Oin Ops C&i 006

(For Internal Circulation)
COS-ISO-00-OIN/OPS/C&I/006
Rev. No. : 0 September 2005
OPERATION INFORMATION NOTE
C&I Protection Checking of

Boiler & Main Turbine
CORPORATE OPERATION SERVICES
National Thermal Power Corporation Ltd.
NATIONAL THERMAL POWER CORPORATION LTD.

OPERATION & MAINTENANCE FORMAL DOCUMENTATION SYSTEM
OPERATION INFORMATION NOTE : COS-ISO-00-OIN/OPS/C&I/006
Rev. No.: 0
Date : September, 2005
C&I Protection Checking of

Boiler & Main Turbine
Approved for
Implementation by ..
E. D. (OS)
Date: ..
Enquiries to: Head of Corp. Operation Services
C&I Protection Checking of Boiler & Main Turbine
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INDEX
Contents
Introduction
Superseded Documents
Boiler: Manual Pushbutton
Boiler: Loss of 220V DC
Boiler: Loss of Unit Critical Supply
Boiler: Drum Level Hi Hi
Boiler: Drum Level LO LO
Boiler: Furnace Pressure Hi Hi
Boiler: Furnace pressure lo lo
Boiler: Air flow < 30%
Boiler: All BFPs Tripped
Boiler: Inadequate Water Wall Circulation
Boiler: All ID Fans Off
Boiler: All FD Fans Off
Boiler: Both Sec. APH Off
Boiler: Less than Fireball and Loss of AC
Boiler: Loss of Fuel
Boiler: Flame Failure
Boiler: Reheater Protection
Turbine: Manual Turbine Trip
Turbine: Axial Shift Negative
Turbine: Axial Shift Positive
Turbine: Lub Oil Pressure Lo lo
Turbine: HP Exhaust Temperature Hi Hi
Turbine: HP Casing Top/Bottom Dt Hi Hi
Turbine: IP Casing Front Top/Bott Dt Hi Hi
Turbine: IP Casing Rear Top/Bott Dt Hi Hi
Turbine: Fire Protection
Turbine: Boiler Trip to Turbine Trip
Turbine: Generator Trip to Turbine
Turbine: PW Flow at Stator Outlet Lo Lo
Turbine: PW Flow at Main Bush Phase U Lo Lo
Turbine: PW Flow at Main Bush Phase V Lo Lo
Turbine: PW Flow at Main Bush Phase W Lo Lo
Turbine: Generator Bush Level Hi Hi
Turbine: Cold Gas Temp Behind Cooler Hi Hi
Turbine: Seal Oil Temp Beh. Cooler temp hi hi
Turbine: PW Temp Beh. Cooler Hi Hi
Turbine: Warm Air Main Exciter Temp Hi Hi
Review
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Page - 1
COS-ISO-00-OIN/OPS/C&I/006 Rev. No.: 0

1.0
INTRODUCTION
Corporate Operation Services has made action plan with individual sites to
achieve zero forced outage. The action plan includes various checks and activities
to be carried out during overhaul. One important activity when the unit comes
back after overhaul or after a major shutdown is checking of protections. Though
this activity is being carried out as a routine, it is felt that protection checking
should be carried out with the involvement of Operation, Maintenance and Field
quality departments and each protection check is done with a well documented
procedure which includes checking healthiness of protection related field devices,
calibration, protection of field devices from dust and water ingress, healthiness of
cable, tightness of termination, working of indicators and recorders in UCB,
power supply, availability of alarm system and printers.
In order to cover all these aspects in protection checking of equipment, Corporate
OS-C&I has prepared a procedure for documenting protection checking of boiler
and main turbine. The following pages contain the suggested format in which
protection checking is to be documented. It is expected that the sites would
prepare such procedures in the given format for protection checking of all
equipments taking into account site specific conditions but encompassing all areas
mentioned above like field conditions, alarm etc. A word of caution: The
enclosed protection checking procedure has been prepared for protection common
to most of the boilers and turbines and in no way replaces station specific
protections nor is a suggestion to include new protections. If the present station
practice is an improvement over the suggested practice in the document, the same
may be continued and Corporate OS be informed. It is once again emphasized
that a holistic approach to protection checking is the idea built into the procedure.
2.0
SUPERSEDED DOCUMENTS
Nil
Page - 2
3.0
EQUIPMENT PROTECTION CHECKING RECORD : BOILER MANUAL

PUSHBUTTON TRIP
STATION:
UNIT:
MAIN EQUIPMENT:BOILER
DATE:
PROTECTION: BOILER MANUAL
PUSHBUTTON TRIP
No. OF CHANNELS: 2
MODE OF PROTECTION: 1 OUT OF 1.
PLANT CONDITION: BOILER PROTECTION CHECK AFTER OVERHAUL
PREREQUISITES:
Purge completed and MFT reset.
if checked
SLNO
ACTIVITY
I
To check manual push button emergency trip to boiler.
REMARK
Push one Boiler trip push button. MFT should not act.
Push the other Boiler trip push button. Now also MFT
should not act.
Push both push buttons simultaneously.
MFT should act.
Check alarm and SOE in UCB.

NOTE: NO FURTHER WORK TO BE TAKEN UP IN
MANUAL TRIP PUSH BUTTONS.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 3
4.0 EQUIPMENT PROTECTION CHECKING RECORD : LOSS OF 220V DC > 2 sec

STATION:
UNIT:
DATE:
PROTECTION: LOSS OF 220V DC > 2 sec.
No. OF CHANNELS:1
PLANT CONDITION: BOILER READY FOR PROTECTION CHECK AFTER
OVERHAUL
if checked
PREREQUISITES:
Check if fuses are replaced with new ones in both feeders of DC to
FSSS.
Ensure tightness in TBs of DCCSP modules and FSSS end
Ensure new fuses are provided in FSSS panel.
Switch on both 220V DC supplies to FSSS.
.
SLNO
I
ACTIVITY
REMARK
To check MFT on failure of 220V DC supply

Note down feeder numbers and fuse ratings in DC board for both DC
supplies:
Feeder for Normal DC to DCCSP/ fuse:
Feeder for Standby DC to DCCSP/ fuse:
_______/_____.
_______/_____.
Note down timing set on the timer relay and its tag:
Unit DC failure Timer relay tag:
Time set on the timer relay:
________.
________.
Switch off normal DC feeder FSSS and ensure standby supply takes
over.
Switch on normal DC feeder and switch off standby DC feeder.
Ensure normal supply is feeding.
Page - 4
4
Switch off normal DC feeder. Now both DC feeders are off.
Check if MFT acts.
Ensure alarm in UCB and SOE printer.
Ensure 2 sec delay from printout.
Restore both DC supplies.

