Biomass Gasifier

GENERAL INTRODUCTION

Our Managing Director Shri. V. Subburayal who is well-known expert

in the field of power industry with 45 years of field experience have started
our rewinding works in 1960s to cater the needs of electrical machine
maintenance of the industries around Pondicherry and South Arcot District
of Tamil Nadu. We have gradually grown-up in our stature as High Voltage
machine rewinders and now established ourselves as the only contractor in
South India who can handle rewinding works of Hydro / Turbo Generators
of 100 & 200 MW ratings.
We are providing our services to the following industrial sectors such
as Hydro Power Stations, Thermal Power Stations, Atomic Power Stations,
Heavy Water Plants, Coal, Lignite & Iron Ore Mines, Fertilizer Plants,
Chemical Plants, Petro-chemical Industries, Pharmaceutical Industries,
Sugar Industries, Steel Industries, Cement Industries, Refineries, Paper
Industries, Co-generation Plants, Off-shore and On-shore Oil Rigs, Gas
Plants etc., many more to say.
After an extensive Research & Development in Biomass Gasifier
Technology, Recently we have tied-up with the Government of India
undertaking and leading Research & Education Institute, Indian
Institute of Science, Bangalore for the Technological back-up for design,
fabrication & manufacturing of Biomass Gasifiers for Power
Generation and Thermal Applications. We manufacture custom
designed Biomass Gasifiers to meet the specific requirement of the
customer ranging from 5 kWe to 1000 kWe.
Apart from the above, we do undertake Renovation & Modernisation,
Redesigning, Uprating, Erection, Commissioning & Execution of Hydro /
Turbo Power Project, Conversion, Manufacturing and RLA & LE studies &
Onsite Testing of all electrical machines. We have a complete in-house
facility to undertake rewinding and coil manufacturing works of Generators
of any ratings even up to 210 MW and above.
We have a good infrastructure with a build up shop floor area of
15,000 sq.ft and handling facility up to 30 tones. Also we have complete airconditioned well-equipped testing laboratory with all the advanced testing
equipments along with some specially developed equipments in our own R
& D. We have a well-equipped machine shop to take-up any size of
fabrication.

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier
1.

Directors Bio-data
V. Subburayal, DEE, Managing Director:
He is a Well-known expert in the field of electrical machines & power
industry with 45 years of experience. Have participated in execution of lot
of Hydro / Turbo Power Projects. He is the backbone of our company and
our Research & Development who have developed lot of High Voltage
Engineering Technology.

2.

S. Tamil Selvam, B.E. (Elec.), Technical Director:

Thirteen years of experience in Power Industry, Rewinding Shop
Maintenance, Design, Testing and Execution of Biomass Gasifire, Hydro /
Turbo Power Plants.

3.

S. Adhavan, B.E. (Mech.) PGDCA, DCHW, Administrative Director:

Thirteen years of experience in Marketing and Project management.
Our Technical Personals

4.

5.

J. Philomin Raj, M.E. (Elec.), Consultant:

Retired Chief Engineer from M/s Karnataka Electricity Board with lot of
experience in R&M works, O&M of Hydro Power Station & Hydro
Station Projects.
K. Subramaniyam, B.E. (Mech.), Project In-Charge:
Thirty years of experience in Biogas Projects and Power Projects.

6.

G. Nagarajan, DEE, Factory In-Charge:

Thirty years of experience in Fabrication Shop, Assembly Shop & Testing
Shop.

6.

B. Krishnamoorthy, Shop Foreman:

Twenty Five years of experience in Rewinding Shop, Coil Shop & Testing
Shop Maintenance.

7.

S. Rasu, DME, Site Supervisor:

Twenty years of experience in Biomass Gasifier and Power Project Sites.

8.

K. Devanathan, DEE, Site Supervisor:

Twenty years of experience in Biomass Gasifier and Power Project Sites.

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier

Our Principal Activities

BIOMASS GASIFIER

1. Design, Fabrication, Erection, Testing & Commissioning of Biomass Gasifier

based Power Plant from 10 kWe to 1000 kWe.
2. Design, Fabrication, Erection, Testing & Commissioning of Biomass Gasifier
for any rating in Thermal application upto 4000 kWth.
3. Redesigning and Conversion of Diesel Engines to 100% Producer / Bio Gas
Engines from 10 kWe to 1000 kWe.
4. Turnkey Project Execution of Biomass Gasifier Projects.
HYDRO / TURBO GENERATORS
1. Uprating of Hydro / Turbo Station Generators, HT / LT Motors &
Transformers (R& M)
2. Renovation & Modernisation of Hydro / Turbo Generators, HT / LT Motors
& Transformers:
3. Erection & Commissioning Hydro / Turbo Power Plant
4. Redesigning of Station Generators and Motors
5. Rewinding & Repairing of Hydro / Turbo Generators, AC/DC & HT/LT
6. Supply of Coils for HT motors, Hydro / Turbo Generators upto 150 MW
7. Supply of sapres for Hydro / Turbo Generators upto 150 MW

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier
LIST OF OUR FEW REWINDING WORK EXPERIENCES

No

Customers Name

1.

