Beruflich Dokumente
Kultur Dokumente
Eric Goan
Dairy Processing Specialist
Department of Food Science Technology
University of Tennessee
Processing Considerations
Considerations
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Talk to other producers
Visit their facility
Would they change anything?
Keep in mind you may not be approved for the exact same set up.
Plant Permit
Hauler/Sampler License
Plant Permit
Hauler/Sampler License
Plant Permit
Hauler/Sampler License
Plant Permit
Hauler/Sampler License
Processing Regulations
Grade A Pasteurize Milk Ordinance (PMO)
All Federal and State of Tennessee Rules for producing and processing grade A
milk
State rules vary state to state
Processing Considerations
Considerations
Processing Classes
Learn processing and lab techniques
Sensory properties
Co-Packers
Starting Point
Sources of Milk
Table 1. Gross Composition (%) of Milk from Domesticated mammals
Species
Fat
Protein
Lactose
Ash
Total Solids
Ayshire
4.1
3.6
4.7
0.7
13.1
Brown Swiss
4.0
3.6
5.0
0.7
13.3
Guernsey
5.0
3.8
4.9
0.7
14.4
Holstein
3.5
3.1
4.9
0.7
12.2
Jersey
5.5
3.9
4.9
0.7
15.0
Goat
3.5
3.1
4.6
0.8
12.1
Sheep
5.3
5.5
4.6
0.9
16.3
Cow
Park, YW and Haenlein, GFW. Handbook of Milk of Non-bovine Mammals. Blackwell Publishing.
http://commons.wikimedia.org/wiki/File:Milkproducts.svg
Processing Plant
Test Milk
Separate Fat
Mix Ingredients
Pasteurize Milk
Bottled or Further
Processed (i.e.
Cultured Products)
Processing Plant
Milk Tests
Processing Equipment
Milk Storage
Refrigerated Farm Bulk Tanks
Pasteurize Milk
Raw Milk
Cream Storage
Separator
Blend/Mix Tanks
CIP and COP Systems
Processing Equipment
Pasteurization
High Temperature Short Time (HTST)
161.5F (72C) for 15s
www.shiercompany.com
www.dairyagendatoday.com
Processing Equipment
HSTS Pasteurizer Heat Exchangers
Plate Heat Exchanger
Tube in Tube Heat Exchanger
Processing Equipment
Homogenizer
Breaks down fat globules
Jug Filler
Product must be mechanically
filled and sealed
Fermentation Vat
Allows Yogurt to
ferment
Processing Equipment
Excess Cream
Butter
Utilizes more cream
Churn
Ice Cream
Limitations
Seasonal
Varieties
Processing Equipment
Cheese Making
Make Sheet
Vat
Drain Table
Waste Material (Whey)
Press
http://www.wsu.edu/creamery/phototours/phototourschz.htm
Plant Considerations
Dairy Plant with Batch Pasteurization
Dairy Processing Plant
Fluid Milk & Butter Floor Plan
Prepared by Eric Goan and
Tommy Burch (University of
Tennessee) and Hugh Wilson
and Terry Kinser (Tennessee
Department of Agriculture)
1" = 17.14'
120'
Sales Cooler 3
20'
Sales Cooler 1
19'
25
12'
Secretarys
Office
Sales Room
4
12
Up
19'
Sales Counter
20'
Drain
4
12
70'
Sales Shelving
10
Drain
10
Womens
Public
Restroom
Mens Public
Restroom
Sales Cooler 2
17'
Managers
Office
70'
Hand Wash Sink
3'x10'
C.O.P.
Vat
Drain
34
500 Gallon
Pasteurized
Farm Bulk
Tank
Refrigerated
Finish Product
Storage Cooler
11
Break Room
19'
10
12
3'
46'
4
Hand Wash Sink
Drain
600 Gallon
Pasteurization
Vat
Empty 25
Jug Storage
Drain
17'
500 Gallon
Pasteurization
Vat
Butter Making
8 Overhead
Roll Up Door
Labratory
600 Gallon
Pasteurization
Vat
20'
12' Overhead
Roll Up Door
Drain
20
120'
8 Overhead
Roll Up Door
With Dock Seal
60'
Pasteurization C.I.P.
Homogenizer
Platecooler
300 Gallon
50 Gallon
300 Gallon
Pasteurization Pasteurization Pasteurization
Vat
Vat
Vat
10
500 Gallon
Pasteurized
Farm Bulk
Tank
Refrigerated
Drain
120'
25
Drain
8 Overhead
Insulated
Roll Up Door
8 Overhead
Roll Up Door
With Dock Seal
19'
Drain
Dock anteroom
with three 8 ft.
wide unloading
doors with dock
seals.
10
800 Gallon
Pasteurized
Farm Bulk Tank
Refrigerated
Drain
Drain
19'
Jug Filler
Casing Area
Drain
10
12
800 Gallon
Pasteurized
Farm Bulk Tank
Refrigerated
46'
12
19'
19'
70'
10
70'
19'
10
Drain
19'
Mechanical
Womens
Locker Room Drain
10
30'
Drain
12
Hand/Eye Wash Sink
Drain
Mens Locker
Room Drain
19'
6
Up
10
20
Dock
Drain to Safety
Box
120'
Up
19'
20
Dock
10
Chiller
10 Overhead
Roll Up Door
85'
Chemical
Storage
12
12
Boiler 2
Air Compressors
10
Up
17
Boiler 1
40'
10'
Raw C.I.P.
