad
Client
application cards
(after study)
I / O extension cards
(LI,AI,AO,DT,GI)
Programming
console
PC
connection
3-1 The ATV 58 range : Basic product

4 4 logic inputs pre-assigned (factory settings)
LI1 = forward
LI2 = reverse
LI3 = 2 preset speeds
LI4 = 4 preset speeds
4 2 analog inputs (factory settings)
AI1 (0-10V) = summing reference
AI2 (4-20mA) = summing reference
4 2 relay outputs (factory settings)
R1 = default relay
R2 = downstream contactor command
3-2
Control wiring of basic product

S COM AI1
+10 AI2 LI1 LI2
LI3
LI4 +24 R1A R1B R1C R2A R2C
R2
contacts of safety
relay
Assignable
R1B : contact NC
R1C : common
R1A : contact NO
mini : 10 mA, 24 V DC
maxi : 1,5 A ;250 VAC/30VDC on L
maxi : 5A ; 250 VAC/30 VDC on R
AI1
AI2
analog input
analog input
speed reference
affectable
0 -10 V
0/X mA - 20/Y mA
(by default X=4 mA,Y=20 mA)
sampling time = 4 ms
+10 V
steady at +/-1% :
10 V DC, 10 mA
not steady
24 VDC, 200 mA
supply for reference

potentiometer 1 10 k
R1A-R1B-R1C
+24 V
LI1,LI2.LI3,LI4
Logic inputs
usable with PLC
Isolated from the supply

Protected against overload and
short circuit
24 V DC (11V-30V) / I > 5 mA
level 1 : U 11 V, I 2.5 mA
level 0 : U 5 V, I 1.4 mA
sampling time = 2 ms
4-1-1
Keypad
(VW3-A58101)
4 The keypad is removable and can be delivered with the controller or

separately (to order a controller without a terminal: ATV58PU09M2Z)
4 This keypad can be connected or disconnected with voltage .
If the drive is controlled with the terminal and if deconnected :
SLF fault will occur.
4 This keypad can be used to control, adjust and configure the ATV58
4 4 drive configurations can be stored
4 Configuration can be up loaded and downloaded
4 Display with 4 backlighted digits for remote signalling.
4 Plain text display of 16 characters - 5 languages (F,GB,D,SP,I)
4 IP 65 kit for remote location on the enclosure door (L = 3 m)
4-1-1
Keypad
(VW3-A58101)
4 Terminal functions
Terminal
control
LOC
flashing before
validation
PROG
CFG
Plain text display

16 caracters
Out of the menu

or abandon
Macro-Config
Up in the menu
or increase
numerical value
enter in the menu

or validation
ESC
Down in the menu

or decrease
numerical value
ENT
FW /
RV
RUN
Display of code
fonction or menu
STOP
control keypad:
forward,reverse
stop
Nota: Stop terminal
makes red DEL speed
drive flash.
4-1-2
Programming console
4 This console can be adapted for any type of use including program
preparation and maintenance
4 Independent battery operation: Programming is also possible when
disconnected
4 The console can be connected to a PC for transferring, upploading /
downloading configurations from a PC to an ATV58
4
4
4
4
Display of 6 lines - 20 characters - 5 languages (F,GB,D,SP,I)

8 configurations which can be stored
Loading of configuration
1 programming console (GB,SP,FR languages) for North american market
(NAFTA):reference VW3A58102L1
or 1 programming console GB,D,I languages : reference VW3A58102L2
4 Supplied with cable and magnetized back
4-1-3
Dialog using PC software (VW3-A58104)
4 Same user interface as ATS 46 and ATV 18 including some inprovements

( Windows 3.1 ; 95 and 98 compatibility)
4 Recognition of controller addresses (up to 32 addresses)
Multipoint connection (modbus) .
Dialog with one controller at a time
4 Controller supervision and operator window
4 Display / Configuration / Settings / Printing
4 Comparison of 2 configurations
4 Partial configuration duplication (copy - paste)
4-1-4
Extension cards
4 Tacho-generator feedback card

