Beruflich Dokumente
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Cutler-Hammer
WELCOME
Welcome to Module 16, which is about the basics of motors and motor control.
An electric motor is a machine that converts electrical energy to mechanical energy.
There are two main groups of electrical motors: DC and AC motors. This module will
discuss both types of motors, and how to control them.
Like the other modules in this series, this one presents small, manageable sections
of new material followed by a series of questions about that material. Study the
material carefully then answer the questions without referring back to what youve
just read. You are the best judge of how well you grasp the material. Review the
material as often as you think necessary. The most important thing is establishing a
solid foundation to build on as you move from topic to topic and module to module.
A Note on Font
Styles
Viewing the
Glossary
You may view definitions of glossary items by clicking on terms and words that are
underlined and italicized in the text. You may also browse the Glossary by clicking
on the Glossary bookmark in the left-hand margin.
Glossary items are italicized and underlined the first time they appear.
WHAT YOU
WILL LEARN
Magnetic Fields
Current Flow
Induced Motion
Commutator
DC Motors
Simple DC Motor
Practical DC Motor
10
Electromagnets
11
Motor Components
12
Reversing a DC Motor
12
DC Motor Types
13
Review 1
14
AC Motors
15
Motor Theory
Page Number
15
Single-Phase
15
Three-Phase
16
17
Induction Principle
17
17
Three-Phase Motor
19
21
21
Dual Voltage
22
Review 2
23
WHAT YOU
WILL LEARN
(CONTINUED)
Speed Control
24
24
25
26
Application Types
27
28
29
32
32
32
33
33
33
34
DC Injection Braking
34
Dynamic Braking
35
Review 3
36
Glossary
37
Review Answers
40
41
MOTOR
THEORY
Magnetic Fields
Between the poles of a magnet, there exists a magnetic field. The direction of
the magnetic field is called magnetic flux. Magnetic flux moves from the north pole
to the south pole, as shown in Figure 2.
FIGURE 2. LINES OF MAGNETIC FLUX FLOW FROM NORTH POLE TO SOUTH POLE
Current Flow
Now, lets consider a wire (conductor) with an electric current flowing through it. A
magnetic field surrounds the wire, as shown in Figure 3.
= CURRENT
FLOWING INTO
THE PAGE
FIGURE 3. LEFT HAND FLUX RULE: LINES OF MAGNETIC FLUX SURROUND A CONDUCTOR
DIRECTION OF
CONDUCTOR
MOVEMENT
DIRECTION
OF CURRENT
FLOW
TO
ELECTRICAL
DC SOURCE
+ -
This means that if you know the direction the current is flowing, and the
orientation the poles, you can determine which way the conductor will move
through the magnetic field.
Applying the right hand motor rule to Figure 4, the conductor will move upward
through the magnetic field. If the current through the conductor were to be reversed,
the conductor would move downward.
Note that the conductor current is at a right angle to the magnetic field. This is
required to bring about motion, since no force is felt by a conductor if the current
and the field direction are parallel.
Now, suppose we change the single conductor into a simple coil or loop of wire.
This coil is called an armature, and is shown in Figure 5.
DIRECTION OF
ROTATION
B
C
A
D
ARMATURE
COMMUTATOR
FIGURE 5. ARMATURE ROTATING
Both sections of the armature AB and CD have a force exerted on them. Why does
the coil want to move in a counterclockwise motion?
Recall that the magnetic flux rotates around the conductors. Armature sections AB
and CD have the current flowing in opposite directions. This means the magnetic
flux flows around them in opposite directions, as shown in Figure 6.
AB
CD
= CURRENT
FLOWING INTO
THE PAGE
= CURRENT
FLOWING OUT
OF THE PAGE
When the magnetic field of the magnets are put in the picture, the two magnetic
fields distort. A turning force, or torque, acts on the coil. The lines of force act like
stretched rubber bands that tend to contract. The result is that the armature rotates
in a counterclockwise direction.
Figure 7 illustrates a cross-sectional view of the induced motion.
= CURRENT
FLOWING INTO
THE PAGE
= CURRENT
FLOWING OUT
OF THE PAGE
CD
AB
The interaction between the two magnetic fields causes a bending of the lines of
force. Where the lines straighten out, they cause the armature to rotate. The left
conductor (AB) is forced downward, and the right conductor (CD) is forced upward,
causing a counterclockwise rotation.
