Beruflich Dokumente
Kultur Dokumente
Issue 2
Part No.
1 588 739
en
Important information
Changes must not be made to the DEC2 control unit or sensors and wiring. Doing so
may affect the control unit safety system and cause injuries to the operator and
damage to the engine or driven equipment.
Never splice a damaged cable. Renew the entire cable, otherwise the safety and
operation of the system could be impaired.
Sensors for the DEC2 control system are intended only for use in the DEC2.
The following points must be observed to ensure that the DEC2 control
unit is not damaged:
Check that cables to the battery and generator are properly connected before the
engine is started.
Before disconnecting the cable to the control unit, switch off all power supply to the
unit.
Disconnect the DEC2 control unit when rapid charging the battery.
Disconnect the battery during electric welding and remove the control unit.
Contents
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tuning: single speed or all speed engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Explanation of the other parameters shown on the Tuning screen . . . . . . . . . 6
Explanation of the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Governor Configuration: All speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Explanation of the other parameters shown on the Configuration screen: . . . 8
Governor Configuration: Single speed engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Governor Calibration: All speed and single speed engines . . . . . . . . . . . . . . . . 10
Calibration procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Saving the calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Calibration has failed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Final check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Possible error messages that can occur during calibration . . . . . . . . . . . . . . 18
03:03-03
Start-up procedure
Note: The PC should only be connected to the control unit using a special cable marked
DEC at one end and PC at the other, after the cover over the COMM/DIAG PORT has
been removed. The cable part no. is 1434119 for length=4 m and 1413708 for
length=10 m. The program can only be started if the PC is connected to a powered
control unit. However, the program menu below can be reached without powering
the control unit.
All Dealer program versions with instructions are collected on a CD with part No.
1589210 with subscription and part No. 1588695 without subscription.
V7.0:
or
V8.1:
GOVERNOR DIAGNOSTIC SYSTEM V4.1
DEALER Version
ALL SPEED Application
or
GOVERNOR DIAGNOSTIC SYSTEM V4.1
DEALER Version
SINGLE SPEED Application
03:03-03
Governor
<T> Tuning
<K> Configuration
<C> Calibration
<I> Maintenance Information
General
Once the required menu appears, the following
applies when changing values:
- The Tab key is used to move the cursor
forwards between the modifiable parameter
fields. See illustration on next page.
- When the cursor hits a new field, this field is
highlighted.
- With Shift+Tab the cursor is moved backwards
between the modifiable parameter fields.
- When the space bar is pressed, the user is
prompted to enter a new value.
- Enter the new chosen value.
- Confirm by pressing Enter.
- Save by pressing F2. See page 7 for a
description of the use of the function keys.
03:03-03
Cntl Gain
Cntl Stability
Cntl Deadtime
15 CNT
15 CNT
1 CNT
Changing parameters
In the Tuning menu the following parameters can
be changed.
For the governor there are three parameters which
regulates the engine control:
Cntl Gain controls how much the fuel supply
is changed when there is a variation in speed.
Cntl Stability adjusts the fuel flow to the
engine until the speed error is eliminated.
Cntl Deadtime which makes a rapid change
to the fuel supply when there is a rapid
change of speed.
Act Gain and Act Stability show the settings
of the actuator solenoid on the injection
pump and affect its sensitivity to the output
signal from the control unit.
03:03-03
Act Gain
Act Stability
7 CNT
15 CNT
15
Cntl Stability
15
Cntl Deadtime
Act Gain
Act Stability
15
10*)
*) Minimum value
03:03-03
03:03-03
LOP power
79.69 %
Changing parameters
700 RPM
4.0 %
8.0 %
03:03-03
LOP power
Idle Speed
100.00 %
1000 RPM
1800
1500
4.0
2.5
RPM
RPM
%
%
Changing parameters
In the single speed version, two operating speeds
can be adjusted.
- The two most common speeds for generating
sets, 1500 or 1800 rpm can be preprogrammed
by Scania. The minimum and maximum speeds
are programmed at the same level when
delivered from Scania.
- If both 1500 and 1800 rpm are required, this
must be specified separately when ordering the
engine.
If the speed needs to be switched, DIPswitch no. 6
underneath the round black rubber cap on the
control unit must be changed.
- Normally the speed is 1800 rpm with the
switch in the ON position and 1500 rpm in the
OFF position.
03:03-03
Calibration procedure
The menu for calibrating the governor (A) gives
an option to calibrate and match the injection
pump to the control unit.
This calibration must be carried out when the
control unit or injection pump have been replaced.
- Make sure that power to the control unit has
been switched off.
- Remove the round, black, rubber cap over the
DIPswitches in the control unit. Set DIP switch
3 in the OFF position. See illustrations on next
page.
- Remove the red warning (Caution) label on the
control unit carefully, so that the label is not
damaged, to expose the calibration hole. After
the calibration the label should be put back to
cover the hole.
- Remove the cover over the COMM/DIAG
PORT and connect the computer cable with the
DEC end to this port.
10
03:03-03
DIP switch 3
DIP switch 3
03:03-03
11
V7.0:
- Connect a multimeter with + (plus) to the
measuring pin (1) in the control unit and with
(minus) to the brown cable marked TPSR
(A7=pin 7 in row A, cable C36-11) in the main
connector. See illustration below.
Note It is important to use a calibrated
multimeter in order to obtain
accurate voltage readings.
7
12
12
12
03:03-03
V8.1:
- Connect a multimeter with + (plus) to the
measuring pin (1) in the control unit and with
(minus) to the yellow cable marked OPSR
(B7=pin 4 in row B, cable C44-2) in the main
connector. See illustration below.
Note It is important to use a calibrated
multimeter in order to obtain
accurate voltage readings.
1.
2.
3.
4.
03:03-03
12
12
12
12
13
20.3
14
03:03-03
Voltage value
Volts DC
0.454 0.004
20.3
4.54 0.04
03:03-03
15
16
03:03-03
Final check
03:03-03
17
18
03:03-03