NTPC UNIT-1 RSTPS CALLBRATION Report

COMMISSIONING AND CALIBRATION
TEST REPORT
OF
MODEL EG3690 GRAVIMETRIC COAL FEEDERS
UPGRADATION WITH 196 NT CONTROLLER AND
VFD.
FOR NTPC RAMAGUNDAM STAGE-1 UNIT-1
Job No.- 1221/NTPC-STAGE-1
Date: 25/01/2014
1 Pre-Start-up Inspection and Results

MANUAL REFERENCE: Operation Section: Page .
Feeder No.
Description
1A
1B
1C
1D
1.1 Visual inspection
a. Check for any damage of all parts mounted on the
feeder.
1E
1F
b. Check for any damage of all electric parts.

c. Check for any objects which may interfere with
belt or cleanout chain operation of the feeder.
d. Check the all gear reducers for proper oil level.
e. Check the grease at grease discharge points.
f. Check the cleanout conveyor chain tension.

g. Check for proper belt tension by observing the belt
tension indicator.
1.2 Check of the skirts and leveling bar

a. Check for clearance between top of the belt and
inlet end of the side skirts. (Fixed)
b. Check for clearance between top of the belt and
discharge end of the side skirts. (Fixed)
c. Check for clearance between top of the belt and
end skirt. to 3/8 gap
d. Check for clearance between top of the belt and
leveling bar which should be 17.46 Centimeters
1.3 Adjustment of the weigh roller level
a. Check for freedom of movement of the weight
system (drag links, load cells, rollers).
b. Clean the load cell modules, weighing and weight
span rollers, drag link assembly and support bolts.
c. Inspect the drag link bushings and set screws.
d. Carefully install the load cells in place of the
temporary shipping brackets (if necessary).
e. Adjust the weigh roller level with the calibration
weights on both load cells.
AC & DC voltage measurement checks.
Description
MANUAL REFERENCE: Operation Section: Page .Test point Summary page .

Feeder No.
1A
1B
1C
1D
1E
1F
FEEDER MICROPROCESSOR CABINET

a. Measure the input power supply voltages.
456 VAC 504
432
424
439
425
431
424
456 VAC 504
428
423
433
425
433
427
456 VAC 504
430
426
433
423
429
422
127.8
127.7
127.2
127.1
126.8
126.5
121.7
121.6
121.4
121.1
120.8
120.9
116.2
115.5
115.1
114.8
114.6
114.5
1) Wire 131 & 132
NA
NA
NA
NA
NA
NA
2) Wire 139 & 140
NA
NA
NA
NA
NA
NA
23.96
23.97
23.97
24.03
24.01
23.96
NA
NA
NA
NA
NA
NA
456 VAC 504
NA
NA
NA
NA
NA
NA
456 VAC 504
NA
NA
NA
NA
NA
NA
456 VAC 504
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
1) Wires between L1 and L2

(5% Tolerance)
(5% Tolerance)
(5% Tolerance)
b. Measure the secondary voltage of transformers.

1) Wires between X1 and X3 (T1)
98 VAC 132
2) Wires between 2 and 3 (Customer UPS Power) 98

VAC 132
3) External 120Vac Work Lights & Heater between wire 90
and 91. 98 VAC 132
c. Measure and record the 24 Vdc from ICMS
d. Measure and record the 24 Vdc from PS1

1) Wire 400 & 401
FEEDER DISCHARGE VALVE LIMITORQUE
OPERATOR L120
(5% Tolerance)
(5% Tolerance)
(5% Tolerance)
b. Measure the secondary voltage of transformers.
1) Wires between 20 and 21 (CPT) 109.25 VAC
120.75 (5% tolerance)
DC Voltage Measurements
Unregulated Voltage
Regulator U1
Regulator U2
Measure the unregulated voltage at test point TP10 with reference

