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Let the Sunshine

and brighten your building

IN

Kingspan Daylighting Systems


The simplest way to save energy, money and environment

Introduction

Daylighting is essential for healthy living, it is an established fact


that ample daylight improves a general feeling of health and wellbeing in the workforce and improves productivity and safety.

Using as much natural light in buildings as

Light is not only an amount of energy,

possible has many advantages over using

it also provides us with the eans to reveal spaces

articial lights, if its penetration is appropriately

and volumes and interact with our environment.

controlled.

Let the Sunshine in and brighten your building

Kingspan Daylighting Systems

Content
Daylight
savings

4
KS1000
Hybrid
Thermalight

6
KS1000
Polycarb
Rooight

16
KS1000
RW/GRP

24
KS1000
Wall-Lite

30
Tubular
skylights

40
Roof
Insulated
Upstands

42
Energy
Efcient
Buildings

44

of roof area (prismatic daylighting) reduces lighting


energy demand by

during daylight hours.

Daylight savings
People love natural light. Subconsciously, unknowingly, we seek out sunlit places and enjoy spending time in natural light. Beyond this desire, however, are some tangible benefits to adding natural
daylighting into buildings:

In a typical building, lighting accounts

Studies have proven daylighting makes

for 25-40% of energy consumption!

employees more comfortable and productive.

By allowing more natural light to penetrate

Reduced absenteeism, employee satisfaction

and controlling both its light and heat

and higher productivity are all bottom line benets

components, the nancial savings could be

from the use of natural daylighting. An increase

considerable.

of just 1% in productivity provides enough

Daylighting cuts energy use and pollution.


Power plants fueled by oil, coal and gas dump

nancial savings to a company to pay their entire


energy bill.

thousands of tons of pollutants into the environ-

In addition to its health and nancial benets,

ment every day. By cutting demand for energy

natural light also provides an almost perfect

production, we cut pollution, too.

white light that has a number of visual benets.


Best of all, natural light is of course, plentiful.

Kingspan Daylighting Systems

Depending on climate and building type,


toplighting can save between 1,4 - 5,0 EUR/ m2 per year!
TABLE 1

Climate Zone
MDS
MDN
ALS
PAN
CON
ATN

TABLE 2

Simple Payback Period, years, by Climate Zone and Building Type


City
Athens, GR
Split, CR
Innsbruck, AT
Debrecen, HU
Warsaw, PL
Bremen, DE

Office
36
37
40
41
43
44

School
30
31
37
38
40
41

Warehouse
6.2
7.7
9.6
10.2
10.8
11.4

Retail
3.9
4.5
5.6
6.1
6.6
7.2

Energy Cost Savings /yr/m2, by Climate Zone, City and Building Type*

Climate Zone

City

Ofce

School

Warehouse

Retail

MDS
MDN
ALS
PAN
CON
ATN

Athens, GR
Split, CR
Innsbruck, AT
Debrecen, HU
Warsaw, PL
Bremen, DE

1.91
2.07
1.82
1.75
1.60
1.44

2.38
2.55
2.07
1.91
1.70
1.55

2.55
2.55
2.07
1.85
1.70
1.48

5.09
4.45
3.51
3.33
3.03
2.69

MDS - Mediterranean South, MDN - Mediterranean North, ALS - Alpine South, PAN - Pannonian, CON - Continental, ATN - Atlantic North
* Calculated taking into consideration average energy cost of 1 kWh =0,16 for all these cities/countries
(Source: Eurostat)

Kingspan Roof & Wall Light Panels


Bright Benets
The primary reason for including wall&rooights

Light panels save energy

is to provide a bright, naturally lit interior and

and reduce carbon emissions.

reduce the requirement for articial lighting.

Can replace electric lighting 70 to 80%

Daylight has many advantages over articial

of the daylight hours while producing

light - not least the fact that it is a completely

much less heat than electric lighting.

free, unlimited natural resource. Whilst articial

Improve employee morale

light is essential, its provision uses a lot of energy,

Reduce absenteeism

so reducing the requirement will dramatically cut

Reduce errors

energy use, and the CO2 emissions which result

Improve product quality

from this.

Increase productivity
Increase sales in retail stores up to 40%

Let the Sunshine in

and brighten your building

KS1000 Hybrid Thermalight


APPLICATION
ROOF PITCH
LIGHT TRANSMISSION

Natural Light Trapezoidal


Translucent System

FACTORY, WAREHOUSE ENVIRONMENTS


6 DEGREES OR ABOVE
55-65 %

Introduction
Every workplace should have suitable and sufcient
lighting, which should, so far as is reasonably prac-

KS1000 RW/HTL offers excellent interior

tical, be by natural light. The most effective method

levels of natural light without compromising

of providing even, consistent daylight, particularly

the performance of the building. This can help

in large buildings, is through rooights, which are

to lower both energy bills and CO2 emissions.

up to three times more effective than windows


around the perimeter of the building.
Diffused lighting should be used to provide

Lower your energy bills up to 55 % with Kingspan


Hybrid Rooights.

even light distribution and avoid glare.


Energy savings is the most easily quantiably
of the benets. We found that an economically
optimum toplighting system using skylights saved
35-55% of annual lighting energy while having
a much smaller impact on both heating
and cooling energy consumption.
KS1000 RW/HTL

Kingspan Daylighting Systems

Application
KS1000 RW/HTL is a translucent roof element

System Benets
U-value is 1,34 W/m2K

that allows natural daylight into buildings,

(with 32 mm polycarb sheet)

whilst maintaining thermal efciency and

Better light transmission

aesthetic appearance. This is a product

UV resistant

with GRP top sheet and polycarbonate

Available of the range of colours

bottom sheet combination for buildings

(clear, opal, brass)*

with Kingspan RW Roof panel where

Factory manufactured

the thermo insulation and the designed

Available lengths from 1 m up to 6,25 m

surface is required.

