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1
1.1
1.2
1.3
Hal.
UMUM .. 1
Tujuan 1
Peraturan dan Standar
1
Dokumen Referensi 1
2 BASIS DESAIN 1
2.1 Material 1
2.2 Pembebanan
1
3
4
4.1
4.2
4.3
4.4
4.5
PERHITUNGAN PONDASI
Data Mesin
Geometri Pondasi.
Analisa Gaya dan Momen
Analisa Stabilitas..
Pembesian Pondasi..
1
2
3
3
4
4
4
4
5
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
Doc. No.
Contract No.
Date
Data
a. Skecth Drawing
netto
brutto
B
Bw
Height
netto
H
Cover thickness
Bruto
Hw
=
=
4600 mm
5000 mm
=
=
2800 mm
3200 mm
=
=
=
3400 mm
180 mm
3880 mm
Wall Thickness
tw
200 mm
ts
300 mm
tr
Lw
Bw
=
=
=
180 mm
5000 mm
3200 mm
Reinforced Bar
Yield Stress of bar,
fy
4,000 kg/cm2
=
=
2,400 kg/m3
27.6 MPa
Concrete Parameters
Concrete density,
conc
Compressive strength, fc'
350
kg/cm2
Soil Parameters
Refer to Pre-Design Survey - Soil Investigation Report Doc No. 0032-50-G-RE-004-A4 as follow:
CALCULATION
4.1
LOADING
- Dead Load
Selfweight
The long wall,
The short wall,
Floor slab,
Roof slab,
all =
Gs =
e=
sat
s
=
c=
GWL =
w=
SV-01
KP39+240
KP39+250
1.2
2.6167
0.959
1825.267994
1765
11
0.23
2
SV-02
KP47+800
HB-04
0.7
2.6019
1.218
0
1658
10
0.12
5
1000
SV-03
KP56+350
HB-10
1.3
2.6187
1.01
0.000
1785
16
0.15
0.5
Parameter applied
kg/cm2
0.7 kg/cm2
kg/m3
kg/m3
deg
kg/cm2
m
kg/m3
1825 kg/m3
1785 kg/m3
16 deg
0.5 m
(1-sin ) / (1+sin) =
0.568
(Lw x tw x Hw x conc) x 2 =
(Bw x tw x Hw x conc) x 2 =
B x ts x L x conc
=
B x tr x L x conc
=
- Live Load
Mintenance floor slab
Cover slab (operating floor)
Total Live load, LL
Surcharge Live Load
note: Traffic surcharge will be included into lateral soil load
18624.00
11919.36
9273.60
5564.16
45381.12
400 kg/m2
400 kg/m2
=
400 kg/m'
kg
kg
kg
kg
5152.00 kg
6400.00 kg
11552.00
kg
kg
(SKBI 1.53.1987)
(SKBI 1.53.1987)
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
- Piping Load
According from the pipe stress analysis (Doc No."0032-50-L-CA-004-A4" )
The value taken from the summary of the pipe stress analysis result nodes:
Node 3695 Sectional Valve at KP 56+350 Sec.Valve 24"
Node 7010 Sectional Valve at KP 47+800 Sec. Valve 24 "
Node 9540 Sectional Valve at KP 39+240 Sec. Valve 24 "
From the Document No.: "0032-50-L-CA-004-A4" here are the max load for Fx, Fy and Fz
Operating condition are follow:
Fx
Fy
Fz
Mx
My
Node
kN
kN
kN
kNm
kNm
3695
0
-55.276
0
0
0
7010
0
-51.518
0
0
0
9540
0
-51.086
0
0
0
Max load
-55.276
Max Fy =
55.276 kN =
Mz
kNm
0
0
0
5636.58 kg
- Seismic Load
Refer to SNI 1726-2002, the static seismic load are as follow:
Where:
V
C
I
R
Wt
=
=
=
=
=
=
Eartquake zone
C=
0.85
I=
1.6
R=
2.8
Wt =
45381.1
kg
V (kg)
22042.3
kg
- Earth Pressure
h1
P1
P5
H
y1
P2
y2
y3
ts
P3
P4
h2
y4
Pd1 Pd2
Pd3
LLs
H
h2
h1
t
=
=
=
=
=
400
3.4
2.9
0.5
1785.00
kg/m'
m
m
m
kg/m3
sat
Ka
w
=
=
=
1825.27 kg/m3
0.568
1000 kg/m3
Pressure due to soil above the water level per meter width, P1 = Pd1*1/2h1
Pressure due to weight of soil above water level per meter width, P2 = Pd1*h2
Pressure due to soil below the water level per meter width, P3 = Pd2*1/2h2
Pressure due to water per meter width, P4 = Pd3*1/2h2
Pressure due to live load surcharge per meter width, P5 = H*Lsurcharge*Ka
TOTAL LATERAL SOIL LOAD
4.2
SUMMARY OF LOADS
Load Type
Dead Load
Live Load
Piping Load
Seismic Load
Soil Load
4.3
( t.h1.Ka).0,5h1 =
( t.h1.Ka).h2 =
{( sat - w).h2.ka}.0,5h2 =
( w.h2).0,5h2 =
H.LLs.Ka =
=
D
L
P
V
S
F (Vert.) (kg)
45381.12
11552.00
5636.58
0.00
0.00
LOAD COMBINATION
Load Combinations shall refer to Specification for Civil and Structural,
Document No. 0032-50-SP-001-A4.