2 logic inputs
Differentiel analog input (0 +10V or 0 -10V)
1 logic output
1 analog output
+ 10V / - 10V supply
4 Pulse generator feedback card
2 logic inputs
1 logic output
1 analog output
AA ; BB (encoder 24 VDC) or A only (inductive sensor)
4 Client-specific application cards
Consult the product manager for feasibility study
4 -1 -5
Option cards
Pump switching card
(for pumping specialized customers only)
4Objective :
Fixed pump command
Option card
Pressure
measurement
flow with constant
pressure
PV : Variable flow pump
P1, P2,P3 : fixed flow pump
4 -1 -5
Option cards
Motor switching card (VW3A58211)

4Objective :
switching of two drive configuration (all ATV58 configuration) when the drive is
not running
Application : 2 motors supplied by the same drive not simultaneously
4Features :
downloading of 2 drive confirmation by using an ATV58 keypad
configuration switching by logic input or ATV58 keypad
After configuration switching, possibility to store it inside the control board Eprom
possibility of automatic auto-tune after a configuration switching
4 -1 -5
Option cards
Multi-parameters & cycle option card (VW3A58212)

4Objective :
switching of parameter sets by logic input or automatically when the motor is
running or not.
application : washing machine, fast material handling with cycles
4features :
switching of a maximum of 8 parameter sets
each set contains 27 predefined parameters
switching by logic input or ATV58 keypad
4-1-6
Communication extension cards
Compatibility with Schneider PLCs

4 FIPIO: host software for X tel (Telemecanique) and Orphee (April)
4 Modbus Plus : Tlmcanique and Modicon PLCs
4 Interbus S: 24 V DC external power supply for connection on the
main ring (VW3A58304E).
Drivecom Profile 21 (message handling included)
4 Profibus DP : Drivecom Profile 21 (Maximum transmission speed :1,5 Mbit / s)
Delivered with bus configuration floppy disc
4 Unitelway / modbus RTU / Jbus
4 AS - i
4-2
The ATV 58 range - peripheral options
4 Line chokes (harmonics, RMS value)

4 Output filters (LR).
4 "Footprint" RFI filters (to reach level B)
4 Braking resistors (IP00: up 2.2 KW 230V and 4KW 400V products and
IP20 )
4 Braking module for size 1
4 Fan kit for control part (for operation at 60C)
4 Removable power terminal block (P =< 5,5 KW)
4 Adapter parts for mounting in an IP54 enclosure
P>15 KW : spare part for exchanging air from outside to inside the
cabinet
P<15 kW: external heatsink + lining+ screws
5-1 Performance - Torque

4 Flux vector control without sensor
4 Operation at constant flux or constant torque with a switching frequency of
0.5 to 16 KHz : P =< 15kW
0.5 to 12 KHz : 18,5 kW < P < 30 kW
0.5 to 8 KHz : 37 kW < P < 55kW
Torque in steady state:
With factory settings: Tn for a 1:50 frequency range
With optimized settings: Tn for a 1:100 frequency range
Transient maximum torque :
170% Tn during 60 s
200% Tn during 2 s
5-2 Performance - Speed

4 Frequency range adjustable from 0.1 to 500 Hz (in steps of 0.1Hz)
4 Speed range: constant torque 1:100 with optimized settings
4 Setpoint:
Sampling time = 4 ms (AI1 and AI2) , 2 ms (LI, LO, accuracy for simple
stop positionning)
Frequency resolution with analog setpoint (10 bits, 1024 points)
Frequency accuracy with analog setpoint: +/- 1 % of the maximum set
frequency (at no load)
5-3 Performance - Speed in steady state

For an IEC 4-pole motor operating over the catalog speed range (1:100)
4 Speed accuracy in open loop

