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PREFACE
1.1 Introduction
iii.
The scope of this study is to focus on installation the Precast Hollow Core Slab
(HCS). Installing the Hollow Core Slab has certain method and system. All
installation in construction must follow the method statement that has been prepare,
people must refer to method statement to avoid from failure.
The hollow core slab wide used in construction such as the bridge. But, this project
used the hollow core slab to construct the building to support load such as car, people
and furniture. In detail, will explain it more in chapter 3 on how to install the Precast
Hollow Core Slab (HCS) until finish successfully.
interview several people who involve in this project, the workers, clerk of work,
supervisor, project manager, and engineer also have interview the staff of PMINT.
CHAPTER 2
COMPANY BACKGROUND
2.1 Introduction
Perbadanan Memajukan Iktisad Negeri Terengganu (PMINT) was established on 1st
April 1965, which is under the enactmen of government. The main purpose of
established is to be a lead agency for the state to carried out the development and
social-economic development in Terengganu state.
ii.
iii.
Company Name
Company Address
Terengganu(PMINT)
: Tingkat 13, Menara PERMINT, Jalan Sultan
Ismail, 20200 Kuala Terengganu. Terengganu
Darul Iman
Company Mission
Company Vision
Company Motto
Company Email.
Company Phone No.
: admin@pmint.gov.my
: 09 - 627 8000
: 09 - 623 3880
General Manager
Dato Haji Osman b. Muda
Tuan Haji Wan Salehuddin b. Wan Ishak Tuan Haji Abdul Rahman b. Mohd Yusof
Management
Property Maintenance Senior Manager
Encik Mohamed b. Latef
Audit Manager
Property Management
Financial Manager
Encik Nor Azam b. A.
Rahman @ Yusof
Material Manager
Resources Manager
bt. Sulaiman
Technical Services
Information Technology
Housing of RAKR
Manager
Manger
Manager
Manager
Encik Wan Muhammad
Zulkifli bin Wan Ismail
b. Wan Ismail
Law Enforcement
Property Maintenance
Manager
Manager
Azaddin
Abdullah
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List of project
Unit
Perumahan KP Perdana 1A
14
Perumahan KP Perdana 3A
36
Perumahan KP Perdana 3B
36
Perumahan Permint Putera III
26
Perumahan Seberang Paka II
55
Perumahan Gong Badak 8
16
Perumahan KP Perdana Fasa 4
36
Paya Bunga Square
1
Paya Bunga Sentral
1
Sources: www.pmint.gov.my (2014).
cost (RM)
5,622,733.26
6,949,381.92
8,200,599.72
5,419,342.00
10,632,938.02
5,845,930.00
12,847450.00
95,000,000.00
89,968,577.00
List of projects
Paya Bunga Square
Perumahan Kg. Cabang, Kerteh
Perumahan KP Perdana Fasa IV
Gong Badak 8
Cost (RM)
RM 95,000,000.00
RM 425,245.00
RM488,900.00
RM550.700.00
5
6
7
RM 307,300.00
RM 1,381,900.00
RM 863,000.00
Terengganu
Bengkel IKS Teres 1 Tingkat Teluk
RM 438,160.00
Kalung
RM 833,880.00
List of projects
Housing KP Perdana 1A
Housing KP Perdana 3A
Housing KP Perdana 3B
Cadangan
merancang,
merekabentuk,
Cost (RM)
5,622,733.26
6,949,381.92
8,200,599.72
89,968,577.00
CHAPTER 3
The project is about to proposed the parking area and recreation area at Kuala
Terengganu. It is located at 4133-4140, 5035-5038, 3068-3071, at Tengku Embong
Fatimah Road, Mukim Bandar, Kuala Terengganu. This project start 27 th January 2013
and will finish on 7th November 2015. This project period about 145 week.
Next, this project purpose in building is to provide a parking about 6 storey, bowling 1
storey and cineplex 2 storey. First objective is to provide a parking to avoid from
crowded parking at that area. PB Sentral consist a bridge that link to Lembaga Hasil
Dalam Negeri (LHDN), Perbananan Memajukan Iktisad Negeri Terengganu (PMINT)
and PB Square to give a contentment to public.
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PERBADANAN MEMAJUKAN
IKTISAD NEGERI TERENGGANU
PROJECT DIRECTOR
(PMINT)
PENGURUS BESAR, PMINT,JALAN
SULTAN ISMAIL,20200 KUALA
CHECKED
TERENGGANU
MOHD ASBI & ASSOCIATES
TINGKAT 1 LOT PT 2024 K
PERKEDAIAN TAMAN PERMINT
JASA FASAL 2, CHENDERING
21280 KUALA TERENGGANU
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MECHANICAL AND
EMECH CONSULTING
ELECTRICAL
ENGINEERING
3484-B, JALAN PANJI ALAM
21100 KUALA TERENGGANU
TEL : 609 626 7336
FAX : 609 626 7335
QUANTITY SURVEY
CONTRACTOR
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: 1/2013
Contract Value
: RM 89,968,577.00
Date Approvel
: 9 Januari 2013
:
Project Start
: 27 Januari 2013
Project finish
: 07 November 2015
Contract period
: 145 Minggu
Mentainence period
Jkkp Regerister No
: Tg/13/03/1802
Insuran
ce
Policy No
: TECR-PC655604-BRTEKTG
Insurance Period
: 27/01/2013 - 07/11/2015
Maintenance Period
: 08/11/2015 - 21/02/2018
Workmen Compensation
Policy No
: TLWC-PC656660-BRTEKTG
Insurance period
: 27/01/2013 - 07/11/2015
Maintenance period
: 08/11/2015 - 21/02/2018
: F820
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ii.