to digital ground, TP13. Since the voltage is unregulated, it will
vary from board to board but must be high enough to allow the
+5 volt supply (U1) to operated correctly. The best check for the
test point TP10 is to verify that the +5 volt supply at test point
TP7 is within its allowable range. For reference, the voltage at
test point TP10 will usually be in the range of Ground +10 to +14
V dc
Measure the +5 volt supply at test point TP7 with reference to
digital ground, TP13. The voltage should be +5.1 to +5.3V dc.
digital ground, TP9. The voltage should be 10.0 to +10.25 V dc.
1A
1B
1C
1D
1E
1F
9.88
9.88
9.82
9.76
9.80
9.75
5.12
5.18
5.10
5.19
5.16
5.16
10.22
10.25
10.01
10.10
10.24
10.26
4
-10.20
-10.16
-10.12
-10.16
-10.13
-10.14
14.83
14.86
14.89
14.90
14.87
15.07
-15.12
-15.06
-15.12
-15.07
-15.05
-14.97
a. With power applied, verify that only the display and the OFF LED is illuminated.
b. Press SELF TEST 04 keys. Verify that all displays and LEDs are illuminated for
b. Press SELF TEST 11 keys. Set the clock by pressing F1 key.
c. Check the Inverter setting value by referring to the VFD PROGRAMMING
a. Check the operation to properly actuate coal on belt level sensor. (LSFB)
b. Check the operation to properly actuate discharge plugged sensor. (LSFD)
c. Check the operation to properly actuate temperature switch (TS-3)
Regulator U3
Regulator U4
Regulator U5
Measure the -10 volt supply at test point TP8 with reference to
digital ground, TP9. The voltage should be 10.00 to 10.25 V dc.
digital ground, TP6. The voltage should be +14.25 to +15.75V dc.
Measure the -15 volt supply at test point TP4 with reference to
digital ground, TP6. The voltage should be 14.25 to -15.75 V dc.
2.2 Test all Indicator lamps and displays
five seconds.
2.3 Feeder Parameter Check
a. Check the set-up parameters by referring to the MICROPROCESSOR
CONTROLLER FEEDER DATA SHEET. To exit the set-up mode, press the OFF or
EXIT key.
PARAMETERS, refer motor speed control adjustments.

2.4 Check of the alarm switches
2.5
Install I/O Cards.

a. Turn the power off.
b. Insert Card part number Z10874-1 into socket A1
c. Insert Card part number Z10867-1 into socket A2
d. Insert Card part number Z10867-1 into socket A3
MICROPROCESSOR SETUP PARAMETERS
Address
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
EPROM NO- D32400-1810

Function
Preliminary Value
Feed Rate MTPH
Speed Set Point (RPM)
Initial Density Estimate (kgs m)
Run Mode Select
Display Select
Maximum Feed Rate (Metric Tons Hr)
Minimum Feed Rate (Metric Tons Hr)
Totalizer Increment (Kilograms per
pulse)
Demand Mode
Tachometer Type
Weight Span Length (cm)
Volume (m)
Calibration Probe Span (cm)
Calibration Weight(s) (kgs)
MSC Servo Loop Gain
MSC Servo Loop Rate Feedback
Discharge Plug gage Delay (seconds)
Belt Motion Monitor (seconds)
Level / Temperature Sensor Trip Delay
Weight Signal Filtering
Feedback Signal Filtering
Feedback Filter Override Threshold
Belt Travel Revolutions
Loss of Flow Trip Delay
Paddle Feedback Permissive
Communications Unit Number
Mode Select Enable /Disable
Remote FRI Frequency @ 1 mtph
Raise / Lower Response Time (s)
Maximum Allowable Motor RPM
Minimum Allowable Motor RPM
(Not Used In This Application)
Weight Signal Gain Factor
Remote Totalizer Pulse Width
Test Chain Weight
Final Value
4.00 mt/h
4.00 t/h
1000.00
1000.00
881 kg/cum
881 kg/cum
0.00
0.00
2.00
2.00
40 Mt/h
28 mt/h
4 mt/h
10 mt/h
100 kg
100 kg
1.00
1.00
0.9144 m
112.700 cm
0.1720 cum
0.1730 cum
0.9144 m
112.713 cm
34 kg
31.100 kg
4000.00
4000.00
8000.00
8000.00
2.00
2.00
0.00
0.00
0.00
0.00
4.00
8.00
2.00
4.00
0.150
0.150
5.00
6.00
0.00
2.00
0.00
0.00
0.00
0.00
10 hz/mtph
10 hz/mtph
5.00
5.00
1430.00
1445.00
100.00
100
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.10 sec
0.10 sec
4.300 LBS/IN
4.300 LBS/IN
Power Flex 70 Parameters
ParameterNumber
E 196
B 040
B 041
PARAM ACCESS Lvl