Without slip compensation: motor slip
With slip compensation:
+/- 1 % of the nominal speed for a torque variation of 0.2 Tn to Tn with
factory settings
4 Speed accuracy in closed loop
With TG analog feedback: +/- 0,1 % of the nominal speed
With digital feedback via sensor: the optionnal board measures the
number of pulses for 5 ms ; accuracy depends on the sensor (0,02% for
1024 points)
5-4 Braking performance
4 Speed range in generator mode 1:50

4 Without braking resistor:
50 % of nominal torque-----> 0.37 & 0.75 KW

30 % of nominal torque -----> 1.5 to 15 KW
4 Up to 150 % of nominal motor torque with braking resistor option
6-1 Controller protection input

4 Overvoltage: U > 110% Un
4 Undervoltage:
U >= 90 % Un mini (342 V) : performance = 100 %

U >= 60 % Un : lower performance (speed reduced)
4 Protection against microcuts (P < 15 kW)

0 < t < 20 ms : the controller is immuned (does not lock)
t < 500 ms : the drive and fault relay remain locked for 500 ms.
If the voltage returns before 500 ms : flying restart.
t > 500 ms : the drive locks and the fault relay de-energizes.
Controlled motor stopping on ramp
4 Loss of one AC supply phase: t > 600 ms, controller locks.
Protection must be inhibited if power supply on DC bus.
6-2 Controller protection - output

4 Short-circuit between output phases
4 Short-circuit between output phases and earth
4 Short-circuit and overload on outputs of internal supplies (+10V, +24V)
4 Drive overtemperature
Overload with continuous or transient current It.
Use of controller above operating temperature
Breakdown of controller fan (Thermistor on heatsink)
Automatic reduction to 2 KHz or 4 KHz if overtemperature rise at 8-1216KHz (according to controller rating)
6-3 Motor protection

4 Indirect thermal protection (max. motor ambient temperature = 40C.)
Adjustment of thermal current Ith.
Memorization of thermal state on loss of AC supply = 40 min.
Temperature rise calculated as a function of rotation speed.
Suppression of thermal derating linked to speed (force-cooling).
Suppression of thermal protection (if direct protection is integrated in the
motor)
4 Direct thermal protection (for use if ambient temperature > 40C)
Motor temperature is monitored by a PTC probe integrated in the
controller, with option card (analog input AI3)
4 Protection against loss of a motor phase.
This function must be selected and must be inhibited if there is a non
controlled break function (eg : Vario) downstream of the controller.
6-4 Mechanical protection

4 Suppression of critical operation speeds: skip frequencies (ventilation,
machines which have weak structures)
4 Suppression of jolts on restarting following loss of AC supply: flying start with
speed search
4 Machine safety:
fast stop (deceleration ramp/10)
controlled stop on mains loss power
reduction in speed if the torque is unusually high
4 Protection of the process: the logic output is active when the reference speed
is reached.
7-
MACRO - CONFIGURATIONS : 3 types for

simplify programming
4 MATERIAL HANDLING (factory set)

4 VARIABLE TORQUE
4 GENERAL USE
Note :
The CFG macro-configuration parameter is permanently displayed but
can only be modified in programming mode (switch in position 2), in stop
mode and with the controller locked.
Any modification to the macro-configuration requires double confirmation, as it
causes a reassignments of I / O
Settings which are specific to each macro may be adjusted or modified.
7-1 Macro - configuration: Material HANDLING

This macro-configuration appears with factory settings
4 Standard product without option card
2 directions of operation
Downstream contactor control
Summing speed references
preset speeds (8 maximum, if only one direction of operation)
4 With option card
Speed control loop with tacho-generator or pulse generator feedback
(AI3 is assigned to "summing speed reference" to avoid energization
during a controller fault if no tacho-generator is connected)
7-2 Macro - configuration : GENERAL USE

Jog operation (JOG)
Freewheel stop control via logic input (Active when OFF)
Summing speed references
4 With option card
Speed control loop with tacho-generator or pulse generator feedback
(AI3 is assigned to "summing reference speed " to avoid
energization during a controller fault if no tacho-generator is connected)
7-3 Macro - configuration : VARIABLE TORQUE