NOTE: NO FURTHER WORK TO BE TAKEN UP IN DC
FEEDERS, DCCSP AND FSSS PANEL DC SUPPLIES.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 5
5.0
EQUIPMENT PROTECTION CHECKING RECORD : LOSS OF UNIT

CRITICAL SUPPLY > 2 sec.
STATION:
UNIT:
DATE:
PROTECTION: LOSS OF UNIT CRITICAL
SUPPLY > 2 sec.
No. OF CHANNELS:1
PLANT CONDITION: BOILER READY FOR PROTECTION CHECK AFTER
OVERHAUL
PREREQUISITES:
115V AC supply (Normal and standby) off and wiring tightness checked at FSSS
panel Terminal blocks for both supplies.
Old fuses replaced with new fuses in ACCSP and FSSS panels and old fuses
destroyed
AC supplies made ON and voltage measured at FSSS panel.
if checked
_____V AC.

SLNO
I
ACTIVITY
To check MFT on failure of Unit critical supply which consists of Unit
logic voltage and unit critical interrogation scan voltages, which scans
all MFT input contacts.
REMARK
Note down feeder numbers and fuse ratings in BMCC for both normal
and standby AC supplies:
Feeder for Normal AC to ACCSP/ fuse:
Feeder for Standby AC to ACCSP/ fuse:
_______/_____.
_______/_____.
Note down timing set on the timer relay and its tag:
Unit AC failure Timer relay tag:
Time set on the timer relay:
________.
________.
Switch off normal AC feeder to ACCSP and ensure standby supply

takes over.
Switch on normal AC feeder and switch off standby AC feeder.
Ensure normal supply is feeding.
Switch off normal AC feeder. Now both AC feeders are off.
Check if MFT acts.
Page - 6
6
Ensure alarm in UCB and SOE printer.
Ensure 2 sec delay from printout.
Restore both normal and standby AC.

NOTE: NO FURTHER WORK TO BE TAKEN UP IN AC
FEEDERS, ACCSP AND FSSS PANEL AC SUPPLIES.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 7
6.0
EQUIPMENT PROTECTION CHECKING RECORD : DRUM LEVEL HI HI
STATION:
UNIT:
DATE:
PROTECTION: DRUM LEVEL HI HI.
No. OF CHANNELS: 2
MODE OF PROTECTION: 2OUT OF 3.
PREREQUISITES:
Drum level transmitter and transmitters calibrated.
Transmitters installed after calibration and cable connection and
termination at panel end checked.
Gland holes sealed and instrument covers fixed with gaskets, O rings etc to
prevent water and dust ingress..
All root valves and isolation valves in instrument enclosures opened and
transmitters charged.
Fuses for transmitters replaced with new ones.
Protection related cables meggered.
If Hydrastep is used, then defective electrodes replaced and system
charged.
SLNO
ACTIVITY
if checked
REMARK
Page - 8
I
To check drum level hi-hi protection:

ALARM SETPOINT:
TRIP SETPOINT:
Tag Nos:
Level transmitter (LEFT)/LVM LOC:
Level transmitter (RIGHT)/LVM LOC:
_______ mm WCL
_______ mm WCL
____________/_____.
____________/_____.
Check transmitters and Hydrastep response while drum is

being filled. Ensure all signals relevant to protection logic are
healthy. Check timing set on the timer for drum level trip.
TIME DELAY SET:
Raise drum level to the SETPOINT level.(done by Operation
dept.)
Check if TLR and MFR actuated.
Note down drum level reading and Hydrastep window at trip.
Note down timing for trip to act.
Check trend recording, SOE printout and alarm in UCB
Normalize drum level.
____ Sec.
DRUM LVL:______
H.STEP :______
___ Sec.

DRUM LEVEL TRANSMITTERS AND HYDRASTEP.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 9
7.0
EQUIPMENT PROTECTION CHECKING RECORD : DRUM LEVEL LO LO
STATION:
UNIT:
DATE:
PROTECTION: DRUM LEVEL LO LO.
No. OF CHANNELS: 2
MODE OF PROTECTION: 2OUT OF 3.
PREREQUISITES:
Drum level transmitter and transmitters calibrated.
Transmitters installed after calibration and cable connection and
termination at panel end checked.
Gland holes sealed and instrument covers fixed with gaskets, O rings etc to
prevent water and dust ingress..
transmitters charged.
If Hydrastep is used, then defective electrodes replaced and system
charged.
if checked
SLNO
REMARK
ACTIVITY
To check drum level hi-hi protection:
ALARM SETPOINT:
TRIP SETPOINT:
Tag Nos:
Level transmitter (LEFT)/ LVM LOC:
Level transmitter (RIGHT)/LVM LOC:
Check transmitters and Hydrastep response while drum is
being filled. Ensure all signals relevant to protection logic are
healthy. Check timing set on the timer for drum level trip.
TIME DELAY SET:
Reduce drum level to the SETPOINT level.(done by Operation

dept.)
Check if TLR and MFR actuated.
_______ mm WCL
_______ mm WCL
___________/______.
___________/______.
____ Sec.
DRUM
LVL:______
Note down drum level reading and Hydrastep window at trip.
H.STEP :______
___ sec.
Page - 10
5
Note down timing for trip to act.
Normalize drum level.

NOTE: NO FURTHER WORK TO BE TAKEN UP IN DRUM
LEVEL TRANSMITTERS AND HYDRASTEP.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 11
8.0
EQUIPMENT PROTECTION CHECKING RECORD: FURNACE

PRESSURE HI-HI
STATION:
UNIT:
DATE:
PROTECTION: FURNACE PRESSURE HI-HI.
No. OF CHANNELS: 2
if checked
PREREQUISITES:
Furnace pressure tapping points on furnace poked and connected impulse
lines purged to remove choke.
Furnace pressure transmitters and switches calibrated, installed and cables
terminated and gland holes sealed to prevent water and dust ingress.
Cable connection and termination at panel end checked.
instruments charged.
SLNO
I
ACTIVITY
To check furnace pressure hi-hi protection:
ALARM SETPOINT:
TRIP SETPOINT:
Tag Nos:
Furnace Pressure Transmitter(LEFT)/LVM LOC:
Furnace Pressure Switch(LEFT)/(RIGHT):
Furnace Pressure Transmitter(RIGHT)/LVM LOC:
3
4
5
REMARK
Change furnace pressure in both directions (BY OPERATION

DEPT) and note down response from transmitters (L&R) on
indicators and recorders. (if not done during furn. pressure LO
LO checking)
Create DP corresponding to furnace pressure HI HI at pressure
switch using a manometer and observe switch operation and
UCB alarm.
Repeat step 2 for all switches used for Furnace Hi Hi tripping.
Check operation of LVM and its contact by feeding current.
Simulate 2 out of 3 contact for furnace pressure Hi Hi tripping
using different combinations of LVM and Switch (from local)
_______ mm WCL
_______ mm WCL
__________/_______.
__________/_______.
__________/_______.
1: LVM(L) & PS:

2:LVM(R) & PS:
Page - 12
6
7
and check if MFT acts.

