Beruflich Dokumente
Kultur Dokumente
Chemistry
( T I D - 4 5 0 0 , 22nd Ed.)
AEC R e s e a r c h and
Development Report
C h e m i c a l Engineering Division
August 1963
DISCLAIMER
This report was prepared as an account of work sponsored by an
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Government nor any agency Thereof, nor any of their employees,
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DISCLAIMER
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TABLE O F CONTENTS
Page
ABSTRACT
I.
II.
III.
IV.
V.
VI.
INTRODUCTION
A.
M a t e r i a l s , A p p a r a t u s , and E x p e r i m e n t a l P r o c e d u r e
B.
R e s u l t s and Discussion
11
15
A.
M a t e r i a l s , A p p a r a t u s , and E x p e r i m e n t a l P r o c e d u r e . . . . .
15
B.
R e s u l t s and D i s c u s s i o n
17
SUMMARY
25
ACKNOWLEDGMENTS
26
BIBLIOGRAPHY
27
LIST O F FIGURES
No.
Title
1.
Migration P r o c e s s e s in G a s - M e t a l Reactions
2.
Page
6
3.
4.
5.
12
6.
12
7.
8.
9.
10
.
10
13
13
15
10.
16
11.
12.
18
18
19
20
21
16.
P r e s s u r e Dependence of the N i c k e l - F l u o r i n e R e a c t i o n . . . . . .
24
17.
24
13.
14.
15.
LIST O F TABLES
No.
Title
Page
1.
19
22
22
23
2.
3.
4.
ABSTRACT
The mechanisxn and kinetics of the nickel-fluorine reaction have
been studied. M a r k e r (isotopic t r a c e r ) e x p e r i m e n t s , in which radioactive
nickel-63 was used, and s c a l e - i m p i n g e m e n t e x p e r i m e n t s , in which two
s c a l e s formed during the r e a c t i o n w e r e forced to impinge upon each other,
w e r e c a r r i e d out to d e t e r m i n e whether nickel or fluorine m i g r a t e s through
the nickel fluoride s c a l e f o r m e d during the fluorination of nickel. Similar
e x p e r i m e n t s w e r e p e r f o r m e d with the nickel-oxygen s y s t e m to verify the
e x p e r i m e n t a l r e s u l t s obtained in the nickel-fluorine study with those obtained in a r e a c t i o n of known m e c h a n i s m . The radioactive t r a c e r e x p e r i m e n t s indicated that fluorine m i g r a t e s through the growing fluoride scale.
This was shown by the lack of m o v e m e n t of the radioactive t r a c e r , which
was found at the nickel fluoride scale-fluorine gas interface. In the nickeloxygen e x p e r i m e n t s , the radioactivity was found to be distributed through
the oxide s c a l e in a m a n n e r p r e d i c t e d from the known m e c h a n i s m . This
r e s u l t was in a c c o r d with the accepted m e c h a n i s m for that reaction,
namely, that nickel m i g r a t e s through the nickel oxide scale to the nickel
oxide-gas interface. In the fluoride s c a l e - i m p i n g e m e n t e x p e r i m e n t s , the
existence of an interface between the two s c a l e s growing from opposing
s u r f a c e s indicated that fluorine is the m i g r a t i n g s p e c i e s . In the oxide
s c a l e - i m p i n g e m e n t e x p e r i m e n t s , a continuous scale was formied, thereby
indicating that nickel is the m i g r a t i n g species in this c a s e .
The k i n e t i c s of the nickel-fluorine reaction have been studied b e tween 300 and 600 C using high-purity and c o m m e r c i a l nickel. The p a r a bolic r a t e constants for the r e a c t i o n with high-purity nickel w e r e found to
be 9.8, 81, 4 6 1 , and I860 (/j g F z / s q cm)^ p e r minute at 300, 400, 500, and
600 C, r e s p e c t i v e l y .
No significant difference in reaction r a t e s for the two types of
nickel was noted except in the initial portion (less than 500 min) of the r e action period. The p a r a b o l i c r a t e was found to be independent of the p r e s s u r e of fluorine over the range of 100 to 700 m m Hg when the thickness of
the nickel fluoride scale was 10* A or l e s s . After a scale having a thickn e s s of about 10 A had been deposited, the r a t e of scale formation was
found to v a r y with the one-half power of the fluorine p r e s s u r e .
