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1.0
PROVISION OF INFORMATION
The works shall include engineering design, supply, installation, testing and
commissioning of the Telemetry/SCADA System.
JKR views the subject of this Specifications as the enhancement to the existing
Telemetry System.
Therefore the proposed Master Station, Sub-Master Station and Remote Dial-In System
must be able to read all the proposed new RTUs.
The Specialist to be engaged by the tenderer should possess experience in implementing
of at least one major Telemetry/SCADA System on water application. The tender should
have a proper setup and trained technical and backup support team.
2.0
OVERVIEW
This tender includes modification of existing Telemetry/SCADA Software in the Master
Station at Daerah Besut, Terengganu, Remote Terminal Unit (RTU), the Associated
Communication Equipment, including Instruments. Power System with battery back-up,
Lightning Protection System and Earthing System.
The details of Remote Terminal Unit (RTU) locations and functions are listed in the
Appendixes. The location of the proposed RTUs are shown on the plan attached.
Tenderers are assumed to have visited the sites prior to the submission of tenders.
3.0
SCOPE OF WORKS
3.1
The scope of works are as follows which shall include supply, installation and
commissioning of :-
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3.2
Where specified, the tenderer shall provide and install instrumentations to control and
measure the following:-
Inlet flowrate
Inlet totalizer
Outlet flowrate
Outlet totalizer
Tank water level
Battery status
All wiring for the above shall be included in the tender price.
3.3
4.0
All necessary excavations, chambers to facilitate the installation flow and pressure
measuring instruments
GENERAL REQUIREMENTS
IMPORTANT : Tenderer intend to participate should possess experience in at least a
major Telemetry/SCADA System on Water Application. All parts in the proposed
Telemetry/SCADA System. Sub-Master Station, Remote Terminal Unit (RTU),
Instrumentation, Communication Equipment and Power System shall be of proven track
record operating in local environment, adequate support and spares, non-proprietary and
easily purchased off-the-shelve.
4.1
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4.2
Enclosures design shall facilitate easy removals of equipment for service or repair, and
be sized to allow for expansion. The finishing must be epoxy paint.
4.3
Materials used for housing shall be able to withstand corrosive gases such as chlorine as
well as sulfuric acid fumes.
4.4
4.5
4.6
All output from the instrument shall be a direct current between 4 and 20mA and shall
be linearly proportional to the measured quantity within the required range.
4.7
Only a single model type of instrument be provided for all sizes of pipes for flowmeter
and pressure transmitter and reservoir for level transmitter.
4.8
All equipments shall be designed for stable, continuous operation 24 hours a day, 7
days a week, and are capable of operating in an ambient temperature range of 10 o to 70o
and humidity range of 10o to 90o RH (non condensation).
4.9
All equipment shall be designed to work with 24 volts direct current supply.
4.10
4.11
Detailed drawings and manuals together with schematic wiring diagrams and
interconnection diagrams, truly representing the as-built conditions for each items of
equipment supplied shall be submitted within four (4) weeks from the date of
commencement. The Contractors shall supply three (3) copies of the drawings and
manuals to the Superintending Engineer.
4.12
The Contractor shall provide training facilities to four (4) JKR personnel to cover
maintenance of the equipment supplied. The Contractor shall propose the location and
duration of the training course.
5.0
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6.0
INSTRUMENTATIONS
Please refer to Appendix (A) for measurement range and quantity.
6.1
LEVEL MEASUREMENT
a)
Equipment Design
The equipment should provide continuous level measurement. Ultrasonic
measuring principle is required.
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7.0
7.1
The Remote Terminal Unit (RTU) installed shall be modular and can be easily expended
upon request. The components shall be non-proprietary and easily purchased off-theshelve. The RTU shall require simple procedure for testing and fault tracing with
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7.3
GENERAL REQUIREMENT
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Simple procedure for testing and fault tracing with continuous selfcalibration.
RTU CAPABILITIES
Remote Terminal Unit (RTU) shall be categorized into different capability types
depending upon requirements of individual installation. Each type shall provide a
mixture of the following instrumentation interface facilities:a)
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b)
c)
d)
e)
f)
Accumulator
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Able to check and compare HI/LO input values with the HI/LO values
stored in memory.
