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MECHAN ICAL ENGINEERING

Paper-I
~ 3i<t>. 250
Maximum Marks . 250

Time Allowed : Three Hours

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QUESTION PAPER SPECIFIC INSTRUCTIONS

Please read each of the following instructions carefully before attempting questions :
There are EIGHT questions divided in Two Sections and printed both in HINDI and in ENGLISH.
Candidate has to attempt FIVE questions in all.
Question Nos. 1 and 5 are compulsory and out of the remaining, THREE are to be attempted choosing
at least ONE from each section.
The number of marks carried by a question/part is indicated against it.
Answers must be written in the medium authorized in the Admission certificate which must be stated clearly
on the cover of this Question-cum-Answer (QCA) booklet in the space provided. No marks will be given for
answers written in medium other than the authorized one.
Wherever any assumptions are made for answering a question, they must be clearly indicated.
Diagrams/Figures, wherever required, shall be drawn in the space provided for answering the question
itself
Unless otherwise mentioned, symbols and notations carry their usual standard meaning.
Attempts of questions shall be counted in chronological order. Unless struck off, attempt of a question shall
be coumed even if attempted partly. Any page or portion of the page left blank in the answer book must
be clearly struck off
I

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~--&

SECTION-A

'
Q. !(a) ~ClPil'1 m'fil 1.1;9i 'fi11T, ~ r<fi 1.1;9i ~"t an.f~f11ifll< ff!Ris< "CIT~ B"CIT fci<l!ii<W:n
"CIT i I W fcl1 m I (a) it ~ Tfi.IT ~, ~ ffi Rls < <f; -cR" <f; ~ 1.1;9i ~ A "CIT,
. ~~m ~ ~ 2 r <tt ~ "CIT, 1.1 r ~ <tt 1.1;9i ~ <f; mq <fm ~3TT ~ 1 ~ ~

9iT

'fiTC

ft<rr

;;mn

i, m'fi1lT <tt

c 9iT

ftqfij

qffi

9iTVT

e 9iT

~ ~.

"fii. fcl1 ~ ffl Ris < <fi 'lW< ~ ~ ~ 1

A particle of mass m is resting at point B. on a smooth semicircular cylinder of radius r,

tied to a point A vertically above the centre of the cylinder at a height of 2 r, with a string
. of length 1.1 r as shown in Fig. I (a). If the string is cut, find the angle 9 defining the
10
position C of the particle where .it jumps off the cylinder.
A

~ l(a)/Fig. l(a)

!(b) it ~ ~ ~ 1 ~ ~ BC
Q. !(b) 1.1;9i ~ "CIT ~
~ AC "CIT ~ ~ if!lT iiTm ? ~ AB ~ ~
. if!lT i ? ~ "CIT. ~ ~ ~ if!lT t ?

it 40 MPa 'fiT. t m, m
m, m9iT"l 9 'fiT '1ftmtlT

.,

Stresses at a point are shown in Fig. !(b). What is the shear stress on plane AC, if ton
plane BC is 40 MPa ? What is the magnitude of angle 9 if AB is a principal plane ? What
10
is the maximum shear stress at the point ?
A

60MPa

100 MPa
~ l(b)/Fig. l(b)
2

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Describe different crystal systems in Materials.

Q. l(d)

30 Gffl 'C!Tffi \!,'fi fqfA!l1 80 Gffl

q,l '<l'ffi'ffi ~I

'CI'ffi fl'niT

12 mm ~aft\ 10 mm ~ ;f; mt~

10

fl'niT 'llt

gfM>N ~ 1 ~

'tft!

qf{,g~ifll 20 GT<f

'llt ~.

'fllur,

rn 'fiT~

aft\ ~ 3f1'YTII ~ ~ I
A pinion having 30 teeth drives a gear having 80 teeth. The profile of the gears is involute
with 20 pressure angle, 12 mm module and I 0 mm addendum. Find the length of path
of contact, arc of contact and contact ratio.
Q. I (e)

76 kg ~ ~ '111 'llt .rnR ;f; ~

~
'11:

if

\!,'fi V!IT1'

~ ;f; 3lTtl111 '1>1 17.2 mm ~ t:m

~.

"{'@ lf!!T

~ 7.5 N/mm

oil

mt~-mt~ qf{qRfu

mot

(i)

~~

(ii)

3lCn1fur aft\

(iii)

3lCilifur

~.

f.rrrhul

311ql1Ht1 ~

~ 'fiT

3!TCI'iff

10

~c:

iR

mr 3lCn1fur fil;'1:( iilffi

3.2 mm 'ifl\ ~ ~

~,

.rnR '1>1

oil 'GT ~

'111: ifl'"liP!ll'i

'llt .ID 'llt ~I ~ 'lfl'1'it ~ f'l; ~

an9' ~ ;f;

'llt

~ 'fiT

3f1'YTII

<!iffi I

The vibrations of a machine of mass 76 kg are damped by a viscous dashpot which

diminishes amplitude of vibrations from 17.2 mm to 3.2 mm in two complete oscillations.
The machine is mounted on four springs each of stiffness 7.5 N/mm. Assuming that the
damping force varies as the velocity, determine :
(i)

the damping coefficient,

(ii) the ratio of frequencies of damped and undamped vibrations, and

10

(iii) the periodic time of damped vibrations.

Q. 2(a) tRffiT ~ ;f; GT<f

'fiT

f.rrrhul

~.

offi'f if

aft\ '!ft:rl11<

~ ;f; ~ ~ c~cq-1 ~I Jq(liffi

m ~. ~ 1:((1'lft:uft. Rlfl9s< if '!ft:rl11< am- ~ ~ 'fiT

~ m ~ fil; Rlfl9s< Pt~1RIR~t1 f<ffini'l' 'C!Tffi \!,'fi tRffiT ~ GT<f offi'f

~1"11(1

i :
OD-315 mm

-xfim : 2.8 mm

tfl1'!1""l! ffi"''' '11: GT<f

I .4 MPa ~

I ftm ~11 '1>1 ~ ~

aft\ ~

f'l; ff\9s < if

I
3

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 Derive expressions for longitudinal and hoop stresses in a thin walled pressure vessel.
Using the above expressions, determine hoop and longitudinal stresses in a household
LPG cylinder, assuming it to be a thin walled pressure vessel with following dimensions :
OD - 315 mm thickness : 2.8 mm. Take end caps to be flat and the pressure in the
20
cylinder is 1.4 MPa at room temperature.

10

Describe Austempering of steel with help of ITT diagram.

Q. 2(c) ~ ~ ~ ~ ~~!HIIIIil 311~ ('1i'Tffi3R) qi') f.1~1f\1f@d ~
.~ ofi ~~ 120 ~1" ofi ~. '1i'Tffi3R ~

m>ifm omr

"ft

<fffi"dT ~

ofi m!:f 20 mm 'P'T

"T

C!'F

~ iifTd1 ~ 1 ~ ~1" ofi m 30 ofi ~. ~an: m 'fi<T ~ 1

~ ~1" ofi m 12oo ofi ~. '1i'Tffi3R ~ ~ .mr ofi m!:f m oFt am: ftomq;
iifTd1 ~I ~ ~1" ofi m 90 ofi ~ '1i'i'ffi3R ~ iifTd1 ~I ~ 9\t ~"fdlf ~ 25 mm

'!ffil:

'P't

~I

A cam drives a flat reciprocating follower in the following manner :

During first 120 rotation of the cam, the follower moves outwards through a distance of
20 mm with simple harmonic motion. The follower dwells during next 30 of cam rotation.

During next 120 of cam rotation, the follower moves inwards with simple harmonic
motion. The follower dwells for the next 90 of cam rotation. The minimum radius of the
cam is 25 mm.
20

Draw the profile of the cam.

Q. 3(a) ~

V'r:rc '!il

~ ~

V'r:rc ofi
. Kb

"fr 300 mm 3fc11T

D 'R

'R '!G,c:T

m!:fd ~.

(f1T1f

"lT<:

1.5, Kt

V'r:rc ofi

750 3!R<ft1:(11 'R 2 kW 9iT ~ '!>\11 ~I

3;!P:fm

"ffiT

1il>

s3lT ~I 300 mm C!lm

3(a) if fumm lf!lT ~

~ I ~11 f~nf-1 <iT

ofi

V'r:rc

3l\l:
1

~ ~

m $1" if ~

1.0

ofi

"if{l(if{

C(9i<il1111 C!lm 9iT

3T1!1M"T ~

311'1Td"

Wft1

1il> ~11 RHf.1Jii

3 ~ I ~ {f.j ~1

mm

~ 'flll1ff:

~I

f.ruhuT

65 MPa if I

"'T

150 mm C!lm 9\t ~ f\Hf.'l~i

~ '!G,c:T ~ 9iT

'!il 'l'if{~ ~ 1 <i<P1" .