Load Combination for the design of soil bearing pressure
L1
=
D+P
L2
=
D+P+S+L
L3
=
D + P + S + 0,7V
L4
=
D + P + S + 0,75L + 0,7V
Load Combination for the design of concrete structure
L10
=
L20
=
L30
=
L40
=
L50
=
L60
=
1.4 [D + P]
1.2 [D + P] + 1.6 [S + L]
1.2 [D + P] + L
1.2 [D + P] + L + V
0.9 [D + P] + 1.6 S
0.9 [D + P] + 1.6 S + V
H (Horz.) (kg)
0.00
0.00
0.00
22042.26
8544.25
M (Mmnt)
0
0
0
0
0
127
1470
1971
4205
772
8544
kg
kg
kg
kg
kg
kg
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
Where,
D
L
P
SP
V
=
=
=
=
=
Dead load
Live load
Piping load
Lateral soil with/without ground water pressure
Earthquake load
Fa (Vert.)(kg)
51017.70
62569.70
51017.70
59681.70
D+P
D+P+S+L
D + P + S + 0,7V
D + P + S + 0,75L + 0,7V
Max
62569.70
Comb 100
Comb 200
Comb 300
Comb 400
Comb 500
Comb 600
23973.83
Fu (Vert.)(kg)
71424.783026
79704.442594
72773.242594
72773.242594
45915.931945
45915.931945
1.4 [D + P]
1.2 [D + P] + 1.6 [S + L]
1.2 [D + P] + L
1.2 [D + P] + L + V
0.9 [D + P] + 1.6 S
0.9 [D + P] + 1.6 S + V
Max
0.00
Hu (Horz.)(kg) Mu (Mmnt)(kg.m)
0.00
0
13670.80
0
0.00
0
22042.26
0
13670.80
0
35713.06
0
79704.442594
4.4
Lx =
Ha (Horz.)(kg) Ma (Mmnt)(kg.m)
0.00
0.00
8544.25
0.00
23973.83
0.00
23973.83
0.00
35713.06
2800 mm
Ly =
4600 mm
Since the slab ratio is Ly/Lx < 2.5 we can assumed as two ways action
Ly / Lx
=
1.6
<
Two way slab calculation
Type slab
=
S1
Thickness, tr
=
180
mm
Material
fc'
=
350 kg/cm2
fy
concrete cover
=
=
4000 kg/cm2
40 mm
2.5
Structural model:
Ly/Lx =
1.64
<
from SKSNI T-15-1991-03, we find:
MIx = -Mtx =
0.001.q.Ix *
MIy = -Mty =
0.001.q.Ix *
Lx
2.5
Ly
Loading
a. Dead load
b. Live load
c. Ultimate load
Moment
MIx = -Mtx =
MIy = -Mty =
m=
fy
0 . 85fc '
2 .m . R n
1
1 1
=
m
fy
13.45
16
132
Rn=
Mu
. b . d2
As = r min x b x d =
mm
mm
5.187
kg/cm2
0.0013
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
required =
kg/m2
kg/m2
kg/m2
kg/m2
kg/m2
723.06 kg.m
500.58 kg.m
Rebar Required:
(x-dir)
Re-bar to be applied =
d = tr - c - (reinf dia*0.5) =
b=
1000
mm
=
0.8
=
432
20
452
400
1182.4
min
0.0018
0.0382
max
0.0287
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
(y-dir)
d = tr - c - (reinf dia*1,5) =
b=
1000
mm