(total length with cutback)

The KS1000 RW/HTL is UV resistant, light-

Modular width is 1000 mm

weight and offers better U-value (1,34 - 2,12

(the same as roofpanel)

W/m k), designed surface and form offering

Lightweight and durable

designers and installers choice of freedom to

Factory tted PET spacers to facilitate faster

create energy efcient buildings of distinction.

installation and reduce site wastage


Manufactured sites are ISO 9001: 2008,
ISO 14001 (Environmental)

Let the Sunshine in

and brighten your building

KS1000 Hybrid Thermalight

26
42

Product Data

Detail Of The Profile


GRP top sheet

Filler foam in the end part of rooflight

1000mm
333mm

333mm

333mm

sealant (site applied)

sealant (site applied)

Polycarb sheet with polycarb cover profiles


on the two end part (factory applied)
Closed cell PVC sealant
(factory applied)

Panel thickness
2

Weight (kg/m )

16

25

32

5,0

5,9

6,6

Available Lengths

Fire Performance

Standard lengths are from 1,25 to 6,25 m.

For detailed information please contact local

The shape of the GRP top layer is same

Kingspan Technical Department.

as the shape of KS1000 RW roof panel.

Light Transmission

Product Tolerances
Length

+/- 10 mm (nished product)

Width

+/- 10 mm (polycarbonate)

Thickness

+/- 2 mm (nished product)

KS1000
Hybrid Thermalight

approximately 55-65 %

Seals and Fillers


KS1000 RW/HTL is tted with PVC sealing tape on
side laps (factory applied) and anti-condenstation

Thermal Performance
The thermal insulation (U value) for KS1000 RW/HTL
is 1,34 to 2,12 W/m2K.

Kingspan Daylighting Systems

tape P19 (30x8) on panel end laps (applied on site).

Packing
The Hybrid Rooights are stacked weather
side to weather side (to minimise palette
height), protected with foil and edge covers.

Safety
NOTE: In the interest of safety, you should NEVER
walk on a rooight no matter what grade of construction it may be.

Delivery
All deliveries (unless indicated otherwise)
are by road transport to project site.
Off loading is the responsibility of the client.

Installation
Site assembly instructions are available
from Kingspan.

Let the Sunshine in

and brighten your building

KS1000 Hybrid Thermalight

Construction details

Rooights KS1000 RW/HTL


Side Laps
KS1000 RW panel to KS1000 RW/HTL

KS 1000 RW/HTL
PVC sealing tape
(factory applied)
03
P
at 300mm
19
P

243
K
21
P
08
P
at 300mm

KS1000 RW
Roof purlin

Side Laps
KS1000 RW/HTL to KS1000 RW panel

29
P

27
P
at 300mm

KS 1000 RW/HTL
KS1000 RW

19
P

21
P
242
K

Roof purlin

10

Kingspan Daylighting Systems

08
P
at 300mm

End Lap Detail


Upslope - KS1000 RW panel to RW/HTL

B
150 - 3

00
50

27
P
at 300mm
rivet "bulbtite"
type between
crowns

04
P

30

callote

"overlay"
of distance profile

KS1000 RW

KS1000 RW/HTL

distance profile
support
21
P

08
P

fasteners
(distance profile to purlin)
additional support
if purlin width is < 100 mm

Fastener Locations RW/HTL


Section A-A

Section B-B

Let the Sunshine in

and brighten your building

11

KS1000 Hybrid Thermalight

Construction details
End Lap Detail
Downslope - RW/HTL to KS1000 RW panel

calotte

B
0
150 - 3

50

KS1000 RW/HTL

30

"overlay"
of distance profile

03
P

08
P

at 300mm

distance profile
support
fasteners (distance
profile to purlin)
21
P

additional support
if purlin width is < 100 mm

KS1000 RW

04
P

Section A-A

Section B-B

12

Kingspan Daylighting Systems

Fastener Locations RW/HTL

End Lap Detail


RW/HTL to RW/HTL

callote
04
P

B
30 0
150 -

21
P

30

30

27
P

"overlay"
of distance profile
fasteners
(distance profile to purlin)

rivet "bulbtite"
type between crowns

distance profile
support

21
P

08
P

additional support
if purlin width is < 100 mm

distance profile
support

Fastener Locations RW/HTL

Section A-A

side
flashing

Section B-B

side
flashing

Let the Sunshine in

and brighten your building

13

KS1000 Hybrid Thermalight

Construction details

Intermediate Detail
RW/HTL

callote
04
P
KS1000 RW/HTL

"overlay"
of distance profile
08
P
distance profile
support
fasteners
(distance profile to purlin)

Fastener Locations RW/HTL


Section A-A

14

Kingspan Daylighting Systems

Let the Sunshine in

and brighten your building

15

KS1000 Polycarb Rooight


APPLICATION
ROOF PITCH
LIGHT TRANSMISSION

Natural Light Trapezoidal


Translucent System

FACTORY, WAREHOUSE ENVIRONMENTS


7 DEGREES OR ABOVE
UP TO 63 %

Introduction
Sustainability is the latest buzzword in not just

By allowing more natural light in to a building,

the construction industry, but in the wider environ-

the need for articial lighting is reduced.

ment too. Sustainability however is far from just


being a fad it is a way of living and constructing,
to help preserve the environment in which we live.
There are indeed many ways of acting sustainably,

The benets of using rooights go further than


just reducing our energy consumption; research
has shown that increased levels of daylight can
aid health, learning and also increase productivity.

but one of the easiest and cost efcient ways is to


reduce the energy that we use.

The Kingspan Polycarb Rooight allows natural


light to penetrate in to the building, therefore

One way of reducing the energy we use

reducing the need for articial lighting.

is to reduce our reliance on artificial lighting

The rooight system, which is designed for use

to light our buildings.

with the KS1000 RW system, is made from

How though, do you reduce the amount


of articial light yet maintain a workable level
of lighting? The answer is to incorporate rooight
systems into roof constructions.

16

Kingspan Daylighting Systems

polycarbonate, a lightweight, high performance,


durable plastic. It has superior UV resistance and
will not discolour over time coupled with a U-value
of 1.64W/mK.

Application
The following specication is for the Kingspan
Polycarb Rooight system used for normal
factory or warehouse environments, with
a roof pitch of 7 degrees or above after
deection and where the occupants
or processes do not add signicant

Recycling
The Kingspan Polycarb Rooight is 100%
recyclable, which means that at the end of its
life, it can be completely recycled unlike many
composite rooights in which only certain
elements can be recycled.

quantities of water to the air.

System Benets
Thermal performance: U-value 1.64W/m2K
Excellent light transmission up to 63%
to EN410 standard
Available as either clear or opal nish
Available in lengths of 1.8 6.44m

Through recycling, a number


of benefits can be achieved.
Substantial energy savings can be made
by using waste materials rather than raw materials,
these energy savings can be made from reducing
transportation emissions and the processing
of raw materials.