~ Am C if,

(V'r:rc

~.
C!!ffi

1Ift

311~ o1"1" ~ 110 MPa

m 311~

'!il 5 mm ofi m<rr11 if ~ I)

**
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A shaft is to transmit 2 kW at 7SO R.P.M. The shaft is supported in bearings A and C,

300 mm apart. Two pulleys of 300 mm diameter and ISO mm diameter are located at B
and D as shown in Fig. 3(a). Assume that the belt tensions are vertical for both pulleys.
Ratio of belt tensions for both pulleys is 3. Neglect weight of pulleys and shaft. Take
. combined fatigue and shock factor in bending and twisting equal to Kb = l.S, K1 = 1.0,
respectively.
Determine uniform diameter of the shaft if allowable tensile stress is II 0 MPa and
20
allowable shear stress is 6S MPa. (Take shaft diameter in steps of S mm.)
B

300mm~
0 ; 150mm~

i
I
I

I
I
I
I

I
I
I
I

120mm

-+tI
I

I
I

180 mm ---+\60 mmi+-

I
I

~ 3(a)/Fig. 3(a)

Q. 3(b) ~ w2f

'fl:!T ~ ~ 7

<D ~ "II'PR't <F oftTf ~ ~

What are polymeric materials ? Distinguish between two polymer types.

Q. 3(c) ~ ~

<F

9ill\1i'i ~ ~

<F

'!iR'1!, ~ 'liR <rR-~ f.'l~'iRI~ct

<F

10

~ a~ict<lfilifi

~ :

~ <lT'i"-<ft!IT{ qftlt>l'l"l <f; ~. 'liR <rR-~ 10 kNm ~ IS kNm cr<t> l!>'f'MI'i ~

~ 'fiPCIT ~I ~ <i"TG

if

c:(ifi<:1111'1 ~ ~ "'G

3!Tit
""!>{

qft'fil101 <f;

1m( Cffi" a~qftqRfct ~ ~ 3ih:

<lT'i"-<ft!IT{ qft'fii'IOI
<fi 1m( Cffi" a~qftqfifct

(!<!

50 kNm tn iiiTc!T ~I W'f; <i"TG, ~ qft'fii1UI

~ ~ I ~ 1J'f'T{ <rni ~l f\ ( 1/.ll iiiTc!T ~ I

li'rn ~. 300
<fi "ffit!, "'iffi<fi ~ I

~ ~ f.f1:m <rR-~
~ <f; lf\11 { q;~I \1

f.ruhul
(i)

311<cfic:('"l ~

~. 2200 kg/m 2 <F ~<l.ll'll'i ~

li'rn <F "!lUI <rR-~

'fiT

ttft'1luT

(ii) li'rn ~ vWffi

(iii)

~ 'fiT

J"Cillqii'i 1

**
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Because of nature of its operations, the load torque of a machine is intermittent as

follows:
During its three quarter revolution, the load torque increases uniformly from 10 kNm to
15 kNm. Thereafter it remains constant for half revolution and then decreases uniformly
in three quarter revolution to 50 kNm. After this for one revolution it remains constant.
Thus the cycle is repeated.
The machine is run by a constant torque motor running at a speed of 300 rpm, in conjunction
2
with a flywheel of mass moment of inertia of 2200 kg/m
Determine-:
(i)

Magnitude of mean torque of motor

(ii) Power of the motor

20

(iii) Speed fluctuation of the system.

W ~nl'fll( V'ttR -q"( 3 kN-m <FT ~ ~ 3ih: 1 kN-m <FT Of\'! ~ WIT ';3TT ~ 1
V'ttR 'liT "fl'li'l w:rm 'if <r"fll!T ;;rAT ~. ~ fffil: cry= 480 MPa 3ih: ty = 265 MPa ~ I

Q. 4(a). ~

m
(i)

<ll'ffi <FT, f.HRIR'it~ <FT ~ttlAI\1 ~ ~ Yfl:'fl\11 ~

~ 9fll'11!! "\!UT1 ~ ~

(ii)~~~~l

A solid circular shaft is subjected to a bending moment of 3 kN-m and a torque of

1 kN-m. The shaft is to be made in carbon steel for which cry = 480 MPa and
ty =

265 MPa.

Calculate shaft diameter using :

(i)

Maximum normal principal stress theory

20

(ii) Maximum shear stress theory.

Q. 4(b) ~c 'if!IT

'iffit

~ qltf'fl<"l ~ m

fil;m %IT ~ ? ~iT

<F f<t;;tf

"q'l\

311,~ 'FT ~ ~I

What are composites ? How are they classified ? Mention any four applications of composites.
10
Q. 4(c)

~ 3lfuilfili'fl

");'1'filtl

fl'l<:r\ 3lih.9

4(c) 'if fu9T<rr 1Tl:rT ~I <itfll"fl

B-C,

E '<F
C or;g:
"<F fffil: 'lf!U ~ I
"iffif'l V'ttR 'it '. ~ fiR A -q"( ~'l
D "<F 'fl1!1 'li'fl1 ~, un f'1 V'ttR "<F 'fl1!1 ~ "<F
B
'fl1!1 'li'fl1 ';3TT ~, am

mu 'T

~3TT ~ 1

~ ~ if GhiT '1ft ~ mTb = 27, Tc = 30, Td = 24 am:

mit '1ft -mlif '<F 311,-qm 'FT f.r~ ~ I

T. = 21, 'ffi 'iJT\1"fi am: "CJ1ft:rcr.

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An epicyclic speed reduction gear schematic is shown in Fig. 4(c). Compound wheel
B-C is free to rotate on pin A connected to driving shaft. Wheel 'C' meshes with fixed
wheel 'E' and wheel 'B' meshes with wheel 'D' keyed to driven shaft.
If number ofteeth on wheels are Tb = 27, Tc = 30, Td = 24 and Te = 21, determine the
ratio of speeds of the driving and driven shafts.
20
B

Driving
Shaft

Driven
Shaft

m-

4(c)/Fig. 4(c)
~-<{

SECTION-B

Q. 5(a)

'lNi'f fYlmt 3ffi: rffi fYlmt

~ ~('! ~

q\T

>fT

"<t>Cf-r ~

ORR

CIIF

3ffi:

'I'~

"l'('q."C(\1.1:(11., <t> Iil f~s

3ffi:

~ ~ffi

<fi

Compare flank wear and crater wear and draw tool life versus cutting speed curves for
10
H.S.S., Carbide, and ceramic tools.
Q. 5(b)

'~
31qqr

3f'11:f!Q'
't>3'R 'fiTlf

'f>{'fT . ~

q\T '1ft~ ~I

q i (9 "1~ ~

'fiT 'fl:fT ~

liTcrr

mq tft

lffirr

flli;)ll ..l(

fil>

~ ~

<fi

'fiTlf m
3f'1'ml' >I'T'{!

~ 1 'fl:!T, ~ if, ~ ~

Define 'Grinding Ratio'. Also explain what is meant by a grinding wheel acting soft or
I0
acting hard. Is it always desirable to obtain a high grinding ratio in practice ?
Q. 5(c)

<Ftl'fi if TlcfT ~ ('f]llCf ~ 'fiT 3TUI"!f'l fil;<:rr 3ih: 'S!ft1 I 00 ~ ~ ~ ~

3ih: f.1>:i?roT ('f]llCf 3ih: Ri Lfict<tl ('f]llCf <fi ~. f.'! ~1 fftRCI<t <fi a~, 'l(<t> 'fioft~ '1f!!1 :

'l(<t>

f4Lfict<tl
~
I ., '" '1 vI

"''l?1

('f]llCf

F = 1500 + 120 X

('f]llCf

3000
X

= --

X ~ ~ ~I
7

**

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rr

'f<!T ~ -;;IT
<:Tl? ~ ~
"TTciT ffill(f ~ ~ ?

"T'JCil

ffiTR[

~"ffO'f 'li1: '{ifr ~, ?

m- "C('fi m~ 1f{ ~"ffO'f

.

nship betwe en the percent

A coJnpany studie d the cost data on quality and found a relatio
parts as under :
defective and the cost of control and cost of failure per 100
Cost of failure F = 1500 + 120 X

1
f

3000

Cost of Control C

where X is percent defective.

y cost ? How much is the
What is the percent defective which minimizes the qualit
10
'
minim um quality cost per hundred parts ?
Q. S(d) "C('fi

~
~ ~ <F fffil: ~ ~~ fclf.1'1fa1 ~man <F fffil: f.1tra" aiT\ ~ l'fliffi ~

lf{ ~ :

(i)

qfl::q(ff mmr~

AA.~

~. mmr~ (<i.)

