Beruflich Dokumente
Kultur Dokumente
a r t i c l e
i n f o
Article history:
Received 16 September 2014
Received in revised form 12 December 2014
Accepted 20 January 2015
Available online 11 March 2015
Keywords:
1-Butene
Propylene
Cracking
HZSM-5
Zeolite
Silver
a b s t r a c t
Silver modied HZSM-5 (AgHZ) zeolite catalysts were prepared by ion exchange method and their catalytic
properties in the 1-butene cracking reaction were measured. The catalysts were characterized by infrared spectroscopy with pyridine adsorption (Py-IR), N2 adsorption and X-ray diffraction (XRD). The effects of Ag loading
and steaming treatment on catalytic performances were studied. It is found that the activity of HZSM-5 (HZ) catalyst signicantly decreases with the steaming time, whereas AgHZ catalysts show stable activity in the steaming
time of 2448 h and their activities increase with the Ag loading. When the steaming time is 2448 h, the yield of
propylene over HZ catalyst signicantly decreases, whereas it is stable over AgHZ catalysts. The AgHZ catalysts
with Ag loadings of 0.28%0.43% (by mass) show similar propylene yields (~30%), which are higher than that
over the AgHZ catalyst with a Ag loading of 0.55% (by mass). These results indicate that the steam-treated
AgHZ catalysts with optimum Ag loadings have higher yield of propylene and are more stable than the steamtreated HZ catalyst. The regeneration stability measurement in butene cracking also shows that the AgHZ catalyst
steam-treated under a suitable condition has better stability than the HZ catalyst.
2015 The Chemical Industry and Engineering Society of China, and Chemical Industry Press. All rights reserved.
1. Introduction
Propylene is one of the most important fundamental chemical intermediates and is widely used in chemical elds. Recently, the demand for
propylene derivatives is increasing steeply. The traditional methods for
the production of propylene cannot satisfy the increasing demand. It is
mainly produced by steam cracking of petroleum with low yield
under harsh operation conditions (higher than 800 C), while the
yield of propylene is also limited in the uid catalytic cracking (FCC)
process [1]. Other techniques require high investment and their
economic viability is low, such as propane dehydrogenation [2] and
2-butene disproportionation process [3]. On the other hand, lots of C4
olen resources are produced as by-products in the catalytic cracking
and steam cracking processes. Near 200 million C4 olens are produced
every year while mostly are used as fuels. The catalytic cracking of C4
resources appears to be very attractive for researchers since the waste
can be put to good use and valuable propylene can be obtained.
Much work has been done on C4 catalytic cracking techniques. Many
zeolite catalysts such as ZSM-23, MCM-22, MCM-49, SAPO-34 and ZSM5 [412] have been studied in the C4 catalytic cracking process. ZSM-5
zeolite has been mostly investigated due to its relatively high activity
and the unique pore structure. Acidity is a crucial factor for obtaining
high conversion and propylene yield. To obtain a better propylene
yield, various metal elements such as alkaline earths, Cr, Fe and rare
Supported by the National Science Foundation of China (U1162129) and the Science
and Technology Department of Zhejiang Province (2009R50020).
Corresponding author.
E-mail address: zbwang@zju.edu.cn (Z. Wang).
earths have been used to modify the acidity of HZSM-5 [913]. Besides
the activity and selectivity, the hydrothermal stability is another important factor for commercial catalysts. Up to now, many efforts have been
made on the improvement of the hydrothermal stability of zeolite catalysts, especially HZSM-5. Phosphorus modied HZSM-5 (P/HZSM-5) zeolite has shown attractive hydrothermal stability [1419]. The effect of
phosphorus has been commonly accepted by researchers for years
although the mechanism is still controversial. It is found that in C4 catalytic cracking process using P modied HZSM-5 zeolites as catalysts, not
only the hydrothermal stability of catalysts can be improved, but also
the selectivity of propylene is increased [15]. But phosphorus species
tend to lose in steaming treatment. It is fatal for catalysts in the long
term regeneration process.