Fire Performance Class 1Y

The amount of material that ends up in landll

Single component: fast installation leading

is reduced. This not only prolongs the life

to accelerated build speed

of the currently diminishing landll sites but

Simple to x: no glazing experience necessary

also reduces the amount of gases released

Lightweight and durable

in to the atmosphere from this process.

Cost effective

Polycarbonate also has a scrap value, potentially


rendering the process of removing and disposing
of the panel at end of life cost neutral/positive.
Therefore using a 100% recyclable polycarbonate

Kingspan Polycarb Rooflights allow natural light


to penetrate in to the building, therefore reducing

rooight has both economic and environmental


benets.

the need for artificial lighting.

Let the Sunshine in

and brighten your building

17

KS1000 Polycarb Rooight

26
42

Product Data

Polycarb Rooflight - Application with KS1000 RW


1000mm
333mm

Dim A

Dim B

333mm

35mm

333mm

End Lap Cut Back


Panel end lap

Standard
Cut bac
k
150mm

Available Lengths

Thermal Performance

Kingspan Polycarb Rooight panels are available

The thermal insulation (U value) for KS1000 PC

in standard lengths from 1,175 - 8,0 metres.

is 1.64 W/m2K.

Longer lengths can be manufactured on request.

Fire Performance
For detailed information please contact local
Kingspan Technical Department.

Dimensions & Weight


Dimension A - core thickness nominal (mm)

20

Dimension B - overall dimension (mm)

55

Weight kg/m2

3.3

Light Transmission
63% light transmission to EN410

Clear
Polycarbonate

76% solar transmission to DIN 67507

Opal
Polycarbonate

67% solar transmission to DIN 67507

59% light transmission to EN410

Product Tolerances
Cut to Length (mm)

+3

Liner Sheet Length (mm)

+3

Seals and Fillers


A magnetic 0.9mm PVC 30 mm wide support
block is supplied loose and is to be tted at purlin

Thickness (mm)

+3

End Square (mm)

+5

(Kingspan Multibeam) positions. 20mm vented


and blocking tapes are applied to either ends
of the polycarbonate box to reduce the risk
of condensation.

18

Kingspan Daylighting Systems

Packing

Installation

Standard Packing

Kingspan Polycarb Rooights are stacked interleaved (to minimise pack height). The top,
bottom, sides and ends are protected with
foam and timber packing and the entire pack
is wrapped in plastic. Spacers are provided
loose in packs, typical maximum pack height

All fasteners, seals and llers to be of correct


specication and installed as indicated in the
Kingspan Polycarb Rooight Installation
Guide.
Fasteners to be checked and adjusted if necessary to ensure they are weather tight and
external rooight facing is not distorted.

is 1100 mm.

Safety

Delivery

The contractor is to determine and use a safe system

Road Freight

All deliveries (unless indicated otherwise) are


by road transport to project site. Unloading
is the responsibility of the customer.

of working throughout the installation and construction


period which complies with the HSA or HSE and CDM
requirements. Crawling boards should be used when
xing rooights.

Sea Freight

Fully timber crated packs are available on


projects requiring delivery by sea freight
shipping, at additional cost. Alternatively,

NOTE
In the interest of safety, you should never walk
on a rooight no matter what grade or construction
it may be.

steel containers can be used. Special loading


charges apply.

Let the Sunshine in

and brighten your building

19

KS1000 Polycarb Rooight

Construction details

Side Lap Detail


Kingspan Polycarb Rooflight Primary and Side Lap Fasteners
Kingspan Polycarb
Rooflight

Site applied
magnetic spacer

4 No. main fixings with


storm washer in each
crown location, per
rooflight, per purlin

30 min

KS1000 RW insulated roof panel


4 No. main fixings with
storm washers

4 No. main fixings with


storm washers

Site applied
spacer
Kingspan Polycarb Rooflight

PVC painted steel strip


(factory fitted)

Kingspan Polycarb Rooflight to Panel Side Lap

Panel to Kingspan Polycarb Rooflight

Side lap stitched at 300mm


centres with 6.3mm x 25mm
stitching screws with 19mm
washers

Side lap stitched at 300mm


centres with 6.3mm x 25mm
stitching screws with 19mm
washers

Direction of lay

Side Lap

6 x 5mm butyl rubber


sealant on weather side

6 x 5mm butyl rubber


sealant on weather side

PVC painted steel strip


(factory fitted)

End Lap Detail


Kingspan Polycarb Rooflight Panel Tail Stitcher Locations
Side laps stitched at max 300mm c/cs with
Mega-stitcher screws (typ 6.3mm dia x
25mm long) with 19mm dia washers

PVC painted steel


strip (factory fitted)

6 x 5mm butyl rubber sealant applied


in continuous unbroken length at side
lap to weather side of stitching screw

Note: Project specific construction details must be used.

20

End lap stitchers only


inserted where rooflight end
laps over KS1000 RW panel

Kingspan Daylighting Systems

Side laps stitched at max 300mm c/cs with


Mega-stitcher screws (typ 6.3mm dia x
25mm long) with 19mm dia washers

6 x 5mm butyl rubber sealant applied


in continuous unbroken length at side
lap to weather side of stitching screw

End Lap Detail


Kingspan Polycarb Rooflight to KS1000 RW Panel
d lap
150mm en
End laps crown stitched 2 times
with Mega-stitcher screws
(typ 6.3mm dia x 25mm long)
with 19mm dia washers

3 runs of 6 x 5mm butyl rubber


sealant applied in continuous
unbroken lengths at end lap

50mm
50mm

KS1000 RW insulated roof panel

Kingspan Polycarb Rooflight

Additional run of 6 x 5mm butyl rubber sealant

Site applied magnetic spacer


30 min

30 min

4 No. main fixings with storm washer in each


crown location, per rooflight, per purlin

KS1000 RW Panel to Kingspan Polycarb Rooflight


d lap
150mm en

3 runs of 6 x 5mm butyl rubber


sealant applied in continuous
unbroken lengths at end lap

50mm
mm
Nominal 1510mm
Minimum
Kingspan Polycarb
Rooflight

50mm

End laps crown stitched 2 times


with Mega-stitcher screws
(typ 6.3mm dia x 25mm long)
with 19mm dia washers

KS1000 RW insulated roof panel

30 min
Site applied magnetic spacer

Let the Sunshine in

and brighten your building

30 min

4 No. main fixings with storm


washer in each crown location,
per rooflight, per purlin

21

KS1000 Polycarb Rooight

Construction details

End Lap Detail


Kingspan Polycarb Rooflight to Kingspan Polycarb Rooflight
d lap
150mm en

3 runs of 6 x 5mm butyl rubber


sealant applied in continuous
unbroken lengths at end lap

50mm
mm
Nominal 15 mm
Minimum 10

50mm

Kingspan Polycarb
Rooflight

Kingspan Polycarb
Rooflight

Additional run of 6 x 5mm


butyl rubber sealant

End laps crown stitched 2 times with Mega-stitcher screws


(typ 6.3mm dia x 25mm long) with 19mm dia washers
4 No. main fixings with storm washer in each crown
location, per rooflight, per purlin