MOTOR TYPE
MOTOR NP VOLTS
B 042
MOTOR NP FLA
B 043
MOTOR NP Hertz
B 044
MOTOR NP RPM
B 045
MOTOR NP POWER
MOTOR NP POWER
UNITS
MOTOR OL Hertz
MOTOR OL Factor
MOTOR POLES
TORQUE PERF MODE
SPEED
MODE/FEEDBACK
SELECT
MINIMUM SPEED
MAXIMUM SPEED
OVERSPEED LIMIT
SPEED REF A SEL
SPEED REF A Hi
SPEED REF A LO
TB MAN Ref Sel
ACCEL TIME-1
ACCEL TIME-2
DECEL TIME-1
DECEL TIME-1
PWM FREQUENCY
STOP MODE A
STOP MODE B
DIRECTION MODE
ANLG IN CONFIG
ANLG IN SQR ROOT
ANALOG IN 1 HI
ANALOG IN 1 LO
ANALOG IN 1 LOSS
ANALOG IN 2 HI
ANALOG IN 2 LO
ANALOG IN 2 LOSS
ANALOG OUT
CONFIG
ANALOG OUT
CONFIG
ANALOG OUT1 SEL
ANALOG OUT1 HI
ANALOG OUT1 LO
ANALOG OUT1
SCALE
DIGITAL IN1 SeL
DIGITAL In2 SeL
DIGITAL In3 Sel
DIGITAL OUT1
DIGITAL OUT2 SEL
B 046
B 047
B 048
B 049
B053
C 080
C 081
C 082
C 083
C 090
C 091
C 092
C 096
D 140
D 141
D 142
D 143
D 151
D 155
D 156
D 190
J 320
J 321
J 322
J 323
J 324
J 325
J 326
J 327
J 340
Parameter Name
J
J
J
J
341
342
343
344
J
J
J
J
J
J
354
361
362
363
380
384
Default
Setting
FOR ANALOG INPUT

2(DEFAULT)
0
BASIC
0
INDUCTION
415
DRIVE RATING
BASED
DRIVE RATING
BASED
DRIVE RATING
BASED
DRIVE RATING
BASED
DRIVE RATING
BASED
0.0Hz
1
4
0
SENSRLS VECT
0
0.0Hz
50Hz
10.0Hz
2
MAX SPEED
0.0Hz
1
10.0SEC
10.0SEC
10.0SEC
10.0SEC
4 KHZ
1
0
0
XXXX XX00
XXXX XX00
10
0
0
10
0
0
OPEN LOOP
ANALOG IN 2
ANALOG IN 1
RAMP
COAST
UNIPOLAR
VOLT
VOLT
DISABLED
VOLT
VOLT
DISABLED
XXXX XX00
XXXX XX00
0
10.00VOLT
0.00VOLTS
0
8
5
18
1
4
FOR ANALOG INPUT 1

1
0
400
ADVANCED
INDUCTION
7.8
50
1445
5HP
0
55.0Hz
1
4
0
0
2.5Hz
50Hz
0.0Hz
1
50Hz
0.0Hz
2
3.0 SEC
10.0 SEC
3.0 SEC
10.0 SEC
4 KHZ
0
0
0
XXXX XX11
XXXX XX00
20.000mA
4.000mA
0
10
0
0
HORSEPOWER
SENSRLS VECT
OPEN LOOP
ANALOG IN 1
ANALOG IN 2
COAST
COAST
UNIPOLAR
SET INPUT LO
SET INPUT LO
XXXX XX01
OUTPUT FREQ
START
AUTO/MANUAL
FAULT
RUN
XXXX XX01
2
20.000mA
4.000mA
15.6
8
9
0
4
1
OUTPUT FREQ
RUN FORWARD
RUN REVERSE
NOT USED
RUN
FAULT
MANUAL REFERENCE: Operation Section: Page .

Feeder No.
Description
1A
1B
1C
1D
1E
1F
2.5 Local Operation

a. Press the JOG key to verify belt travel in the direction
of the feeder outlet.
b. Switch to LOCAL. Verify that LOCAL LED and

RUNNING LED are illuminated and K6 relay is
energized.
c. Verify that feeder is operated at the speed program in
Setup Address 01 = 1000 RPM. (Motor AMP test

Only)
d. Measure the FEEDER DRIVE MOTOR current.
Refer to Motor Name Plate: 5 HP 7.8A

@ 400 VAC FLA
1) Phase 1T1 Amps
OK
OK
OK
OK
OK
OK
2) Phase 1T2 Amps
OK
OK
OK
OK
OK
OK
3) Phase 1T3 Amps
OK
OK
OK
OK
OK
OK
e. Turn the CLEANOUT CONVEYOR selector switch

(COC) to the ON position. Verify conveyor operation
and travel in the direction of the feeder outlet.
f. Measure the CLEANOUT CONVEYOR MOTOR

current.
Refer To Motor name Plate 0.25 HP,

415VAC, 0.5 A FLA.
1) Phase 2T1 Amps
0.5
0.5
0.5
0.5
0.5
0.5
2) Phase 2T2 Amps
0.49
0.49
0.49
0.49
0.49
0.49
3) Phase 2T3 Amps
0.5
0.5
0.5
0.5
0.5
0.5
m. Continue to run in LOCAL and check for proper belt

tracking. Verify that the V-guide of the belt is within the
grooves on the pulleys and rollers, and that no
humping is noticeable at any of these points.
n. While running in LOCAL, simulate the coal on belt

level sensor (LSFB) and verify that the feeder trips
after two seconds.
o. Verify that TRIP LED is illuminated and K1 relay is

energized.
p. Press ERROR RECALL keys and verify that Error

Code 08 is displayed.
q. Switch to OFF and verify that TRIP LED is

extinguished and K1 relay is de-energized.
AL REFERENCE: Maintenance Section: Page 3-11 to 3-12.

9
Description
Feeder No.
1C
1D
1A
1B
1265
1322
1218
10088
9855
10132
1E
1F
1320
1227
1268
10062
10050
10207
2.7 I/O Channel Adjustment Signal Converter Cards

Input Signal Converter (A1): This card accepts he various
customer demand signals and converts them into a frequency for
use by the microprocessor. Test point TP3 is used to measure the
frequency output, using a frequency counter or oscilloscope, with
reference to digital ground, TP13 (see figure 5).
Specification: 1800 Hz 2000
a. A1 Card 0% Input.
Apply the appropriate ZERO demand signal (4.00 mA) at

wire +SIG & -SIG.
Press
key, and the display
changes to A1 CARD 0%.
Press
to enter the measurement mode. Press
key to store the signal in memory.
Records the value shown in the display

b. A1 Card 100%
Apply the appropriate maximum demand signal (20.0 mA).

Press
key, and the display changes to A1 CARD
100%.
Press
to enter the measurement mode. Press
key to store the signal in memory. Records the value shown

in the display.
Frequency to Current Converter Card (A2) (A3)
The frequency to current converter card is used as a feedback
module for customers who require an analog feedback. The output
signal is unipolar and within a range of 20 mA. This circuit allows
the digital electronics of the microprocessor to output a digital
signal, while the customer receives a current feedback signal. In
special applications, this circuit may be used to convert a digital
motor speed demand signal into an analog demand signal
c. A2 Card 0%
10
Measure current at wire #142. Press

display changes to A2 CARD 0%.
key, and the

Press
key to
enter the adjustment mode, and press the

keys to adjust the output to 4mA. Press
or
203.3
202.5
201.6
200.8
203.0
200.2
1022.6
1017.4
1008.9
1007.2
1019.0
1003.8
197.4
199.2
199.5
196.7
199.2
994.1
986.3
key to store
the signal in memory. Records the value shown in the

display.
d. A2 Card 100%
Press
keys, and the display changes to A2 CARD
100%. Press
to enter the adjustment mode, press the
or
keys to adjust the output to 20mA. Press
key to store the signal in memory. Records the value

shown in the display.
e. A3 Card 0%
Measure current at wire #139 &140. Press

the display changes to A3 CARD 0%. Press
key, and
key to
enter the adjustment mode.
press the
or
keys to adjust the output to 4.0
mA.
Press
199.5
key to store the signal in memory. Records the
value shown in the display.

f. A3 Card 100%
Press
keys, and the display changes to A3 CARD
100%. Press
to enter the adjustment mode,
990.9
Press the
mA.
Press
or
keys to adjust the output to 20.0

key to store the signal in memory.
Records the value shown in the display.
11
997.0
997.1
993.8
Section 2.0 Remote simulation Test.

MANUAL REFERENCE: Operation Section: Page . Error Codes page
Feeder No.
Description
1A
1B
1C
1D
1E
1F
2.9 Remote Operation

a. With the calibration weights still hung under the lugs
on bottom of weigh roller, switch to REMOTE key.
Verify that REMOTE LED is illuminated and K3

relay is energized.
b. Start the feeder by the customer's contact start signal
or Jumper (J).
c. Simulate coal on belt by blocking the LSFB contacts.
Verify that FEEDING LED is illuminated and K5
relay is energized. The feeder should start and the
gravimetric Totalizer should begin to accumulate.
d. Press the INFO SELECT key on the keyboard until
DENSITY is displayed. Verify that the density
displayed matches the calculated density. Calculated
= 734.34Kgm
e. Measure and record the displayed feed rate, revolution and
feedback signal by applying,1= demand signals by
customer's control system.
f. Remove one of the calibration weight from lug on

bottom of weigh roller. Verify that VOLUMETRIC
LED is illuminated and K4 relay is energized.
g. Remove both calibration weights. Verify that
ALARM LED is illuminated and K7 relay is
energized.
h. Press ERROR RECALL key and verify that <
Error Code 10 > appears on the display.
i. Hang both calibration weights. Verify that ALARM
LED is extinguished and K7 relay is de-energized.
j. Simulate discharge plugged sensor (LSFD) and verify
the feeder trips at the time at SETUP ADDRESS 16
as listed in the data sheet.
k. Verify TRIP LED is illuminated and K1 relay is
energized.
l. Press ERROR RECALL key and verify that <
Error Code 07 > appears on the display.
m. Switch OFF key and verify that TRIP LED is
extinguished and K1 relay is de-energized.
12
Section 3.0 Load cell and Density Analysis

The calculated density implied by the test weight(s) supplied: = [(2 test weight) / (volume on weight span)] = (2 31.10) / 0.173 m = 358
Kg m
MANUAL REFERENCE:
Feeder
Numb
er
1A
1B
1C
1D
1E
1F
LOAD CELL READING WITH

CALIBRATION WEIGHT ON
LOAD CELL READING WITH

CALIBRATION WEIGHT OFF
CALCULATED
DENSITY =
UNBALANCE LOAD CELLS

16-Bit A/D CONVERTER
J1-J2 1/8 J1+ J2
VOLUMETRIC K4
J1
J2
J1
J2
ACTUAL
4886
4510
4930
4388
4978
4866
4920
4610
4835
4499
4812
4919
1951
2015
1992
2085
1961
1890
1986
2060
2045
2133
2091
1884
354.2
362.8
348.2
356.8
351.4
359.9
13
1A
SELF TEST
NUMBER
DESCRIPTION
Number Of Good Readings /
Deviation
MANUAL REFERENCE: Maintenance Section: Page 3-2 to 3-8.

FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #1
TEST #2
TEST #3
0.24%
0.119%
0.213%
SPECIFICATION
Self Test #1
Tare Factor
3938922
3960622
3968950
% Error
Change From Last Reading
0.03%
-0.24%
0.21%
0.25%
Self Test #2
Belt Travel
0.12305
0.12329
0.12319
% Error
-0.11%
0.04%
-0.08%
0.25%

Deviation
Self Test #3
Span Factor
0.223%
1.3861 e-05
0.027%
1.3929e-05
0.24%
1.4102 e-05
% Error
-0.06%
0.22 %
0.04%
0.25%
Self Test #14
Belt Length Reading [Meters]
6.543 M
6.555 M
6.550 M
% Error
-0.19%
0.04%
-0.08%
0.25%
1B
SELF TEST
NUMBER
DESCRIPTION
Deviation

TEST #2
TEST #3
TEST #4
0.172%
0.24%
0.151%
SPECIFICATION
Self Test #1
Tare Factor
4276620
4034566
3888119
% Error
-0.02%
0.12%
0.01%
0.25%
Self Test #2
Belt Travel
0.09747
0.12030
0.12028
-0.03%
0.15%
0.05%
0.25%
% Error

Deviation
0.10%
0.13%
0.208%
Self Test #3
Span Factor
1.4245e-05
1.4794e-05
1.4045e-05
% Error
-0.21%
-0.10%
-0.00%
0.25%
Self Test #14
5.298M
6.544 M
6.543 M
% Error
-0.03 %
0.23%
0.05%
0.25%
14
1C
SELF TEST
NUMBER
DESCRIPTION
Deviation

TEST #2
TEST #3
TEST #4
0.162%
0.177%
0.177%
SPECIFICATION
Self Test #1
Tare Factor
2886179
3734748
3824656
% Error
0.04%
-0.25%
-0.10%
0.25%
Self Test #2
Belt Travel
0.12328
0.12329
0.12335
% Error
0.00%
-0.00%
0.00%
0.25%
Number of Good Readings /

Deviation
0.209%
0.114%
0.244%
Self Test #3
Span Factor
1.3618e-05
1.3745e-05
1.3964e-05
% Error
-0.08%
-0.08%
-0.12%
0.25%
Self Test #14
6.524 M
6.529M
6.533M
% Error
0.00%
-0.00%
0.15%
0.25%
1D
SELF TEST
NUMBER
DESCRIPTION
Deviation

TEST #2
TEST #3
TEST #4
0.18%
0.236%
0.227%
SPECIFICATION
Self Test #1
Tare Factor
3439631
4369921
4362967
% Error
-0.14%
0.14%
-0.16%
0.25%
Self Test #2
Belt Travel
0.12230
0.12230
0.1223
% Error
-0.17%
-0.13%
0.00%
0.25%

Deviation
0.248%
0.224%
0.233%
Self Test #3
Span Factor
1.4191e-05
1.3861e-05
1.3846e-05
% Error
-0.02%
-0.07%
-0.11%
0.25%
Self Test #14
6.560M
6.560M
6.565 M
% Error
-0.17 %
-0.13%
-0.08%
0.25%

15
1E
SELF TEST
NUMBER
TEST #2
TEST #3
TEST #4
SPECIFICATION
DESCRIPTION

Deviation
0.123%
0.101%
0.149%
Self Test #1
Tare Factor
2627160
3647833
3672980
% Error
0.19 %
0.04%
-0.11%
0.25%
Self Test #2
Belt Travel
0.12397
0.12396
0.12391
% Error
0.03 %
0.00%
-0.05%
0.25%

Deviation
0.174%
0.16%
0.159%
Self Test #3
Span Factor
1.1069e-05
1.3139e-05
1.2853e-05
% Error
0.03%
0.02%
-0.13%
0.25%
Self Test #14
6.512 M
6.510 M
% Error
0.00%
-0.05%
0.25%
1F
SELF TEST
NUMBER
DESCRIPTION
Deviation
6.513 M
0.11%

TEST #2
TEST #3
TEST #4
0.218%
0.146%
0.224%
SPECIFICATION
Self Test #1
Tare Factor
4481226
4298198
4343221
% Error
0.12%
0.00%
-0.06%
0.25%
Self Test #2
Belt Travel
0.12177
0.12169
0.12186
% Error
-0.04%
-0.09%
0.08%
0.25%

Deviation
Self Test #3
Span Factor
0.245%
1.3054e-05
0.193%
1.3334e-05
0.224%
1.3440e-05
% Error
-0.02%
-0.03%
-0.2%
Self Test #14
6.475 M
6.470 M
6.479 M
% Error
-0.04%
-0.01%
0.00%
0.25%
0.25%
Feeder Simulation Test in REMOTE Mode of Operation from DCS Demand Signal:
16
1A
MANUAL REFERENCE: Operation Section: Page. Self Test Summary page
Demand
Signal
T/Hr
mA
SELF TEST 06
Feed rate
Actual
SELF TEST 06
Motor
A3
Feed rate
Speed (RPM) Feed Rate O/P
Demand
From Display to DCS mA
Power Flex 70
Freq
Volts
Load
(AC)
38
(%)
3.66
0%
4.01
10.00
10.00
443
(Hz)
14.9
25%
8.02
10.00
10.00
443
14.9
95
3.66
50%
11.98
14.00
14.00
616
12
20.7
180
3.36
75%
16.03
21.00
21.00
927
16
31.5
267
3.40
100%
19.99
28.00
28.00
1239
20
41.3
350
3.41
1B
Demand
Signal
T/Hr
mA
SELF TEST 06
Feed rate
Actual
SELF TEST 06
Motor
A3
Feed rate
Demand
Power Flex 70
Freq
Volts
Load
(AC)
40
(%)
3.36
0%
4.00
10.00
10.00
465
(Hz)
15.7
25%
8.05
10.00
10.00
443
15.7
100
3.36
50%
12.03
14.00
14.00
651
12
21.7
185
3.35
75%
16.09
21.00
21.00
972
16
32.6
280
3.40
100%
20.84
28.00
28.00
1300
20
43.6
355
3.42
17
1C
Demand
Signal
T/Hr
mA
SELF TEST 06
Feed rate
Actual
SELF TEST 06
Motor
A3
Feed rate
Demand
Power Flex 70
Freq
Volts
Load
(AC)
35
(%)
3.66
0%
4.02
10.00
10.00
440
(Hz)
14.8
25%
8.04
10.00
10.00
440
14.8
93
3.66
50%
12.00
14.00
14.00
616
12
20.7
179
3.36
75%
16.09
21.00
21.00
925
16
31.5
267
3.40
100%
20.01
28.00
28.00
1234
20
41.4
349
3.41
1D
Demand
Signal
T/Hr
mA
SELF TEST 06
Feed rate
Actual
SELF TEST 06
Motor
A3
Feed rate
Demand
Power Flex 70
Freq
Volts
Load
(AC)
37
(%)
3.33
0%
4.02
10.00
10.00
439
(Hz)
14.8
25%
8.04
10.00
10.00
439
14.8
93
3.33
50%
12.00
14.00
14.00
626
12
21.7
180
3.35
75%
16.09
21.00
21.00
931
16
31.0
276
3.36
100%
20.01
28.00
28.00
1236
20
41.4
355
3.36
18
1E
Demand
Signal
T/Hr
mA
SELF TEST 06
Feed rate
Actual
SELF TEST 06
Motor
A3
Feed rate
Demand
Power Flex 70
Freq
Volts
Load
(AC)
37
(%)
3.26
0%
4.00
10.00
10.00
450
(Hz)
15.1
25%
8.02
10.00
10.00
450
15.1
96
3.26
50%
12.01
14.00
14.00
629
12
21.1
185
3.33
75%
16.02
21.00
21.00
945
16
31.7
278
3.34
100%
20.00
28.00
28.00
1264
20
42.3
360
3.45
1F
Demand
Signal
T/Hr
mA
SELF TEST 06
Feed rate
Actual
SELF TEST 06
Motor
A3
Feed rate
Demand
Power Flex 70
Freq
Volts
Load
(AC)
37
(%)
3.24
0%
4.10
10.00
10.00
448
(Hz)
15.0
25%
8.00
10.00
10.00
448
15.0
97
3.24
50%
11.98
14.00
14.00
631
12
21.0
184
3.29
75%
16.02
21.00
21.00
944
16
31.0
277
3.30
100%
20.03
28.00
28.00
1255
20
42.0
359
3.31
19

NTPC UNIT-1 RSTPS CALLBRATION Report

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COMMISSIONING AND CALIBRATION

1 Pre-Start-up Inspection and Results

b. Check for any damage of all electric parts.

d. Check the all gear reducers for proper oil level.

e. Check the grease at grease discharge points.

f. Check the cleanout conveyor chain tension.

1.2 Check of the skirts and leveling bar

AC & DC voltage measurement checks.

MANUAL REFERENCE: Operation Section: Page .Test point Summary page .

FEEDER MICROPROCESSOR CABINET

456 VAC 504

456 VAC 504

1) Wire 131 & 132

2) Wire 139 & 140

456 VAC 504

456 VAC 504

456 VAC 504

1) Wires between L1 and L2

b. Measure the secondary voltage of transformers.

2) Wires between 2 and 3 (Customer UPS Power) 98

d. Measure and record the 24 Vdc from PS1

Measure the unregulated voltage at test point TP10 with reference

b. Press SELF TEST 11 keys. Set the clock by pressing F1 key.

c. Check the Inverter setting value by referring to the VFD PROGRAMMING

b. Check the operation to properly actuate discharge plugged sensor. (LSFD)

c. Check the operation to properly actuate temperature switch (TS-3)

2.2 Test all Indicator lamps and displays

PARAMETERS, refer motor speed control adjustments.

Install I/O Cards.

MICROPROCESSOR SETUP PARAMETERS

EPROM NO- D32400-1810

Power Flex 70 Parameters

PARAM ACCESS Lvl

FOR ANALOG INPUT

FOR ANALOG INPUT 1

MANUAL REFERENCE: Operation Section: Page .

2.5 Local Operation

b. Switch to LOCAL. Verify that LOCAL LED and

c. Verify that feeder is operated at the speed program in

Setup Address 01 = 1000 RPM. (Motor AMP test

Refer to Motor Name Plate: 5 HP 7.8A

1) Phase 1T1 Amps

2) Phase 1T2 Amps

3) Phase 1T3 Amps

e. Turn the CLEANOUT CONVEYOR selector switch

f. Measure the CLEANOUT CONVEYOR MOTOR

Refer To Motor name Plate 0.25 HP,

1) Phase 2T1 Amps

2) Phase 2T2 Amps

3) Phase 2T3 Amps

m. Continue to run in LOCAL and check for proper belt

n. While running in LOCAL, simulate the coal on belt

o. Verify that TRIP LED is illuminated and K1 relay is

p. Press ERROR RECALL keys and verify that Error

q. Switch to OFF and verify that TRIP LED is

AL REFERENCE: Maintenance Section: Page 3-11 to 3-12.

2.7 I/O Channel Adjustment Signal Converter Cards

Apply the appropriate ZERO demand signal (4.00 mA) at

key, and the display

changes to A1 CARD 0%.

to enter the measurement mode. Press

key to store the signal in memory.