VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

10.0)
10.1)

SPML - OM METALS (JV)

DESIGN OF Precast Concrete Plank as BEAM supported on column

The 50 mm thick precast Plank will be inserted in the 50mm wide spout in the column.
The column will be solid rectangular till ground level. The column above ground level will have 50/60mm thick x 35 mm deep groove for the Precast plank
insert. The bottom plank will be resting on the column having bearing of 30 mm on both side of column.
Total Number of Planks will be 7 of 300 mm depth.
Bottom Plank will act as simply supported beam resting on column and other 6 planks will be resting on bottom plank.
Bottom Plank is designed as simply supported beam and same design will be applied to all planks.

2.25
Effective span of Plank =

2.17

- 0.035

2.135 m

Design of Bottom Plank supporting other Planks above

Plank Thickness =

50 mm

Plank Depth =

300 mm

Plank Length =

2160 mm

=
=

2.625 kN/m
1.496 kNm

2.244 kNm

2.802 kN

4.203 kN

Uniform Load over Bottom Plank =

Maximum BM @ Midspan =

0.050
x 2.10
2.625 x 2.135 ^2

Ultimate Moment Mu =

1.50

x 1.496

Maximum Shear Force @ Support =

2.63

x 2.14

Ultimate Shear Force Vu =

1.50

x 2.802

Sanguine Infra Tech Pvt.Ltd., Mumbai

x 25
/8
/2

Page | 26

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Design of Individual Plank for its self weight while lifting

Also each Panel shall be designed for its self weight while lifting at both end.
Uniform Load of one Plank due to self weight
Maximum BM @ Midspan =

0.050
0.375

x 0.30
x 2.16 ^2

Ultimate Moment Mu =

1.50

x 0.219

Maximum Shear Force @ Support =

0.38

x 2.16

Ultimate Shear Force Vu =

1.50

x 0.405

x 25
/8
/2

=
=

0.375 kN/m
0.219 kNm

0.328 kNm

0.405 kN

0.608 kN

10.2) Prestressing detail & Check for section :

Use

3 Nos.

of

3 mm

of

Allowable stress in Prestressing steel =

Total Prestressing steel area =
Total Prestressing force =

3
21.210

ultimate strength of

0.80
/4

1492

fy
x

3^2

1865

Mpa

1492

21.21

Mpa
mm2

31.65

kN

10.2.1 ) Losses due to pretension :

( As per IS : 1343-1980, Cl 18.5)
Stress in cable after prestress
Stress in concrete at CG of cable
10.2.1.1)

31650

Loss due to elastic shortening :

=

( 50

x 300 )

1492 N/mm2

2.110 N/mm2

(IS 1343:1980, Cl 18.5.2.4 b)

x modular ratio x avg. stress in concrete at c.g. of cable

2
Grade of concrete at the time of stressing
Ec

=
=

5700 x
31220 N/mm
210000 =

30

N/mm2

14.2

N/mm2

30
2

6.7

31220
Loss

Sanguine Infra Tech Pvt.Ltd., Mumbai

6.7

2.11

= 0.95 %

Page | 27

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

10.2.1.2)

Due to creep of concrete :

SPML - OM METALS (JV)

(IS 1343:1980, Cl 18.5.2.1)

Age of loading @ 28 days

Loss
10.2.1.3)

Take creep coefficient

=

1.6

2.1

6.7

1.6

22.7

N/mm2

= 1.52 %

44.0 N/mm

= 2.95 %

90.0 N/mm

= 6.03 %

171 N/mm2

= 11.46 %

Due to shrinkage of concrete : (IS 1343:1980, Cl 18.5.2.2)

Shrinkage strain =

0.0002/Log(t +2)

0.00021

Between 3 and 21 days

Loss
10.2.1.4)
@

0.00021

210000

Loss due to relaxation of H.T. steel at first stage loss :

0.800 UTS

(IS 1343:1980, Cl 18.5.2.3)

Total loss due to elastic shortening, creep , shrinkage & relaxation :

=

14.2

22.7

44.0

31.65

88.54 %

1000

90.0 =

10.2.2 ) Prestress after Losses :