1,25,000

2,00,000

40

2,50,000

20

~ ~~tllfVId 3T8C1~ "~!fit

W <mf

'lit

(ii) ~ B

(iii) ~

lJI'fl

q>i[

<Fi

<Fi

8000 ~

50

f
'

liT"'D t "ffi fllm

1-

~m

'lit ~on

i;ff'ff

~?

~ ~ ~ ~I

r<f>'llltiCI~I ~

~ 'R

qq

(<i.)

fVl:!ulT

~I

ies for same product are

Fixed and variable costs for three potential manufacturing facilit
shown below :
.-

Mfg. Facility

(i)

Fixed Cost/Yr. (Rs.)

1,25,000

2,00,000

2,50,000

'

Variable Cost/Unit (Rs.)

50

40
20
.

y shoul d be select ed?

If the expected output is to be 8000 units per year, which facilit
Expla in with the help of a graph.

(ii) When is option B economical ?

(iii) Comm ent on choice of the options.

10

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Q. 5(e) l:;'f.-6t. lffilrr 3it;rm if ~

WIT iff,

iff aih:

3l'j)'fj_<1~ ~ (f;i'f <f; ~ ~

~I

Differentiate between open loop, closed loop and adaptive control systems used in NC
machine tools.

Q. 6(a)

-wrr am: ~

10

e:J>-.i!ll 'R,

3lf{ -c;tr.an. ~ <fi .:J>ctlfil<t>, 311mftt;

"'fiT hill~ ?I ~I 'fliT "ifiTtUT ~ ~ ll:ifi-'l~ ft~ISUJ>tll

3lllll'!, ~

am: e~ISUJtll

<tiT ~-'left ft~ISUJ>tll -ij '"1m ~

~ ;;rmr ~ 7

According to the ISO system, sketch the basic size, deviation, and tolerance on a shaft and
hole assembly. Why uni-lateral tolerance is preferred over bi-lateral tolerance ?
Q. 6(b) 1l:<t> hill~ ?I <t\l m

am: ~
~ ~

-ij, ~

f.rB'f\1JT lffilrr'l ({it.~.) 'l<A" \"1\Z ~ 1 ~ MN

{it.~. <fi mr ~ 'fiSC <t\l ~ "<t>T quf, ~ 1 "ttW

qfht~lilc( 'fl!T-'fl!T ~ 7

-aT'1

li!irq'1;'f ~]5

I0

'11l1 ~ I

'!GT!if <fi

Explain with the help of a sketch the Electric Discharge Machining (EDM) process. What
are its advantages and limitations ? Describe the nature of the surface obtained by EDM.
Also name any three important electrode materials.
Q. 6(c) mtli-mtli 't<.'ll~,j'f <f;
3{1,~

afh:

mr tffi'ifi1T 3!l<!f

qfhi'lli Fm 'R

"'i'f'<lf

20

~ (1fr.1:(.~.) <tiT \"1\Z ~

am:

~I

Explain with neat sketches the Plasma Arc Welding (PAW) process and discuss its applications
and limitations.

Q.

7( a)

iJ;q."f 31TC1:('li. ' if

h'll~?l <t\l

ftli;)ii .. C( I mq ~

20
~ ~

GT ~

"ft ~ ~

G<:

'1J;q:f3lll: 1:('li.' fimr

<fi ~ ~ l:fiT:r ~ filfulli ~ I 1l:ifi

~ <t\l ~ ~, fimr (~ ~ lt~)
<f; GT ffi~

am:

<lR

li(';rq~of 3{1,~ "'fiT ~

~I

List five distinct methods used to obtain high energy rates in HERF. With the help of a
sketch explain the spark discharge method of High Energy Rate Forming. Also mention
two advantages and three important applications of HERF method.

20

f<Rim <f; ?J>f.'llliG~I ~ "'fiT ifi!1'1 ~I ~ ~ lfi m<:Ufi if 12 ifiTif ~ q\1

~ ~ 'ltcff ~ afh: fTAif if 3l'ffu <fi "ftW ~ ~ lfi WI 20 fTAc: <f; 'tlili-ifili'l

Q. 7(b) Wffl

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~ ~

~ ~ m-~qffi -ij ~ ~

~a1c!T, ~ ~

'[

3it<:

n<rr 'PI

~"11~1 ~ ~ 1 n<rr

fil<fifiUIC\1 ');i:ii'\iii'\i 'PI 4nM1 1 ~ :

'iiflf m<r

~~m<r

10

12

12

J
K

F
G

8
g

H, I, K

14

10

work-elements along with

State the basic principles of plant layout. Table below lists 12
n suitable line consisting
their immediate predecessor elements and duration in minutes. Desig
es. Compute the line
of appropriate work-stations assuming a cycle time of 20 minut
efficiency, balance delay and smoothness index :
Work Element

Immediate Prede cesso r Element

Duration

10

12

10

12

H, I, K

I4

.'

Use the least-number- of predecessors rule.

'

'

20

10

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Q. 7(c) ~ qf{q $1
~

ofi

<tcRT

'!>! l1R11 ~ f<f;

"ClTA"T it 1JTfcf

m!:! f.l<l>c '!>! tr.iu ~ 1 ~ 3T1,m<

cn:rn '1ft 3!1 q

ftrOO m-

Q!Ffi(j I

'!>! ~ Tf1l; fit> cflli"l "" (

~ <f; f.1~1R1~t1 ~ ~

fil;l:( Tf1l; ~ :

(i)