Normalize impulse line and cable connections to transmitters,
switches and in the panel TBs.
FURNACE PRESSURE HI HI SWITCHES AND
TRANSMITTERS.
(C&I MAINTENANCE)
(OPERATION) (FIELD QUALITY)
Page - 13
9.0
EQUIPMENT PROTECTION CHECKING RECORD: FURNACE

PRESSURE LO-LO
STATION:
UNIT:
DATE:
PROTECTION: FURNACE PRESSURE LOLO.
No. OF CHANNELS: 2
if checked
PREREQUISITES:
Furnace pressure tapping points on furnace poked and connected impulse
lines purged to remove choke.
Furnace pressure transmitters and switches calibrated, installed and cables
terminated and gland holes sealed to prevent water and dust ingress.
Cable connection and termination at panel end checked.
instruments charged.
SLNO
ACTIVITY
I
To check furnace pressure lo-lo protection:
1
2
3
4
5
ALARM SETPOINT:
TRIP SETPOINT:
Tag Nos:
Furnace Pressure Transmitter(LEFT)/LVM LOC:
Furnace Pressure Switch(LEFT)/(RIGHT):
Furnace Pressure Transmitter(RIGHT)/LVM LOC:
Change furnace pressure in both directions (BY OPERATION
DEPT) and note down response from transmitters (L&R) on
indicators and recorders.
Create DP corresponding to furnace pressure LO LO at
pressure switch using a manometer and observe switch
operation and UCB alarm.
Repeat step 2 for all switches used for Furnace Lo Lo tripping.
Check operation of LVM and its contact by feeding current.
Simulate 2 out of 3 contact for furnace pressure lo lo tripping
using different combinations of LVM and Switch (from local)
and check if MFT acts.
REMARK
_______ mm WCL
_______ mm WCL
__________/_______.
__________/_______.
__________/_______.
1: LVM(L) & PS:

2:LVM(R) & PS:
Page - 14
6
7

Normalize impulse line and cable connections to transmitters,
switches and in the panel TBs.
FURNACE PRESSURE LO LO SWITCHES.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 15
10.0
EQUIPMENT PROTECTION CHECKING RECORD: AIR FLOW <30%
STATION:
UNIT:
DATE:
PROTECTION: AIR FLOW <30%
No. OF CHANNELS: 2
if checked
PREREQUISITES:
Ensure aerofoil tapping points poked and cleaned.
Air flow transmitters calibrated, installed, cables connected ,gland holes
sealed and covers tightened.
Thermowells and thermocouples inspected and cable healthiness checked.
Transsmitter cable and thermocouple cables are properly routed and
protected Transmitter fuses replaced with new ones.
SLNO
I
1
2
3
4
5
6
7
8
9
10
11
ACTIVITY
To check air flow less than 30% protection:
LEFT transmitter 1/ LVM 1/LVM SETTING(V)
LEFT transmitter 2/ LVM 2/LVM SETTING(V)
RIGHT transmitter 1/ LVM 1/LVM SETTING(V)
RIGHT transmitter 2/ LVM 2/LVM SETTING(V)
LEFT CJC No/TERMINAL
RIGHT CJC No/TERMINAL
REMARK
___________/_____/__
___________/_____/__
___________/_____/__
___________/_____/__
________________/__
________________/__
Bring air flow < 30% with boiler load <30%.

Check MFT acts.
Check trend recording, alarm and SOE in UCB.
Purge and Reset MFT
Increase air flow to >30%.
Simulate boiler load >30%.
Reduce air flow to <30% and note MFT does not act.
Increase air flow to >30%.
Remove boiler load > 30% condition and reduce air flow < 30%.
Note MFT does not act.
Check trend recording, alarm and SOE in UCB.
NOTE: NO FURTHER WORK TO BE TAKEN UP IN AIR
FLOW MEASUREMENT SYSTEM.
Page - 16
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 17
11.0
EQUIPMENT PROTECTION CHECKING RECORD: ALL BFPs TRIPPED
STATION:
UNIT:3
DATE:
PROTECTION: ALL BFPs TRIPPED
No. OF CHANNELS: 2
PREREQUISITES:
Check tightness at TB where BFP trip contacts are wired in both
FSSS panel and BFP panel /ARP.
MDBFP breaker in test remote position.
if checked
SLNO
ACTIVITY
I
To check MFT on all BFP trip with a 10 sec delay..
REMARK
Note timer tag and setting for this trip.

Timer tag:
Time setting:
1
Ensure TDBFP A and B trip contacts are coming at FSSS

panel.
Trip MDBFP breaker manually.
Check if MFT acts after 10 sec..
Check SOE printout and alarm in UCB and record time to

trip from printout.
_________.
_____ Sec.
_____Sec.

DRUM LEVEL TRANSMITTERS AND HYDRASTEP.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 18
12.0
EQUIPMENT PROTECTION CHECKING RECORD: INADEQUATE

WATERWALL CIRCULATION
STATION:
UNIT:
DATE:
PROTECTION: INADEQUATE
WATERWALL CIRCULATION
No. OF CHANNELS: 2
if checked
PREREQUISITES:
DP transmitters of all three BCW pumps calibrated, installed and
cable connection and termination at panel end checked.
All root valves and isolation valves in instrument enclosures opened
and transmitters charged.
SLNO
I
ACTIVITY
To check MFT on inadequate water wall circulation.
Check DP transmitters response while pump is running. Ensure
all signals relevant to protection logic are healthy. Check timing
set on the timer for this trip. TIME DELAY SET:
Trip the running pump(s).
Check if MFT acts after 5 sec.
Start one BCW pump and reset MFT (by OPERATION).
Open the equalizing valve on the DP transmitter manifold to

create low DP.
Check MFT acts after 5 sec.
If pump cannot be run, simulate pump running contact and

create >10 psi DP from HP side of the transmitter.
REMARK
_______ mm WCL
_______ mm WCL
____ Sec.
DRUM LVL:______
H.STEP :______
___ Sec.
Page - 19
7
After resetting MFT, open the equalizing valve.
Check MFT acts after 5 sec.
10
Normalize transmitter connections
11
NOTE: NO FURTHER WORK TO BE TAKEN UP IN BCW

DP TRANSMITTERS.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 20
13.0
EQUIPMENT PROTECTION CHECKING RECORD: ALL ID FANS OFF
STATION:
UNIT:
DATE:
PROTECTION: ALL ID FANS OFF.
No. OF CHANNELS: 2
PREREQUISITES:
if checked
SLNO
ACTIVITY
I
To check all ID fans OFF protection:
Ensure tightness of all wires pertaining to this trip in FSSS
and relay panel.
REMARK
Trip running ID fans.(by OPERATION DEPT)
Check if MFT acts.