As we mentioned earlier, when the armature is positioned so that the loop sides are
at right angles to the magnetic field, a turning force is exerted. But what happens
when the coil rotates 180?
A problem arises here. The magnetic field in the conductor is now opposite that of
the field, and this will tend to push the armature back the way it came, stopping the
rotating motion.
To solve this problem, some method must be employed to reverse the current in the
armature every one-half rotation so that the magnetic fields will work together to
maintain a positive rotation.
A device called a commutator performs this task. Two stationary brushes, one
supplied with positive DC current, the other with negative DC current, supply current
to the two rotating commutator segments.
As the armature and commutator rotate together, the commutator reverses the
direction of the current through the armature. In this way, magnetic fields are
always running in the direction needed to contribute to a continuing turning effort.
ARMATURE
ROTATION
TO DC
POWER
TO DC
POWER
BRUSH
CURRENT
FLOW
COMMUTATOR
POSITION A - TORQUE
POSITION B - NEUTRAL
TO DC
POWER
TO DC
POWER
POSITION C - TORQUE
POSITION D - NEUTRAL
Now we are getting somewhere. With the armature continuously rotating through
the magnetic field, mechanical energy is created from electrical energy.
DC MOTORS
Simple DC Motor
What we have just described is a DC motor. Direct current is fed to the commutator.
The commutator is connected to the armature in such a way that the current
direction (called polarity) is switched every half-turn of the armature. This allows the
armature to continue turning in the magnetic field, creating mechanical energy from
electrical energy.
However, this simple DC motor has a few shortcomings. Each time the armature is
parallel to the magnetic field (called a neutral position), no torque is produced.
(Refer back to Figure 8.)
Recall that when the armature is positioned so that the loop sides are at right
angles to the magnetic field, torque is exerted. But, as the armature turns in a circle,
there are two points at which it is parallel to the magnetic field at and of a
turn and no torque is generated. (Refer back to Figure 8.)
The change in the amount of torque is shown graphically in Figure 9. The speed of
the motor varies because of the changes in torque. Most devices require a motor
to turn at a uniform speed, so the simple DC motor just described would not be
suitable.
MAX
----- TORQUE
- - - SPEED
MIN
0
REVOLUTIONS
Another problem with a simple DC motor is that it does not start easily. This is
particularly true if the armature is in or near a neutral position. The armature must
be moved out of the neutral position to start the motor.
BRUSH
COMMUTATOR
(FOUR SEGMENTS)
LOOPS
TO DC
SOURCE
BRUSH
When current flows through the brushes, all four loops act together, producing full
torque at all times. There is no neutral armature position where torque is absent.
Also, notice that the brushes are larger than the gaps between the commutator
segments. This means that contact with the commutator is maintained at every
instant of rotation of the armature.
A DC motor of this type has uniform torque, both for running and for starting. It is
a definite improvement over the simple DC motor.
IN THE WORKPLACE
This is a common cordless drill
that might be used by a building
maintenance person. It is run on
a battery and uses a DC motor.
The small size of the DC motor
makes the drill very light,
portable and convenient to use.
10
In the previous drawings, we have shown the armature rotating between a pair of
magnetic poles. Practical DC motors do not use permanent magnets; they use
electromagnets instead.
Electromagnets work very similarly to permanent magnets. To make one, simply
wrap an iron rod with insulated wire and run current through the wire, as shown in
Figure 11. The iron rod develops a magnetic field, and North and South magnetic
poles.
DIRECTION OF
CURRENT FLOW
By adjusting the amount of current flowing through the wire, the strength of the
electromagnet can be controlled.
By changing the direction of current flow, the poles of the electromagnetic can
be reversed. In the diagram above, switching the leads on the battery terminals
would change the direction current flow.
(Connecting the leads to an AC source would switch the direction of current flow
automatically. We will consider AC later in this module.)
11
We have already discussed three of the four major components that make up a DC
motor: the armature, the brushes, and the commutator. The fourth is the field coils
(also called field poles or stationary windings).
Figure 12 shows a disassembled view of a typical four-pole DC motor.
SHAFT
FIELD POLES
COMMUTATOR
WINDINGS
FAN
Note that many turns (or windings) are used to make up the field poles. The larger
the poles, the stronger the field.