APGENCO, Srisailam

2.

APGENCO, Srisailam

3.

APGENCO. Srisailam

4.

Tamil Nadu Electricity

Board

5.

Tamil Nadu Electricity

Board
Tamil Nadu Electricity
Board.

6.

7.

Karnataka Electricity
Board, Bangalore

8.
9.

Karnataka Electricity
Board, Bangalore
APGENCO, Hyderabad

10.

APGENCO, Hyderabad

11.

Tamil Nadu Electricity

Board
Karnataka Electricity
Board, Bangalore.
Karnataka Electricity
Board, Bangalore
CG ELIN

12.
13.
14.
15.
16.
17.
18.

Kothakudam Thermal
Power Station, Polancha.
NLC, Thermal Power
Station I
Nellore Thermal Power
Station, Kovur
Tamil Nadu electricity
Board, Thiruvalam

Description

Of Work

Repairing & Reconditioning of

Hydro Generator Rotor Poles
Repairing & Reconditioning of
Hydro Generator Rotor Poles
Reinsulation
of
Hydro
Generator Rotor Poles
Repairing and Reinsulation of
rotor field pole coil of Hydro
Generator
Repairing and Replacement of
one rotor field pole coil
Repairing
the
Stator,
Restacking the Stator Core and
Rewinding the Stator of Hydro
Generator
Design, Uprating & Rewinding
of 2Nos. 12MW to 14 MW and
3Nos. 18MW to 22 MW, 11KV
Generator
Uprating & Rewinding of 11
KV, 18 MW Generator
Repairing & Reconditioning of
Turbine Runner
Repairing & Reconditioning of
Turbine Runner
Uprating and Rewinding of 10
MW to 12.5 MW Generator.
Rewinding and Uprating of 11
KV, 12 MW Generator
Rewinding and Uprating of
11KV, 12 MW Generator
R&M of Hydro Power Station
Rewinding of Generators
exciter armature
Rewinding of exciter armature
and
replacement
of
commutator
Rewinding of 1 No. 30MW
Generator exciter armature
Repairing of exciter armature
of 11 KV Synchronous
Condenser

Rating

Qty.

Order Dt.

150 MW, 11 KV

4 Nos.

08/01/03

110 MW, 11 KV

5 Nos.

17/07/03

110 MW, 11 KV

2 Nos.

02/05/02

60 MW, 11 KV

1 No.

29/07/2K

50 MW, 11 KV

1 No.

35 MW, 11 KV

1 No.

16/03/2K

2x14
&
3x22 MW

5 Nos.

31/03/97

18 MW, 11 KV

1 No.

17/09/96

17 MW

1 No.

19/03/02

17 MW

2 Nos.

19/03/02

12.5 MW, 11 KV

1 No.

30/11/99

12 MW, 11 KV

1 No.

02.06.92

12 MW, 11 KV

1 No.

17/09/96

4x7 MW & 6 x 4
MW
110 MW

10
Nos.
1 No.

20/01/01

50 MW

1 No.

30 MW

1 No.

18/12/91

25 MW

1 No.

16/11/99

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

13/04/93

Biomass Gasifier

List of Major Customers

I. Power Stations:
TNEB - Ennore Thermal Power Station

- Ennore, Chennai

TNEB - Tuticorin Thermal Power Station

- Tuticorin

TNEB Mettur Thermal Power Station

- Mettur

TNEB North Chennai Thermal Power Station - North Chennai

TNEB - Mettur Dam Power House

- Mettur

TNEB Mettur Tunnel Power House

- Mettur

TNEB - Sholayar Hydro Power House

- Sholayar

TNEB Kodayar Hydro Power Station

- Kodayar

TNEB Bhavani Sagar Power House

- Bhavanisagar

TNEB - Thiruvalam 110 KV Substation

- Thiruvalam

APGENCO - Kothagudam Thermal Power Station

- Polancha

APGENCO - Vijayawada Thermal Power Station

- Ibrahimpatnam

APGENCO - Nellore Thermal Power Station

- Kovur

APGENCO- Muchkund Hydro Power Station

- Muchkund

APGENCO- Srisailam Left Bank Project

- Srisailam

APGENCO- Srisailam Right Bank Project

- Srisailam

APGENCO- Lower Sileru Power House

- Mothugudam

KEB Mahatma Gandhi Hydro Power House

- Jogfalls

KEB Munirabadh Hydro Power House

- Munirabadh

VVNL- Sivasamudram Hydro Power House

- Sivasamudram

KPC Kalinadhi Hydro Power Station

- Ambiganagar

KSEB Moolamattam Generation Circle

- Moolamattam

NTPC Korba Thermal Power Station

- Korba

NLC Thermal Power Station I

- Neyveli

NLC Thermal Power Station II

- Neyveli

NLC Central Technical Office

- Neyveli

Department of Atomic Energy MAPS

- Kalpakkam

EID Parry (India) Limited Co-generation

- Nellikuppam

II. Cement Industries:

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier

Tamil Nadu Cement Corporation Limited

- Alangulam.