~ffi 1'1 H'l CT<I1:

~~~ km

100

1500

!50

2000

120

1700

80

1100

90

1200

180

2700

~ 'R 31Tmfuf, ~
~

cn:rD 3ih:

~ Tf1l; kms

ofi

o\Tq tr.iu (~) f~

<? "W'-B<iu ~ ~ ~ ?

(ii) ~ ~

it

9(qlfVId kms <flti'f 32,00,000

llT, "ffi c:TlliT '1ft lfi"ir

'!>! ~1,'Wf ~I

A transport company assumes that the requirement of tyres used in vehicles are closely
related to number of kilometres driven. Accordingly, the following data covering the last
six months have been collected as follows :

Months

(i)

Thousands of km driven

Tyres Used

100

1500

150

2000

120

1700

80

1100

90

1200

180

2700

Establish the relationship (linear) between the required tyres and kms driven based
on data. How good is the co-relation ?

(ii) If expected kms drive in a month is 32,00,000, forecast the demand for tyres.
Q. 8(a)

"tf<!; .~ 'R"

(~f.1tf><tilfl:1

I0

("~"R" ~ CWI") oFt (1if>~Y'11 oFt Wf1T "[4f.1yfol miTU'f 3Ml"''11"

fumf t&.'i''T) oFt

~11 <i': mq ~

II

**
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~ 'fiT ~ffil'fli'f 'lifT ~. ~ 2oo ~ "B11f ;;00 ~ 1 ~ '1il ~

~I ~ 9il ~ 'fil<f-"f?:ffi"
<f; ~ ~ ~ <f; J~GI~'1 .i'(. 60 llr"'iY 9ft ~ M

~ illT<f ~
. '(fi!'

"i't ~ 3ft\ ~ ~ '1il

6 ~ 9ft -qfir 1f\ ~ ~

'lT'ffi

i'! 120 mz- \91ffi

1 w:rll

~ ~. ~

mz-

(i) IDr <fi ~ ~ ~ 9ft if<olrr 'fiT Gf<'lii'1'1 ~I

(ii) IDr

if.

~ l'fli'f\l;"'~ 'ft!T ~

(iii) ~ ~

'11{~

'1il

'fl".lT ~

9ft

if<oqr

3ft\ 'fil<f-1liffi

~ ~

9il .ifll1'

~ ;;rr tl'f\m. ~

4o mz-

ifll1' ~

if'!

IDr

'll{

m-r iiflll;, m

i'( l'fli'f\l;ill fi);o-fi

itlft ?

ing Resource Planning'.

Compare the concept of 'Just-in-Time' with that of 'Manufactur
produce enough parts to
A work centre uses Kanban containers which hold 200 parts. To
to the next work-station
fill the container 60 minutes are needed. Moving the container
ll demand rate of 6 units
and return of empty container takes 120 minutes. There is overa
per minute.

(i)

Calculate the number of containers needed for the system.

(ii) What is maximum inventory in the system ?

to 40 minutes, can the
(iii) If the setup and runtime to fill the container is reduced
tory in system then? .
number of containers be reduced ? How much Wil.l be the inven

20

f.rl:i?roT i'! ~'

~ 3ft\ 'flltj"'OI

Q. S(b) ''mf;i:! eiR""l<t>~lll

mtfi ~

~ 'ft!T w:m1 ;;nm ~

iiT6

~ ~ ~~ q;l ~ J<li~{Oj'f

9il ~ '111
mmt el'fiHI~~ I

\mQm ~

3ft\ 5 of; ~ 3Wf!tT 'fiT ~~'11\'l ~ SO:. X 3ft\ R of; ~

~I
f.rl:i?roT <nf \tim: ~ I <nf ~ ~ ~ flli mlil1 ~ if ~ 3Ttflff ~
fll~'11ftR9t~ ~ ~

~mr

~l\1"11 ~
~ n

10
9
8
7
6
5
4
3
2
1
5.010
5.004 5.204. 5.014 5.008 5.009 5.016 5.030 5.010 5.016
0.07
0.02 0.08 0,03 0.05 0.04 0.09 0.04 0.04 0.05

. 6

10

11

2.847 2.970 3.078 3.173

d2=R /cr' 1.128 1.693 2.059 2.326 2.534 2.704
0.9139 0.9227 0.9300
c2 =cr/cr' 0.5642 0.7236 0.7979 0.8407 0.8686 0.8882 0.9027
12

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What is understood by "process is under statistical control" ? Explain clearly with the
help of diagrams, illustrating out of control situations.
Plot the control charts of X and R, using the following sample data and a sample size
of 5. From the chart, find out whether the process is under control.
Subgroup No.

10

5.004 5.204 5.014 5.008 5.009 5.016 5.030 5.010 5.016 5.010

0.02

0.08

0.03

0.05

0.04

0.09

0.04

0.04

0.05

0.07

The factors for estimating cr' from R and cr from statistical tables are reproduced below :
Number of
II
8
9
10
2
3
4
5
6
7
observations n
1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078 3.173
d2 = R/cr'
c 2 =ala,
0.5642 0.7236 0.7979 0.8407 0.8686 0.8882 0.9027 0.9139 0.9227 0.9300

20
Q. 8(c) "C('!l

Fclf.'lliful Wwr GT ~<t>R-q<t>

A if>'T "ffi"I1"0 <i 30,000

~ ~ ~ .q--qf

if

Jq<:<t>(f A

aftr

B i( ~

'flt't if>'T

~ ~ B if>'T "ffi"I1"0 <i. 50,000

f.rffl 3lN <f;

~Plm: <i.

tI~

10,000

3itt

W ~I

Jq<:<t>(f A

<i.

aTtr

15,000 ~ol '1'>'T

~tl
'li('lffi

~ ~ ~ ~ '1'>'T

"ffi"IIC[

12% lJfft qll[

t, f.ruhur

-~ ~ G)-;ff

if

'1\"r"'im

-,Jmq<:<f>={ ~'ll UTRT ~I Wffl ~ ~ "d"Ylllll 'fiT ~~'"1111 ~I.

A manufacturing organisation is considering investment in two alternative equipments

A and B. Equipment A costs Rs. 30,000 while the equipment B costs Rs. 50,000. The
expected yearly net income for the first five years from these equipments are Rs. 10,000
and Rs. 15,000 for equipments A and B respectively.
Assuming the cost of capital as 12% per annum, determine which equipment should
be selected. Use net present value approach.

10

13

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_!:

cs 1~/-i~\ "''''1ffi. ~~~

.. - -

:'

-lol,<...d.

if?4 Cfi $:f\ f.l Q{\

C-DRN-N-OFFB

,lfiV .,

(51~ -l:Bf-11)
~~:250

w-J-l:Bf ~ut ~ ~
(;m

t.l

G113uil il J .:me m fu( 1""[1.(

3Uil ~<m

'l'f

f.l"'l~fula f.Rm

it fRt

~ ~

<i\ 'f'T'l1

G1:ii il .,q

~ ~)

~1

<i\ J "!l'r.J
~ "3<1\ t.J ~ I
m <=i&n 1 3itt 5 ~ ~ <M owt)
i\ "i\ ~ ~ "i\ 'fill -"i\ -'fill ~ m ~ eft:!
~ "3<1\ ~I
~ m /'IWT ~ ful( f.i'! ~ ~ oo fu( 1""[1.( ~ 1
-srru ~ ;m "3B1 ~ l11111'l il fffiY -.rR ~. fum~ ~
il m-r 1f!ll t, :>fR ~ l1TI1Ill 'Ill "\'11!
~ m -B0-"3<1\ ("if<lo -a\ o 11;o) ~ ~ ~ q>; f.lfu! ~ q>; ~ <!RT ~ 1 ~ l1TI1!ll ~ 3ffilfut; 3P!
mfi l11l1lll il fffiY 1""[1.( "3<1\ '11: qi\{ ~ ~ ~ I
~ ~ "\11l<l ~ q;){ 'l'ftffiUTT <lit ;;rm:,, "3WliT ~
~ <IRT ~~

m-'1'1

~ ~

m, 311&;fu! "3<1\ ~ ful( fu( 1""[1.( ~ il tt ~~

m
m

3ltt ~ ~ ~ 3l~ ~. ""' (jqi 3P!'1IT " <!>01 1f!ll 1

~ >l"ll"T"ffi "<litlJURl sl>lilj<AR <lit~ I 3lifu<f; ~ "i\ fu( 1""[1.(
~ "3<1\ <i\ >fl t!P<T <!\ ~ ~
1f!ll
I ffi-B0-"3<1\ ~ i\13l<'ft ~ 1""[1.( qi\{ '[IJ 3l~ '[IJ ~ 'IWT <i\ ~: <m: ~I
l1T-i\

"Jil

'll1lT '!

MECHANICAL ENGINEERING (PAPER-II)

ITime

Allowed : Three Hours

I Maximum

Marks

250

QUESTION PAPER SPECIFIC INSTRUCTIONS

(Please read each of the following instructions carefully before attempting questions)
There are EIGHT questions divided in two Sections and printed both in HIND! and
in ENGLISH.
.
Candidate has to attempt FIVE questions in all.
Question Nos. 1 and 5 are compulsory and out of the remaining, THREE are to be attempted
choosing at least ONE question from each Section.
The number of marks carried by a question/part is indicated against it.
Answers must be written in the medium authorized in the Admission Certificate which must
be stated clearly on the cover of this Question-cum-Answer (QCA) Booklet in the space
provided. No marks will be given for answers written in medium other than the authorized
one.
Wherever any assumptions are made for answering a question, they must be clearly indiCated.
Diagrams/figures, wherever required, shall be drawn in the space provided for answering the
question itself.
Unless otherwise mentioned, symbols and notations carry their usual standard meanings.
Attempts of questions shall be counted in chronological order. Unless struck off, attempt of a
question shall be counted even if attempted partly. Any page or portion of the page left blank
in the Question-cum-Answer Booklet must be clearly struck off.

[P.T.O.
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GIUS-A / SECTION-A

1. (a)

v;q; <iiRf 'Glli if "3i'i!T 480 'C 'R mll otft ~ 3fu: 40 C 'R ~ 3ffift ~ I >ffir 'illli 1Wfi <lit 1@ifi
00785 kJ /kg K ~ omft ~I >ffir 'Glli ~ ;;rR ~ "if>T'f 'liT f.tlffiu! ~I
In a Carnot cycle, heat is received at 480 c and rejected at 40 c. The entropy
of the sink increases by 00785 kJ /kg K per cycle. Determine the work done
per cycle.
10

(b)

.?

fm ~ re ;f;\ ~ <:&R!T llc ~I~ fm <fTil Tmin i

3fu: <:6'1 'fil\l if TJlf <!if.t 'R 3B'1iT <fTil Tmax ~I ~ Wf\s;r 3fu: mRUT it Wr1; Gl'! ~ r P it, eft
!!"H 4><.1 llc . 11 t Tmax if; Wr1; -.ftl!l 'l<!l it;ft

~ <:~ llt ~ 1l;<j; ~-'Glli

Tmin

An open-cycle gas turbine plant with turbine effidency llt has a compressor of

efficiency llc The minimum gas temperature is Tmin and after heating in the
combustion chamber, its temperature is Tmax. If the pressure ratio for
compression and expansion is r P, what should, be the limit for the product
Tmax?
llc "llt - Tmin

Neglect pressure losses and assume that working substance is a perfect gas.
(c)

v;q; 300 fm if, ~\11%<1 W'fi if; Wr1; f.'l8~fuld ~ ~ ~

10

Py=~M2_Y-l

Px
~x

Y+1

Y+1

3fu: Y W'!i -a~ 3fu: <lTG ;f;t ~ ~. Yf<llm! "3l'I!Tm 'liT~ i 3fu: M ~ ~

~I

Derive the following expression for normal shock in an ideal gas :

Py=~M~-y-1
Px y+1
y+1
:r

where x and y are conditions before and after the s~ock, y is ratio of specific
heats and M is Mach number.
'
.10
(d)

G'r.i\

(l(fqfufMl) C[K'ff v;q; !'K'!T ~ 'lfu:l\l'li ~ ~)

it <ft'! 3fu: ;ffi; WTRR m W:n omrr ~ 1"'@it 92%
<!if.t it Wr1; ~ 'lfu:l\l'li ;f;\ 3f\'lof<!>dl 'liT f.tlffiuT ~I

wg; <ro<11: ;f;t Jf\'1;;\'lidl

af\'1;;\'lictl~ 08

3fu:

<fi!i "3i'i!T 3RR01 G<

05 ~<it~~

<it

'f;l'l

A thin radiation shield having equal emissivities on both sides is introduced

parallel to and in between two large planes with emissivities 08 and 05
respectively. Determine the emissivity of the radiation shield to reduce the heat
transfer rate by 92% of the original.
10
!

2
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(e)

1ITl

([It{

3MR

omtl 3fu: 1furt\ '1!il ~ ~ ~: 125 m 2 3fu: 025 m 2 ~ 1

3fu: ~~<fit~ '<ll<'l'lidl 50 Wfm K ~~ '1!il 'R 100 c
~ il B ~ ~ 3RRUl "l!ft'l'l ~I ~ ~ 'fi1 ~ ~I

~ ~ ~
~<fit~ 10 em

~ ~'

The outer and inner surfaces of a thick hollow cylinder have areas 125 m 2 and
025 m 2 respectively. The thickness of the cylinder is 10 em and the thermal
conductivity of the cylinder material is 50 W jm K. Find the radial heat transfer
through the cylinder for 100 c temperature difference at the surfaces. Derive
the formula used.

2.

(a)

~ ~i'41'11tft ~ WIWI; (lJ~silil>R1

't('R

~)

B 'R ~ ~ ~ ~ f;;<rr ;;mn ~I ~

3i"lf ~ JMq '1\lR~ ~ 'ifR ~ ~I

q;J

3 m3 ~

14
'f;l '5ISf;J! pv '

il

'fi1

1 bar

3fu:

30

= const. ~ s:RT f.l<iful

10

c 'R il9ft

m ~I

~ ~ ~ ~ 'R ~ ~

q;J

~ 4 t1 PiR~flsct ~ ~:

A reciprocating air compressor is used to flll rapidly a 3 m 3 tank at 30 c and

1 bar. The filling process is governed by

pJ 4

= const. The effects of kinetic

energy are negligible. The ratio of the final to initial mass of air in the tank is 4.
Work out the following :
(i)

<i'! q;J ~ ~ 3fu: f.rillur

3WI<R ~I

Draw the system and show the control volume.

List the assumptions made.

liiiJ

'I:IR '1lif:r<l; <:1d<ll 90% m, mWflS<li "" ~ 'ffil f<RRT o1rrr?

What would be the work input to the compressor, if mechanical efficiency
is 90%?
20

(b)

1200 r.p.m. 'R ~ !;3ll ~ ~ ~ '!!'ffi ~ q;J 800 m 3 /min lRR '-f;ff t I ~
084 <fit ldli<Tcft <:1d<ll ~ ml!! 1 bar, 30 c -6 48 bar (f<f; Wftfu! <fit omft ~ 1 ~ ~
~ f.rrfq- (~) 'R ~ ~ 31'\1: 80 mjs ~ ~ ~ 'fi1 ~ <ml 31GitilfdctllRT on WlictT t 1
~ <fit omt\ ~ '3Wii\ >fuRl ~ B G1!fl\ %I ~ ~ (@!G m) 'fi1 09 llRT on ~
%1 ~ ~ ~~'R 09 ~ <m<R%1
A centrifugal compressor running at 1200 r.p.m. delivers 800 m 3 /min of free
air. The air is compressed from 1 bar, 30 c to 48 bar with isentropic efficiency
of 084. The impeller blades are radial at outlet and the flow velocity of 80 mjs
may be assumed constant throughout. The outer radius of the impeller is twice
the inner. The slip factor may be assumed as 09. The blade area coefficient is
equal to 09 at inlet.
(i)

