Beruflich Dokumente
Kultur Dokumente
Custodian:
Supersedes
Revision no: 0
Revision no:
Filename:
Date:
Date: 28/11/2015
O-91
Verified: Date:
Approved: Date:
Approved: Date:
O-1
Date:
This document contains proprietary information and is intended for use by SUCO staff only.
The contents of this controlled document shall not be changed without formal approval of the
document custodian.
Rev 1
PIGGING PROCEDURE
CONTENTS
1. INTRODUCTION................................................................................................................................................... 3
2. RESPONSIBILITIES.............................................................................................................................................. 3
3. PIGS TO BE USED................................................................................................................................................. 4
4. GRADED CLEANING PROCEDURE.................................................................................................................... 4
5. LAUNCHER/RECEIVER SAFETY PRECAUTIONS.............................................................................................. 5
6. PIGGING PROCEDURE......................................................................................................................................... 5
6.4. LAUNCHER/RECEIVER SCHEMATIC............................................................................................................... 8
7. PIPELINE PIGGING LOGSHEET.......................................................................................................................... 9
8. ADDITIONAL INFORMATION............................................................................................................................ 10
8.1 PIPELINE INFORMATION.................................................................................................................................. 11
8.2 SLUG CATCHER / PIGGING OPERATION OF 12 TRUNKLINE......................................................................12
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PIGGING PROCEDURE
1. INTRODUCTION
Routine pigging is carried out to prevent a build-up of debris within the pipeline and to remove free water which
may accumulate at the bottom of the pipeline. Deposits can cause an effective reduction of pipeline diameter
and hence increased back pressure to the export system, both debris and stagnant water can give rise to
increased corrosion of the pipeline and reduce the efficiency of corrosion inhibitor.
1.1 OBJECTIVE
Pipelines cross boundaries of area responsibility and various parties are therefore involved in the launch and
receipt of pigs. This document seeks to provide a common procedure such that efficient operation is achieved
during pigging activities and pigging is carried out in a controlled safe manner.
1.2 SCHEDULING
Oil/Gas/Water transport lines
The minimum frequency of pigging product transport lines is given in section 9 of this procedure.
Note: Deviations from stated frequency in section 9 may be required and will be set by the Pipeline Integrity
Management authority. Deviation may be initiated by the Production Manager.
2. RESPONSIBILITIES
- The Area Field Manager is the Asset custodian for those oil/gas and water lines that originate from a
station/facility in his area.
- It is the responsibility of the Asset custodian to ensure that pigging is carried out at regular intervals in
accordance with this procedure.
- It is the responsibility of the Asset custodian to ensure that the responsible supervisor of the pig receiving
area is informed and has given his consent prior to pig launching.
- The responsible supervisor of the receiving area will arrange retrieval of the pig from the pig receiver and fills
in relevant section of the pigging report (see section 7).
- It is the responsibility of the supervisor of the receiving area to inform Inspection section prior to opening the
pig receiver because internal inspection of the receiver is a requirement.
-
transport to the launcher and initiation of the pigging report upon launching.
- The receiver is responsible for the forwarding/return of the pig to the launcher department. He also completes
the pigging report and forwards the report to Corrosion Department and launching supervisor. If required, the
receiver is to make alternative arrangements for the return of the pig.
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PIGGING PROCEDURE
- Upon retrieval of the pig at the receiving end, the production supervisor is responsible for sampling debris
and handing the sample over to the Area Corrosion Engineer who will assess quality and quantity and submit
appropriate samples to the laboratory for further analysis. The analysis results are sent to O-90 when
obtained from the laboratory (copy Chemical Engineer Cairo).
- The launcher is responsible for the return of the pig to the workshop and reporting of the required information
in the pigging report.
2.1 REPORTING
The pigging report (see section 7) is completed by the supervisor responsible for the launch and shall include
all necessary information from the receipt activity. The completed report is then routed to the area Corrosion
Engineer who will log the pigging frequency on a data base en will send a copy of the pigging report to the
Chemical Engineer in Cairo for data analysing who will inform the asset holder if pigging frequencies need to
be adjusted. The data will be put on the area data file server which is read only accessible.
3. PIGS TO BE USED
For routine pigging of pipelines it is recommended to use BI-DIRECTIONAL pigs. Pipelines with bore variations
larger than 5% shall be pigged with CUP TYPE PIGS. (In SUCO only CUP PIGS are used)
For pipelines which have to be pigged for the first time or have not been pigged for a long time a graded
cleaning procedure as described below must be followed. (Not to be used for sales gas pipelines)
For additional information on pigs see section 8 of this procedure.
NOTE: The diameters of discs of BI-DI pigs have to be checked prior to launching.
Seal disc OD to be approx 4% larger then the ID of the pipeline to be pigged.
Support discs OD to be approx the same as the ID of the pipeline to be pigged.
For pipeline diameter information refer to section 9.
Gauge plates are used to demonstrate that pipelines are free of any major obstructions. The best
location of a gauge plate is just in front of the rear sealing cups or discs. In this position the chance is
reduced that the plate will be damaged due to minor obstructions, bends, loose debris etc.