30 min

30 min

Site applied magnetic spacer

Intermediate Detail
Intermediate Purlin Fasteners
Kingspan Polycarb Rooflight

Site applied magnetic spacer


Position of 4 No. main fixings with 19mm
dia. and storm washers to crowns

30 min

Note: Project specific construction details must be used.

22

Kingspan Daylighting Systems

Intermediate Detail
Intermediate Spacer Location

The innovative spacer is magnetic and supplied loose.


This allowsrooights to be supplied without having
to detail intermediate purlins and avoids problems
with purlin misalignment.

Let the Sunshine in

and brighten your building

23

Natural Light Trapezoidal

KS1000 RW/GRP
APPLICATION
ROOF PITCH
LIGHT TRANSMISSION

Translucent System

ALL TYPES OF BUILDINGS


6 DEGREES OR ABOVE
UP TO 70%

Application

System Benets

The KS1000 RW/GRP are factory assembled

Excellent light transmission - up to 70%

double skin rooights which can be used

to EN410.

with KS1000 RW where the roof slope is 6

Available in lengths up to 6,5 m.

(10%) or more. Maximum availble panel length

Side Lap sealants factory applied

is 6500 mm including overlap. Roo ight panels

Single component: fast installation leading

can be laid as chequerboard or in ridge following

to accelerated build speed.

roof inclination, roo ight panels layout inuences

Simple to x and no glazing experience

daylight spread inside the building.

necessary.
Lightweight and durable.
No need to use spacers the same thickness
as panel
Manufacturing sites are ISO 9001:2008 (Quality)
and ISO 14001 (Environmental) accredited.

24

Kingspan Daylighting Systems

26
42

KS1000 RW/GRP

Product Data

Dimensions & Weight


1 000 mm - modular width
333,3 mm

333,3 mm

Panel thickness

50

333,3 mm

60

Weight (kg/m )

70

80

3,70

Available Lengths

Fire Performance

KS1000 RW/GRP rooights are available in standard

KS1000 RW/GRP rooights comply

lengts from 1.8 to 6.5 metres.

with National Building Regulations and Norms.

Product Tolerances

Light Transmission

Length

100

10 mm

Width

3 mm

Thickness

2 mm

End Square

10 mm

KS1000 RW/GRP

approximately 70%
and are opaque

Seals and Fillers


Side Lap Sealant (Site Applied)
All external side laps to be sealed with 4 mm
diameter butyl rubber sealant tape.

Thermal Performance

All internal side laps to be sealed with a site

The thermal insulation (U value) for KS1000 RW/GRP

applied silicon sealant.

all thicknesses is 3.0 W/m2K.

Let the Sunshine in

and brighten your building

25

KS1000 RW/GRP

Packing
Standard packing - road transportation

Safety

KS1000 RW panels are stacked weather

The contractor is to determine and use a safe system

side to weather side (to minimise palette

of working throughout the installation and construction

height).The top, bottom, sides and ends

period which complies with the HSA or HSE and CDM

are protected with foam and timber packing


and the entire palette is wraped in plastic.
The number of panels in each pack depends
on panel thickness and length.The table
below is shown as a guide. Quantities are

requirements. Crawling boards should be used when


xing rooights.

NOTE
In the interest of safety, you should never walk
on a rooight no matter what grade or construction
it may be.

reduced for exceptionahy long panels.


Typical palette height is 1,100 mm.
Panel core thickness (mm)

40

50

60

70

80

100

Number of panels in package

17

15

13

11

Delivery
All deliveries (unless indicated otherwise)
are by road transport to project site.
Off loading is the responsibility of the client.

Installation
Site assembly instructions are available
from Kingspan.
Kingspan will arrange training of the site tters
and supervisors if requested.

26

Kingspan Daylighting Systems

Construction details

Side Laps
RW/GRP to KS1000 RW panel

Module

Module

Self-tapping or self-drilling screw


with thread under head
and sealing washer 29 - P02p

Side lap stiching screw


(at 300-500 mm) - P03

Butyl sealing tape or PVC


sealing tape (site applied)

RW/GRP

Roof purlin

RW

Anti-condensation tape
(site applied)

Sealing tape (P17)

Side Laps
KS1000 RW panel to RW/GRP

Butyl sealing tape or PVC


sealing tape (site applied)

Self-tapping or self-drilling screw


with thread under head and sealing washer 29

Lap-Lox/Tramslap
stiching screw
(at 300-500 mm) - P27

Module

RW/GRP

Sealing tape (P17)

Let the Sunshine in

Anti-condensation tape (site applied)

and brighten your building

RW

Module

Roof purlin

27

KS1000 RW/GRP

End Lap Detail


Upslope - KS1000 RW panel to RW/GRP

04p
P

04
P

50

P
50

RW

RW/GRP

a
a

34 or permanently
P elastic sealant

27 9 fasteners
P per end lap

PE profiled sealing filler


(factory applied)

17
P

Fastener Locations RW / GRP

Section A-A
Direction of prevailing wind

Direction of lay

Section A-A
Direction of prevailing wind

Note:
a - according to structural/static requirements
P - cut back dimension 250 mm

28

Kingspan Daylighting Systems

Direction of lay

18
P

Construction details

End Lap Detail


Downslope - RW/GRP to KS1000 RW panel

02p
P

03p 9 fasteners
P per end lap

lub

01
P

50

P
50

RW/GRP

RW

B
a
a

34
P

or permanently
elastic sealant

17
P

18
P

PE profiled
sealing filler
(factory applied)

Note:
a - according to structural/static requirements
P - cut back dimension 250 mm