ID FANS TRIP TO MFT CIRCUIT.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 21
Page - 22
14.0
EQUIPMENT PROTECTION CHECKING RECORD: ALL FD FANS OFF
STATION:
UNIT:
DATE:
PROTECTION: ALL FD FANS OFF.
No. OF CHANNELS: 2
PREREQUISITES:
if checked
SLNO
ACTIVITY
I
To check all FD fans OFF protection:
and relay panel.
REMARK
Trip running FD fans.(by OPERATION DEPT)
Check if MFT acts.

FD FANS TRIP TO MFT CIRCUIT.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 23
Page - 24
15.0
EQUIPMENT PROTECTION CHECKING RECORD: BOTH SEC. APHs OFF
STATION:
UNIT:
DATE:
PROTECTION: BOTH SEC. APHs OFF
No. OF CHANNELS: 2
PREREQUISITES:
if checked
SLNO
ACTIVITY
I
To check both secondary air preheaters OFF protection:
and relay panel.
REMARK
Trip running secondary air preheaters.
Check if MFT acts.

BOTH SEC. AIR PREHEATERS TRIP TO MFT
CIRCUIT.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 25
16.0
EQUIPMENT PROTECTION CHECKING RECORD: LESS THAN

FIREBALL AND LOSS OF AC ON ANY ELEVATION IN SERVICE
STATION:
UNIT:
DATE:
PROTECTION: LESS THAN FIREBALL
AND LOSS OF AC ON ANY ELEVATION IN
SERVICE.
No. OF CHANNELS: 2
PREREQUISITES:
if checked
SLNO
ACTIVITY
I
To check MFT on less than fireball and loss of AC on any
elevation in service.
Ensure tightness of all wires pertaining to this trip in
FSSS.
1
Give start command of AB 1,3 or AB 2,4 or CD 1,3 or CD
2,4 or EF 1,3 or EF 2,4 corners.
REMARK
Check HONV in both corners open.
Switch off power supply to respective elevation.
Check MFR trips.
Check alarm and SOE in UCB..
Normalize HONV and power supplies.

ELEVATION POWER SUPLIES.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 26
Page - 27
17.0
EQUIPMENT PROTECTION CHECKING RECORD: LOSS OF FUEL
STATION:
UNIT:
DATE:
PROTECTION: LOSS OF FUEL
No. OF CHANNELS: 2
PLANT CONDITIO N: BOILER PROTECTION CHECK AFTER OVERHAUL
PREREQUISITES:
SLNO
I
ACTIVITY
To check MFT on loss of all fuel:
Ensure tightness of all wires pertaining to this trip in FSSS and
feeder panels and field.
Simulate HONV open from AB/CD/EF elevation to arm loss of

all fuel trip.
Remove the above open contact and check if MFT acts.
Reset MFT.
Simulate HOTV open.
Simulate HONV open again from any one elevation.
Remove open contact of HONV and HOTV simulated.
Check if MFT acts.
Reset MFT.
Simulate at least one feeder in service.
10
Simulate HONV open again from any one elevation.
11
Normalize feeder running simulation.
12
Check if MFT acts.
13
14
Normalize all simulations in HONV, HOTV and feeder panels.
if checked
REMARK
Page - 28
NOTE: NO FURTHER WORK TO BE TAKEN UP IN LOSS
OF ALL FUEL LOGIC.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 29
18.0
EQUIPMENT PROTECTION CHECKING RECORD: FLAME FAILURE
STATION:
UNIT:
DATE:
PROTECTION: FLAME FAILURE
No. OF CHANNELS: 2
PREREQUISITES:
All scanners cleaned and fixed back.
All scanners tested with light source and healthiness checked.
SLNO
ACTIVITY
I
To check MFT on flame failure.
Ensure tightness of all wires pertaining to this trip in
FSSS.
1
Simulate one feeder in service from feeder panel
Create three out of four HONV open from field limit

switches AB/CD/EF elevation.
Show candle light to any three scanners of corresponding

elevation.
Remove any one candle from the scanner.
Check HONV in that corner closes.
Check MFR trips on flame failure.
Normalize scanners, HONV and feeder.
if checked
REMARK

SCANNERS AND FALME FAILURE LOGIC.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 30
19.0
EQUIPMENT PROTECTION CHECKING RECORD: REHEATER

PROTECTION
STATION:
UNIT:
DATE:
PROTECTION: REHEATER PROTECTION.
No. OF CHANNELS: 2
PREREQUISITES:
HP/LP bypass valves, all ESVs, generator breaker OPEN/CLOSE feedback
available, wiring checked and tightened.
The above valves individually operated and corresponding relay operation
and contacts on OPEN/CLOSE feed back checked.
Generator breaker contact simulated (by EM) and relay operation and
contact checked.
SLNO
ACTIVITY
I
To check MFT Reheater protection.
ARMING: Simulate boiler ON condition by simulating three
out of four HONV open limit switches.
1
Simulate all ESVs OPEN.
2
Simulate both LP bypass valves OPEN.
3
Check MFT acts in 10 sec. (Generator CB OPEN and HP
bypass fail to open ).
4
Reset MFT.
5
Simulate both HP bypass open and remove LP bypass open.
6
Check MFT acts in 1 minute. (Generator CB open and LP
bypass fail to open)
7
Reset MFT.
8
Simulate all HP ESVs CLOSE.
9
Simulate Generator CB CLOSE.
10
Simulate HP /LP bypass close.
11
Check MFT acts (ESVs closed and HP/LP fail to open).
12
Normalize all contacts.
13
REHEATER PROTECTION LOGIC.
if checked
REMARK
Page - 31
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 32
20.0
EQUIPMENT PROTECTION CHECKING RECORD: MANUAL

TURBINE TRIP
STATION:
UNIT:
MAIN EQUIPMENT:TURBINE
DATE:
PROTECTION: MANUAL TURBINE TRIP
No. OF CHANNELS:2
MODE OF PROTECTION:1 OUT OF 1.
PLANT CONDITION: TURBINE READY FOR PROTECTION CHECK AFTER
OVERHAUL AND BARRING GEAR IN SERVICE
PREREQUISITES:
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check manual turbine trip from UCB.
REMARK
Trip turbine by giving manual push button command from

UCB by pressing both push buttons.
Check TTS operates and turbine trips.
Check SOE and alarm in UCB.