This will be used for communication with external device such as test set
equipment.
Input/Output Isolation
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8.0
TELEMETRY/SCADA SYSTEM
8.1
INTRODUCTION
The existing Sub-Master Station located at SATU Daerah Office in Besut Terengganu.
The Telemetry/SCADA system shall be monitor the followings :-
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i)
water level, inlet flowrate and flow totalizer, outlet flowrate and flow totalizer,
from the Remote Terminal Unit.
The tenderer shall proposed the mode of communications with all necessary
communication equipment between the Remote Terminal unit, and the Sub-Master
Station.
8.2
SUB-MASTER STATION
The Sub-Master Station (SMS) shall poll the Remote Terminal Units (RTU)
automatically. Once the communication is established the RTU shall transmit the
relevant data back to the Sub-Master Station (SMS).
a)
Reporting
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b)
c)
Operator Interface
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The operator can select the functions from the Main Menu by using a
mouse device to view the data.
Trending (Daily/Weekly/Monthly)
Reporting
Historical Data
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d)
Point Configuration
The followings are the points monitored at each of the RTU :
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In-Flow Rate
In-Flow Totalizer
Out-Flow Rate
Out-Flow Totalizer
Water level
2 nos.
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e)
8.3
TELEMETRY/SCADA SOFTWARE
a)
Overview
The existing Telemetry/SCADA Software shall be upgraded/enhanced and
installed into existing computer system at Sub-Master Station. And the proposed
Telemetry/SCADA Software shall be currently being used by the local
authorities for the same application, which is in Water Work Department. The
software shall be specially customize to suit the requirements of JKR.
b)
c)
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ii)
Level 2 (Operation)
A privileged user with level 2 access to the system may overcome the
above constraint. Level 2 access privilege would typically be given to
users having a degree of application training and considerable experience
in system operation.
iii)
d)
A user-identification
A personal identification number (PIN)
e)
f)
Alarm/Event Logging
In the event when an alarm is detected the screen will continue flashing to
indicate an abnormal condition has occurred at the RTU such as level height,
flow rate, flow totaliser, pressure head and power system status, high alarm, low
alarm, and overflow alarm. Different color codes will indicate type of alarms
and whether the alarm has been acknowledged.
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All events performed by the Sub-Master Station to RTUs are stored and printed
on both the logging file and the logging printer respectively. The message shall
consist of date, time origin point and event type.
i)
ii)
g)
Communication Error
Hardware malfunction
Status change at Outstation
Alarm condition
Manual intervention record
Change in system configuration, e.g. set points, etc.
User log-on record
High Alarm
Low alarm
Overflow alarm
Flow Rate and Totaliser Alarm
Pressure Head Alarm
Power System Status Off Alarm
Historical Trending
The sampling time for the historical data is set on hourly. Thus, the user can
view, the performance of an analog point or accumulator from the monitor and
the current screen can be printed on a hard copy.
h)
Report Generation
Various reports shall be produced for the RTU. Analog Points and Alarms on
demand. The reports are as follows:-
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i)
j)
Historical Archive
This is a housekeeping module. Whereby the user can maintain the database
without loosing the precious historical data. Normally the system would allow
the database to store up to six months data. The user will have to backup the
oldest month data in a data storage (diskette) before deletion.
9.0
COMMUNICATION EQUIPMENT
Communication between RTU and Sub-Master Station is through proposed
Communication Equipment to link Station and RTU c/w Dial up Modem, LPU (Datel
Dial up line) via lease Telekom lines and their peripherals.
10.0
11.0
POWER SYSTEM]
Tenderers are required to design and install solar panel system for RTUs that cannot be
supplied with TNB power supply. The system should be giving 24V supply to the RTU
and sufficient current to meet individual RTU requirements. The RTU power
requirements are made up of all instrumentation connected to the RTU, RTU
components and ATUR 450 Mobile phone or better required for the communication
between RTU and SMS. The system should be provided with a battery backup having
minimum of 3 days. The nos. of hours of sunlight per day to be assumed in the design
shall be 4 hours. Reasonable charging time for the batteries shall be proposed and to be
submitted.
