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General Description
LUBRICATION
1. General Description
A: SPECIFICATION
Lubrication method
Forced lubrication
Pump type
Number of teeth
Trochoid type
9
Inner rotor
Outer rotor
Outer rotor diameter thickness
mm (in)
10
76 10 (2.99 0.47)
mm (in)
mm (in)
Oil pump
600 rpm
Performance
(Oil temperature 80C
(176F))
5,000 rpm
Standard
Discharge
pressure
Discharge
rate
Discharge
pressure
Discharge
rate
Filtration area
Oil filter
mm (in)
Outer diameter:
68 mm (2.68 in)
Outer diameter:
65 mm (2.56 in)
kPa (kg/cm2, psi)
Engine oil
Outer diameter:
68 mm (2.68 in)
68 65 (2.68 2.56)
Outer diameter:
65 mm (2.56 in)
98 (1.0, 14)
M 20 1.5
Immersed contact point type
12 V 3.4 W or less
14.7 (0.15, 2.1)
Proof pressure
Total capacity (Overhaul)
LU(H4SO)-2
General Description
LUBRICATION
Recommended oil:
Items having the API standard SM Energy
Conserving logo or ILSAC standard GF-4
Star burst mark label on the container.
SAE (1)
( C) -30 -20 -15
( F) -22 -4 5
15
30
32
59
86 104
40
LU-02329
LU(H4SO)-3
General Description
LUBRICATION
B: COMPONENT
(13)
T4
(16)
(15)
(14)
(12)
T2
(17)
(28)
(11)
T2
(18)
(29)
T2
(10)
T2
(9)
T6
(19)
(8)
(30)
T2
(24)
(20)
(7)
(6)
T2
T3
(27)
(5)
(4)
(3)
T2
(2)
(1)
T5
T1
(22)
(21)
(23)
(26)
(25)
T5
LU-02354
(1)
Plug
(14)
(27)
Gasket
(2)
(3)
Gasket
Relief valve spring
(15)
(16)
Gasket
Oil filler cap
(28)
(29)
Seal
Rocker cover
(4)
(5)
Relief valve
Front oil seal
(17)
(18)
O-ring
Baffle plate
(30)
O-ring
(6)
(7)
(19)
(20)
O-ring
Oil strainer
(8)
(9)
Outer rotor
Oil pump cover
(21)
(22)
(10)
(11)
Oil filter
O-ring
(23)
(24)
Oil pan
Oil level gauge
(12)
(13)
(25)
(26)
Drain plug
Drain plug gasket
LU(H4SO)-4
General Description
LUBRICATION
C: CAUTION
Wear appropriate work clothing, including a cap,
protective goggles and protective shoes when performing any work.
Remove contamination including dirt and corrosion before removal, installation or disassembly.
Keep the disassembled parts in order and protect them from dust and dirt.
Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
Be sure to tighten fasteners including bolts and
nuts to the specified torque.
Place shop jacks or rigid racks at the specified
points.
Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
the battery.
If the engine oil is spilt over exhaust pipe or the
under cover, wipe it off with cloth to avoid emitting
smoke or causing a fire.
LU(H4SO)-5
General Description
LUBRICATION
D: PREPARATION TOOL
ILLUSTRATION
TOOL NUMBER
18332AA000
DESCRIPTION
OIL FILTER
WRENCH
REMARKS
Used for removing and installing oil filter. (Outer
diameter: 68 mm (2.68 in))
18332AA010
OIL FILTER
WRENCH
499587100
OIL SEAL
INSTALLER
ST18332AA000
ST18332AA010
ST-499587100
LU(H4SO)-6
IGNITION
SWITCH
BATTERY
No.5
SBF-6
3
OIL PRESSURE
WARNING LIGHT
MAIN SBF
COMBINATION
METER
19
i10
12
i1
31
B36
B21
E2
E11
E
OIL PRESSURE
SWITCH
B72
1 2 3
4 5 6
i1
1 2
3 4
5 6 7 8 9 10
11 12 13
14 15 16
17 18 19 20 21 22
23 24 25 26 27 28
i10
B21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43
44 45
46 47
48 49 50 51 52 53 54
LU-02387
LU(H4SO)-7
B: INSPECTION
1
Step
Check
CHECK COMBINATION METER.
Does the warning light illumi1) Turn the ignition switch to ON (engine OFF). nate?
2) Check other warning lights.
Yes
Go to step 2.
LU(H4SO)-8
No
Repair or replace
the combination
meter. <Ref. to IDI4, INSPECTION,
Combination Meter
System.>
Go to step 3.