The larger the number of coils used in a DC motor, the smoother the motor will
run. However, the number of field coils used must always be even. Each set of coils
consists of a North and a South pole.
Reversing a
DC Motor
The industrial standard is to reverse the current through the armature. This is
accomplished by reversing the armature connections only.
12
There are basically three DC motor types: The series motor, the shunt motor, and
the compound motor. Internally and externally they are practically the same. The
difference between them is the way the field coil and armature coil circuits are
wired.
The series motor (Figure 13) has the field coil wired in series with the armature.
It is also called a universal motor because it can be used in DC or AC applications.
It has a high starting torque and a variable speed characteristic. The motor can start
heavy loads, but the speed will increase as the load is decreased.
SERIES FIELD
S2
ARMATURE
S2
A1
A2
A2
S1
A1
ARM
S1
DC
VOLTAGE
The shunt motor (Figure 14) has the armature and field circuits wired in
parallel, giving essentially constant field strength and motor speed.
SHUNT FIELD
F2
ARMATURE
F2
A2
F1
ARM
A1
F1
A2
A1
DC
VOLTAGE
The compound motor (Figure 15) combines the characteristics of both the
series and the shunt motors. A compound motor has high starting torque and
fairly good speed torque characteristics at rated load. Since complicated circuits are
needed to control the compound motors, this wiring arrangement is usually only
used on large bi-directional motors.
SHUNT FIELD
F2
SERIES FIELD
ARMATURE
F2
S2
A1
S2
A2
S1
S1
F1
A2
A1
F1
DC
VOLTAGE
13
REVIEW 1
Answer the following questions without referring to the material just presented.
Begin the next section when you are confident that you understand what youve
already read.
1. The right hand rule is illustrated here. What does each finger indicate?
Thumb _____________________
Index ______________________
Middle _____________________
----- ________
- - - ________
MIN
0
__
__
__
REVOLUTIONS
__
14
AC MOTORS
While there are only three general types of DC motors, there are many different AC
motor types. This is because each type is confined to a narrow band of operating
characteristics. These characteristics include torque, speed, and electrical service
(single-phase or polyphase). These operating characteristics are used to determine
a given motors suitability for a given application.
What Makes an
AC Motor
Different From a
DC Motor?
Single-Phase
A single-phase power system has one coil in the generator. Therefore, one
alternating voltage is generated. The voltage curve of a single-phase AC generator
is shown in Figure 16.
15
16
THE
SQUIRREL
CAGE
INDUCTION
MOTOR
Induction
Principle
Before we discuss the squirrel cage motor further, lets consider the term induction.
Induction refers to electrically charging a conductor by putting it near a
charged body.
The principle of the induction motor was first discovered by Arago in 1824. He
observed that if a non-magnetic metal disk and a compass are pivoted with their
axes parallel, so that one (or both) of the compass poles are located near the edge
of the disk, spinning the disk will cause the compass needle to rotate. The direction
of the induced rotation in the compass is always the same as that imparted to the
disk.
You can prove it to yourself if you like. Mount a simple copper or aluminum disk and
a large compass on a vertical stem, so that each may be rotated on its own bearing,
independently of the other. Spin the disk, and watch the compass needle. There is
no more effective way to demonstrate the principle of induction.
Applying the
Induction
Principle to the
AC Motor
17
The induction motor uses a rotor of a special design. It resembles a cage used for
exercising squirrels. This is why it is called a squirrel cage rotor.
The rotor consists of circular end rings joined together with metal bars. Note
that the metal bars are placed directly opposite each other and provide a complete
circuit within the rotor, regardless of the rotor's position. Rotors normally have
several bars, but only a few are shown here for clarity.
Squirrel cage motors are usually chosen over other types of motors because
of their simplicity, ruggedness and reliability. Because of these features,
squirrel-cage motors have practically become the accepted standard for AC, allpurpose, constant speed motor applications. Without a doubt, the squirrel-cage
motor is the workhorse of the industry.
The squirrel cage induction motor has certain advantages over the DC motor.
18
There are only two points of mechanical wear on the squirrel cage motor: the
two bearings.