~~~~

3fu: f.rrfq- ~ f:f<!;)uj ~ 3fu: '5ISf;J! 'fi1 ~

T-s ~ 'R ~I

Draw inlet and outlet velocity triangles for the impeller, and show the
process on a T-s diagram.

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. {ii) ~ ~ G~ 95%

it, m;;nqm; ~ W'ffi <!il 4f1:'ht-H ~I

Calculate the input power needed, if mechanical efficiency is 95%.

(iii) ~

3ft\ f.t*r 'R ~ 01ffil <A ~ ~I

Calculate the impeller diameters at inlet and outlet.

(iv) ~ 'R ~3ft\~(~)~

'h1uit <A 4f1:'h<:'H ~I

Calculate the impeller and diffuser blade angles at inlet.

500 kg/min <lit~

B ~ili64H i'l<'! if; <iQll <fi1l 'R,

20

fi1f.l4f4'1 ~ it 355 K tR
~ <Rm% 3ft\ 'ffl
it "'T<lT %, ~ 'ffl 3600 kg/min <lit~"' <i1Rr "R1 B i6l it omrr
%;;ft 2 86 K 'R w:rRR-];lq]Q ~ fi1 A~ f4 'I <lit ~ ~ it ~ <Rm %I <10 ~ 'i'fffi! gl(
1if; B4!! ~ 3'RRUI ~ 475 WJm 2 K%, i'l<'f <lit :!lf ~ (~ t\<:) 600 kJfkg K %,
25 mm ~ Olffil, 2 mm ..ntT 3ft\~ 487 m <lit f<!;q.ft ~<lit~ irft? ~ W<A
"R1 ~ 'liT 2 m/ s B ~ ~ it'll %,
~ '!TID ofi't
'1'!1 irft? "R1 if; ~ c p 'liT
3
418 kJ /kg K 3ft\ "R1 if; 'R(<I 'lit 1000 kg{m ~I

(c)

mn

ilT"' ~ ~

The vapour, at the saturation temperature of an oil flowing at the rate of

500 kg/min, enters a heat exchanger tube, at 355 K and condenses while it is
cooled by water flowing at the rate of 3600 kg/min entering the concentric tube
of a parallel-flow heat exchanger at 286 K. Assuming overall heat transfer
coefficient of 475 Wjm 2 K, latent heat of oil as 600 kJfkg K, calculate the
number of tubes required of 25 mm outer diameter and 2 mm thick with a
length of 487 m. What will be the number of tube passes, if cooling water
velocity should not exceed 2 mfs? Take CP for water as 418 kJ/kg K and
density of water as 1000 kg/ m 3 .
10

3.

(a)

'

~<lit n

fu<ffi'l fuftr <A~ 'fi<'t g{( f.ikl~Rsio mi!<:'il 'R f.t~ ~<lit G~ 11 if;~~

~l.l~~:
~ 'R(<I p, ~ ~

jl,

~~OJ,

fm <A 01ffil D,

~Q

Using Buckingham's 1t theorem method, derive a relation for the efficiency 11 of

a fan which depends on the following parameters :
20
Mass density p, Dynamic viscosity
rotor D, Discharge Q
(b)

G't <'fl'<lt '<<'fi ~

1 m

, 20

<fit,

jl,

Angular velocity

OJ,

Diameter of the

31WT -31WT ~ ofi't <A\ ~, 'ffiiR if; 01ffil 12 mm 3ft\ ~

~ ~ '!lJ if; WI ~ ~ ~, f.rn'liT <fi1l 100 c 'R <Rl1l; BID Tf':IT ~ I ~ if; '!lJ

3ft\ B,

c "' ~ ~ ~ BM g{( ~ 1<fl1l ilm io W~ ~ <fit ~ io W~ -WI ~ "' 'll'IT

1if; 3lTl.TR '!!! B ~ sr;<m: 15 em 3ft\ 7 5 em ~ 'R ~ A 3ft\ B if; ~ <fi1l 'ffiiR 21 I
<lfu A <fit mlf!fi <!>fOi;r Wffil% ~ ~ "lliil'hdl 60 WJm Kit, <it~ B <fit~ "lliil'hdl
'1'!1 irft? an~ <fit ~ ~I "!Tf.tt; 1if; ~ if; ~ 31'ffid ~ ~ ('hl~H
<t>10Cf;i11Q:l) 5 Wjm 2 K~I ~A 3ft\ Bio~~ 3i<RuT <fil~<A ~~~~
Tf':IT