Repair or replace
the combination
meter. <Ref. to IDI4, INSPECTION,
Combination Meter
System.>
Engine Oil
LUBRICATION
3. Engine Oil
B: REPLACEMENT
A: INSPECTION
CAUTION:
If the engine oil is spilt over exhaust pipe or the
under cover, wipe it off with cloth to avoid emitting smoke or causing a fire.
1) Set the vehicle on a lift.
2) Open the engine oil filler cap for quick draining of
engine oil.
3) Lift up the vehicle.
4) Drain engine oil by loosening the engine oil drain
plug.
CAUTION:
If the engine oil is spilt over exhaust pipe or the
under cover, wipe it off with cloth to avoid emitting smoke or causing a fire.
1) Park the vehicle on a level surface.
2) Remove the oil level gauge and wipe away the
oil.
3) Reinsert the oil level gauge all the way. Be sure
that the oil level gauge is correctly inserted and
properly orientated.
4) Remove the oil level gauge again and check the
reading. If the engine oil level is below L line, add
oil to bring the level up to F line.
5) Start the engine and warm it up for a time.
6) After turning off the engine, wait a few minutes
for the oil to return to the oil pan before checking
the level.
NOTE:
Just after driving or while the engine is warm, engine oil level shows in the range between F line
and cutout portion. This is caused by thermal expansion of engine oil.
To prevent overfilling of engine oil, do not add oil
above F line when the engine is cold.
As the oil level gauge is used for daily maintenance, F line and L line is set assuming that the
engine is cold.
(A)
(B)
NOTE:
Prepare the container for draining of engine oil.
LU-00230
(F)
(C)
(E)
(D)
PM-00350
LU-00230
(C) F line
(D) L line
LU(H4SO)-9
Engine Oil
LUBRICATION
(B)
(F)
(C)
(E)
(D)
PM-00350
LU(H4SO)-10
Oil Pump
LUBRICATION
4. Oil Pump
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from the battery.
CAUTION:
Be careful not to scratch mating surfaces of
cylinder block and oil pump.
IN-00203
LU-00016
12) Remove the front oil seal from the oil pump.
B: INSTALLATION
1) Using the ST, install the front oil seal.
ST 499587100
OIL SEAL INSTALLER
NOTE:
Use a new front oil seal.
ST
LU-00021
NOTE:
Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100)
or equivalent
(A)
ME-00165
(A) O-ring
LU-00015
LU(H4SO)-11
Oil Pump
LUBRICATION
IN-00203
ME-00312
C: DISASSEMBLY
Remove the screw which secures oil pump cover
and then disassemble oil pump. Inscribe alignment
marks on the inner and outer rotors so that they can
be replaced in their original positions during reassembly.
NOTE:
Before disassembling the oil pump, remove the relief valve.
Liquid gasket:
THREE BOND 1324 (Part No. 004403042) or
equivalent
Tightening torque:
6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
(E)
(D)
(B)
(C)
(A)
(I)
(F)
(G)
LU-02103
(H)
LU-00020
LU(H4SO)-12
Oil Pump
LUBRICATION
D: ASSEMBLY
Tightening torque:
T1: 5.4 Nm (0.55 kgf-m, 4.0 ft-lb)
T2: 44 Nm (4.5 kgf-m, 32.5 ft-lb)
NOTE:
Use a new front oil seal.
T1
(E)
(D)
(B)
ST
LU-00021
(C)
(A)
(F)
(G)
(I)
(H)
T2
NOTE:
Use a new gasket.
LU-02134
LU(H4SO)-13
Oil Pump
LUBRICATION
E: INSPECTION
3. SIDE CLEARANCE
1. TIP CLEARANCE
Measure the tip clearance of rotors. If the clearance
is out of specification, replace the rotors as a set.
Tip clearance:
Standard:
0.04 0.14 mm (0.0016 0.0055 in)
LU-00023
LU-00025
2. CASE CLEARANCE
Measure the clearance between the outer rotor and
the oil pump case. If clearance is out of standard,
replace the oil pump case.
Case clearance:
Standard:
0.10 0.175 mm (0.0039 0.0069 in)
LU(H4SO)-14
A: REMOVAL
1) Set the vehicle on a lift.
2) Remove the front wheels.
3) Disconnect the ground cable from the battery.
LU-00222
IN-00203
4) Remove the air intake duct. <Ref. to IN(H4SO)8, REMOVAL, Air Intake Duct.>
5) Remove the air intake chamber.
<Ref. to IN(H4SO)-7, REMOVAL, Air Intake Chamber.>
6) Remove the pitching stopper.