PHASE C
PHASE B
PHASE A
FIGURE 20. THREE PAIRS OF FIELD COILS ON THE STATOR, SET 120 APART
The three currents start at different times. Phase B starts 120 later than phase A
and phase C starts 120 later than phase B. This is shown on the sine wave graph
in Figure 21, which indicates the way the magnetic field will point at various times in
the cycle.
PHASE A
PHASE B
PHASE C
FIGURE 21. MAGNETIC FIELD ROTATION PROVIDING TORQUE TO TURN THE MOTOR
Introducing these different phase currents into three field coils 120 apart on the
stator produces a rotating magnetic field, and the magnetic poles are in constant
rotation.
19
The magnetic poles chase each other, simultaneously inducing electric currents in
the rotor (generally, bars of copper imbedded in a laminated iron core). The induced
currents set up their own magnetic fields, in opposition to the magnetic field that
caused the currents. The resulting attractions and repulsions provide the torque to
turn the motor, and keep it turning.
If each magnetic pole were to "light up" whenever it was energized, the effect would
appear as though the lights were "running" around the stator, much as the lights on
some electric signs simulate a running border.
Lets walk through one revolution of the motor to see how it works.
First, the A poles of the stator are magnetized by phase A. Then, the B poles are
magnetized by phase B. The rotor turns, due to the induced current. Then, the C
poles are magnetized by phase C. The rotor turns, due to the induced current. The
rotor has completed one-half turn at this point.
Now, the A poles of the stator are magnetized again, but the current flow is in the
opposite direction. This causes the magnetic field to continue to rotate, and the
rotor follows. Then, the B poles are magnetized by phase B. The rotor turns, due to
the induced current. Then, the C poles are magnetized by phase C. The rotor turns,
due to the induced current.
The rotor has completed one full revolution at this point, and the process repeats
itself.
20
The three-phase motor is probably the simplest and most rugged of all electric
motors. To get a perspective on how important the three-phase motor is, all you
need to know is that this motor is used in nine out of ten industrial applications.
All three-phase motors are constructed with a number of individually wound
electrical coils. Regardless of how many individual coils there are in a threephase motor, the individual coils will always be wired together (series or
parallel) to produce three distinct windings, which are called phases. Each
phase will always contain one-third of the total number of individual coils. As we
mentioned, these phases are referred to as phase A, phase B and phase C.
Three-phase motors vary from fractional horsepower size to several thousand
horsepower. These motors have a fairly constant speed characteristic but a wide
variety of torque characteristics. They are made for practically every standard
voltage and frequency and are very often dual voltage motors. (We will look briefly
at dual voltage motors later.)
All three-phase motors are wired so that the phases are connected in either a Wye
(Y) or Delta () configuration.
In a Wye (Y) configuration (Figure 24), one end of each of the three-phases is
connected to the other phases internally. The remaining end of each phase is
then brought out externally and connected to the power line. The external leads are
labeled T1, T2 and T3, and are connected to the three-phase power lines labeled
L1, L2 and L3, respectively.
L1
L2
L3
PHASE
C
INTERNAL
CONNECTION
OF ONE END OF
EACH PHASE
T3
T2
PHASE
B
PHASE
A
T1
MOTOR STARTER
21
L2
L3
PHASE
A
T3
PHASE
B
T2
T1
PHASE
C
MOTOR STARTER
In either case, for the motor to operate properly, the three-phase line supplying
power to the motor must have the same voltage and frequency ratings as the
motor.
Dual Voltage
Many three-phase motors are made so that they can be connected to either of two
voltages. The purpose in making motors for two voltages is to enable the same
motor to be used with two different power line voltages. Usually, the dual
voltage rating of industrial motors is 230/460V. However, the nameplate must
always be checked for proper voltage ratings.
When the electrician has the choice of deciding which voltage to use, the
higher voltage is preferred. The motor will use the same amount of power, giving
the same HP output for either high or low voltage, but as the voltage is doubled
(230 to 460), the current will be cut in half. With half the current, wire size can be
reduced and savings can be realized on installation.
22
REVIEW 2
Answer the following questions without referring to the material just presented.
Begin the next section when you are confident that you understand what youve
already read.
1. Name the two groups of AC motors.
___________________________
___________________________
2. Explain why an AC motor does not need a commutator:
_______________________________________________________________
_
3. Three-phase power can be thought of as three different ____________
___________ _________ ____________.
4. Fill in the blanks on the diagram below.
L __
L __
L __
PHASE
___
T3
PHASE
___
T2
T1
PHASE
___
MOTOR STARTER
23
SPEED
CONTROL
Application type
Motor type
Work is done when a force overcomes a resistance. Work is measured with the
formula:
Work = Distance x Force
If you carry a 10-pound bag of groceries 50 feet, 500 foot-pounds (ft-lb.) of work is
done.
In the case of an electric motor, force is not exerted in a line, but in a circle, about a
cylindrical shaft. As you recall, turning force is called torque.
Torque = Radial Distance x Force
If you apply 100 pounds of force to a motor shaft at a radial distance of 5 feet, 500
foot-pounds (ft-lb.) of torque is applied to the shaft.
FORCE
RADIAL
DISTANCE
24
Power takes into consideration how fast work is accomplished. Power is the
rate of doing work. The formula to determine power is:
Power = Work/Time
If the 10-pound bag of groceries was connected to a very small motor, it might take
the motor several minutes to move the load 50 feet. If a larger motor was used, it
might move the load in only a few seconds.
The reason for this difference is the amount of work that can be delivered in a given
amount of time. Obviously, a larger motor should be able to deliver more work in a
given time than one that is considerably smaller. It is this difference that determines
the power rating of the motor.
Motors are rated in horsepower (HP). One horsepower is equal to 33,000 ft-lbs.
per minute. (Electrical power can also be measured in watts. One horsepower is
equal to 746 watts of electrical power.) Lets figure horsepower for a motor to move
those groceries. Recall that:
Work = Distance x Force
If you carry a 10-pound bag of groceries 50 feet, 500 foot-pounds of work is done. If
you connect the bag to a motor that can move it 50 feet in 15 seconds, what is the
horsepower of the motor?
Power = Work/Time
Power = 500 ft-lb/.25 minutes
Power = 2000 ft-lb. per minute
And since 33,000 ft-lb. per min equals 1 HP, (2000 / 33,000) the motor has about
0.06 horsepower.
25
Torque, horsepower, and speed are all interrelated when turning a load.
Horsepower is proportional to torque and speed. The following formula ties them
all together:
HP = (T x N)/5252
Where:
HP = the horsepower provided by the motor
T=
the torque of the motor in foot-pounds
N=
the synchronous speed of the motor in rpm
This means that if either speed or torque remains constant while the other
increases, horsepower increases. Conversely, if either torque or speed decreases
while the other remains constant, horsepower will decrease.
Below is a chart that shows the relationship of horsepower, torque and speed.
SPEED
INCREASES
TORQUE
CONSTANT
SPEED
DECREASES
TORQUE
CONSTANT
SPEED
CONSTANT
TORQUE
INCREASES
HORSEPOWER
INCREASES
HORSEPOWER
DECREASES
HORSEPOWER
INCREASES
HORSEPOWER
DECREASES
SPEED
CONSTANT
TORQUE
DECREASES
SPEED
INCREASES
TORQUE
DECREASES
HORSEPOWER
REMAINS CONSTANT
SPEED
DECREASES
TORQUE
INCREASES
HORSEPOWER
REMAINS CONSTANT
26
When a motor is driving a load, it will be called upon to deliver either a constant or a
variable torque, and either a constant or variable horsepower. The amount of torque
and horsepower required, will depend upon the speed and size of the load.
There are three main application types. Lets consider each briefly.
27
Now that you understand what factors are important in choosing a motor for an
application, we are ready to look at how to actually control the speed of the motor.
Lets start with the DC motor.
The base speed of a motor is the speed at which the motor will run with full line
voltage applied to the armature and the field.
The speed of a DC motor is controlled by varying the applied voltage across the
armature, the field, or both. When armature voltage is controlled, the motor will
deliver a constant torque characteristic. When field voltage is controlled, the motor
will deliver a constant horsepower characteristic.
DC APPLIED VOLTAGE
FIGURE 28. FIELD VOLTAGE VS. ARMATURE VOLTAGE IN CONTROLLING A DC MOTORS SPEED
DC motors are used in industrial applications that require either variable speed
control, high torque, or both. Since the speed of most DC motors can be
controlled smoothly and easily from zero to full speed, DC motors are used in many
acceleration and deceleration applications.