=
0.8
=
=
13.45
fy
116
Rn=
m=
0. 85fc '
2 .m . R n
1
= 1 1
=
m
fy
mm
Mu
. b . d2
4.6502
kg/cm2
0.0012
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
max = 0,75* balance
required =
min
0.0018
0.0382
max
0.0287
0.0012
As = r min x b x d =
Re-bar selection
D=
16
mm ;
Longitudinal Re-bar (for shorter span)
Transversal Re-bar (for longer span)
No. of Re-bar per meter,
spacing of Re-bar,
sx =
sy =
Ab =
2.0096 cm2
S max = 3 x tr =
S max = 5 x tr =
n = As o / Ab
nx=
ny=
s = 1000/(n-1)
use D
use D
200 mm
200 mm
540
900
mm
mm
0.9
0.7
16 @
16 @
200 mm =
200 mm =
10.05
10.05
>
>
Sketch:
180
Dia. 16 @ 200mm
top and bottom
4.5
4.5.1
WALL DESIGN
Wall thickness bearing control
a2
a4
a3
3880 mm
a1
5000 mm
Length, L =
Width, B =
Area of roof slab, A =
Area a1 & a2 =
Area a3 & a4 =
5.0 m
3.88 m
19.40 m2
5.49 m2
3.23 m2
a1 / A =
a3 / A =
2373 kg
2197 kg
0.2831494845
0.1666666667
6363.21
>
4.5.2
4.5.2.1
L
H
L/H
Wall thickness, tw =
Cover, c =
kg
10000 cm
7760 cm
2,100,000
1,629,600
P ult
kg =
kg =
2100 T
1629.6 T
<
2.5
mm
mm
Hu =
35713.1 kg
qu = Hu/L
= 35713.058 / 5
=
7142.6 kg/m
From table 1.65, table for the analysis of plates, slabs, and diaphragms
L/h =
Mx max =
My max =
R01 =
R01 =
1.3
0.001*qu*h^2*68 =
0.001*qu*h^2*55 =
1/2*qu*h =
1/2*qu*h =
0.001*7142.62*15.06*68 =
0.001*7142.62*15.06*55 =
0.5*7142.62*3.88 =
0.5*7142.62*3.88 =
7311.886
5914.025
13856.666
13856.666
kg.m
kg.m
kg
kg
6.36
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
Rebar Required:
(x-dir)
Re-bar to be applied =
d = tw - c - (reinf dia*0.5) =
b=
1000
mm
=
0.8
m=
fy
0 . 85fc '
2 .m . R n
1
1 1
=
m
fy
16
152
Rn=
13.45
mm
mm
Mu
. b . d2
39.6
0.0107
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
max = 0,75* balance
min
0.0107
Check :
required =
req
<
As = r min x b x d =
max
<
m=
fy
0 . 85fc '
2 .m . R n
1
1 1
=
m
fy
136
Rn=
13.45
min
0.0108
Mu
. b . d2
req
<
spacing of Re-bar,
sx =
sy =
<
Ab =
max
n = As o / Ab
n ver =
n hor =
s = 1000/(n-1)
use D
use D
125 mm
125 mm
c = 75mm
inner side
outer side
16 @
16 @
125 mm =
125 mm =
200
Check shear capacity for the wall
Vu = max of R01&R02 =
Concrete shear capacity, Vc:
13856.67
kg
mm
mm
mm
168114.2 N
17142.87874 kg
Vu
OK!