MANUAL TRIP PUSH BUTTONS.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 33
21.0
EQUIPMENT PROTECTION CHECKING RECORD: AXIAL SHIFT

NEGATIVE
STATION:
UNIT:
DATE:
PROTECTION: AXIAL SHIFT NEGATIVE
No. OF CHANNELS:2

OVERHAUL
PREREQUISITES:
Turbine rotor in zero position and turbine reset.
Axial shift pickups calibrated.
Pickup, local amplifiers and corresponding cards in the panel identified and
tagged.(LEFT/RIGHT or FRONT/REAR etc).
Axial shift negative LVM contact wiring to turbine panel tightness checked.
Axial shift readings available on indicators, recorder and DAS.
Special tool required- filler gage for setting gap.
Check turbine trip relay healthiness, megger cables from panel to trip relays
and connect cables and tighten terminals
SLNO
I
II
ACTIVITY
To check axial shift negative side protection:
ALARM SETPOINT:
TRIP SETPOINT:
Set voltage on LVM corresponding to TRIP SET Point:
Design:
Measured:
Card locations in panel:
CH1: - SIGNAL CONDITIONING CARD:
- LIMIT VALUE MONITOR:
if checked
REMARK
_________mm
_________mm.
_________V.
_________V.
__________.
__________.
__________.
__________.
Move the base carrying both pickups until reading matches the
Page - 34
Alarm set point and ensure alarm appears on the window and
alarm printer.
Move the base carrying both pickups until reading matches the
TRIP SETPOINT on both indicators.
Measure gap with slip gauge or by suitable mechanical means .
The measured gap should be same as the TRIP SETPOINT.
Check and record output voltage at A.S. measurement card for
both channels.
CH 1 voltage:
CH 2 voltage:
(Ensure voltage corresponds to TRIP SETPOINT).
Check trip relays CR2A, CR2B, TLR-A/B in TSP 3A/3B are
actuated.
Check and record voltage across turbine trip relay terminals.
Ensure operation of turbine trip relays by physical verification.
Check trend recording, SOE and alarm.
Restore both pickups to zero position, fix them firmly and

confirm zero readings on both channels.
10
Ensure JB covers tightly closed, terminals tightened and cards

firmly fixed with screws.
2
3
4
___________ mm
_____ V.
_____ V.
Contd.
_____ V.
NOTE: NO FURTHER WORK TO BE TAKEN UP IN AXIAL

SHIFT SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 35
22.0
EQUIPMENT PROTECTION CHECKING RECORD: AXIAL SHIFT

POSITIVE
STATION:
UNIT:
DATE:
PROTECTION: AXIAL SHIFT POSITIVE
No. OF CHANNELS:2
OVERHAUL
PREREQUISITES:
Turbine rotor in zero position and turbine reset.
Axial shift pickups calibrated.
Pickup, local amplifiers and corresponding cards in the panel
identified and tagged.(LEFT/RIGHT or FRONT/REAR etc).
Axial shift negative LVM contact wiring to turbine panel tightness
checked.
Axial shift readings available on indicators, recorder and DAS.
Special tool required- filler gage for setting gap.
Check turbine trip relay healthiness, megger cables from panel to trip
relays and connect cables and tighten terminals
SLNO
ACTIVITY
I
To check axial shift positive side protection:
if checked
REMARK
Page - 36
ALARM SETPOINT:
TRIP SETPOINT:
Set voltage on LVM corresponding to TRIP SET Point:
Design:
Measured:
II
_________mm
_________mm.
_________V.
_________V.
Card locations in panel:

__________.
__________.
__________.
__________.
Move the base carrying both pickups until reading matches

the Alarm set point and ensure alarm appears on the
window and alarm printer.
Move the base carrying both pickups until reading matches

the TRIP SETPOINT on both indicators.
Measure gap with slip gauge or by suitable mechanical

means. The measured gap should be same as the TRIP
SETPOINT.
Check and record output voltage at A.S. measurement card
for both channels.
CH 1 voltage:
CH 2 voltage:
(Ensure voltage corresponds to TRIP SETPOINT).
5
6
7
8
Check trip relays CR2A, CR2B, TLR-A/B in TSP 3A/3B

are actuated.
Check and record voltage across turbine trip relay
terminals.
Ensure operation of turbine trip relays by physical
verification.
Check trend recording, SOE and alarm.
___________ mm
Contd.
_____ V.
_____ V.
_____ V.
Restore both pickups to zero position, fix them firmly and

confirm zero readings on both channels.
10
Ensure JB covers tightly closed, terminals tightened and

cards firmly fixed with screws.
AXIAL SHIFT SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 37
Page - 38
23.0
EQUIPMENT PROTECTION CHECKING RECORD: LUB OIL

PRESSURE LO-LO
STATION:
UNIT:
DATE:
PROTECTION: LUB OIL PRESSURE LO-LO
No. OF CHANNELS:2
PREREQUISITES:
if checked
Lub oil system charged and turbine reset.
Lub oil switches, transmitter and local gauge calibrated, fixed back,
root valves and isolation valves opened and no oil leakages
observed..
Pressure switch cables meggered and connected back at both ends.
Pressure switch cable gland sealed.
Lub oil pressure indication on UCB available.
Check turbine trip relay healthiness, megger cables from panel to trip
relays and connect cables and tighten terminals
SLNO
ACTIVITY
REMARK
I
To check turbine lub oil pressure very low protection:
ALARM SETPOINT:
________ kg/cm2
TRIP SETPOINT:
________ kg/cm2
1
Drain low alarm switch slowly and when alarm set point
pressure is read on the gauge ensure alarm appears on UCB
and in alarm printer.
Close alarm switch drain valve.
Drain CH-A pressure switch of lo-lo protection very slowly

while observing the pressure gauge.
Note and record the pressure on the gauge at which TLR

actuates and ESV/IV closes.
Pressure: ______
Page - 39
5

verification.
Check for barring gear stop.
Normalize CH-A switch, reset turbine and put on barring

gear.
10
Drain CH-B pressure switch of lo-lo protection very slowly

while observing the pressure gauge.
11
Note the pressure on the gauge at which TLR actuates and

ESV/IV closes.
12
________ V.
Contd.
___________ V.
13

verification.
Check for barring gear stop.
14
15
16
Normalize CH-B switch, reset turbine and put on barring

gear.
NOTE: NO FURTHER WORK TO BE TAKEN UP ON
LUB OIL PRESSURE SWITCHES.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 40
Page - 41
24.0
EQUIPMENT PROTECTION CHECKING RECORD: HPT EXHAUST

TEMPERATURE HI-HI
STATION:
UNIT:
DATE:
PROTECTION: HPT EXHAUST
TEMPERATURE HI-HI
No. OF CHANNELS:2
PREREQUISITES:
HPT exhaust thermocouples checked.
Connections tightened at head and cables routed properly and
protected from hot surfaces.
Cable gland hole sealed.
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check HPT exhaust temperature Hi Hi protection (done
by simulation)
Thermocouple tag:
CJC No. and terminal
LVM (TRIP) LOC:
ALARM SETPOINT:
TRIP SETPOINT:
REMARK
Using a mV calibrator, feed mV corresponding to alarm set

point.
Note mV and corresponding temperature at which LVM

acted and alarm appeared.
__________________.
__________/________.
__________________.
__________DEG C
__________DEG C.
mV:______________
= ___________ deg C
Feed mV corresponding to trip value from the calibrator.

mV:______________
= ___________ deg C
Note mV and corresponding temperature at which turbine

trips.
Connect back wires removed and tighten the terminals.