Fastener Locations RW/GRP

Section B-B
Direction of prevailing wind

Let the Sunshine in

and brighten your building

Direction of lay

29

Natural Light Architectural

KS1000 Wall-Lite
APPLICATION
THERMAL RESISTANCE
LIGHT TRANSMISSION

Translucent System

ALL TYPES OF BUILDINGS


U = 1.26 W/m2K
UP TO 55%

Introduction
The Kingspan Wall-Lite is a translucent wall

and Kingspans range of complete wall and

panel that allows natural daylight into buildings,

faade systems including the ThermabrickTM,

whilst maintaining thermal efciency and aesthetic

Thermastone and Thermatile systems.

appearance.
The Kingspan Wall-Lite offers excellent interior

The Kingspan Wall-Lite is UV resistant,


lightweight and offers a U-value of 1.26 W/m2K

levels of natural light without compromising

offering designers and installers choice of freedom

the performance of the building.

to create energy efcient buildings of distinction.

This can help to lower both energy bills and CO2


emissions, whilst allowing occupants to enjoy
high levels of daylight. The system is suitable for
use as an alternative to traditional vertical daylighting systems and need not restrict design options
as it integrates fully, with Kingspans range of
Architectural Wall panels, Kingspan OptimoTM,

The Kingspan
Wall-Lite panel

30

Kingspan Daylighting Systems

Application

Available in a range of colours.


High degree of colour fastness

Kingspan Wall-Lite is suitable for applications


on all types of buildings and is suitable for
both vertical and horizontal applications.
It is a single component system and does
not require glazing experience to t,
thereby reducing installation times and
the need to rely on skilled sub-contractors.

System Benets

over guaranteed period.


Available in lengths from 1.8m up to 8m.
Fire properties: Class 1Y to BS 476 Part 7.
Single component: fast installation
leading to accelerated build speed.
Simple to x and no glazing
experience necessary.
Lightweight and durable.
Excellent impact and thermal

U-value 1.26 W/m2K

performance compared to glass

Excellent light transmission - up to 55%

glazing systems.

to EN410.

Factory tted aluminium spacers

Up to 25 years life expectancy.

to facilitate faster installation

Fully recyclable at end of life with

and reduce site wastage.

minimal impact on the environment.

Manufacturing sites are ISO 9001:2008

Factory manufactured: ensures

(Quality) and ISO 14001 (Environmental)

excellent t with all Kingspan

accredited.

Architectural Wall Panel and Optimo


systems.

Let the Sunshine in

and brighten your building

31

KS1000 Wall-Lite

26
42

Product Data

(S\TPUP\TZWHJLYZ[VZ\P[HKQHJLU[PUZ\SH[LKWHULS[OPJRULZZ

Available Lengths

Thermal Performance

Standard length of panels is from 1,0 m to 6,0 m.

The thermal insulation (U value) for KS1000 WL


is 1.26 W/m2K.

Fire Performance

Dimensions & Weight

For detailed information please contact local


D core thickness [mm]

38

Weight [kg/m]

4,7

Kingspan Technical Department.

Light Transmission
KS1000 WL

Product Tolerances

approximately 55%
and are opaque

Cut to Length:
Panels up to 6 m

4 mm

Panels from 6 to 12 m

6 mm

Panels longer than 12 m

8 mm

Panel Width

3 mm

Seals and Fillers


KS1000 WL is tted with PVC sealing tape on side
laps (factory applied) and anti-condenstation tape

Panel Thickness:
Thickness d 50 mm

2 mm

Thickness 50 mm < d < 100 mm

+3 mm 2 mm

Thickness d 100 mm

+3 mm 3 mm

Right angle cut end tolerance


Panel bow (1 + 2) / 2

32

Kingspan Daylighting Systems

max. 5 mm
10 mm

on panel end laps (applied on site).

TT

TT

Packing

Safety

Standard Packing

KS1000 WL panels are packed in the stacks

The maximum spacing of supports for WL

on wooden pallets. The top, bottom, sides

panels installed as a single band highlight is 6 m.

and ends are protected with polystyrene

Maximum spacing for WL panels installed

spacers and the whole package is wrapped

in series is 3 m.

BUILDING REGULATIONS

with foil.

KS1000 WL panels meet the requirements

Delivery

of national building standards

Road Freight

and regulations.

All deliveries (unless indicated otherwise) are


by road transport to project site. Unloading
is the responsibility of the customer.

Installation
Installation instructions are available in Kingspan
Technical Department. We also provide, on request,
trainings for contractors.

Colour Range
Kingspan Wall-Lite is available in a range of colours to give designers choice and freedom.

Cl
Clear

O
Opall

Bl
Blue

G
Green

Purple
P
l

R
Red
d

O
Orange

Y
Yellow
ll

Infra-red (IR) Absorbing Lights


This range of Kingspan Wall-Lites absorb
greater levels of infra-red light which
reduces solar gain. These can allow for
greater control of ambient temperature
within the building providing a possible
reduction in HVAC usage.
IR Green
G

Blue
IR Bl

*The only Standard color is Clear. If you need other colors, please contact Kingspan rst.

Let the Sunshine in

and brighten your building

33

KS1000 Wall-Lite

Spacing proles

(S\TPUP\TZWHJLYZ[VZ\P[HKQHJLU[PUZ\SH[LKWHULS[OPJRULZZ

Aluminium Spacer Profiles


WL100PD_A

WL100PD_B

WL070PD_B

WL060PD_A

60

KS1000 WL
Thickness

Spacer proles
Hight

KS1000 AWP
Thickness

WL060PD_B

38 mm

60,5 mm

100 mm

38 mm

40,5 mm

80 mm

38 mm

30,5 mm

70 mm

38 mm

20,5 mm

60 mm

50

Joint Detail
male joint

factory applied sealant

Kingspan Daylighting Systems

20,5

20,5

30,5

30,5
80

female joint

34

40,5

40,5

60,5

60,5

WL070PD_A

Available options for the junction


Wall-Lite to AWP panel

WL080PD_B

40

60

40

40

WL080PD_A

80

TT

TT

KS1000 WL
Scheme of the junction Wall-Lite to AWP panel using aluminum spacing proles (type A or B)

KS1000 AWP 100


a) AWP/WL (profile A)

b) WL/WL (profile B)

a) WL/AWP (profile A)

b) WL/WL (profile B)

a) WL/AWP (profile A)

b) WL/WL (profile B)

a) WL/AWP (profile A)

b) WL/WL (profile B)

a) WL/AWP (profile A)