Tsutsumi et al. [20] reported that Ag+ cations were reduced to Ag
atoms and proton cation sites were created under reducing atmosphere
for Ag modied zeolites prepared by ion exchange method. Shibata
et al. [21] had the same conclusion about AgY zeolite. In other words,
Ag modication does not change the acidity of zeolite. Based on our
previous study [22], silver species can greatly increase the hydrothermal
stability of ZSM-5 zeolite because dealumination of zeolite can be improved by protons in cation sites and Ag species can protect framework
aluminum species by occupying the cation sites under steaming treatment in air atmosphere. Up to now, there is no report about Ag modied
HZSM-5 as a catalyst in C4 catalytic cracking process. In this article, the
catalytic properties of Ag modied HZSM-5 catalysts prepared by ion
exchange method were investigated in the 1-butene catalytic cracking
reaction. By adjusting the Ag loading and steaming treatment condition,
the acidity of zeolite catalysts was tuned properly, and catalysts with
high selectivity of propylene and high stability were obtained.
http://dx.doi.org/10.1016/j.cjche.2015.01.008
1004-9541/ 2015 The Chemical Industry and Engineering Society of China, and Chemical Industry Press. All rights reserved.
1132
2. Experimental
HZSM-5(Si/Al2 mass ratio = 280), designated as HZ, was purchased from Zeolyst Company. To obtain different Ag loadings, Ag was
introduced to ZSM-5 zeolites by ion exchange of HZ with AgNO3
solution at room temperature for different times. Ag modied HZSM-5
zeolite catalysts (designated as AgHZ) were dried at 60 C overnight
and calcined at 550 C for 4 h. The ion-exchange conditions are listed
in Table 1. Catalysts with different Ag loadings are designated as
xAgHZ. For example, 0.28AgHZ means Ag modied HZSM-5 zeolite
with an Ag loading of 0.28% (in mass).
Table 1
Preparation conditions of Ag modied ZSM-5 catalysts
Sample
Ag content
(by mass)/%
AgNO3/mol L1
Time/h
Exchange
number
0.28AgHZ
0.38AgHZ
0.43AgHZ
0.55AgHZ
0.28
0.38
0.43
0.55
0.01
0.01
0.01
0.01
1
1
1
2
1
2
3
2
HZ
0.2
absorbance
0.3
0.28AgHZ
0.38AgHZ
0.1
0.43AgHZ
0.55AgHZ
0.0
1700
1650
1600
1550
1500
1450
1400
-1
wavenumber/cm
Fig. 1. IR spectra of pyridine adsorption on HZ and AgHZ catalysts with different Ag loadings, which were in situ reduced prior to pyridine adsorption.
Samples
HZ
0.28AgHZ
0.38AgHZ
0.43AgHZ
0.55AgHZ
HZ-S
0.28AgHZ-S
0.38AgHZ-S
0.43AgHZ-S
0.55AgHZ-S
Pore volume/cm3g1
BET
Micropore
Micropore
Total
358
331
325
320
321
296
304
316
318
315
351
300
301
303
295
276
283
300
304
297
0.18
0.15
0.15
0.15
0.15
0.16
0.16
0.15
0.15
0.15
0.31
0.28
0.28
0.28
0.28
0.27
0.27
0.26
0.26
0.26
85
Table 3
Catalytic performance of 1-butene cracking at initial reaction time over AgHZ catalysts with
different Ag loadings (steaming condition: 600 C, 24 h, reaction conditions: T = 550 C,
WHSV = 20 h1, TOS = 5 min)
Sample
X/%
HZ
0.28AgHZ
0.38AgHZ
0.43AgHZ
0.55AgHZ
HZ-S
0.28AgHZ-S
0.38AgHZ-S
0.43AgHZ-S
0.55AgHZ-S
80.0
80.0
80.4
80.3
80.2
61.7
68.5
70.4
72.0
77.4
S/%
CH4
C2H6
C2H4
C3H8
C3H6
C4H10
Aromatics
C5+
0.9
1.0
1.0
0.9
0.9
0.6
0.6
0.6
0.8
0.9
0.9
1.0
1.0
1.0
1.0
0.3
0.3
0.4
0.4
0.5
14.0
13.8
12.8
13.6
13.7
6.9
9.8
10.6
11.5
12.1
7.3
6.8
6.5
7.0
7.0
1.6
2.6
2.7
3.5
5.2
33.3
34.0
33.5
34.1
33.4
44.1
43.8
42.3
42.2
35.8
11.0
10.9
10.9
11.0
11.0
5.8
6.3
6.7
7.2
8.4
8.6
8.8
8.8
9.0
9.0
1.8
2.6
2.6
3.3
5.3
24.0
23.7
25.5
23.4
24.0
38.9
34.0
34.1
31.1
31.8
(a)
80
75
conversion/%
1133
70
Steam will be produced during the regeneration process of cokeburning and sometimes steam is introduced into the coke-burning
stream to prevent from temperature runaway. On the other hand, the
acid zeolite catalysts tend to dealuminate under steam. To study their
hydrothermal stability and the inuence of acidities on the catalytic performance, HZSM-5 catalyst and AgHZSM-5 catalysts with different Ag
loadings were steam-treated under 600 C for 6 to 48 h.
