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Vacuum Conveyors
Vacuum conveyors are made by perforating the belt and drawing air through
grooves in the bed of a standard conveyor.
Holds flat parts of any material fast to the belt.
Ideal for elevation changes or part holding.
Can be used in upside down applications.
Vacuum area required is designed per application.
A variety of vacuum sources can be used.
Products being conveyed on a vacuum conveyor must be placed in physical contact with the belt to create a seal.
Do not attempt to accumulate product on a vacuum conveyor.
Do not use in an application with powder or liquid.
Vacuum Specifications
Rows:
Generally (1) Row of vacuum is used for
products 2 or less
(2) Rows or more should be used for larger
width product Row Spacing
W/4
FLOW
W/2
Vacuum Rows
FLOW
Page 1
Type 03
Type 06
1/8 Hole
1/4 Hole
Page 2
Vacuum Ports:
Vacuum is drawn through the side frame of the conveyor
2.1 O.D. tting for standard 2 vinyl tubing
Number of Ports =
Round Up
Where:
Area = Area of Vacuum holes (in2)
.09 (4) Hole Pattern = .025 in2
.12 Hole = .012 in2
.25 Hole = .049 in2
.24 x .47 Slot = .060 in2 (with a .25 slot in bedplate)
Zone Length = Lenth of Vacuum Zone (in)
*See dimensional drawing for details (Pg. 5)
Rows = Number of Vacuum Rows
Lead = Vacuum Hole Pattern Lead (in)
Example:
10 wide by 12 Long 3200 Series End Drive Conveyor with (3) rows of .12 DIA holes with a 1.0 lead.
Number of Ports =
Number of Ports = 2
Page 3
Vacuum Source
(Rows)
(Lead)
(Speed)
(Rate)
Product
Length
Number of Open
Vacuum Holes
)(
Flow Rate
Per Hole
Blower
hp
1.0
2.5
3.5
Blower
Volts
230/460
230/460
230/460
Blower
Phase/Hz
3/60
3/60
3/60
Blower
Amps
3.2 / 1.6
6.9 / 3.45
8.8 / 4.4
Example:
10 wide by 12 Long 3200 Series End Drive Conveyor with (3) rows of .12 DIA holes on 1.0 lead,
12 long product, 30 parts/minute rate, and 50 ft/min belt speed.
Number of Open
=
Vacuum Holes
3
1.0
(133.7) (30)
50(12)
50(12)
30
Blower Size
= (160 holes) (.56 CFM) = 89.6 CFM
(CFM)
2005 Dorner Mfg. Corp.
12
Page 4
1.25[32]
MINIMUM
W+1.45[37]
6.00[152] Minimum
NO VACUUM
0.62[16]
MINIMUM
1.25[32]
MINIMUM
W+1.45[37]
6.00[152] Minimum
NO VACUUM
9.00[229]
FLOW
FLOW
1.28[33]
3.22[82]
4.30[109] Minimum
NO VACUUM
V-GUIDED
BELT
CL
4.30[109] Minimum
NO VACUUM
3.04[77]
NON-V-GUIDED
BELT
24.00[610]
MINIMUM
CL
24.00[610]
MINIMUM
2.21[56]
T.O.B.
0.79[20]
0.79[20]
3.80[97]
2.44[62]
1.24[31]
2.44[62]
1.24[31]
6.84[174]
1.93[49]
Page 5
Profiles:
Belting:
Standard Belting
Type 06 or Type 03 Belt is recommended
Type 03 FDA High Friction
For rigid parts like plastic caps, plastic bottles, ceramic wafers, glass ware, etc.
Type 06 Electrically Conductive Belt
For thin product like paper, light cardboard, cloth, plastic film, etc.
Support Stands:
Page 6
CONTACT INFORMATION
Company
Date
Name
Phone
Fax
Address
PRODUCT
Description/material:
Dimensions:
Weight:
Temperature:
ENVIRONMENT
Chemicals or fluids present:
Unusual ambient temperature conditions:
Other concerns:
CONVEYOR
Belt Width:
Belt speed:
Infeed height:
Conveyor length:
Fixed
Variable
Discharge height:
ELECTRICAL
Voltage:
Hz:
Phase:
For variable speed:
DC
AC
Controls required:
Page 7
No
Yes
Explain:
CONVEYOR(s):
Number of conveyors:
Number of Vacuum rows:
PRODUCT SAMPLES:
Samples of actual products can be critical to the successful design and application of a vacuum conveyor.
Will sample products be provided to Dorner?
No
Yes
(30 parts per minute)x(6dia part + 12 spacing between parts) = (30) x (18) = 540 =45 ft/min. Belt Speed
12
12
12
Page 8