Page - 42
HP EXHAUST TEMPERATURE PROTECTION
SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 43
25.0 EQUIPMENT PROTECTION CHECKING RECORD: HP CASING
TOP/BOTTOM DIFFERENTIAL TEMPERATURE HI HI
STATION:
UNIT:
DATE:
PROTECTION: HP CASING TOP/BOTTOM
DIFFERENTIAL TEMPERATURE HI HI
No. OF CHANNELS:2
PREREQUISITES:
HP casing top and bottom thermocouples and cables checked.
Turbine reset.
SLNO
ACTIVITY
I
To check HP casing top/bottom temperature Hi Hi
protection (done by simulation)
Thermocouple tag(TOP/BOTTOM):
CJC No. and terminal(TOP)
CJC No and terminal (BOTTOM)
LVM (TRIP) LOC:
ALARM SETPOINT:
TRIP SETPOINT:
1
Remove casing top thermocouple and heat it. Measure the

mV and note the temperature when alarm appears.
Continue to heat and note the mV at which trip LVM acts.
Fix back the thermocouple.
During protection checking, simulate from LVM and

check turbine trips.
if checked
REMARK
_______/_______.
_______/_______
_______/_______
_______deg C.
_______deg C.
mV at
head:______.
Temperature:
___degC
mV at
head:______.
Temperature:
___degC

HP CASING TOP AND BOTTOM THERMOCOUPLES.
Page - 44
(C&I MAINTENANCE)
26.0
(OPERATION)
(FIELD QUALITY)
EQUIPMENT PROTECTION CHECKING RECORD: IP CASING FRONT

TOP/BOTTOM DIFFERNETIAL TEMPERATURE
STATION:
UNIT:
DATE:
PROTECTION: IP CASING FRONT
TOP/BOTTOM DIFFERNETIAL
TEMPERATURE
No. OF CHANNELS:2
PREREQUISITES:
IP casing front top and bottom thermocouples and cables checked.
Turbine reset.
SLNO
ACTIVITY
I
To check IP casing front top/bottom temperature Hi Hi
LVM (TRIP) LOC:
ALARM SETPOINT:
TRIP SETPOINT:
1


if checked
REMARK
_______/_______.
_______/_______
_______/_______
_______deg C.
_______deg C.
mV at
head:______.
Temperature:
___degC
mV at
head:______.
Temperature:
___degC
Page - 45
5

NOTE: NO FURTHER WORK TO BE TAKEN UP IN IP
FRONT CASING TOP AND BOTTOM
THERMOCOUPLES.
(C&I MAINTENANCE)
27.0
(OPERATION)
(FIELD QUALITY)
EQUIPMENT PROTECTION CHECKING RECORD: IP CASING REAR

TOP/BOTTOM DIFFERNETIAL TEMPERATURE
STATION:
UNIT:
DATE:
PROTECTION: IP CASING REAR
TOP/BOTTOM DIFFERNETIAL
TEMPERATURE
No. OF CHANNELS:2
PREREQUISITES:
IP casing rear top and bottom thermocouples and cables checked.
Turbine reset.
SLNO
ACTIVITY
I
To check IP casing rear top/bottom temperature Hi Hi
LVM (TRIP) LOC:
ALARM SETPOINT:
TRIP SETPOINT:
1
if checked
REMARK
_______/_______.
_______/_______
_______/_______
_______deg C.
_______deg C.
mV at
Page - 46
2

head:______.
Temperature:
___degC
mV at
head:______.
Temperature:
___degC
NOTE: NO FURTHER WORK TO BE TAKEN UP IN IP

REAR CASING TOP AND BOTTOM
THERMOCOUPLES.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
28.0 EQUIPMENT PROTECTION CHECKING RECORD: FIRE PROTECTION
OF MAIN TURBINE
STATION:
UNIT:
DATE:
PROTECTION: FIRE PROTECTION OF
MAIN TURBINE
No. OF CHANNELS:2
PREREQUISITES:
MOT Level switches checked.
Push buttons at UCB, MOT room, HP turbine and LPBP rack
checked for sealing and sealing of gland holes.
Turbine reset.
SLNO
ACTIVITY
I
To check Fire protection from MOT level very Low.
1
Check functioning of Low and very low switches when

MOT is drained during overhaul.
Check healthiness of contacts at binary signal modules.
During protection checking, simulate very low contact

from binary signal conditioning module and check if
if checked
REMARK
Loc of Binary
signal module for
ALARM:
TRIP:
Page - 47
turbine trips.
4
II
To check Fire protection from Push buttons at different

locations:
For each location, reset turbine, press pushbutton at that
location and check if turbine trips:
a. UCB
b. MOT ROOM
c. HP TURBINE
d. LPBP RACK

2

FIRE PROTECTION SYSTEM OF MAIN TURBINE.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 48
29.0
EQUIPMENT PROTECTION CHECKING RECORD: BOILER TRIP TO

TURBINE TRIP
STATION:
UNIT:
DATE:
PROTECTION: BOILER TRIP TO TURBINE
TRIP
No. OF CHANNELS:2
PREREQUISITES:
Check terminals of boiler trip contact cables from FSSS at both ends
for tightness.
Turbine reset.
SLNO
ACTIVITY
I
To check boiler trip to turbine trip.
1
Simulate one set of contacts at FSSS and check if turbine

trips.
Simulate other set of contacts at FSSS and check if turbine

trips.
if checked
REMARK

BOILER TRIP TO TURBINE TRIP WIRING.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 49
30.0
EQUIPMENT PROTECTION CHECKING RECORD: GENERATOR TRIP

TO TURBINE TRIP
STATION:
UNIT:
DATE:
PROTECTION: GENERATOR TRIP TO
TURBINE TRIP
No. OF CHANNELS:2
PREREQUISITES:
Terminals at GRP and turbine panels tightened for both channels.
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check Generator trip to turbine trip.
REMARK
Simulate one set of contacts at GRP end (by EM) and

check if turbine trips.
Simulate other set of contacts at GRP end (by EM) and

check if turbine trips.