4
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Two long slender rods A and B, made of different materials having same
diameter of 12 mm and length 1 m, are attached to a surface maintained at a
temperature of 100 c. The surfaces of the rods are exposed to ambient still air
at 20 c. By traversing along the length of the rods with a temperature sensor,
it is found that the surface temperatures of rods A and B are equal at positions
15 em and 75 em respectively away from the base surface. If material of A is
carbon steel with thermal conductivity 60 W/m K, what is the thermal
conductivity of rod B? List the assumptions made. Assume that the average
convection coefficient for air is 5 W Jm 2 K. Find the ratio of rate of heat transfer
for rods A and B.
20

Ic)

~ t<l; X ili 3l"'Gl: fffi <Ji\ ~ f<mq llT'IT 'R eft ;;mft t or<! <l'li f<l; GTil 100 kPa ~ i'IT'!
330 K H) "'T''l ~ 3R t<l; Y i'\ t<l; X i'\ '1it fffi ili 'lffi 'liT 5 ~ 'R WIT ;;mrr ~ GTil
~ 500 kPa oT ;;mrr %~ i'IT'! ~ 900 K oT ;;mrr %I 31<1 Gf.:il ~ X ~ Y <it ~ <iG

'ffi'<!

<'fT<'ft 'l<'fi ili WI ~ WIT ;;mrr %I ~

1iffi Wrr

%or<!

<rffi\ ~ f<l; fffi ~ %~ ~ 'ffi'<! <it <1<!

'ltf WI o1<f\ t Gf.:il ~ il; ~ 'liT ~,

llR'R

f<l; IUlliH0\!!1
1Rli<'H"".JI i'IT'! ~ GTil ~~I t<l; 3>"'11?iftrn ~I fffi il; iW(, ~ R = 0296 kJjkg K
~ Cu = 075 kJ/kg K.

<l'li

;;mrr

<l'li

A certain amount of gas is filled in a tank X until its pressure is 100 kPa
and temperature is 330 K. In another tank Y, 5 times the weight of gas in X is
filled raising the pressure to 500 kPa and temperature 900 K. Both the tanks
X and Y are now connected through a tube having a valve which is closed.
Assuming the gas is ideal and if the valve is opened till equilibrium state is
achieved, find the ratio of the volumes of both tanks, equilibrium temperature
and pressure. The tanks are insulated. For the gas, take R = 0296 kJjkg K
and Cu = 075 kJ/kg K.
10

4.

(a)

J::'! N2 ~ 'I"<R'fi cft<m <'fT<'ft 20 mm O!ffi! <Ji\ 'l<'fl i'\ 77 K 'R >rim 'li"fi% ~ 3Jqfti1frli1 ~ ~
'lO<fi %I 'l<'fl it ~ 'l!l <Ji\ 3RioT"hi11 002 %I W 'l<'fl <it 50 mm '~fuRl O!ffi! <Ji\ ~ 3R 'l<'fl,
~ >furt\ 'PJ <Ji\ 3RioT"hi11 005 %. ili 3l"'Gl: ~: ("hToflf{"h<.'11) 1.<9 WIT ;;mrr %I ~ 'l<'fl

il; >furt\ 'PJ

300 K 'R <AT\; WT ;;mrr %~ ~ il; oft"! il; ~ <it "@R'ft <fi1: Wrr ;;mrr
%I 'l<'fi <Ji1 llfl'r ~ ~ 'R J::'! N 2 IDU WI "J>Ufl 'liT fumur ~ I
~ Gf.:il '[!il 'R 3f%i11 0 02 <m'fl 'I"<R'ft cft<m <Ji\ ~ ~ ~ <it '~fuRl ~ ~ 'lfWil ili
"<'fi't

fhihftoq ~: ~ Wrr "'T'!, <i\ 'f<'ll <Ji1 llfl'r ~ ~

'!ftr<R 'liT qfti'h<:14 ~ I

'R J::'! N 2 IDU WI "J>Ufl

it "l1"fi'm<l

Liquid N 2 enters a thin-walled 20 mm diameter tube at 77 K and flows steadily.

The outer surface of the tube has an emissivity of 002. This tube is placed
concentrically in another tube of 50 mm inner diameter, whose inner surface
emissivity is 005. The inner surface of the outer tube is maintained at 300 K
and the space in between the tubes is evacuated. Determine the heat gained by
the liquid N 2 per unit length of the tube.

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If a thin-walled radiation shield with emissivity 002 on both sides is inserted

midway concentrically between inner and outer tubes; calculate the % change
in heat gained by liquid N2 per unit length of the tube.
20
(b}

1% "R'ft ~ 3Rl: 05 kg/s <liT~ -B ~ ~ 1% <m'! ~. 180 c ~'"" <R ~ <iif.t 3ffi:
80 c ~ '"" <R 'ilfOl: ~ lffi'fi 1'flf i'm1 am, 30 c -B 6o c <f'fi 1'flf f<Rr omrr t 1<m'f 3ffi:
fm1 <liT ~ ~ (('ilfB[q;ili ~) 4186 kJ/kg K 3ffi: 108 kJ/kg K ~I 1@ft it
.~ 3ffi: 20 c ~ 'lfmT ~ trtmft <fl'l ~ ~ ~ ~ it ~ 'f;l qf<ilii'H ~I
A fluid flowing in a tube at the rate of05 kg/sis heated from 30 c to 60 c by
hot gases entering at a temperature of 180 c and leaving at 80 c. The specific
heats of the fluid and gases are 4186 kJ/kg K and 108 kJfkg K. Calculate the
change in entropy and increase in unavailable energy for ambient temperature
of surrounding of 20 c.
20

(c)

1% ~ ~-'qil; i\tr ~ rn it~ 1 bar, 288 K ~ ~ <R<it t 3ffi: ~ 2 bar <f'fi

Wfifur Wn Offill t I ~ 'lTG ~ ~ 'li~ it ~ <iif.t "B ~ ~ it 1'flf Wn Offill t, ~

;rui!il 11oo K ~ '"" (f'fi 1'flf f<Rr omrr t 3fu: m <ro ~ it ~ <R<~t t 3fu: <~ 1wikll<~ Gl'l
<f'fi fcl~lf<o iRft t I ~ 3fu: ~ <liT l."t~~'fFii!i G~ Sfitm: 87% 3fu: 88% ~I ~ 'li~
(~) 3fu: ~ fclf.lqfil~, ~<liT G8.1<il 097 t1 ~ 'li~ it Gl'l mf.l 04 bar t1 ~
aiU ~ ~ 350 MW t1 ~ 'f;l ~ l!R 42 MJ/kg tll!R ~ Cp.;, = CPgas
= 1005 kJ/kg K 3fu: y = 1-4 ~I
In a simple open-cycle gas turbine plant, air enters at 1 bar, 288 K and is
compressed to 2 bar. It is then heated in the regenerator before entering the
combustion chamber where it is heated to a temperature of 1700 K and theri
enter~ a turbine and expands to atmospheric pressure. The isentropic
efficiepcies of compressor and turbine are 87% and 88% respectively. The
combustor and heat exchanger efficiencies are 097 each. Pressure loss in the
combustor is 04 bar. Power developed by the turbine is 350 MW. Calorific
value of fuel is 42 MJ/kg. Assume cp.;, = CPgas = 100.5 kJ/kg K andy= 14.
'

(i)

<i:!"" Sfilmff 31iW ('R'il Sf4!1'Tl!) ~ 3fu:

T-s

31iW 'R M

~~I

Draw the system flow diagram and show the processes on a T-s diagram.

(ti) ~3ffi:~<li't~~~~~l
Find out the mass flow rate of air and fuel.
(iii) q;W~~~I

Find out the work ratio.

(iv) ~ G8.1<il ~~I

Find out the thermal efficiency.

(v) ~ ~tl'! 13'1 ~~I

Find out the specific fuel consumption.

10

6
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~-8

5. (a)

SECTION-S

~ 3'<! ~ C xH y i\; Wol i\; "3i<ITG1 qrr f.t"1~ ful d ~ ~ ;hrr

1Jln ~ :

afR

f'f> ~ 3ffim ~ IDU ll1'!1

C0 2 = 80%, CO = 09%, 0 2 = 88%, N 2 = 823%

y i\; liT'iT, ~-~tl'l ~ afR ~ ~ ~<lit Sifd~lddl qrr f.ttlttuT ~I

The products of combustion of an unknown fuel C xH y have the following

composition as measured by an Orsat apparatus :

(c)

C0 2 = 80%, CO = 09%, 0 2 = 88%, N 2 = 823%

Determine the values of x and y, the air-fuel ratio and % of excess air used.