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a)
SOLAR SYSTEM
The solar panels shall be s followings :i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
12.0
12.1
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BATTERY CHARGER
Battery chargers shall be provided to recharge packs specified above. The chargers shall
be capable of float and cyclic charge and be capable of charging a flat battery up to
100% charged state in 20 hours, using manufactures rating.
Charger design must take into account that the charger shall be continuously on 24
hours a day 7 days a week, in typically hot enclosure with temperatures reaching 60 o
Celsius. Lightning protection shall be provided at the AC end.
13.0
13.1
13.2
LENGTH OF CABLE
The provisional quantity on the total of cable given in the schedule of price (SECTION
C) shall be tendering purpose only. Successful tendered shall ascertain the actual length
of each cable required for each site before ordering. Actual length of each cable
installed shall be measured on site and payment shall be made according tot he rate in
the contract.
13.3
CABLE TRENCH
Actual length of trenching should be measured on site and payment should be made
according to the rate in the contract. Cable trench should not be less than 0.5m deep.
Trenched should be kept as straight as possible. The bottom of the trenches should be
form and of smooth contour and any other objects likely to damage the cable sheathing
should be removed.
The trench excavation and filling in shall be so executed that all roads, walls, sewers,
pipes, cables, structures etc. shall be reasonably secured against risk of subsidence
damage. Where change of level is necessary, the bottom of the trench shall rise or fall
gradually.
13.4
CABLE DUCT
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At road crossings, sewerage pipe crossing, water pipe crossings, drain, paved or
concrete areas cable shall be protected by galvanized steel pipe extended 600mm
beyond on both sides. Unless undersized, the galvanized steel pipe shall be 25mm in
diameter per cable.
13.5
13.6
13.7
CABLE MARKER
Cable marker shall be provided by the Tenderer at every change in direction of
underground cable routes and at every 25m of the straight run.
14.0
14.1
EARTHING RESISTANCE
14.2
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b)
15.0
The SRF shall provide protection against line transients and overvoltages
on AC power lines.
The SRF shall be of the in-line type, i.e. connected in series with the
power supply line, preferably installed before power supply unit.
Transient Barriers
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CALIBRATION OF EQUIPMENT
a)
The Contractor shall arrange for calibration test of each equipment installed, and
provide certified records, in triplicate, of the results.
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b)
16.0
17.0
After each equipment has been calibrated, the Contractor shall prove to the
satisfaction of the Superintending Engineer that the accuracy matches or exceeds
the specified value. For pipe flows, additional volumetric tests shall be carried
out at the discretion of the Superintending officer to confirm emulation
accuracy.
ACCEPTANCE AND GUARANTEE OF EQUIPMENT
a)
b)
c)
All equipment shall be guarantee for a period of one year after date of
completion against any defects. The defective equipment shall be repair or
replace free of charge during this period.
DOCUMENTATION
The item below 3 copies each
Telemetry/SCADA Software Documentation
Operation and Maintenance Manual
As-Build Drawing
RTU internal wiring drawing
18.0
TRAINING
The Contractor shall provide training facilities to four JKR personnel. The training shall
cover calibration of equipment and routine maintenance of the said instruments and
system. The Tenderer shall propose the location, syllabus and duration of the training
course. All expenses relating to this training, including traveling costs, shall be borne by
the Contractor.
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Appendix A
LIST OF RTU I/O REQUIREMENT AND MEASUREMENT RANGE
Bil
Description of Measurement
Instrument and Equipment Required
1.
2.
3.
Measurement
Range
0-9 metres
for levels
measurement.
Totalizers
Twinband Ultrasonic Flow Meter 4 8 digits.
Totalizer
Converter/Transmitter/
Tranducer/etc
LPUs
Enclosure
Earthing System to 5
Appendix B
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2.
3.
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4.
5.
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Appendix C
Provisional Scope of Work
Signal/Power Cable and Trenching
Material and works as described below shall be included in the Telemetry System.
1.
2.
3.
4.
Signal/Power cable
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Supply, delivery and laying of four (4) and (6) core 2.5mm.
Trenching
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Cable Ducts
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Cable Markers
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