GENERATOR TRIP TO TURBINE TRIP WIRING.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 50
31.0
EQUIPMENT PROTECTION CHECKING RECORD: PRIMARY WATER

FLOW AT STATOR OUTLET LO LO
STATION:
UNIT:
DATE:
PROTECTION: PRIMARY WATER FLOW AT
STATOR OUTLET LO LO
No. OF CHANNELS:2
PREREQUISITES:
Flow instrument inspected and instrument covers and gland holes
sealed.
Cable support and routing checked.
Corresponding terminals in turbine panels tightened.
Turbine reset.
SLNO
ACTIVITY
I
To check Primary water flow at stator outlet Lo Lo trip.
Note setpoint on the LVM for alarm and trip:
1
ALARM: LVM Loc/setpoint (V):
TRIP: LVM Loc/setpoint(V):
2
Regulate flow through stator and as flow reduces note

down flow when Low alarm appers.
Throttle flow further and note the flow when turbine trips.
Normalize the regulating valve.
if checked
REMARK
_______/_______.
_______/_______.

STATOR WATER FLOW PROTECTION SYSTEM.
Page - 51
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
32.0 EQUIPMENT PROTECTION CHECKING RECORD: PRIMARY WATER

FLOW AT MAIN BUSHING PHASE U LO LO
STATION:
UNIT:
DATE:
MAIN BUSHING PHASE U LO LO
No. OF CHANNELS:2
PREREQUISITES:
sealed.
Turbine reset.
SLNO
ACTIVITY
I
To check Primary water flow at main bushing phase U Lo
Lo trip.
1
2
Regulate flow through main bushing U and as flow
reduces note down flow when Low alarm appears.
3
if checked
REMARK
_______/_______.
_______/_______.
Page - 52

MAIN BUSHING U FLOW PROTECTION SYSTEM.
(C&I MAINTENANCE)
33.0
(OPERATION)
(FIELD QUALITY)

FLOW AT MAIN BUSHING PHASE V LO LO
STATION:
UNIT:
DATE:
MAIN BUSHING PHASE V LO LO
No. OF CHANNELS:2
PREREQUISITES:
sealed.
Corresponding terminals ain turbine panels tightened.
Turbine reset.
SLNO
ACTIVITY
if checked
REMARK
Page - 53
I
1
To check Primary water flow at main bushing phase V Lo

Lo trip.

_______/_______.
_______/_______.

MAIN BUSHING V FLOW PROTECTION SYSTEM.
(C&I MAINTENANCE)
34.0
(OPERATION)
(FIELD QUALITY)

FLOW AT MAIN BUSHING PHASE W LO LO
STATION:
UNIT:
DATE:
MAIN BUSHING PHASE W LO LO
No. OF CHANNELS:2
Page - 54
PREREQUISITES:
sealed.
Turbine reset.
SLNO
ACTIVITY
I
To check Primary water flow at main bushing phase W Lo
Lo trip.
1
2

if checked
REMARK
_______/_______.
_______/_______.

MAIN BUSHING W FLOW PROTECTION SYSTEM.
(C&I MAINTENANCE)
35.0
(OPERATION)
(FIELD QUALITY)
EQUIPMENT PROTECTION CHECKING RECORD: GENERATOR

BUSHING LEVEL HI HI
STATION:
UNIT:
DATE:
PROTECTION: GENERATOR BUSHING
LEVEL HI HI
No. OF CHANNELS:2
Page - 55
PREREQUISITES:
Level sensor and transmitter inspected and instrument covers and
gland holes sealed.
Turbine reset.
SLNO
ACTIVITY
I
To check generator bushing level Hi HI trip.
1
During shutdown take out the level probe and check

functioning by dipping probe in water. Slowly lower the
probe and note that alarm appears.
Further lower the probe and LVM detects the trip

condition.
Install the probe back and tighten the covers.
Simulate trip contact from LVM and check turbine trips.
if checked
REMARK
_______/_______.
_______/_______.

GENERATOR BUSHING LEVEL PROTECTION
SYSTEM.
(C&I MAINTENANCE)
36.0
(OPERATION)
(FIELD QUALITY)
EQUIPMENT PROTECTION CHECKING RECORD: COLD GAS

TEMPERATURE BEHIND COOLER HI HI
STATION:
UNIT:
DATE:
Page - 56
PROTECTION: COLD GAS TEMPERATURE

BEHIND COOLER HI HI
No. OF CHANNELS:2
PREREQUISITES:
Corresponding RTD terminals in turbine panels tightened.
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check cold gas temperature behind cooler Hi Hi trip.
REMARK
_______/_______.
_______/_______.
During shutdown take out the RTD and check by heating

in a portable hot bath or hot water. Cross check RTD
output with a thermometer or another RTD.
Raise temperature to alarm value and check appearance of

alarm.
Further raise temperature to trip value. Check trip contacts

from LVM.
Install the RTD back and tighten the covers.
Tighten trip contact connections in turbine panel.
During protection checking, simulate trip contact from

LVM and check turbine trips.

COLD GAS TEMPERATURE PROTECTION SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 57
37.0
EQUIPMENT PROTECTION CHECKING RECORD: SEAL OIL

TEMPERATURE BEHIND COOLER TEMPERATURE HI HI
STATION:
UNIT:
DATE:
PROTECTION: SEAL OIL TEMPERATURE
BEHIND COOLER TEMPERATURE HI HI
No. OF CHANNELS:2
PREREQUISITES:
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check seal oil temperature behind cooler temperature
Hi Hi trip.
Note set point on the LVM for alarm and trip:
ALARM: LVM Loc/set point (V):
TRIP: LVM Loc/set point(V):
REMARK


alarm.

from LVM.

_______/_______.
_______/_______.

SEAL OIL TEMPERATURE BEHIND COOLER
Page - 58
TEMPERATURE PROTECTION SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
38.0 EQUIPMENT PROTECTION CHECKING RECORD: PRIMARY WATER
STATION:
UNIT:
DATE:
PROTECTION: PRIMARY WATER
No. OF CHANNELS:2
PREREQUISITES:
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check primary water temperature behind cooler
temperature Hi Hi trip.
Note set point on the LVM for alarm and trip:
ALARM: LVM Loc/set point (V):
TRIP: LVM Loc/set point(V):
REMARK


alarm.

from LVM.
_______/_______.
_______/_______.
Page - 59
4
Install the RTD back and tighten the covers and seal gland
holes.