The DC motor is ideal in applications where momentarily higher torque output is
needed. The DC motor can deliver three to five times its rated torque for short
periods of time. (Most AC motors will stall with a load that requires twice the rated
torque.)
For these reasons, DC motors are used to run large machine tools, cranes and
hoists, printing presses, cranes, elevators, shuttle cars and automobile starters.
28
Since each motor type has its own characteristics of horsepower, torque and speed,
different motor types are more suited for different applications.
The basic characteristics of each AC motor type are determined by the design of
the motor and the supply voltage used. These design types are classified and
given a letter designation, which can be found on the nameplate of motor
types listed as NEMA Design.
NEMA
Design
A
Starting
Torque
Normal
Starting
Current
Normal
Breakdown
Torque
High
Full Load
Slip
Low
Typical
Applications
Machine Tool
Fan
Centrifugal Pump
Normal
Low
High
Low
Machine Tool
Fan
Centrifugal Pump
High
Low
Normal
Low
Loaded
Compressor
Loaded Conveyor
Very High
Low
---
High
Punch Press
IN THE WORKPLACE
The conveyor on this beer
bottling line is powered by a
NEMA Design B motor.
The NEMA Design B motor is a
general purpose AC induction
motor. It is the most commonly
used NEMA Design motor,
because it offers a good balance
of function against price.
MOTOR
29
The induction motor is basically a constant speed device. The speed at which
an induction stator field rotates is called its synchronous speed. This is because it is
synchronized to the frequency of the AC power at all times. The speed of the
rotating field is always independent of load changes on the motor, provided the line
frequency is constant.
Synchronous speed is determined by the number of poles that the motor has,
and the frequency being supplied to it. The equation for determining the
synchronous speed of a motor is:
N = 120f/P
Where:
N=
the synchronous speed of the motor in revolutions per minute (RPM)
f=
the frequency supplied to the motor in Hertz (Hz)
P=
the number of poles the motor has
Motors designed for 60 Hertz use (standard in the US) have synchronous speeds
as follows:
Poles
2
4
6
8
10
12
14
16
RPM
3600
1800
1200
900
720
600
514
450
Induction motors do not run at synchronous speed; they run at full load speed,
which is the rotational speed of the rotor. Full load speed is always slower. The
percent reduction in speed is called percent slip. The slip is required to develop
rotational torque. The higher the torque, the greater the slip.
The motor speed, under normal load conditions, is rarely more than 10% below
synchronous speed. If the motor is not driving a load, it will accelerate to nearly
synchronous speed. As the load increases, the percent slip increases.
For example, a motor with a 2.8% slip and 1800 rpm synchronous speed would
have a slip of 50 rpm, and a full load speed of 1750 rpm (1800 - 50 = 1750 rpm). It
is this full load speed that will be found on the motor's nameplate.
From the formula, it is evident that the supply frequency and number of poles are
the only variables that determine the speed of the motor.
Varying the voltage is not a good way to change the speed of the motor. In fact, if
the voltage is changed by more than 10%, the motor may be damaged. This is
because the starting torque varies as the square of the applied voltage.
30
Since the frequency or number of poles must be changed to change the speed of
an AC motor, two methods of speed control are available. These are:
31
STARTING
THE MOTOR
Across the Line
A starter is a device that is used to start a motor from a stop. The across-the-line
starter is by far the most common. This type of starter places the motor directly
across the full voltage of the supply lines, hence the name: "across-the-line. When
an induction motor is placed across-the-line, it will accelerate to full speed in a
matter of seconds.
What applications are suitable for this type of rapid acceleration? Pumps of all
types, fans and blowers, and most machines such as drill presses, lathes and
grinders are suitable.
We will discuss starters in much more detail in Module 19, Starter Basics.
Small DC motors are generally started by simply closing the line switch. No auxiliary
starting equipment is necessary to limit the initial rush of current. The same practice
applies to most small (and some large) polyphase motors.
Minimizing
Inrush Current
32
(AC/DC) Inserting resistance in the line, and then cutting the resistance
gradually as the motor comes up to speed.
(AC) Using a reduced voltage starter, which we will discuss in much more detail
in Module 21, Reduced Voltage Starters.
(AC) Using a wound rotor type of motor, which employs a resistor controller for
the starting function and which may also serve as a speed control device.
(AC) Using the Wye-Delta method, in which the stator is connected in a Wye at
the instant of starting, and in Delta after the motor has reached normal speed.
(AC) Using an adjustable frequency drive, which we will discuss in much more
detail in Module 20, Adjustable Frequency Drives.
REVERSING
THE MOTOR
Manual
Reversing
Starter
START
START
MECHANICAL
INTERLOCK
FORWARD
CONTACTS
REVERSE
R CONTACTS
STOP
STOP
This type of device is generally used to run lower horsepower motors, such as
those found on fans, small machines, pumps and blowers.
Magnetic
Reversing
Starter
33
BRAKING THE Two common methods used for braking a motor are DC injection braking and
dynamic braking. We will look at both in detail, starting with electric braking.
MOTOR
DC Injection
Braking
ROTOR
The only thing that can keep the rotor from stopping with the first alignment is the
rotational inertia of the load connected to the motor shaft. However, since the
braking action of the stator is present at all times, the motor is braked quickly and
smoothly to a standstill.
Since there are no parts that come in physical contact during braking, maintenance
is kept to a minimum.
34
FIGURE 31. DYNAMIC BRAKING IS OFTEN USED WITH ELECTROMECHANICAL FRICTION BRAKING
Dynamic braking for AC motors can be handled with an adjustable frequency drive.
We will discuss adjustable frequency drive in much more detail in Module 20,
Adjustable Frequency Drives.
35
REVIEW 3
Answer the following questions without referring to the material just presented.
1. Fill in the blanks for the following formulas:
Work = _________ x_________
2. Work out the horsepower rating of a motor that moves a load of 1000 pounds a
distance of 330 feet in one minute.
Answer: _________ HP
3. A conveyor is an example of a ________ Torque / _________ Horsepower
application.
4. Name the two devices that can be used to reverse the direction of a motor.
________________________________
________________________________
5. Reducing the voltage supplied to the field of a DC motor will cause the motor
speed to INCREASE or DECREASE. Circle the correct answer.
6. Using the synchronous speed formula, calculate the full load speed of a motor
with 8 poles running on 60 Hz with a slip of 2.2%.
36
GLOSSARY
Adjustable
Frequency Drive
Armature
Base Speed
Brushes
Coils
Commutator
Compound Motor
Conventional Flow A theory regarding the flow of current. It states that current
flows from positive to negative.
Theory
DC Injection
Braking
Delta
Dual Voltage
Motor
Dynamic Braking
Electron Flow
Theory
Horsepower
37
38
Induction
Left Hand
Flux Rule
Magnetic Flux
Magnetic
Reversing Starter
Manual Reversing
Starter
A device used to change the direction of rotation of a threephase, a single-phase or a DC motor. It is made by simply
connecting two manual starters together.
Neutral Position
Percent Slip
Polarity
Poles
Power
Reduced Voltage
Starter
Right Hand
Motor Rule
Rotor
Series Motor
Shunt Motor
Stationary
Windings
Stator
Squirrel Cage
Induction Motor
Synchronous
Speed
N = 120f/P
Where:
N=
the synchronous speed of the motor in revolutions
per minute (RPM)
f=
the frequency supplied to the motor in Hertz (Hz)
P=
the number of poles the motor has
REFERENCE
Torque
Work
Wye
In preparing this training module, some material was taken from the publication
listed below:
Gary Rockis and Glenn A. Mazur, Electrical Motor Controls. (Homewood, IL:
American Technical Publishers, Inc., 1997).
39
REVIEW 1
ANSWERS
1. Thumb:
Index:
Middle:
REVIEW 2
ANSWERS
REVIEW 3
ANSWERS
Power = Work/Time
2. 10
3. Constant Torque / Variable Horsepower
4. Manual reversing starter; Magnetic reversing starter
5. Increase
5. About 800 RPM
40
41
42
Cutler-Hammer
Milwaukee, Wisconsin U.S.A.
Publication No. TR.90.06.T.E
February 1999
Printed in U.S.A. (GSP)
101 Basics Series and 201 Advanced Series are trademarks of Cutler-Hammer University, Cutler-Hammer and Eaton Corp.
1999, Eaton Corp.