I. INTRODUCTION
Fluorine is used in fluoride volatility processing of spent nuclear
reactor fuels to convert uranium and plutonium to their respective hexafluorides. The best material of construction for use with fluorine at elevated temperatures, say 500 to 600 C, is nickel. Fluorine reacts with
nickel to form a coherent, adherent scale of nickel fluoride which acts
protectively by diminishing the rate of reaction. Several investigations
of the corrosion of nickel have been reported,(1 "3) and a recent publication summarizes the data available at the present time.(4) No description
of the mechanism of the nickel-fluorine reaction has been reported.
Oxidation reactions of metals and alloys which result in protective
scales, that is, a scale which controls the reaction rate in some manner
proportional to its thickness, have been treated according to the theory
developed by Wagner.(5) According to this theory, metal or nonmetai ions
are considered to be transported
across the growing scale to a reacFigure 1
tion interface. Concurrently with
MIGRATION PROCESSES IN GAS
the ion transport, vacancies, repreMETAL REACTIONS
senting vacant lattice sites, and
electrons travel through the scale,
thereby maintaining electrical neutrality across the scale. This scheme
is shown diagramimatically in Figure 1. It follows from this consideration that in the case for which
3xietal-ion migration predominates
the reaction occurs at the scale-gas
interface. When nonmetal-ion mi(A) Outward Migration of Positively Charged Metal Ions and Electrons, Reaction
,.
-, . ^^.^^ ^.i,^ ^ ^ . , ^ + 4 . ^ ^
Occurs at d)
g ration predominates, the reaction
(B) Inward Wigration of Negatively Charged Nonmetai Ions and Outward Migration O C C U r S a t t h e m e t a l - S C a l e i n t e r f a c e ,
of Electrons Reaction Occurs at (2)
^^^ classical example of the use of
this mechanistic approach has been the study of the oxidation of copperw)
in which it was shown that the copper ions migrated to the oxide-gas
interface.
The Wagner Theory further states that reactions producing protective scales follow a parabolic reaction rate law. The oxidation of nickel
has also been shown to follow the parabolic rate law,(6) and measurements
of the diffusion of nickel and oxygen in nickel oxide(7) have shown that the
diffusion rate of nickel is greater by several orders of magnitude than that
of oxygen.
Figure 2
CALCULATED CONCENTRATION O F
RADIOACTIVITY IN OXIDE LAYER
BASED ON THE CATIONIC
VACANCY MECHANISM
0.25
0.50
0.75
I 24/4C
018cm
Figure 5
MICROGRAPH O F IMPINGING NICKEL F L U O R I D E SCALES
JOOu:
A -
A and A\ nickel substrates; B and B', nickel fluoride scales; C, interface between nickel fluoride scales.
Figure 6
MICROGRAPH O F IMPINGING NICKEL OXIDE SCALES
lOOn
.*>. %
^ -9 ^ ^
^ \ '
13
I n F i g u r e 6, a c o n t i n u o u s o x i d e s c a l e i s s e e n b e t w e e n t h e t w o m e t a l
s u r f a c e s . T h i s c o n f i r m s the fact that the m e t a l m i g r a t e s t h r o u g h the m e t a l
oxide s c a l e , a n d r e a c t s at the m e t a l o x i d e - g a s i n t e r f a c e to p r o d u c e a c o n tinuous oxide film.
C o n s i d e r a b l e p o r o s i t y in t h e n i c k e l oxide s c a l e is e v i d e n t in the
m i c r o g r a p h r e p r o d u c e d i n F i g u r e 6. T h e a d j a c e n t m e t a l s u r f a c e s , w h i c h
w e r e e t c h e d to p r o v i d e m o r e c o n t r a s t w i t h the s c a l e , a l s o exhibit p o r o s i t y .