PRIMARY WATER TEMPERATURE BEHIND
COOLER TEMPERATURE PROTECTION SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
39.0 EQUIPMENT PROTECTION CHECKING RECORD: WARM AIR MAIN
EXCITER TEMPERATURE HI HI
STATION:
UNIT:
DATE:
PROTECTION: WARM AIR MAIN EXCITER
TEMPERATURE HI HI
No. OF CHANNELS:2
PREREQUISITES:
Turbine reset.
if checked
SLNO
ACTIVITY
I
To check warm air main exciter temperature Hi Hi trip.
REMARK


alarm.
_______/_______.
_______/_______.
Page - 60
3

from LVM.


WARM AIR MAIN EXCITER TEMPERATURE
PROTECTION SYSTEM.
(C&I MAINTENANCE)
(OPERATION)
(FIELD QUALITY)
Page - 61
40.0
REVIEW
This Document shall be reviewed by the Executive Director, Operation Services,
on a 2-yearly basis or as necessary.
Document for Distribution to:

CONTROLLED
I. Power Stations
1. General Manager
2. General Manager
3. General Manager
4. General Manager
5. General Manager
6. General Manager
7. General Manager
8. General Manager
9. General Manager
10. General Manager
11. General Manager
12. General Manager
13. General Manager
14. General Manager
15. General Manager
16. General Manager
17. General Manager
18. General Manager
19. General Manager
20. General Manager
UNCONTROLLED
II Regional Head Quarters
21. Executive Director (NR), Lucknow
22. Executive Director (SR), Hyderabad
23. Executive Director (WR), Mumbai
24. Executive Director (ER), Patna
25. Executive Director (NCR), Noida
Rihand
Vindhyachal
Kahalgaon
Farakka
Dadri (Coal & Gas)
Unchahar
Korba
Ramagundam
Badarpur
Talcher Kaniha
Kayamkulam
Kawas
Simhadri
Singrauli
Tanda
Talcher Thermal
Auraiya
Jhanor Gandhar
Faridabad
Anta
III Corporate Head Quarter

26. STA to Chairman & Managing Director, SCOPE, New Delhi
27. STA to Director (Technical), SCOPE, New Delhi
28. STA to Director (Operations) , SCOPE, New Delhi
29. STA to Director (Commercial), SCOPE, New Delhi
30. STA to Director (Projects) , SCOPE, New Delhi
31. Executive Director, PMI, Noida
32. Executive Director (Engg.), EOC, Noida
33. Executive Director (OS),EOC, Noida
34. General Manager (R&D), Noida
35. General Manager (CENPEEP), Noida
36. Concerned Group Heads in Operation Services, CC
IV
Head of O&M
37. Singrauli
38. Korba
39. Ramagundam
40. Farakka
41. Vindhyachal
42. Rihand
43. Kahalgaon
44. Dadri(Coal)
45. Unchahar
46. Talcher Kaniha
47.Talcher Thermal
48. Badarpur
49. Simhadri
50. Auraiya
51. Anta
52. Kawas
55. Kayamkulam
56. Faridabad
53. Jhanor Gandhar 54. Dadri (Gas)

57. Tanda
Head of C&I Maintenance
58. Singrauli
59. Korba
60. Ramagundam
61. Farakka
62. Vindhyachal
63. Rihand
64. Kahalgaon
65. Dadri(Coal)
66. Unchahar
67. Talcher Kaniha
68.Talcher Thermal
69. Badarpur
70. Simhadri
71. Auraiya
72. Anta
73. Kawas
76. Kayamkulam
77. Faridabad
74. Jhanor Gandhar 75. Dadri (Gas)

78. Tanda

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OPERATION INFORMATION NOTE

C&I Protection Checking of

CORPORATE OPERATION SERVICES

National Thermal Power Corporation Ltd.

NATIONAL THERMAL POWER CORPORATION LTD.

Date : September, 2005

C&I Protection Checking of

C&I Protection Checking of Boiler & Main Turbine

C&I Protection Checking of Boiler & Main Turbine

National Thermal Power Corporation Ltd.

EQUIPMENT PROTECTION CHECKING RECORD : BOILER MANUAL

Push both push buttons simultaneously.

MFT should act.

Check alarm and SOE in UCB.

National Thermal Power Corporation Ltd.

4.0 EQUIPMENT PROTECTION CHECKING RECORD : LOSS OF 220V DC > 2 sec

To check MFT on failure of 220V DC supply

Switch on normal DC feeder and switch off standby DC feeder.

Ensure normal supply is feeding.

National Thermal Power Corporation Ltd.

Switch off normal DC feeder. Now both DC feeders are off.

Check if MFT acts.

Ensure alarm in UCB and SOE printer.

Ensure 2 sec delay from printout.

Restore both DC supplies.

National Thermal Power Corporation Ltd.

EQUIPMENT PROTECTION CHECKING RECORD : LOSS OF UNIT

Purge completed and MFT reset.

Switch off normal AC feeder to ACCSP and ensure standby supply

Switch on normal AC feeder and switch off standby AC feeder.

Ensure normal supply is feeding.

Switch off normal AC feeder. Now both AC feeders are off.

Check if MFT acts.

National Thermal Power Corporation Ltd.

Ensure alarm in UCB and SOE printer.

Ensure 2 sec delay from printout.

Restore both normal and standby AC.

National Thermal Power Corporation Ltd.

EQUIPMENT PROTECTION CHECKING RECORD : DRUM LEVEL HI HI

National Thermal Power Corporation Ltd.

To check drum level hi-hi protection:

Check transmitters and Hydrastep response while drum is

Note down drum level reading and Hydrastep window at trip.

Note down timing for trip to act.

Check trend recording, SOE printout and alarm in UCB

Normalize drum level.

NOTE: NO FURTHER WORK TO BE TAKEN UP IN

National Thermal Power Corporation Ltd.

EQUIPMENT PROTECTION CHECKING RECORD : DRUM LEVEL LO LO

MODE OF PROTECTION: 2OUT OF 3.

PLANT CONDITION: BOILER PROTECTION CHECK AFTER OVERHAUL

Reduce drum level to the SETPOINT level.(done by Operation

Check if TLR and MFR actuated.

Note down timing for trip to act.

Check trend recording, SOE printout and alarm in UCB

Normalize drum level.

National Thermal Power Corporation Ltd.

EQUIPMENT PROTECTION CHECKING RECORD: FURNACE

MODE OF PROTECTION: 2 OUT OF 3.

PLANT CONDITION: BOILER PROTECTION CHECK AFTER OVERHAUL

Change furnace pressure in both directions (BY OPERATION

1: LVM(L) & PS: