Beruflich Dokumente
Kultur Dokumente
INSULATORS
1 PURPOSE:
To have a common practices to accept the manufacturing Quality of the product
and to ensure the Installation quality of the Insulators.
1. SCOPE:
Factory acceptance test at vendor site & Installation at project site.
2. RESPONSIBILITY:
Factory acceptance test by manufacturer & witness by Greenko HO Quality and
Greenko Site Quality for Installation at project site.
3. REFERENCE DOCUMENTS:
IS 5621:1980, IS 2544:1973, IS 731:1971, Approved GTP & Approved Drawings,
IEC 60898-1
4. PROCEDURE:
5.1.
Factory acceptance test:
5.1.1.For hollow Insulators:
5.1.1.1. Type test for Hollow Insulators:
Specification limits should be as per IS 5621: 1980. The hollow insulators shall be
subjected to the following type tests:
5.1.1.1.1.
5.1.1.1.2.
5.1.1.1.3.
5.1.1.1.4.
5.1.1.1.5.
Visual inspection.
Electrical routine test.
Verification of dimensions.
Porosity test.
Temperature cycle test.
Visual inspection.
Electrical routine test.
Verification of important dimensions.
Verification of dimensions.
Porosity test.
Temperature cycle test.
The acceptance tests are made on a small number of hollow selected from the
lot after passing the routine tests. The recommended sampling scheme shall be
given In IS 5621: 1980- Appendix A.
5.1.2.For Porcelain post insulator:
Specification limits should be as per IS 2544:1973.
Types of post insulator:
Post insulator and post insulator units are divided into the following two types
according to their construction:
Type A: A post insulator or post insulator unit in which the length of the shortest
puncture path through solid insulating material is at least equal to half the length
of the shortest flashover path through air outside the insulator.
Type B: A post insulator or post insulator unit in which the length of the shortest
puncture path through solid insulating material is less than half the length of the
shortest flashover path through air outside the insulator.
Visual Examination.
Verification of dimensions.
Visible discharge test.
Impulse voltage withstand test.
Dry power- frequency voltage withstand test.
Wet power-frequency voltage withstand test.
Temperature cycle test.
Test for mechanical Strength.
Puncture test (For insulators Type B only)
Porosity test.
Galvanizing test.
Note 1: for certain insulators, deflection under load may be especially important.
When it is agreed a test for deflection under load is necessary, the test shall be
made.
Note 2: type tests are normally made once and unless otherwise agreed to, test
certificate giving the results of type tests, made on not less than 2 post
insulators and post insulator units identical in all essential details with those to
be supplied, are regarded as evidence of compliance.
5.1.2.1.12. The tests should be carried out on two
samples in the order mentioned below:
5.1.2.1.12.1. Test on both Insulator:
5.1.2.1.12.1.1.
Visual Examination.
5.1.2.1.12.1.2.
Verification of dimensions.
5.1.2.1.12.1.3.
Visible discharge test.
5.1.2.1.12.1.4.
Impulse voltage withstand test.
5.1.2.1.12.1.5.
Dry power- frequency voltage withstand
test.
5.1.2.1.12.1.6.
Wet power-frequency voltage withstand
test.
5.1.2.1.12.1.7.
Temperature cycle test.
5.1.2.1.12.2. Test on first insulator:
5.1.2.1.12.2.1.
Test for mechanical Strength.
5.1.2.1.12.2.2.
Porosity test.
5.1.2.1.12.3. Test on second insulator:
5.1.2.1.12.3.1.
Puncture test (For insulators Type B only)
5.1.2.1.12.3.2.
Galvanizing test.
F-CO-QA06-01.
F-CO-QA06-02.
F-CO-QA-20-01.