Prestressing force after losses =
Stress due to prestressing force =

28.02

Permissible Compressive stresses =

0.34 fck =

10.2 N/mm2

Permissible Tensile stresses =

/
0.0 N/mm

( 50

x 300 )

28.02 kN

1.87 MPa

(Refer IS 1343, Cl. 22.7.1(b) & Fig 7)

(Refer IS 1343, Cl. 22.7.1 Type - 2)

10.2.3 ) Check of Section

A. Section Check for Stress
Section Moment b
(kN-m)

Bottom Plank 1.50

Midspan
Individual Plank 0.22
Midspan

Moment Cg of NA Cg of NA Sect ModulusSect Modulus Bending stress M/Z

Stress due to Resultant stress
RemZ
Z
of Inertia from Top from Bottom
@ Top @ Bottom Initial Prestress
@ Top
@ Bottom ark
TOP
BOTTOM
4

(mm)

(mm )

(m )

50

300

0.000113

0.15

0.15

0.00075

N/mm
N/mm
Compressive Tensile
(i)
(ii)
0.00075
1.99
-1.99

300

50

0.000003

0.025

0.025

0.00013

0.00013

Sanguine Infra Tech Pvt.Ltd., Mumbai

(m )

(mm)

1.75

-1.75

N/mm
N/mm
N/mm
Compressive Compressive Compressive
(iii)
(i) + (iii)
(ii) + (iii)
1.87
3.86
-0.13
Unsafe
1.87

3.62

0.12

Safe

Page | 28

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

B. Section Check for Limit State of Collapse

The ultimate strenght of cross section is calculated according to the recommendattions of IS 1343, Appendix B
Section
Mult.

Bottom Plank
2.244 kN-m
2

fck

Concrete grade

30

Depth of Section

0.300

0.050

=
=

0.050
0.150

m
m

0.300
0.025

m
m

0.150

0.025

Area of compression zone

0.0014

Depth of compression zone

Ultimate Moment capacity under concrete failure

=
=

0.0143
2.33

kN-m

Area of Prestressing steel

21.21

mm

B
c.g.st

Width of Section
Depth of cg of prestressing steel from top of section
db = D-cgst or cgst Effective depth to cg of steel from top
Ac
cg1
Mult. conc.
As

N/mm

Individual Plank
0.328
kN-m
30

0.0024
2
2

0.39

kN-m

21.21

mm

1865

N/mm

1865

(Ref IS 1343, T-11)

(Ref IS 1343, T-11)

=
=

0.088

0.088

1.000

1.000

(Ref IS 1343, T-11)

0.191

0.191

fpu

1623

1623

Xu

0.029

Ultimate tensile strength of prestressing steel

(Ap fp) / (b d fck)

fpu/(0.87fpu
Xu/d

Ast
Non Prestressing steel
Mult. Due to yielding of steel

=
=

Mult. Capacity of section

Remark

N/mm

0.005

4.748

0.791

2.332

kN-m

0.389

kN-m

m
mm2
kN-m

safe

mm
kN-m

0.0014

fp

N/mm

safe

C. Check for Limit State of Shear

Sanguine Infra Tech Pvt.Ltd., Mumbai

Page | 29

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

Section Shear

Force
(kN) (mm)

SPML - OM METALS (JV)

clear

Shear

Ast prov.

(mm)

cover
(mm)

(mm)

stress
2
v (N/mm )

dia
(mm)

Pt %

Shear
capacity
provided
of
2
c (N/mm )

Remark.

IS1343, T-6
Bottom Plank
Midspan
Individual Plank

4.20

50

300

25

274

0.307

3 mm

3 Nos.

0.155

0.370

Shear Reinf
Not Required

0.61

300

50

25

25

0.081

3 mm

3 Nos.

0.283

0.370

Shear Reinf
Not Required

Midspan

10.3) Check for Bearing strength on concrete column bearing area due to reaction from planks:

Reaction at one end of column 1.5 x 2.625 x 2.16 / 2

Bearing Area =

30

x 50

Bearing Stress on column

4250 / 1500
Permissible bearing strength on concrete 0.45 fck =

Sanguine Infra Tech Pvt.Ltd., Mumbai

4.25 kN
2
1500 mm
2.83 N/mm2
13.5 Mpa
Safe

(Ref IS 456:2000, Cl 34.4)

Page | 30