T h e p o r o s i t y of t h e o x i d e s c a l e c a n b e a t t r i b u t e d t o t h e r e m o v a l of c a t i o n
v a c a n c i e s by c o n d e n s a t i o n and p r e c i p i t a t i o n within the oxide p h a s e . This
m e c h a n i s m f o r t h e r e m o v a l of c a t i o n v a c a n c i e s f r o m t h e m e t a l o x i d a t i o n
s y s t e m w a s p r o p o s e d by B i r c l i e n a l l . ( 1 3 ) T h e v a c a n c i e s a r e p r e s e n t in the
s y s t e m a s a r e s u l t of c a t i o n d i f f u s i o n d u r i n g t h e r e a c t i o n . T h e p r e s e n c e
of w h a t a p p e a r t o b e v o i d s i n t h e m e t a l s u b s t r a t e m a y b e t h e r e s u l t of t h e
p r o d u c t i o n of v a c a n c i e s a t t h e m e t a l - o x i d e i n t e r f a c e a n d t h e i r s u b s e q u e n t
m i g r a t i o n to the g r o w i n g v o i d s within the m e t a l . T h i s , a c c o r d i n g to
V e r m i l y e a , ' 1 4 ) r e s u l t s f r o m t h e m o v e m e n t of a t o m s f r o m t h e m e t a l i n t o
the oxide f r o m positions other than p r e f e r r e d sites, e.g., l a t t i c e - s t e p
positions.
The r e s u l t s obtained for the radioactivity t r a c e r e x p e r i m e n t s a r e
s h o w n i n F i g u r e s 7 a n d 8. F i g u r e 7 i s a m i c r o g r a p h of t h e a u t o r a d i o g r a p h
of t h e n i c k e l f l u o r i d e s c a l e . T h i s m i c r o g r a p h c l e a r l y s h o w s a n a r r o w b a n d
Figure 7
MICROGRAPH OF AUTORADIOGRAPHIC EMULSION
SHOWING NICKEL-63 ACTIVITY IN NICKEL
FLUORIDE SCALE
Figure 8
MICROGRAPH OF AUTORADIOGRAPHIC EMULSION
SHOWING NICKEL-63 ACTIVITY IN NICKEL
OXIDE SCALE
lOOfi
A, original location of nickel substrate; B, nickelnickel fluoride interface; C, nickel fluoride scale;
D, darken zone in emulsion due to radioactivity;
E, location of nickel fluoride-fluorine gas interface;
F, original location of dental rubber mounting.
A, original location of nickel substrate; B, nickelnickel oxide interface; C, nickel oxide scale;
D, darkened area of emulsion due to radioactivity;
E, location of nickel oxide-oxygen gas interface;
F, original location of Bakelite mounting.
of activity at the position of the scale-fluorine i n t e r f a c e . The line, indicated by a r r o w E in F i g u r e 7, locates the position of the s c a l e - g a s i n t e r face. The width of the d a r k e n e d portion of the einulsion is g r e a t e r than the
thickness of the portion of the nickel fluoride film occupied by the r a d i o active nickel because of the d i s p e r s i o n of the beta r a y s in the 5-,u-thick
emulsion. F r o m the location and distribution of the radioactivity, it can be
deduced that fluorine is the m i g r a t i n g species in this reaction and that it
m i g r a t e s through the nickel fluoride film to the m e t a l surface w h e r e it
r e a c t s with the nickel.
Figure 8 is a m i c r o g r a p h of an a u t o r a d i o g r a p h of the nickel oxide
scale. The nickel activity is seen to p e n e t r a t e into the nickel oxide s c a l e .
The l i n e a r penetration n o r m a l to the surface of the film is as m u c h as
70 p e r c e n t of the thickness of the oxide film.
Bardeen(8) p r e d i c t e d that the activity would extend to the n i c k e l nickel oxide interface. However, the diminution of the activity close to
the interface m a y not be r e s o l v e d in the autoradiograph. In addition,
Birchenall(l3) has pointed out that the expected distribution of radioactive
t r a c e r has been found by other w o r k e r s to drop off rapidly in the region
near the m e t a l - o x i d e interface. He has postulated that this effect is due
to an abrupt change in the diffusion coefficient owing to the porosity in
the scale n e a r the m e t a l - o x i d e interface. P o r o s i t y has been observed in
the nickel oxide s c a l e s produced in these e x p e r i m e n t s and could t h e r e f o r e
account for the activity distribution found in Figure 8.