Consist 1200 mm of width and consist 150 mm, 200 mm, 250 mm, and 300 mm
deep or height.
iii.
iv.
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All workers are required to wear Personnel Protective Equipment (PPE) i.e.
safety helmets, safety boots and safety vest when working on site.
ii.
Site personnel shall be well briefed and versed with all site safety equipment.
iii.
iv.
v.
A safety belt of the lifting device must be always used when lifting and it is
always tightened and secured by locking.
vi.
The lifting device is fixed so that the safety belt can be released from the already
installed side of the floor.
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ii.
Consist of stability on slab platform and can be used for another work.
iii.
iv.
Consist high capacity of load and can be used for a long period.
ii.
Order Hollow Core Slab need to make sure size and quantity is correctly to
place on.
iii.
Skilled worker need to take risk on installation of Hollow Core Slab because it
have heavy weight.
iv.
Controlling from Tower Crane need to make sure safety first to avoid injure
happen.
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Function
To lift the hollow core slab that not
exceeding than 8 tons.
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i.
Drafting an installation plan first. Choice a suitable lifting device on site and
weight of Hollow Core Slab.
ii.
iii.
iv.
v.
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Compare the Hollow Core Slab (HCS) at site and plan, checking a label, size, length,
and quantity. Checking an equipment such as cables, clamper, safety chain, and belt in
good condition. Dont lifting if equipment is broken.
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The workers on the trailer will put the clamper across the HCS at both ends and
that the key of the clamper must be fit into the horizontal groove on the side of HCS.
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Other than that, Tower Crane will pick up a HCS from the trailer by using a special
lifting tool. The lifting tool consists of a long spreader beam with 2 clampers and
attach to it at both ends with 2 short wire ropes. Each clamper will be equipped with a
safety chain.
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The workers will stay away from the HCS when the crane starts to hoist it to the
install location.
Refer to the engineer, angle of between three quarter end point of plank not more than
60.Supervisor give an order to operator tower crane to place a Hollow Core Slab on
NIB beam.
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Safety chain were open from plank about 100 mm from support (beam).
Handling plank with installation bar to make sure a plank in suitable and correct
place.
Make sure there is no crack on plank. If crack happen, that plank must be reject to
avoid an injure
The workers will check the seating of the HCS to ensure that it is comply with the
specification.
After that, the shear key grouting start shortly after completion of HCS and
installation of shear key reinforcement bars at every groove. The workers will patch
the gap at the bottom of shear key groove with dry mixed of shear key grout (mortar
form). When the mortar is set, the workers will the dampened shear key groove by
spray water on the side surface (vertical) of HCS.
After the shear key groove is dampened, the shear key grout will be mixed with
water at the correct ratio by concrete mixer. The shear key grout will be poured into
the shear key groove after complete the mixing process. The height of the shear key
grout shall be 20-25mm below the top surface of HCS.
The top and bottom surface of HCS will be cleaned immediately after shear key
grouting complete.
The Shear Key Grout shall achieve a minimum strength of 20 MPa after 28 days.
Put the BRC type RD7, laid on the hollow core slab and the topping bar reinforcement
will be bend, and tie to the RD7.make sure put a spacer below the RD7
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CHAPTER 4
As a conclusion, there several process of hollow core slab. For example, lifting the
hollow core slab that involving the installation and construction of precast slab. Each
step must have a high safety to avoid any injure happen. Its take about 30 minutes
from start process to finished process. There are several test runs on the gaps between
beam and hollow core slab as purpose to know the stability, quantity and control
during installation. These tests allow the next hollow core slab can be proceed. Lastly,
installation of hollow core have done. Concrete work will be proceed to make sure
that surface is smooth by using a cement render by using machinery for complete a
work such as vibrator machine and power floating.
The several problem has been occurs on this site and several solution need to be taken
by management team. For examples, the problem that happened by worker which is
late come to work and have been give the effect against period of contract. The
solution need to be taken by management team such as appoint a believable worker to
monitor the worker that late come to site. Then give the punishment such as cut their
salary or give the warning.
The next problem is fast lifting caused crack of hollow core slab given by surveying.
Approved effect is that crack more than half of slab force to be rejected. All of this
will cause waste against money and materials. Therefore, this solution is all of the
data given from surveying must be rechecked by engineer.
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REFERENCE
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