KS1000 AWP 80
a) AWP/WL (profile A)

KS1000 AWP 70
a) AWP/WL (profile A)

KS1000 AWP 60
a) AWP/WL (profile A)

Let the Sunshine in

and brighten your building

35

KS1000 Wall-Lite

Construction details

Wall-Lite Male Joint


Steel support
KS1000 AWP architectural wall panel horizontally laid

Factory applied weather seal

Concealed stainless steel fastener (min. 2 at intermediate supports)

Factory fitted aluminium spacer A

KS1000 WL horizontally laid

PVC barrier tape neatly applied between aluminium spacer and


Kingspan Multibeam cladding rail to prevent bi-metallic corrosion

Wall-Lite Female Joint

KS1000 WL horizontally laid


PVC barrier tape neatly applied between aluminium spacer and
Kingspan Multibeam cladding rail to prevent bi-metallic corrosion
Factory fitted aluminium spacer A

Factory applied weather seal


Concealed stainless steel fastener (min. 2 at intermediate supports)

KS1000 AWP architectural wall panel horizontally laid

Steel support

36

Kingspan Daylighting Systems

Vertical Joint - Tophat Option A


Min. steel bearing face 130mm
Panel joint rail
White profiled filler pushed between sheeting
rail and bubble gasket after Wall-Lite is fixed in
place (fits between extruded aluminium spacers

PIR board insulation site applied


Air seal - EPDM bubble gasket
95x10mm.

Stainless steel fastener


Wall-Lite aluminium spacer

KS1000 WV architectural wall


panel horizontally laid

KS1000 WL horizontally laid

Air seal - gun grade sealant to male joint


AWP joint filler and gun grade
sealant sealed top and bottom*

Snap on receiver flashing


Snap on cover flashing or
optional recessed cover flashing

4mm dia. butyl rubber sealant site applied


6mm dia. run of gun grade sealant*

Wall Abutment
Stainless steel fastener

Cladding rail

PVC barrier tape neatly


applied between aluminium
spacer and cladding rail to
prevent bi-metallic corrosion

Internal closure flashing with 100mm


overlapped and air sealed joints

White profiled filler bedded in


gun grade sealant*

Air seal - 6mm dia. bead of


gun grade sealant

Air seal - 6mm dia. bead of gun grade sealant*

Abutment flashing

Wall-Lite aluminium spacer

Polyethylene backing rod


with silicone sealant

Air seal - gun grade sealant to male joint*


AWP joint filler and gun grade sealant
sealed top and bottom*

KS1000 WL horizontally laid


4mm dia. butyl rubber sealant site applied
Bulb-Tite rivet @ 450mm centres to fix flashing to
Wall-Lite with optional coloured cap

6mm dia. run of gun grade sealant*

Note: A vertically laid option is available from Kingspan enviro care Technical Services on 0800 587 0090.

*Always ensure only polycarbonate compatible gun grade sealant is applied to Kingspan Wall-Lite.

Let the Sunshine in

and brighten your building

37

KS1000 Wall-Lite

Construction details

Horizontal Wall-Lite Junction with Verge


9mm x 3mm butyl rubber sealant

Air seal - 8mm dia. butyl rubber sealant

KS1000 RW insulated roof panel


Apply film faced butyl tape to site rake cut
Air seal - 8mm dia. butyl rubber sealant

Face-fix @ max. 500mm centres


Cleader angle
Galvanised steel pressing fixed to cleader angle
Bulb-Tite rivet @ 450mm centres to fix flashing
to Wall-Lite with optional coloured cap
6mm dia. run of gun grade sealant*
4mm dia. butyl rubber sealant
Panel joint rail
KS1000 WL horizontally laid
Concealed stainless steel fastener
(min. 2 at intermediate supports

Above Floor Level Drip Detail


KS1000 WL horizontally laid
Panel joint rail
Galvanised drip support angle
PIR board insulation with fire-rated canister
applied insulation used to fill gaps, if required
Apply PVC isolation tape between
aluminium spacer and flashing
PIR board insulation

Air seal - 6mm dia. bead of gun grade sealant


Panel bearer at ends of Wall-Lite
@ max. 1500mm centres between
Kingspan drip flashing
Air seal - continuous bead of gun grade sealant
Optional internal closure flashing to
mask insulation from view
*Always ensure only polycarbonate compatible gun grade sealant is applied to Kingspan Wall-Lite.

38

Kingspan Daylighting Systems

Let the Sunshine in

and brighten your building

39

TUBULAR SKYLIGHTS
APPLICATION
THERMAL RESISTANCE
LIGHT TRANSMISSION

SUNPIPE
SUNIZERTM

ALL TYPES OF BUILDINGS


0-30 DEGREE
UP TO 98 %

SUNPIPE
Application

System Benets

The SUNPIPE is a revolutionary

No structural alterations required, easily ts be-

new way to pipe natural daylight down from rooftop

tween joists and rafters.

into the building - to brighten areas from dawn

No maintenance required and will not leak.

to dusk where daylight from windows cannot reach.

Top dome is self-cleaning due to its shape and


eliminates condensation problems.

It is energy free, super reective tube even extends

All SUNPIPE systems are guaranteed for 10

through adjustable bends and has an internal mirror

years against faulty manufacture.

nish that intensies and reects natural daylight

Few xings are required, normal single xing at

delivering free outdoor light to a room or area below

base of system.

- where the light is evenly diffused by a translucent

Joints are sealed using aluminium tape.

ceiling xture. At ceiling level, the diffuser has the

Reection efciency up to 98 %!

ability to distribute the light in every direction, giving

Investment payback 5-6 years.

an even spread of light throughout the room.

Applicable with Kingspan roof insulated panels.

Sunpipes are supplied as complete system, with


roof aluminum insulated upstands and applicable
with Kingspan roof insulated panels. Due to the
shape of the Diamond dome, the SUNPIPE is selfcleaning, since rainwater washes off any dust or dirt
and there are no crevices for dirt to collect.