Tamil Nadu Cement Corporation Limited

- Ariyalur,

Dalmia Cements (Bharat) Limited

- Dalmiapuram

India Cements Limited

- Thalaiyuthu

India Cements Limited

- Sankar Nagar

Associated Cements Company Limited

- Madhukarai

III. Sugar Mills:

E.I.D Parry (I) Limited

- Nellikuppam

E.I.D. Parry (I) Limited

- Pudukottai

E.I.D. Parry (I) Limited

- Pugalur

Dharani Sugars & Chemicals Limited

- Polur

Perambalur Co.op.Sugar Mills Ltd

- Eraiyur

Chengalvarayan Co-op. Sugar Mills Ltd

- Periyasevalai

Madura Sugars

- Pandiarajapuram

South India Sugars Mills Ltd

- Mundiampakkam

New Harizon Sugar Mills Ltd

- Ariyur

Pondicherry Co-operative sugar Mills Limited - Pondicherry

IV. Power Sector:
BHEL - High Pressure Boiler Plant

- Trichy

BHEL - Seamless Steel Tube Plant

- Trichy

L&T Energy Center

- Baroda

NEPC Micon Limited

- Chennai

VEESONS Boilers (P) Limited

- Trichy

ABB Lenzhom Limited

- Mumbai

Steel Industries of Kerala Limited

- Trissur

Bharat Yantra Nigam Limited

- Allahabadh

Kanubhai Engineers Limited

- Chennai

V. Mines:
NLC Mines I

- Neyveli

NLC Mines II

- Neyveli

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier

Kuderamukh Iron Ore Company Limited

- Kudreamukh

Kuderamukh Iron Ore Company Limited

- Mangalore

NMDC Donimalai Iron Ore Mines

- Donimalai

NMDC Bailadila Iron Ore Porject

- Bailadila

VI. Fertilizer:
EID Parry (India) Limited

- Ennore

NLC - Fertilizer Factory

- Neyveli

SPIC Limited

- Tuticorine

VII. Chemical, Petrochemical & Pharmacutical:

Peroxide India Limited

- Cuddalore

Urethanes Indian Limited

- Cuddalore

ELF Atochem Peroxides India Limited

- Cuddalore

J.K.Pharmachem Limited

- Cuddalore

SPIC Limited

- Tuticorin

SPIC Pharmaceutical Limited

- Cuddalore

TANFAC Limited

- Cuddalore

Vanavil Dyes and Chemicals Limited

- Cuddalore

Rallies India Limited

- Cuddalore

Asian Paints Limited

- Cuddalore

Manali Petrochemical Limited

- Manali,Chennai

Kerala Minerals & Metals Limited

- Quilon, Kerala

SNAM Alloys (P) Limited

- Pondicherry

Shasun Drugs and Chemicals Limited

- Pondicherry

Protchem India Limited

- Pondicherry

Mohan Breweries Limited

- Pondicherry

Chemfab Chlorates Limited

- Pondicherry

Indac Chemicals Limited

- Cuddalore

Arbindho Pharma (P) Limited

- Pondicherry

Pentasia Chemical Limited

- Cuddalore

Square D Biotech Limited

- Cuddalore

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier
VIII. Other Industries
DAE - Heavy Water Plant

- Tuticorine

Essar Oil Limited

- Chennai

Madras Port Trust

- Chennai

Tuticorine Port Trust

- Tuticorine

ONGC Cauvery Basin Project

- Karaikal

ONGC Sagar Prabhat

- Rajamundri

South Central Railway

- Vijayawada

South Railway

- Chennai

Tube Products of India

- Chennai

Pondicherry Rolling Mills Limited

- Pondicherry

Neycer (I) Limited

- Pondicherry

Parry Confectionery Limited

- Nellikuppam

Pondicherry Paper Mills Limited

- Pondicherry

Vengataramana Foods Specialist Limited - Pondicherry

International Bakery Products Limited

- Pondicherry

Auro Foods Limited

- Pondicherry

Tilagam Agencies

- Pondicherry

Lebracs Lining (P) Limited

- Pondicherry

East Coast Steel Limited

- Pondicherry

Anglo French Textiles Limited

- Pondicherry

Afcon-Pauling Limited

- Pondicherry

TVS Lucas Limited

- Pondicherry

Sundaram Fastener Limited

- Pondicherry

Kodai Gas (P) Limited

- Neyveli

Pondicherry Oxy-Acetylene (P) Limited

- Pondicherry

National Oxygen Limited

- Pondicherry

Madras Vanaspathi Limited

- Villupuram

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5

Biomass Gasifier

Our Company Introduction

Fact. & H.O: Kongampattu 605 105, Villupuram Dist., Tamil Nadu, Ph:(0413) 2699484-5