The r e s u l t s obtained in both types of m a r k e r e x p e r i m e n t s indicate
that fluorine, r a t h e r than nickel, m i g r a t e s through the fluoride scale d u r ing the c o u r s e of the r e a c t i o n . Fluorine could r e a c h the m e t a l surface by
g r o s s m o v e m e n t through p o r e s and c r a c k s in the fluoride scale or by some
t r a n s p o r t p r o c e s s through the bulk of the s c a l e . Since the kinetics of the
r e a c t i o n have been shown to follow a p a r a b o l i c r a t e , * it is m o r e likely
that the m e c h a n i s m involves the t r a n s p o r t of fluorine through the bulk of
the nickel fluoride s c a l e . Resolution of the mode of t r a n s f e r of fluorine
from the gas phase through the fluoride scale r e q u i r e s further e x p e r i m e n t a l work. The evidence obtained fromi the m a r k e r e x p e r i m e n t s for
the nickel-oxygen r e a c t i o n is in a c c o r d with the accepted m e t a l - i o n diffusion m e c h a n i s m for that r e a c t i o n .
15
III.
A.
Procedure
-^
T h e i n t e r n a l s u r f a c e s of t h e r e action v e s s e l s s e r v e d as the nickel r e actant. The vessels w e r e fabricated from either Nivac sheet or A-nickel
tubing and s h e e t by h e l i u m - s h i e l d e d a r c welding. The v e s s e l s w e r e about
4 i n . i n l e n g t h a n d o n e i n c h in d i a m e t e r ; e a c h v e s s e l h a d a v o l u m e of a b o u t
4 7 c c a n d a n a r e a of a b o u t 9 5 s q c m . T h e N i v a c n i c k e l s h e e t w a s a b o u t
20 m i l s i n t h i c k n e s s a n d h a d b e e n v a c u u m a n n e a l e d ; t h e A - n i c k e l w a s u s e d
a s r e c e i v e d . D u r i n g t h e f o r m i n g a n d w e l d i n g of t h e v e s s e l s , s p e c i a l c a r e
w a s t a k e n t o p r e v e n t c o n t a n i i n a t i o n of t h e m e t a l , a n d t h e f a b r i c a t i o n w a s
b r o k e n up into steps b e t w e e n which the s u b a s s e m b l i e s w e r e cleaned and
d e g r e a s e d . A l e n g t h of - g - - i n . - d i a m e t e r A - n i c k e l t u b i n g w a s w e l d e d t h r o u g h
t h e t o p p l a t e of e a c h v e s s e l t o s e r v e a s t h e c o n n e c t i o n t o t h e m a n i f o l d .
16
.1
NICKEL BLOCK
10 ID LONG
2 1/Zm DIAMETER
CONTROL
THERMOCOUPLE
ARGON
18
F i g u r e 11
LINEAR P L O T OF RATE OF REACTION OF NICKEL WITH FLUORINE
IN THE TEMPERATURE RANGE FROM 300 TO 600 C
F l u o r i n e P r e s s u r e : 700 25 m m
Material:
Nivac nickel
2000
F i g u r e 12
LOGARITHMIC P L O T OF RATE OF REACTION OF NICKEL WITH
FLUORINE IN THE TEMPERATURE RANGE FROM 300 TO 600 C
Fluorine P r e s s u r e :
Material:
Nivac Nickel:
Fluorine:
700 + 25 m m
99.92%
99.93%
1000
54,800
5,480 111
100
TIME,minutes
1000
54 8
19
Temperature
(C)
Value of
n
Parabolic
Rate Constant
(MgFz/sq c m ) V m i n
300
400
500
600
1.9
1.9
2.2
1.9
9.8
81.0
461
1860
F i g u r e 13
ARRHENIUS PLOT OF PARABOLIC RATE
CONSTANTS FOR THE REACTION
Ni + F2 - NiFa IN THE TEMPERATURE RANGE FROM
300 TO 600 C
13
600
530
14
15
l/T, K X 10^
400
TEMPERATURE, C
20
1000
TIME, minutes
100
g
X,
10
i
1
10
100
TIME mirutes
1000
22
Table 2
NICKEL FLUORIDE SCALE THICKNESSES AFTER
1000 MIN OF REACTION TIME FOR A-NICKEL
Nickel Fluoride Scale T h i c k n e s s , A
Temperature
(C)
This Study
400
500
600
4,400
8,200
29,000
3.800
9,200
30,000
Pressure
(mm)
(Mg F a / sq c m ) y m i n
Average Values
700
700
461
387
424 37
350
350
370
322
346 23
100
100
355
438
396 41
23
Nivac
A-Nickel
0.96
0.46
0.13
1.20
0.78
0.11
0.13
0.082
0.038
24
F i g u r e 16
PRESSURE DEPENDENCE OF NICKEL-FLUORINE REACTION
Temperature:
600 C
Initial NiFg
Scale Thickness: ~2.5 x 10^ A
200
300
TIME, minutes
F i g u r e 17
RATE OF CHANGE OF SCALE THICKNESS AS A
FUNCTION OF FLUORINE PRESSURE
T e m p e r a t u r e : 600 C
Initial Scale
Thickness:
2.5 x 10^ A
Equation
log dx/dt = log k + n log p
O THIS STUDY
A OAK RIDGE AECD-4292
I
PRESSURE FLUORINE, olm
25
IV.