40

Kingspan Daylighting Systems

A SUNPIPE can be almost any length


that you wish, but loses 6% of light for every
metre of SUNPIPE. For very long SUNPIPEs,
a larger diameter should be used

26
42

Product Data

AL insulated upstand
polycarbonate
head

Type

Diameter (D)

Illuminated
area

SP230

230 mm

7,0 m2

SP300

300 mm

14 m2

SP450

450 mm

22 m2

SP530

530 mm

40 m2

SP750

750 mm

50 m2

min 500

Length (L): minimum 300 mm

min. 300

Loss of lightness: 6 % for every 1 m

spd

50 50

a a

21
P

crystalline head
Al sheet with layer of pure silver

SUNIZERTM

Tubular Skylight

Application

System Benets

SUNIZER is absolutely unique structural

Brings healthy daylight into the interior.

element distinguishing mainly for its utilization

Excellent light multiplication and dispersion

purpose and its extremely high efciency.

thanks to the Fresnel lenses

Its uniqueness consists in using Fresnel lenses

Helps to meet the norms for illumination

which can affect the nal parameters very

of buildings with daylight.

favourably. Fresnel lenses multiply sunbeams

Easy instalation - perfect installation system

entering the system and then direct them

into the roofs (0 -30).

to the desired place.

Brings nancial savings for saved electrical

Sunizer can be installed into both at


and pitched roofs. Suitable also for low-energy
buildings the closed air column combined
with the thermal insulation around the tube acts

energy.
Up to 90% energy saving during the day
Night service by LED diodes
or uorescent lamp.

as an excellent insulating material.

Let the Sunshine in

and brighten your building

41

ROOF UPSTANDS

Aluminum Products

APPLICATION

ALL TYPE OF BUILDINGS

ROOF PITCH

0,5 DEGREE OR ABOVE

FAST INSTALLATION

SINGLE COMPONENT

Application

System Benets

Alumnum products, which are very effective

High shape variability

and easy for installation with faultless functionality,

Non standard shapes

can highlight the originality of any building.

Upstands for RW, FF, Top-dek and X-dek panels

Primary material used is aluminium sheet

Production to individual needs of a customer

with nal comaxit coating. This guarantees

Komaxit coating

a high quality and life time of the parts as well

Finished product, no other completion works

as a colour range according to the request

Insulated or non insulated

of a customer.
Aluminum Upstands allow trouble
free sealing for installation on the roof.
As a nal product it does not require any
other nishing works.

42

Kingspan Daylighting Systems

Optimal usage of Upstands is for RW panels


or for flat roofs (TOP-DEK panels / X-dek),
alternatively according to the needs of a customer.

Upstands for roof windows


It is possible to produce various dimensions
to t the building, for Velux and Fenestra roof
windows.

window
frame sizes:

78 98
78 118
78 140
78 160

Dome rooights
Available in different dimensions and can be
also tted with electromotor. Light transmission form 63 -73 %. Thermal insulation from
1,6 -2,7 W/(mK).
Production sizes
(size of hole in the
roof):

100x100
100x200
120x120
150x150

For delivery possibilities please contact Kingspan Accessories department.

Fire Dampers
Can optionally be equipped with units for
daily ventilation (pneumatical or electrical).
An automatic, weather-activated control helps
to ease the operation.
Production sizes
(size of hole in the
roof):

100x100
100x200
120x120
150x150

For delivery possibilities please contact


Kingspan Accessories department.

Let the Sunshine in

and brighten your building

43

Kingspan is a leader in the eld of sustainable development.

ENERGY DEMAND

Our long-time commitment to the issues of sustainability and energy


1 Reduce demand
(energy saving)

efciency is best characterized by the Trias Energetica model,


which promotes three steps towards sustainable energy production:
Reduce use
Use renewables
Be efcient with the remaining resources

2 Maximise the use


of renewable energy
sources

3 Use fossil fuels


in the cleanest
possible way

Energy Efcient Buildings

STEP
ONE

The implementation of Energy Performance

With closed-cell, high performance insulation

of Buildings Directive has forced energy efciency

constituting and integral part of the panel systems,

into the design and operation of residential,

the IPN-insulated panels provide a particularly thermally

commercial and industrial buildings. The EPBD

efcient and economic method of constructing walls and

requires that all buildings are labelled to show

roofs of buildings, and ensure an unrivalled thermal per-

their energy efciency.

formance throughout the buildings operational lifetime.

The simplest way to reduce energy demand


and assure an A rating for a building is to use
IPN-insulated panel systems.

Testing and eld results show that IPN-insulated


panels - Kingspan core product - contribute
to sustainability and energy efciency in a variety
of ways.
Energy efciency. Insulated panels have a core
of continuous, rigid insulation for industry leading
R- and U-values with superior airtightness
performance, thereby preventing unnecessary
heat transfer.
Recycled and recyclable. The exterior skins
contain a substantial amount of recycled content,
and the panels themselves are recyclable.
Life cycle benets. Insulated panels last as long
as the service life of a typical commercial building,
and continue to provide excellent thermal performance
throughout the buildings operational lifetime, which
is a key requirement for any sustainable solution.

44

Kingspan Daylighting Systems

Energy
Efciency
Rating

The development of sources of renewable energy is a crucial part of the strategy


to cut carbon emissions.
One of the key aspects for the success of integrating sources of renewable energy into
construction programmes is the ease with which they can be incorporated into building design.
Kingspan has a number of solutions which meet this criterion, starting with the building envelope itself.

Renewable Energy

STEP
TWO

Kingspan designs, manufactures and supplies approximately

Kingspan EnergiPanel is an innovative insulated solar

20 million m2 of insulated roof, wall and faade panels per

air heating system designed for roof and wall applica-

annum and works in close conjunction with leading building

tions as a supplement to the main heating system.

investors, owners, developers, designers and construction

Proled hollows beneath the crowns allow air move-

teams for the property market.

ment up through the panel and the air is warmed by

This capability has enabled us to introduce a range of fully

the simple process of using the outer steel skin as

integrated solar photovoltaic solutions for roofs, walls and

a solar energy absorber. The darker the external colour

faades from a single, trusted provider, eliminating multi-

of the panel the greater the solar absorption.

sourcing, installation and building envelope integration risks.

Because it is a single component system, Kingspan

Photovoltaic (PV) systems generate clean, ination proof

EnergiPanel allows fast track construction, so the over-

electricity, reduce energy costs and can generate electricity

all carbon footprint associated with the installation is

to be fed into the national grid or used within the building

minimised. The system integrates seamlessly with other

itself. Even if the sky is overcast, PV is proven to produce

panel systems from the Kingspan range and is available

electricity.

in a range of colours.