CAUTION:
When lifting up the vehicle, raise up wire ropes
at the same time.
10) Remove the under cover.
11) Drain the engine oil. <Ref. to LU(H4SO)-9, REPLACEMENT, Engine Oil.>
12) Remove the front and center exhaust pipes.
<Ref. to EX(H4SO)-6, REMOVAL, Front Exhaust
Pipe.>
13) Remove the nuts which install front cushion
rubber onto front crossmember.
ME-00213
14) Remove the bolts which install oil pan on cylinder block with the engine raised up.
15) Insert an oil pan cutter blade between cylinder
block-to-oil pan clearance and remove the oil pan.
CAUTION:
Do not use a screwdriver or similar tool in place
of oil pan cutter.
16) Remove the oil strainer.
LU-02365
LU(H4SO)-15
B: INSTALLATION
NOTE:
Before installing the oil pan, clean the mating surface of oil pan and engine block.
1) Make sure that the seals (A) are installed securely on the baffle plate in a direction as shown in
the figure below.
(D)
NOTE:
Use new seals.
(C)
(A)
(B)
(A)
LU-00052
Tightening torque:
6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
3) Install the oil strainer to the cylinder block.
NOTE:
Use new O-rings.
Tightening torque:
10 Nm (1.0 kgf-m, 7.2 ft-lb)
4) Tighten the oil strainer stay together with the baffle plate.
Tightening torque:
6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
5) Apply liquid gasket to the mating surfaces of the
oil pan, and install the oil pan.
NOTE:
Use a new gasket.
Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100)
or equivalent
(A)
LU-02353
(A) Gasket
LU(H4SO)-16
(D)
LU-00222
(C)
(B)
T2
T2
T3
(A)
T1
T1
T1
LU-02335
ME-03181
Tightening torque:
12 Nm (1.2 kgf-m, 8.9 ft-lb)
Tightening torque:
85 Nm (8.7 kgf-m, 62.7 ft-lb)
LU-02365
LU-02023
LU(H4SO)-17
IN-00203
19) Refill the engine oil. <Ref. to LU(H4SO)-9, INSPECTION, Engine Oil.>
C: INSPECTION
Visually check that the oil pan, oil strainer, oil
strainer stay and baffle plate are not damaged.
LU(H4SO)-18
B: INSTALLATION
A: REMOVAL
Liquid gasket:
THREE BOND 1324 (Part No. 004403042) or
equivalent
LU-00036
LU-00038
LU-00037
LU-00037
LU-00036
C: INSPECTION
Check the oil pressure switch installation portion for
oil leakage and oil seepage.
LU(H4SO)-19
C: INSPECTION
A: REMOVAL
CAUTION:
If the engine oil is spilt over exhaust pipe or the
under cover, wipe it off with cloth to avoid emitting smoke or causing a fire.
1) Set the vehicle on a lift.
2) Lift up the vehicle.
3) Remove the oil filter using the ST.
ST 18332AA000 OIL FILTER WRENCH
(Outer diameter: 68 mm
(2.68 in) for oil filter)
ST 18332AA010 OIL FILTER WRENCH
(Outer diameter: 65 mm
(2.56 in) for oil filter)
NOTE:
The filter element and filter case are permanently
jointed; therefore, interior cleaning is not necessary.
2) Check the engine oil level. <Ref. to LU(H4SO)-9,
INSPECTION, Engine Oil.>
LU-00234
B: INSTALLATION
CAUTION:
Do not tighten excessively, or oil may leak.
1) Clean the oil filter installing surface of cylinder
block.
2) Obtain a new oil filter and apply a thin coat of engine oil to the seal rubber.
3) Install the oil filter turning it by hand, being careful not to damage the seal rubber.
Tighten the oil filter 65 mm (2.56 in) in diameter
(approx. 2/3 3/4 rotation) after the seal rubber of
the oil filter comes in contact with cylinder block or
oil cooler. When using a torque wrench, tighten to
12 Nm (1.2 kgf-m, 8.7 ft-lb).
Tighten the oil filter 68 mm (2.68 in) in diameter (approx. 1 rotation) after the seal rubber of the oil filter
comes in contact with cylinder block or oil cooler. When
using a torque wrench, tighten to 14 Nm (1.4 kgf-m,
10.3 ft-lb).
4) Lower the vehicle.
LU(H4SO)-20
Possible cause
1) Oil pressure switch
failure
3) No oil pressure
Corrective action
Replace.
Replace.
Replace.
Clean or replace.
Clean or replace.
Clean.
Clean or replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Repair.
Repair.
Repair.
LU(H4SO)-21
LU(H4SO)-22