I0

Determine the expression for the ratio of chimney gas temperature to outside
air temperature in terms of mass flow rate.

10

lifdfsMI ~it~ ~it, 'Ill'! qrr 01'! 34 kPa (v9 = 465 m 3fkg) ~ aiR~

;;rn

(~ ~) 095 ~I 36000 kgfhr <lit ~ <:1: i\; ~' ~ 950 kW ~ q;\<ft ~I

~ 3600 r.p.m. 'R 'ffi<IT ~aiR~ qrr WT, ~ WT qrr 072 ~~I~ aiR~ Gh'l
~ i\; f.rfo! <!?tui 20 ~ I ~ ~ 'R '11~ ~ O!ffi'l afR ~ <lit ~ ~ ~I

At a stage in a reaction turbine, the pressure of steam is 34 kPa

(v 9 = 465 m 3 /kg) and dryness fraction is 095. For a flow rate of 36000 kg/hr,
the stage develops 950 kW. The turbine runs at 3600 r.p.m. and velocity of flow
is 072 times the blade velocity. The outlet angles of both stator and rotor
blades are 20. Determine at this stage the mean rotor diameter and height of
blades.
10
(d)

~ <'M:JMI~ li'fi

Mifol'h ~
~ ~ >nflfolq; ~ i! ~

'11: ~

m on m

on~

~I ~. 'l'i\ I ~

rn ~ "$!q; ('FR)

Gh'f ~ ij ~ ~

'hl~l

Mechanical air-conditioning can be used in all geographical locations, whereas

desert air-coolers can be used only in some geographical locations. Explain
why. Show the processes involved in both these equipments.
(e)

q;qu ~ <ri'R ~ i\; ~

$1 ~ llfiRtq <l1'l'f; i\; ~ i\;

<r.!l<l

~ "'hB! 3>641 11fd<no: (l!lli'isl~~f'i<n<'fl} ~ ~~ ~ll\lll~~. 'l'i\1

'lll!

(t!\l 'lll!) ""

It is thermodynamically advantageous to employ a heat pump rather than

employing a direct electrical resistance heater for a room air heating
application. Explain why.

10

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T% 2-* ~ ~ 'liT ~ l!R 44000 kJ /kg i!> ~ ~ i!> m~ 20 'C i!; tlfllPl (!]q
(~ ~) 1R 'ltl1d"' foti<rr 1fiiT I f.'I101Wiful~ ~ 'liT-~ ~ ~ ~ 3it\ "WI; ~.
~ 3it\ "WI; ~ G:~ 'liT qfl:ifi<o;H ~ w.n ~ W'f'!-'Br .~ :

6. (a)

~ -.m: = 20 em; *--.m: ~ = 13 : 1; \9011:,; 500 r.p.m.; "WI;~ ."''ffi

= 120 em; ~ "''ffi = 3 em;

f.'r<R1 "WI; 1fR = 460 N;

13'1<1 = 37 kg/hr; ~

'jf('f

~,;){141l<

it

~ ~

G1: = 456 kg/hr, 27 'C

i!>

(j]q

3it\ ~ ~
kg/mini!> WI ~<-1IM1l< 'jf('f it (j]q '[f.a 8 'C%

"'ift

220 'C; "5l"1'l1l1 G1: 8

WI<R

~ MEP = 28 bar; ~

fffi

'liT

(1]11

320 'C

~
~

fffi

i!>

WI;

'liT

(j]q

A 2-stroke oil engine was subjected to a test at room temperature of 20 'C with
I fuel
oil of calorific value 44000 kJ /kg. Calculate the indicated and brake
. power, mechanical and brake thermal efficiency, and draw the heat balance
sheet using the following data :
20

Cylinder bore= 20 em; Stroke-bore ratio= i-3 : 1; Speed = 500 r.p.m.;

Brake drum diameter = 120 em; Rope diameter = 3 em; Net brake load
= 460 N; Indicated MEP = 28 bar; Oil consumption = 37 kgfhr; Jacket
cooling water rate = 456 kg/hr with a rise in temperature of 27 'C;
Exhaust gas temperature entering calorimeter is 320 'C and leaving
220 'C; Temperature rise in calorimeter water is 8 'C with a rate of flow
8 kg/min
(b) : T% ~
'

fffi ~ (GT)-111'l ~ (ST) ~it, fffi ~ (GT) it~ 'liT~ it 11l'l

q;) 7J1f "'fiB it ~ foti<rr 'i1T<!1 %, ;;@ 1R fffi it ~If.! ofi't 3Wt ofi't 'If<! ~ ;;mf\ %I GT 'liT <:1<1
~ 8%, ~ (~) ~ (j]q IS 'C%, ~ '<ijfi (j]q 800 'C il ~it~ fR:r.
(1]11 "'liT ~ 800 'C "iii( ~ % 3it\ fffi ~ it 100 'C 1R ~ Rih<"lol %I 11l'l
~ (ST) it 11l'l ~ 60 bar 3it\ 600 'C 1R i (h = 36562 kJfkg, s =
7166 kJ/kg K) 3it\ ~ Gl<! 005 bar % (h 1 = 1378 kJfkg, h 19 =
24238 kJfkg, s 1 = 0476 kJfkg K, s 19 = 792 kJfkg K) I "f ~ ~
190 MW i!> ~ ~ 3it\ 11l'l ofi't ~ "5l"1'l1l1 G1: W.fl ~ ~ ofiT "Wf!l T] 'liT qfl:ifi\'11 ~I

'I><"Rl ~ fo!; "@:ft ~ ~ %1 "Wf!l ~-~If.! ~ '1'<1

111 kJfkg K
14
'
I

3it\

CP.a1r = 105 kJfkg K W.fl

%? l!R ~ CPgas =
fffi 3it\ ~ i!> ~ y 5f>lm: 133 3it\

I ~ "5l"1'l1l1 1R ~ ofiT ~ "5l"1'l1l1 G1: "'liT ;r,iR~ ~I ~If.! 'liT ~ l!H

433 MJ/kg %1

In a combined gas turbine (GT)-steam turbine (ST) plant, the exhaust from GT
is used to heat steam in boiler at which a further supply of fuel is burned in the
gas. Pressure ratio of GT is 8, inlet air temperature is 15 'C, maximum cycle
.. temperature is 800 'C. Combustion in boiler increases the gas temperature to
800 'C and gas leaves the boiler at 100 'C. The steam inlet in ST is at 60 bar
and 600 'C (h = 36562 kJ/kg, s = 7166 kJfkg K) and condenser pressure

8
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is 005 bar (hf = 1378 kJ/kg, hfg = 24238 kJfkg, sf = 0-476 kJfkg K, sfg =
792 kJ /kg K). Calculate flow rate of air and steam required for a total power
output of 190 MW and the overall 11 of the combined plant. Assume that all
processes are ideal. What is overall air-fuel ratio? Assume CP
= 111 kJ /kg K
gas
and CP a>r. = 105 kJ /kg K, and y for gas and air as 133 and 1-4 respectively.
Neglect mass flow rate of fuel on the airflow. Calorific value of fuel is
433 MJjkg.
20

h = CPm

xDBT +2500w

"'Ii CPm = ~ ~ f<rim "W1i =

"~<'~ il; ful( 0

(1005 + 188w), w = f<lfm 3ffi\m kg/kg~~,

'R h fg = 2500 kJ /kg 'R =>itt DBT = ~-Of<'<! (!lll 1

Show that the enthalpy of humid air per kg of dry air is given by
h = CPm x DBT +2500w
where C Pm = humid air specific heat = (1005 + 188w), w = specific humidity
kg/kg of dry air, hfg = 2500 kJ/kg at 0 c for water and DBT = dry-bulb
temperature.

7.