65
60
HZ
0.28AgHZ
0.38AgHZ
0.43AgHZ
0.55AgHZ
55
50
0
12
18
24
30
36
42
48
steaming time/h
0.2
HZ
0.28AgHZ
0.38AgHZ
0.43AgHZ
0.55AgHZ
20
12
18
0.55AgHZ-S
0.43AgHZ-S
24
30
36
42
48
absorbance
propylene selectivity/%
propylene yield /%
(b)
30
0.1
0.38AgHZ-S
50
0.28AgHZ-S
0.0
40
HZ-S
30
0
12
18 24 30
steaming time/h
36
42
48
Fig. 2. Effects of steaming time on (a) conversion of butene and (b) propylene selectivity
and yield in 1-butene cracking over HZ and AgHZ catalysts with different Ag loadings
(reaction conditions: T = 550 C, WHSV = 20 h1, time of steaming (TOS) = 5 min).
1700
1650
1400
1134
HZ
treatment, whereas the decrease of the activity becomes very slow after
24 h steaming treatment, indicating that the dealumination of Ag modied HZSM-5 catalysts steam-treated after 24 h is slight. Moreover, the
more the Ag loading, the less decrease of the activity for the same
steaming time [Fig. 2(a)]. For example, after 24 h steaming treatment,
the conversion over 0.55AgHZ-S is 77.4% (80.0% over 0.55AgHZ), while
it is 68.5% over 0.28AgHZ-S (80.2% over 0.28AgHZ). That is, the steamtreated AgHZ catalyst with higher Ag loading has higher cracking activity (Table 3), which is consistent with the result for the cracking of
hexane in reference [22]. Table 3 also lists the product distribution of
1-butene cracking over the steam-treated catalysts. The selectivity of
ethylene and by-products (C+
5 excepted) all increases with increasing
Ag loading, whereas the selectivity of propylene and C+
5 decreases. As
can be seen from Fig. 2(b), the selectivity of propylene over steamtreated 0.55AgHZ is always lower than other steam-treated AgHZ catalysts under different steaming times. The selectivity of propylene over
HZ catalyst steam-treated for 48 h is the lowest. After N24 h steaming,
the yield of propylene over HZ catalyst is signicantly decreased, whereas it is stable over AgHZ catalysts. The steam-treated AgHZ catalysts with
Ag loadings of 0.28%0.43% (by mass) show similar propylene yield
(~30%), which is higher than that over the steam-treated 0.55AgHZ catalyst. This is because steam-treated 0.28AgHZ, 0.38AgHZ and 0.43AgHZ
catalysts have optimum acidic sites, whereas steam-treated 0.55AgHZ
has too more acidic sites.
3.3. Inuence of reaction conditions
intensity
HZ-S
0.28AgHZ-S
0.38AgHZ-S
0.43AgHZ-S
0.55AgHZ-S
10
20
30
2 /(o)
40
50
The cracking reaction is an endothermic process and the temperature plays an important role. By comprehensively considering the activity and propylene selectivity, catalyst 0.43AgHZ-S was chosen for
further study. The effects of reaction temperature on butene conversion
and product distribution over 0.43AgHZ-S catalyst are shown in Fig. 5.
No signicant difference occurs to the conversion from 450 C to
600 C, while an obvious increase (from 73.6% to 82.0%) happens from
600 C to 650 C. The change is determined by the cracking mechanism.
Butene molecules dimerize to C8 intermediates, and the latter crack to
smaller olens. The former reaction is exothermic. Raising the temperature from 450 C to 550 C, the cracking reaction is suppressed while
the dimerization reaction is accelerated, therefore, the change on conversion is little [6]. Further increasing the temperature, the pyrolytic
cracking reaction is enhanced. As a result, the conversion of 1-butene
increases.
The propylene selectivity rst increased from 25.4% to 43.3% when
the temperature changes from 450 C to 600 C, and then it decreases
to 33.9% when the temperature rises to 650 C [Fig. 5(a)]. The ethylene
selectivity increases steadily with temperature, and the selectivity at
650 C is as high as 16.5% due to the increase of the pyrolytic cracking.
The total selectivity of propylene and ethylene reaches the maximum
value of 57.8% at 600 C. 1-Butene cracking is an endothermic reaction,
while hydrogen transfer reaction is exothermal. Therefore, higher temperature is benecial for the production of propylene and ethylene, but
it is also favorable to the formation of aromatics produced by oligomerization, dehydrogenation and cyclization reaction of low olens [24].