SUMMARY
Although these e x p e r i m e n t s showed that the m e c h a n i s m of the n i c k e l fluorine r e a c t i o n involves the m i g r a t i o n of fluorine through the growing
fluoride scale to the m e t a l - s c a l e interface, they did not indicate the mode
of t r a n s p o r t of the fluorine. Two p o s s i b i l i t i e s exist: the fluorine m i g r a t e s
to the m e t a l - s c a l e interface by g r o s s m o v e m e n t through p o r e s and c r a c k s
in the fluoride s c a l e , or by some t r a n s p o r t p r o c e s s through the bulk of the
s c a l e . Since the kinetics of the r e a c t i o n have been shown to follow a p a r a bolic rate law, it is m o r e likely that the m e c h a n i s m involves the t r a n s p o r t
of fluorine through the bulk of the nickel fluoride s c a l e .
The kinetics of the nickel-fluorine r e a c t i o n w e r e m e a s u r e d over the
t e m p e r a t u r e range from 300 to 600 C with Nivac, a high-purity nickel, and
c o m m e r c i a l A-nickel, A m a n o m e t r i c technique was employed and the r e actions w e r e p e r f o r m e d under i s o b a r i c conditions. The kinetics of the
reaction between Nivac nickel and fluorine w e r e found to obey a p a r a b o l i c
rate law, with r e a c t i o n r a t e constants of 9.8, 81.0, 461, and I860 (jJ-gFz/
sq cm Ni) / m i n at 300, 400, 500, and 600 C, r e s p e c t i v e l y . An activation
energy for the reaction of 17 k c a l / m o l e was calculated from the value of
the slope of an A r r h e n i u s plot of the data. C o m p a r i s o n of the t e m p e r a t u r e
dependence of the r a t e constants obtained for the r e a c t i o n between A-nickel
and fluorine with those for the r e a c t i o n between Nivac nickel and fluorine
could not be m a d e as the r a t e law compliance in the c a s e of A-nickel changed
with t e m p e r a t u r e , from l o g a r i t h m i c at 400 and 500 C to p a r a b o l i c at 600 C.
The r a t e of r e a c t i o n w a s , however, higher for Nivac than it was for A-nickel.
A s m a l l e r c r y s t a l g r a i n size for the Nivac nickel might account for its
higher r e a c t i v i t y . The p a r a b o l i c r e a c t i o n r a t e constants for the Nivac
nickel did not show a p r e s s u r e dependence g r e a t e r than the uncertainty for
an individual constant, which was 10 p e r c e n t , over the p r e s s u r e range
from 100 to 700 m m of Hg. However, for s a m p l e s having an initial fluoride scale of about 10^ A in thickness the r a t e s obtained w e r e found to be
dependent on a fractional power of the p r e s s u r e of fluorine. The reaction
r a t e of Nivac nickel was found to be dependent on the 0.55 power of the
p r e s s u r e , w h e r e a s that for A-nickel was about 0.87 power of the p r e s s u r e
which was confirmatory of the p r e s s u r e dependence found for A-nickel by
w o r k e r s at Oak Ridge,(2)
V.
ACKNOWLEDGMENTS
VI.
BIBLIOGRAPHY
28