(a)

{i)

~ il; ~ <:!'! ~ (fst>fl'h<1

31<ffitH

(~)<Iii~

Wm l;fu31'\) il; ful( 1:("'1> ~~~I

~ ij

"if>i <'IT! ~I

Derive an expression for critical pressure ratio of a nozzle. Explain the

phenomenon of choking in the nozzle.
(ii)

10

10

1:("'1> '1T'! ~ ~ ~"'l~fuid "fSSi q;r ~<mil~ :

'1T'! ~

f.rm 150 bar, 550 c (h = 34504 kJfkg, s = 6523 kJ/kg K);

40 bar '11: 550 c 0'1> -r-r:(!lll (h = 356034 kJ /kg, s = 7235 kJ /kg K);
01 bar'R~ (hf = 1918 kJfkg, hf = 239205 kJ/kg,
9
sf= 0649 kJ/kgK, sfg = 75 kJjkgK)
~ "5fslil'!1 "'hi ~ ~ ~, ~ ~ "hl<i'h "<R '1T'I <Iii "Tffi1, "fSSi <;1\{(11
G\ ~kWh lffi'l'! ~I

:om '1T'I m

A steam power station uses the following cycle :

Stearn boiler outlet 150 bar, 550 c {h = 3450-4 kJ /kg, s = 6523 kJ /kg K);
Reheat at 40 bar to 550 c (h = 356034 kJfkg, s = 7235 kJ/kg K);
Condenser at 01 bar (hf = 1918 kJfkg, hfg = 239205 kJfkg,
sf= 0649 kJ/kgK, sfg = 75 kJfkgK}
Assuming ideal processes, find quality of steam at turbine exhaust, cycle
efficiency and steam flow rate per kWh.

G-'DJ'IW{-Jr-f.I"FIF03/40

10

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(b) v;<fi <lldlj'li<il~

Wti il, ~ ~ v;q;q; ~~~~'liT 4500

crnrn ~ '!ifT ;;i\

. 'I1R iii ~ 40 'C DBT, 27 'C WBT '1\. 20% (lf;;fi ~ ~ 25 'C DBT 3fu: 50%
RH '1\ 80% ;F:qftti'1fto ~ Wn %1 ~ ~ ~ (~ ~) <) 13 'C '1\ ~'ITO\
f.l<h<i!dl ~I ~ ~ 'I1R 3fu: <lil\l ;o;arr <i!f.tr 'liT qftih<i!'l ~ :
<mT

<mt't~
~

<lil\l

ADP

DBT

WBT

RH

(q

(q

(%}

40

27

~w
(kg/kg 'U"'fi ~) (kJ /kg 'U"'fi ~)
fcrfm!~

P.2

85

25

50

100

508

13

100

9A

370

The air handling unit in an AC plant supplies a total of 4500 crnrn of dry air
which comprises by weight 20% fresh air at 40 'C DBT, 27 'C WBT and 80%
recirculated air at 25 'C DBT and 50% RH. Air leaves the cooling coil at 13 'C
saturated. Calculate total cooling load and room: heat gain :
20
DBT
(q

WBT
(q

Outside air

40

27

Room air

25

ADP

13

Condition

RH

Sp. humidity
(kg/kg of dry air}

(kJ /kg of dry air}

172

85

50

100

508

100

94

370

(%}

Enthalpy

I
I

(c)

f.lRRli'Ga

~ v;q;

4-$,

4-~ ~ t.R iii ~ il ~

~ O!ffil = 36 ern;$= 40 ern;~= 315 r.p.rn.; ~ MEP = 7 bar;

= 250 kW; ~tl'l 19'1 = 80 kg/hr; ~ l!R = 44 MJ/kg; ~ 19'1

= 30 kg/min; ([]q il 38 'C <tT ~iii WI~~~ = 90 kg/min; f.l<m:r
Tm ([]q = 324 'C 3fu: mi!Ff ([]q (~ ~) = 45 'C; CP . = 1005 kJ /kg K,
""
cP gas = 105 kJfkgK, cP steam = 2093 kJfkgKif.iof;rnfrmil~'lil~
G1'l 003 bar 3fu: ~tl'l il ~ 13% H 2 .
.

W..

~ <:8.1<1!, ~ ~ T(,
;o;arr g;<il'! -'1'1

W..

~~f'hih ~tl'l 19'1 ~~I

tW iii

3lTm1: '1\

t.Ff iii~

~I

The following data refer to a 4-stroke, 4-cylinder diesel engine :

Cylinder diameter= 36 ern; Stroke= 40 ern; Speed= 315 r.p.rn.; Indicated
MEP = 7 bar; Brake power = 250 kW; Fuel consumption = 80 kg/hr;
Calorific value= 44 MJ/kg; Air consumption= 30 kg/min; Cooling water
circulated = 90 kg/min with rise in temperature 38 'C; Exhaust gas
temperature = 324 'C and Room temperature
= 45 c kJ /kg K; CP .
,
= 1005 kJ /kg K, cP gas = 105 kJ /kg K, cP steam = 2093 kJ /kg K. In
exhaust gases, partial pressure of steam is 003 bar and fuel contains
13% H 2
Find mechanical efficiency, indicated thermal T(, brake specific fuel
consumption: Draw heat balance sheet for the engine in hourly basis.
10
~r

<FO"RJ/'-j/'-mF'irl.l/40

10
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8.

(i)

(a)

am

~ R12 <ffi'l ~ ~ 35 c
-15 c ~ ~ tR ~ 'li<T ~I
"llf<r Col "5i"WR (Uiil"i{~H) ~ fu1( HP 'f;l f.\tffiul ~ :

<i'l <lit

COP

am

31fclrrfr
20 K
t

I"C)

hf
lkJ/kg)

35

695

-15

40 K

lkJfkg)

Sg
lkJ/kg K)

lkJfkg)

lkJ/kg K)

lkJ/kg)

lkJ/kg K)

2015

06839

216-4

0731

2310

07741

1810

07052

1932

0751

2057

07942

hg

An R 12 simple saturation cycle operates at temperatures of 35 c and

-15 c. Determine the COP and HP per ton of refrigeration of the system:

10

Superheated

20 K
t

I"C)

hf
lkJ/kg)

35

695

-15

fiiJ ~ ;ng

40 K

lkJ/kg)

Sg
lkJ/kg K)

lkJ/kg)

lkJ/kg K)

lkJ/kg)

ikJfkg K)

2015

06839

2164

0731

2310

07741

1810

07052

1932

0751

2057

07942

hg

am 11fto ;ng ~ <'lldl:!'tii'1'1 ~~oft'! f<lm ~~

Differentiate between summer and winter air-conditioning processes.

fbJ

WI-~ ~ ~ <'ll'l c:ey (t!;f?h~~~<)

WITf! (11~1::<~o: WI-~

o'rn ~ 1 ~ <FiT ~?

am WiT ~ ~ "" ~ ~~

o'rn

10

~, 3'%l c:l'! <A ~

WI-~

am Gl'l-~ ~

31'Wn3il ii
WITfi\ ii G1'l

Even though velocity-compounded impulse turbines are less efficient, in the

initial stages of high pressure turbines are normally velocity-compounded.
Why? Plot the variation of pressure and velocities in velocity-compounded and
pressure-compounded impulse turbines.

(c)

10

~ 'liT'! ~ Wf:! ~ ~ ~ ~ 'R '<l<'fdT ~ 1 'liT'! ~ ii 6 MPa, 450 c 'R

W ~ (h = 330 18 kJ /kg, s = 67193 kJ /kg K)
~ ii 20 kPa 'R Jdi!rn

am

it "ffifi

~ (hf = 251-4 kJ/kg, hfg = 23583 kJ/kg, vf = 0001 m 3 f)<g, sf

0832 kJ /kg K, s Jg = 70766 kJ /kg K) I 'l\Uf ~ ~ (CIR\ tm) ~ 'llf q;f.l ~

~' 'lT'! ~ WITfl ~ 04 MPa 'R f.l"fififu Wn om!!~ (hf = 60474 kJfkg, vf
= 0001 m 3 /kg, hfg = 21338 kJ/kg, sf = 17766 kJfkg K, s 19
=

51193 kJ /kg K) I 'lT'fi 'l\Uf ~ ~ ~ ~ J::<'l ~ ~ ii 'IW\ f.\<!;ffin ~I T-s ~ 'R

~
~am f.t<RI ~~/kg 'll'l, ~<A~ am~ G~ ~ ~~
=

11

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A steam power plant operates on ideal regenerative Rankine cycle. Steam

enters the turbine at 6 MPa, 450 c (h = 3301'8 kJ/kg, s = 67193 kJjkg K)
and is condensed in the condenser at 20 kPa (h 1 = 2514 kJjkg, h 19 = 23583
kJ /kg, v f = 000 1 m 3 Jkg, sf = 0832 kJ /kg K, s fg = 70766 kJ /kg K). Steam is
extracted from the turbine at 0'4 MPa (h 1 = 60474 kJfkg, v 1 = 0001 m 3 /kg,
h 19 = 21338 kJjkg, 1 = 17766 kJfkg K, s 19 = 51193 kJfkg K) to heat
feedwater heater. Water leaves feedwater heater as saturated liquid. Show the
cycle on T-s diagram and find net work output/kg of steam, the boiler and
thermal efficiencies of the cycle.
20

***

12

5BS-350
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