Therefore, if the temperature is too high (e.g. 650 C), the selectivity of
low olens (e.g. propylene) will decrease.
As shown in Fig. 5(b), the selectivity of ethane increases slowly with
increasing temperature, while the selectivities of propane, butane and
C+
5 decrease. As the temperature rises above 550 C, the selectivity of
methane and aromatics increases dramatically. At 650 C, the selectivities of aromatics, methane, propane and ethane are 25%, 11.3%, 1.7%
and 1.3%, respectively. Methane, ethane, propane, and aromatics are
considered as main secondary products in 1-butene cracking. Higher
temperature promotes aromatics dealkylation and hydrocarbons
protolytic cracking reactions, therefore, the selectivity of methane and
ethane increases. Meanwhile, the selectivity of propane and butane decreases due to inhibition of hydrogen transfer reaction. According to the
100
(a)
100
X
S C2H4
S C3H6
Y C2H4
Y C3H6
(a)
90
1135
80
70
60
50
40
30
20
80
X
S C2H4
S C3H6
Y C2H4
Y C3H6
60
40
20
10
0
450
500
550
600
650
10
temperature/ C
15
20
-1
WHSV/h
25
30
50
60
(b)
50
CH4
C2 H 6
C3 H 8
C4H10
Aromatics
C5
(b)
+
CH4
C2 H 6
C3 H8
C4H10
Aromatics
40
C5
selectivity/%
selectivity/%
40
30
30
20
20
10
10
0
450
500
550
o
temperature/ C
600
650
10
15
20
-1
WHSV/h
25
30
Fig. 5. Effects of reaction temperature on (a) the conversion of 1-butene, selectivities and
yields of ethylene and propylene and (b) selectivities of by-products (reaction conditions:
WHSV = 20 h1, TOS = 5 min).
Fig. 6. Effects of the space velocity on (a) the conversion of 1-butene, selectivity and yields
of ethylene and propylene and (b) selectivity of by-products (reaction conditions:
T = 550 C, TOS = 5 min).
1136
S C3H6
(1)
(0)
Y C3H6
(2)
(3)
4. Conclusions
(4)
70
60
40
30
20
0 15 30 0 15 30 0 15 30 0 15 30
time on stream/h
0 15 30
(a)
X
80
(0)
S C3H6
(1)
(2)
AgHZ catalysts with different Ag loadings showed similar performance in butene cracking with HZ catalyst before steaming treatment.
Steaming treatment was a good method to tune the acidities of zeolite.
After the steaming treatment, the remaining Brnsted acid sites increased with the Ag loading. In other words, the addition of Ag species
made the dealumination of HZSM-5 zeolite under control. The activity
of HZ catalyst signicantly decreased with increasing steaming time,
whereas AgHZ catalysts showed stable activity after steaming of N 24 h
and their activities increased with increasing Ag loading. After N 24 h
steaming, the yield of propylene over HZ catalyst signicantly decreased, whereas it was stable over AgHZ catalysts. The AgHZ catalysts
with Ag loadings of 0.28%0.43% (by mass) showed similar propylene
yield (~30%), which was higher than that over the AgHZ catalyst with
the Ag loading of 0.55% (by mass). The results indicated that the
steam-treated AgHZ catalyst with optimum Ag loading had higher
yield of propylene and was more stable than the steam-treated HZ
catalyst. From the reaction results in reaction-regeneration cycles, it
was clear that the regeneration stability over the steam-treated AgHZ
catalyst was better than that over the steam-treated HZ catalyst with
good initial catalytic performance.
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Y C3H6
(3)
(4)
70
60
40
30
20
0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
time on stream/h
(b)
Fig. 7. The regeneration performance of butene cracking over (a) HZ steam-treated for 6 h
(b) 0.43AgHZ-S catalysts; 0, 1, 2, 3, 4 represented fresh catalyst and catalyst regenerated
for one to four times, respectively (reaction conditions: T = 550 C, WHSV = 20 h1).
air with a steam partial pressure of 0.028 MPa at 550 C for 24 h [25].
For comparison, considering the similar conversion and product distribution, the catalytic performance of HZ catalyst steam-treated for
6 h was also investigated. In the four reactionregeneration cycles,
the conversion over HZ catalyst decreases gradually, while the regenerated 0.43AgHZ-S catalyst still maintains the initial activity.
Although the yield of propylene over steam-treated HZ catalyst has
no signicant decrease within four recycles, it is estimated that the
yield will decrease after more recycles. It is implied that the stability
of 0.43AgHZ-S catalyst is better than steam-treated HZ catalyst.
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