Every kW produced has zero-carbon emissions,

The Kingspan EnergiPanel combines Kingspans

which signicantly reduces the carbon footprint. It limits

existing state of the art insulated panel techno-

dependency on fossil or nuclear fuels and facilitates meeting

logy with a tested and proven solar air heating

corporate social responsibility needs. Such an investment

capability.

could increase the saleable / rentable value of the building

The EnergiPanel Solar Air Heating System has

and would enhance the buildings energy ratings.

the exibility of being either integrated with the existing


HVAC system or utilised in a standalone heating capacity. It is available with the Kingspan Total Guarantee
covering both the thermal and structural performance.

Let the Sunshine in

and brighten your building

45

The nal step is to be efcient with our remaining resources where fossil fuels have to make up
the shortfall in energy supply, this should be done as cleanly and as sparingly as possible.
The aim of safeguarding the natural resources has led Kingspan to develop a range of solutions that
instead of consuming fossil-depleting energy, capitalize on the most natural of resources sunlight.

Reduce demand

STEP
THREE

Polycarb Rooight

Wall-Lite

The simplest way to save the energy is just to turn off the

Harvesting daylight

lights.

We could reduce our demand for electricity by thou-

This vision has compelled Kingspan to introduce a range of

sands of megawatts just by opening up our buildings to

products that bring the natural light into the buildings, thus

daylight and the Kingspan Wall-Lite, a translucent wall

reducing the need for articial, energy-consuming lighting.

panel, does exactly that.

Research has shown that increased levels of daylight can

A novel concept in sandwich panel faades, the

aid health, facilitate learning and increase productivity.

Kingspan Wall-Lite presents designers with a freedom


to create energy efcient buildings of distinction. It is

The Kingspan Polycarb Rooight is designed for use with

simple to x, light and durable, features superior light

the KS1000 RW insulated panel system.

transmission and diffusion combined with excellent

Made from polycarbonate a lightweight, high performance, durable plastic, which will not discolour over time.
Provides excellent light transmission, which makes it

The Kingspan Wall-Lite provides a brilliant alternative to


traditional vertical daylighting systems. It is suitable for

possible to fully exploit the benets of natural light.

both horizontal and vertical application on all types of

Allows for efcient light diffusion, which helps avoid

buildings, and integrates fully with Kingspan Architec-

hot spots and disperse light evenly in sections between

tural Wall panels, Kingspan OptimoTM, and Kingspans

rooights.

range of complete wall and facade systems.

The economy of using the Kingspan Polycarb Rooights is

Fully recyclable, the Kingspan Wall-Lite helps lower

amplied by savings on lifecycle costs once installed, the

both energy operating costs and CO2 emissions, whilst

rooights do not require spare parts or vigilant maintenance.

allowing the buildings occupants to enjoy and benet

The Kingspan Polycarb Rooight is 100% recyclable and has

from high levels of daylight.

a scrap value, potentially rendering the process of removing


and disposing of the panel at end of life cost neutral/positive.

46

insulation properties.

Kingspan Daylighting Systems

Vision
Kingspan Insulated Panels is fully

Kingspan continues to work with

committed to developing products

BRE and leading waste management

that are sustainable throughout their

companies to further quantify and

lifecycle, from manufacture and

reduce the impact of its products.

application to their disposal.

Energy Efcient Buildings


The research found that demolition results

Kingspan Insulated Panels has adopted BREs

in the insulation generally going to landll whether

Environmental Proles Assessment Methodology

it be PUR, PIR, rock bre or glass bre. In the light

to quantify the environmental impact of its panels.

of this conclusion, Kingspan Insulated Panels continues

Kingspan Insulated Panels is delighted that its

to actively explore ways of stimulating the end-of-life

Architectural Wall Panel and Trapezoidal Roof and

management of its panels, including an on-going

Wall product range have all been reassessed under

reduction in the environmental footprint of new

the latest Green Guide to Specication and achieved

products to reduce the future legacy.

A+ ratings.

Commercial Cradle to Grave Diagrams

Roof Specication*
High Performing Specications

A+

Poor Performing Specications

Best
Performing
Roof
Specications

E
Worst
Performing
Roof Specications

Kingspan KS1000 RW
0.42 Ecopoints

Wall Specication
High Performing Specications

A+
Best
Performing
Roof
Specications

Poor Performing Specications

B
Kingspan KS1000 RW
0.47 Ecopoints

E
Worst
Performing
Roof Specications

KS600/900/1000 AWP
0.53 Ecopoints
Low Pitched Roof: KS1000 RW Panel with
insulation core manufactured at Holywell. Supported on
cold rolled steel purlins and structural sections. Steel
facings; generic organic coatings. Insulation 120mm
core thickness.

Let the Sunshine in

and brighten your building

External Wall: KS1000 RW Panel with


insulation core manufactured at Holywell, vertically laid. Supported on cold rolled steel rails.
Steel facings; generic organic coatings. Insulation 70mm core thickness.
insulation core manufactured
KS600/900/1000 AWP Panel with
at Holywell, horizontally laid. Supported on cold rolled steel rails and structural frame. Steel facings; generic organic coatings. Insulation 80mm core
thickness.

47

Kingspan Insulated Roof, Wall & Facade Systems


Architectural Wall Systems
IPN Core
KS1000 AWP
Secret Fix

KS1150 TF
Through Fix

Kingspan EnergiPanel
Solar Air
Heating System

KS1000 RW
Trapezoidal

KS1150 FA Acoustic
Through Fix

KS1000/1150/1200 FR
Through Fix

KS1000 FH
Secret Fix

KS1000 RT
RoofTile

KS1000 X-DEK
Flat

KS1000 RW/HTL
Trapezoidal

KS1000 RW/GRP
Trapezoidal

KS1150 TL
Through Fix

Mineral Fibre Core


KS1000 WL
Wall-Lite

Roof Systems
IPN Core
KS1000 RW
Trapezoidal

KS1000 TOP-DEK
Flat

Mineral Fibre Core

Rooights

KS1000 FF
Trapezoidal

KS1000 FF/HTL
Trapezoidal

Kingspan d.o.o. Jevrejska bb, 78000 Banjaluka, BiH


Tel: +387 51 226 190 Fax: +387 51 226 191
info@kingspan.ba www.kingspan.ba
02-2012

KS1000 PC
Trapezoidal

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