Work Bench
Up
200 Gallon
Raw Cream Vat
Refrigerated
24'
800 Raw Skim
Blend
Milk Receiving
500 Mix
Tank
10 Sliding Door
Commercial Hot
Water Heater
24
20
300 Mix
Tank
25
12
Drain
Drain
Drain
12
3'
24'
8 Overhead
Roll Up Door
8 Overhead
Roll Up Door
With Dock Seal
Dry Storage
24
12
Drain
390
Seperator
72'
25
Drain
3'x8'
C.O.P
Vat
Drain
12' Overhead
Roll Up Door
20'
Plant Considerations
Dairy Plant with HTST Pasteurization
Dairy Processing Plant
Fluid Milk & Butter Floor Plan
Prepared by Eric Goan and
Tommy Burch (University of
Tennessee) and Hugh Wilson
and Terry Kinser (Tennessee
Department of Agriculture)
1" = 17.14'
120'
4
Sales Shelving
Secretarys
Office
Sales Cooler 3
20'
Sales Cooler 1
19'
25
12'
12
Up
19'
Sales Room
4
12
70'
Sales Counter
20'
Drain
Drain
10
10
Womens
Public
Restroom
Mens Public
Restroom
Sales Cooler 2
17'
Managers
Office
70'
Hand Wash Sink
3'x10'
C.O.P.
Vat
Drain
34
500 Gallon
Pasteurized
Farm Bulk
Tank
Refrigerated
Finish Product
Storage Cooler
Break Room
Drain
19'
10
12
3'
4
Hand Wash Sink
Pasteurization C.I.P.
Drain
300
Gallon
Past Vat
Butter Making
Drain
Empty 25
Jug Storage
600 Gallon
Pasteurization
Vat
17'
8 Overhead
Roll Up Door
Labratory
20'
12' Overhead
Roll Up Door
Drain
20
120'
8 Overhead
Roll Up Door
With Dock Seal
60'
25
10
500 Gallon
Pasteurized
Farm Bulk
Tank
Refrigerated
Drain
120'
46'
19'
Drain
Dock anteroom
with three 8 ft.
wide unloading
doors with dock
seals.
8 Overhead
Insulated
Roll Up Door
8 Overhead
Roll Up Door
With Dock Seal
Drain
10
800 Gallon
Pasteurized
Farm Bulk Tank
Refrigerated
Casing Area
Drain
19'
Jug Filler
11
Drain
10
12
800 Gallon
Pasteurized
Farm Bulk Tank
Refrigerated
46'
12
70'
10
19'
19'
70'
Hand Wash Sink
Drain
19'
Mechanical
Womens
Locker Room Drain
10
30'
Drain
12
Hand/Eye Wash Sink
Drain
Mens Locker
Room Drain
19'
6
Up
10
20
Dock
Drain to Safety
Box
120'
Up
19'
20
Dock
10
Chiller
10 Overhead
Roll Up Door
85'
Chemical
Storage
12
12
Boiler 2
Air Compressors
10
Up
17
Boiler 1
10'
40'
6
Raw C.I.P.
4
12
19'
Work Bench
10
Up
4
10 Sliding Door
Commercial Hot
Water Heater
3'
Milk Receiving
24'
500 Mix
Tank
20
300 Mix
Tank
25
24
Drain
Drain
12
Drain
24'
8 Overhead
Roll Up Door
8 Overhead
Roll Up Door
With Dock Seal
Dry Storage
24
12
Drain
390
Seperator
72'
25
Drain
3'x8'
C.O.P
Vat
Drain
12' Overhead
Roll Up Door
20'
Plant Considerations
Milking Parlor with Plant Attached
Drain
Drain
Store
Bathrooms
Office
Drain
Cheese Vat
Drain Table
Cheese Press
Refrigerator
Drain
Managers Office
Vacuum
Sealer
Up
Milking Parlor
Viewing Hallway
Drain
Drain
100 or 50 Gallon
Vat Pasteurizer
Milk Processing
Chemical Room
COP Vat
Drain
Crate
Washer
Jug Filler
Anteroom
Casing Area
Drain
COP Vat
Tank Room
Drain
Laboratory
Drain
Locker Room
Ice
Builder
Air Compressor
Drain
Drain
Dry Storage
Drain
Crate Storage
Drain
Water Heater
Drain
Mechanical Room
Plant Considerations
Goat/Sheep Processing Facility
D
r
a
i
n
Bathrooms
Drain
Bulk Tank
Milk Parlor
Tank Room
200 gallon
Vat Past.
Drain
Lab/Locker Room
Processing
Drain
Jug Filler
Boiler
D
r
a
i
n
Air Compressor
Loading Dock
Mechanical
Cooler
Crate Washer
Drain
Office
Shipping/Receiving
Dry Storage
Chemical Storage
Up
Questions