3.20 m
3.88 m
1.2
<
2.5
mm
mm
Hu =
35713.1 kg
qu = Hu/H
= 35713.058 / 3.88
=
9204.4 kg/m
min
0.00357
0.0382
max
0.0287
600
1000
mm
mm
8.1
7.3
Dia. 16 @ 125mm
Ver and Hor
200
40
kg/cm2
OK
c = 40 mm
Wall thickness, tw =
Cover, c =
0.0287
40.0
2.0096 cm2
S max = 3 x tw =
S max = 5 x tw =
Sketch:
max
Re-bar selection
D=
16
mm ;
Vertical Re-bar (for shorter span)
Horizontal Re-bar (for longer span)
>
0.0382
0.01077
As = r min x b x d =
4.5.2.2
mm
0.6
1000
tw - d'
40
160
0.00357
OK
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
=
bo =
d=
d' =
d=
Vc =
Vc =
Vc
min
(y-dir)
d = tw - c - (reinf dia*1.5) =
b=
1000
mm
=
0.8
Check :
required =
kg/cm2
16.08
16.08
<
>
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
From table 1.65, table for the analysis of plates, slabs, and diaphragms
h/L =
1.2
Mx max = 0.001*qu*B^2*63 =
0.001*9204.4*15.06*63 =
My max = 0.001*qu*B^2*54 =
0.001*9204.4*15.06*54 =
R01 = 1/2*qu*B =
0.5*9204.4*3.2 =
R01 = 1/2*qu*B =
0.5*9204.4*3.2 =
Rebar Required:
(x-dir)
Re-bar to be applied =
d = tw - c - (reinf dia*0.5) =
b=
1000
mm
=
0.8
m=
fy
0 . 85fc '
2 .m . R n
1
1 1
=
m
fy
16
152
Rn=
13.45
5937.940
5089.663
14727.034
14727.034
kg.m
kg.m
kg
kg
mm
mm
Mu
. b . d2
32.126
0.00852
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
max = 0,75* balance
Check :
min
0.0085
required =
As = r min x b x d =
<
req
m=
fy
0 . 85fc '
2 .m . R n
1
1 1
=
m
fy
max
<
136
Rn=
13.45
As = r min x b x d =
0.0382
max
0.0287
mm
Mu
. b . d2
34.397
kg/cm2
0.00916
0.00357
OK
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
Check :
required =
min
(y-dir)
d = tw - c - (reinf dia*1.5) =
b=
1000
mm
=
0.8
=
kg/cm2
<
req
<
max
OK
min
0.00357
0.0382
max
0.0287
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
Re-bar selection
D=
16
mm ;
Vertical Re-bar (for shorter span)
Horizontal Re-bar (for longer span)
No. of Re-bar per meter,
spacing of Re-bar,
sx =
sy =
Ab =
2.0096 cm2
S max = 3 x tw =
S max = 5 x tw =
n = As o / Ab
n ver =
n hor =
s = 1000/(n-1)
use D
use D
150 mm
150 mm
Sketch:
c = 75 mm
inner side
outer side
600
1000
mm
mm
6.4
12.5
16 @
16 @
150 mm =
150 mm =
13.40
13.40
>
>
c = 40 mm
Dia. 16 @ 150mm
Ver and Hor
200
Check shear capacity for the wall
Vu = max of R01&R02 =
Concrete shear capacity, Vc:
14727.03 kg
4.6
0.6
1000
tw - d'
50
150
157607.1
16071.4
>
mm
mm
mm
N
kg
Vu
OK!
FLOOR DESIGN
3.20 m
5m
L
B
L/H
=
=
=
5.0 m
3.20 m m
1.6
Thickness, tr
Material
fc'
fy
Cover, c
(Ly)
(Lx)
<
2.5
=
=
=
mm
350 kg/cm2
4000 kg/cm2
75
DL =
P=
LL floor =
=
45381.12 kg
5636.58
kg
400 kg/m2
5152.00 kg
(Llfloor * floor Area)
mm
Area of floor =
=
4.6*2.8
12.88
m2
m2
Structural model:
Ly/Lx =
1.6
<
from SKSNI T-15-1991-03, we find:
MIx = -Mtx =
0.001.q.Ix *
MIy = -Mty =
0.001.q.Ix *
L
x
2.5
Ly
Ultimate load =
Moment
MIx = -Mtx =
MIy = -Mty =
kg.m
kg.m
69464.4 kg
5m
15101.0 kg/m
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
Rebar Required:
(x-dir)
Re-bar to be applied =
d = tr - c - (reinf dia*0.5) =
b=
1000
mm
=
0.8
m=
fy
0 . 85fc '
2 .m . R n
1
1 1
=
m
fy
16
217
Rn=
13.45
mm
mm
Mu
. b . d2
32
0.00849