Braking control via current injection (on logic input)
Reference switching via logic input
Relay output: setpoint frequency reached
Nota : PI function is possible by reassignment of analog input.
4 With option card

Freewheel stop control via logic input
Ramp switching via logic input
Speed control loop with encoder or PI controller feedback
7-4 I/O relating to the macro-configuration

Macro
Handling
Variable torque
forward operation
General
applications
forward operation
LI1
LI2
reverse operation
reverse operation
reverse operation
LI3
2 preset speeds
jog operation
reference swtching
LI4
4 preset speeds
freewheel stop
DC injection braking
AI1
summing reference
speed
summing reference
speed
controller fault
summing reference
speed
summing reference
speed
controller fault
reference speed 1
downstream
contactor command
motor thermal state

reached
setpoint frequency
reached
AI2
R1
R2
forward operation
reference speed 2
controller fault
8-
The ATV 58 menus
4 Language
4 Macro-configuration
4 Power / Voltage Altivar 58
LnG
CFG
rEF
1st power-up
1st power-up
1st power-up
4
4
4
4
4
4
4
4
SUP
SEt
drC
CtL
I-O
FLt
FLS
APP
SL
subsequent power-ups
12345678-
Supervision
Settings
Drive
Control
I / O assignment
Faults
File
Application
or Communication
if "application" card installed

if "communication" installed
8-
Access levels set via switch
The "3-position" switch is located on the back of the keypad

4 Level 0 :
Used during operation

Language selection, macro-configuration display,
display of electrical values and display of controller
voltage and power
4 Level 1 :
Used during installation

Level 0 + standard settings as well as settings
of functions implemented by assigning logic inputs
4 Level 2 :
Used during programming

Access to all menus enabling :
setting, configuration, optimization, I / O assignment,
memorization, etc
rear view
012
8-
Menu access via keypad

1st installation
The up and down arrows are used to

move around within the menus
ENT to enter the menu
ESC to exit the menu
subsequent power-ups
LnG
Language
CtL
CFG
ESC
4-CONTROL MENU
Macro-Config
I-O
rEF
5- I/O MENU
0.37 kW 200/240V
FLt
SUP
6-Fault MENU
1-Display menu
FLS
7-FILES MENU
SEt
2-Adjust menu
APP
drC
8-APPLICATION
3-menu
SL
8-COMMUNICATION
Can be accessed if one

of the option cards is
installed

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ALTIVAR 58

Speed controllers 0,37 to 75 KW

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

The ATV 58 range

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

The ATV 58 range

4 28 power ratings divided into 7 IP21 sizes

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

The ATV 58 range

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

1- The ATV 58 range

4380 - 500 V power ratings

4208 - 240 V power ratings

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

4 Power rating < 15 kW

RFI filter coil and capacitors

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

4 0.37 to 2.2 KW (sizes 1 & 2)

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

4 IPM (Intelligent Power module)

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4Line chokes : LINE CURRENT = MOTOR CURRENT

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

The ATV 58 range: Available offer

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

3-1 The ATV 58 range : Basic product

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Control wiring of basic product

+10 AI2 LI1 LI2

LI4 +24 R1A R1B R1C R2A R2C

supply for reference

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

Isolated from the supply

4 The keypad is removable and can be delivered with the controller or

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

Plain text display

Out of the menu

enter in the menu

Down in the menu

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

Display of 6 lines - 20 characters - 5 languages (F,GB,D,SP,I)

4 Supplied with cable and magnetized back

PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

Dialog using PC software (VW3-A58104)

4 Same user interface as ATS 46 and ATV 18 including some inprovements

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4 Tacho-generator feedback card

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Pump switching card

(for pumping specialized customers only)

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Motor switching card (VW3A58211)

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Multi-parameters & cycle option card (VW3A58212)

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Communication extension cards

Compatibility with Schneider PLCs

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The ATV 58 range - peripheral options

4 Line chokes (harmonics, RMS value)

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5-1 Performance - Torque