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8.1.1 Manometers
Liquid filled manometers are available as U-tube or single column (with reservoir) or
concentric tube.
Liquid filled manometers are simple, accurate and reliable and advantageously can
also measure negative pressures. The liquid column is normally provided by mercury
(pmax = 2.5 bar) or tetrabromomethane (pmax = 0.2 bar). They cannot be used for
remote monitoring.
Liquid filled manometers are generally not used for monitoring processes, rather as a
scientific instrument for research and testing.
The dead weight piston and cylinder manometer is the most accurate method for
measuring higher pressures. They are therefore principally used for standardisation
and calibration of mechanical gauges.
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The standard orifice plate is a flat disc with a concentric hole with a sharp edge on the
upstream side. With a nozzle, the inlet is rounded and is extended in the direction of
flow. The standard venturi is similar to the nozzle on the inlet side, but has a diffuser
form outlet to reduce the permanent pressure drop. The dimensions, geometry and
installations are all laid down in various standards and hence these devices are often
referred to as standard orifices etc.
The measurement devices for the differential pressure can be liquid filled manometers
or electronic differential pressure instruments.
Magnetic induction flow measurement, depends on the Faraday law of induction and
is the standard method for conductive liquids. The conductivity must be at least 20
µS/cm. This value can be reduced to 0,05 µS/cm with special designs. This allows
this method to be used for distilled water (conductivity < 5 µS/cm) and for boiler feed
water (conductivity 0,2 µS/cm). A homogenous magnetic field, vertical to the
direction of flow, induces a voltage in the conductive liquid, which is proportional to
the flow velocity. This system has the advantage that no additional pressure drop is
caused by the instrument. Furthermore it is suitable for pulpy and muddy liquids and
with the selection of suitable materials or coatings, can be used for foodstuffs, acids
and alkalis.
Ultrasonic flow measurement is mostly used when the conductivity of the liquid is so
poor as to make the magnetic induction method impossible, e.g. mineral oil. A piezo
electric head is located at an angle to the flow and alternately transmits and receives
ultrasound signals through the flow. The passage through the liquid takes a different
time on the in and out direction and from this the flow velocity and hence the flowrate
can be calculated.
For monitoring low flowrates up to ca. 120 m3/h, flotation type instruments are
widely used. In these instruments floats are lifted by the force of the flow, up vertical
measuring columns to a point where the weight of the float is balanced. This point is a
measure of the flow velocity and from this the flowrate can be read off a calibrated
scale on the column.
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x turbine type
x gear wheel type
x rotary piston type
For centrifugal pumps, the turbine type flow meter is most widely used. With this
instrument the speed of rotation of the turbine is proportional to the flow velocity. It
is suitable for hot and cold liquids and in materials suitable for corrosive liquids. A
condition of all volumetric flow meters is that the liquid is clean.
The gear wheel type meter is especially suitable for mineral oil products, up to a
viscosity of 1·105 mPa·s and also for milk, fruit juices, acids and alkalis. Using the
positive displacement principle the wheels are turned by the pressure differential and
shown on the indicator. For very high viscosity the wheels can be heated.
The rotary piston type is used for similar applications and an eccentrically mounted
piston is rotated by the flow.
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Mechanical tachometers, generally hand held, measure the rotations of a counter over
a period of time, and give the running speed of a machine. The measurement is
usually made in the countersunk free end of the shaft.
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Mechanical contact thermometers are mostly liquid filled glass tubes or springs with a
range of -200°C to 800°C depending on the liquid (usually alcohol, toluene or
mercury).
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Electrical direct contact thermometers are familiar in the form of resistance devices.
They rely on the linear proportionality of the electrical resistance of platinum with
change of temperature. They are almost exclusively known as Pt100 (100: at 0°C).
and have a range of -200°C to 750°C.
Thermocouples depend for operation on the fact that two dissimilar metals when
welded or soldered together generate a small voltage when subject to change of
temperature. This voltage is extremely small, but proportional to the change in
temperature and is dependent on the pairing of metals. The range is -270°C to 1770°C
according to the metal pair.
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