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
max = 0,75* balance
min
0.0085
Check :
required =
req
<
As = r min x b x d =
max
<
min
0.00357
0.0382
max
0.0287
OK
(y-dir)
d = tr - c - (reinf dia*1.5) =
b=
1000
mm
=
0.8
=
=
13.45
fy
201
Rn=
m=
0. 85fc '
2 .m . R n
1
= 1 1
=
m
fy
mm
Mu
. b . d2
25.8
kg/cm2
0.00677
r min =
1.4/fy =
0.00357 ; if 1.33 x req > 1.4/fy
r min =
0,18% =
0.0018 ; if 1.33 x req < 1.4/fy
balance = i * 0.85 fc' *
600
fy
600 + fy
Check :
required =
kg/cm2
req
<
As = r min x b x d =
<
max
min
0.00357
0.0382
max
0.0287
OK
Re-bar selection
D=
16
mm ;
Longitudinal Re-bar (for shorter span)
Transversal Re-bar (for longer span)
No. of Re-bar per meter,
spacing of Re-bar,
sx =
sy =
100 mm
100 mm
Ab =
2.0096 cm2
S max = 3 x tr =
S max = 5 x tr =
n = As o / Ab
nx=
ny=
s = 1000/(n-1)
use D
use D
900
1500
mm
mm
9.2
6.8
16 @
16 @
100 mm =
100 mm =
20.10
20.10
>
>
Sketch:
300
Dia. 16 @ 100mm
top and bottom
4.7
PEDESTAL DESIGN
Dimension:
Hp =
Lp =
Bp =
4.7.1
Nc =
=
=
130 mm
800 mm
800 mm
Nc =
4.7.2
; where :
1237600 kg
>
>
P=
Pu =
=
=
fc' =
Pu
7891.215 kg
5636.58 kg
1,4 * P
7891.22 kg/cm2
0.65
350 kg/cm2
(for compression)
OK !
ts =
Cover, c =
Re-bar to be applied =
d = tr - c - (reinf dia*0.5) =
300
75
16
217
Pedestal length = Lp =
800
Pedestal width = Bp =
800
Perimeter L = Lo = Lp + 2d
=
1234
Perimeter B = Bo = Bp + 2d
=
1234
mm
mm
mm
mm
mm
mm
mm
mm
Shear strength, Vc =
2 1
fc ' bo d
1 6
( )
1+
or
Vc =
1
3
fc ' bo d
=
=
=
0.75*(1+2/1)*0.34*761.76*1234*217
1055.0929
107588.87746
kN
kN
kg
0.75*0.34*761.76*1234*217
kN
; where:
=
1 =
0.75
1
IN ASSOCIATION WITH
(Persero) Tbk.
NEGARA
1
3
fc ' bo d
=
=
351.6976
35862.9592
kN
kg
IN ASSOCIATION WITH
NEGARA
(Persero) Tbk.
Control the minimum shear strength against ultimate axial from Piping
>
Pu
Vc
35862.96 kg
>
8170.77 kg
OK ! Slab base is save for punching shear
4.8
4.8.1
STABILITY CHECK
BEARING CAPACITY
The soil bearing stress analyzed by ignoring the GWL that caused uplift, increasing the soil bearing capacity.
Max Va
=
62569.70 kg
Base Area of valve box, A
=
5*3.2 m2
=
16 m2
4.8.2
P/A
.<
=
=
all
3910.6064 kg/m2
0.3911 kg/cm2
...OK!!
<
all =
0.700
kg/cm2
(Taking the lowest from pre design survey report )
BOUYANCY
The anti bouyancy check analyzed with the worst GWL condition (at -0,5m from GL), for conservatively control the structure's stability
Total Dead Load (Va)
Bouyancy (uplift) force
=
=
=
=
62569.70 kg
Lw * Bw * h2 * w
5*3.2*2.9*1000 kg
46400 kg
= 62569.703 / 46400
=
1.34848
>
1.1
OK!
= q ult / SF ..SF= 3
= 63.28867 kN/m2
= 0.632887 kg/cm2
Self weight
The Long wall = (Lw x tw x Hw x yconc)x 2
The Short wall = (Bw x tw x Hw x yconc)x 2
Floor slab
Roof slab
Total Weight
= B x ts x L x yconc
= B x tr x L x yconc
=
Floor slab
=
=
=
=
=
=
250 kg/m2
400 kg/m2
19158
=
=
=
12648
8404.8
5883.36
46094.16 kg
3371.25
8755
12126.25
17
5.1.1. Geometry of
Foundation
Length
Wall thickness
L
Lw
B
Bw
H
Hw
tw
= 4.65 m
= 5,15 m
= 2.9 m
= 3.4 m
= 2.9 m
= 3.1 m
= 0.25 m
ts
tr
Lw
Bw
= 0.2 m
= 0.14 m
= 5,15 m
= 3,4 m
Width
netto
brutto
netto
brutto
Height
bruto