- Run BI-DI pig or CUP pig with full size discs/cups and brushes until a run produces no significant debris.
CAUTION
Foam pigs can absorb hydrocarbons. Care should be take when handling them after pigging, especially in
combination with pyrophoric dust (FeS). Immerse the foam pig in water upon retrieval if pyrophoric dust is
present.
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PIGGING PROCEDURE
Fire extinguisher and/or running fire hose to be on site when iron sulphide (FeS) is expected.
NORM
This procedure shall be read in conjunction with procedure No XXXXX Radiological safety precautions for
pigging operations
6. PIGGING PROCEDURE
6.1.
6.1.1
6.1.2
6.1.3
OPEN pressurizing valve G and balance valve H (if installed) or crack kicker valve C. As the pipeline
fluid enters the receiver, air will be displaced through vent valve(s) E.
6.1.4
In the case of a gas pipeline air will be displaced by gas. Continuous gas readings should be taken until
100% gas is detected at the vent valve.
When the barrel is full of product, CLOSE vent valve(s) E and allow the barrel to pressurize fully.
Check that the barrel pressure gauge shows the same value as the line pressure.
6.1.6
OPEN kicker valve C fully and OPEN pig trap valve B. This allows fluid to flow through the receiver.
In case of low flow there is a risk of the pig stopping across the by-pass tee.
6.1.7
Confirm there is no leakage from the door seal and fittings before leaving site.
6.2.
6.2.1
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PIGGING PROCEDURE
6.2.2
OPEN drain valve D and vent valve E to drain and depressurize the launcher barrel. Confirm zero
pressure. Unseat bleed screw on door. If no fluid flows through the bleed screw, REMOVE bleed screw.
Air flow into the trap indicates that fluid is still flowing from the drain. When the air flow stops the trap
is fully drained and the door may be opened.
NOTE: A number of older doors may not be fitted with bleed screws. In these cases additional precautions
should be taken before opening the door e.g. confirm by visual observation that draining has stopped.
6.2.3
OPEN door F.
6.2.4
Load pig into barrel, ensuring that the front driving cups are in contact with the reduced bore part of the
barrel.
6.2.5
CLOSE door F. CLOSE drain valve D. Ensure that door is securely locked.
6.2.6
OPEN pressurizing valve G if installed or crack kicker valve C. As oil enters air will be displaced from
the barrel through vent valve E.
6.2.7
When the barrel is full of product, CLOSE vent valve and allow the barrel to pressurize fully. In case of
a gas pipeline, air will be replaced by gas. Continuous readings should be taken until 100% gas is
detected at the gas vent valve.
6.3.1
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PIGGING PROCEDURE
6.3.2
Arrival of the pig is shown initially by pig alert X2 being activated. X1 should activate shortly
afterwards to show that the pig has entered the barrel. If X1 does not activate, the by-pass valve A must
be closed or throttled to force the pig into the barrel.
6.3.3
Once the pig is HOME in the barrel, OPEN by-pass valve A fully.
6.3.4
6.3.5
6.3.6
6.3.7
6.3.8
Clean out receiver barrel and take sample of debris if >20 kg, or if specifically instructed. A sample sheet
shall be completed and sent with the sample to the laboratory. The sample taking must be recorded on the
log sheet. (for info XXXX). Check door seal, clean and lightly oil mating surfaces.
6.3.9
CLOSE door F, drain valve D and vent valve E. Ensure door F is secured as per Manufacturers
procedures.
6.3.10 Inspect pig for damage and action refurbishment and/or return ready for next use.
6.3.11 Ensure "retrieval" section data is passed to supervisor for completion of the pigging log sheet.
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PIGGING PROCEDURE
PI
Vent
PI
Relief
valve
XL
XL
ESD
B
Enclosure
To Closed drain
system
Main Line
Launcher/receiver
drain valve
PI
Balance valve
Kicker
valve
Pressurisation
line and
valves
By-pass
valve
A
G
kicker line
Isolation
valve
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PIGGING PROCEDURE
Rev 1
DATE:
PIPELINE CODE:
FROM:
TO:
LENGTH:
km
DIAM:
inch
LAUNCH INFORMATION
DATE/TIME PIG LAUNCHED:
ETA:
PRESSURE (before/after):
BY-PASS (open/closed):
NUMBER OF CUPS:
CUP MATERIAL(mesc)
CIRCUMFERENCE OF CUPS:
NUMBER OF DISCS: GUIDE
SEAL
DISC MATERIAL(mesc)
DISC MATERIAL(mesc)
BRUSH CONDITION
NAME:
SIGNATURE:
m/sec
DEBRIS RECOVERED:
dm3
TYPE OF DEBRIS:
(Y/N)
hrs
(indicate wear):
(indicate wear):
BRUSH CONDITION:
PIG DAMAGE:
REMARKS:
Gauge plate:
1) Cover pigs against sunlight.
2) Place pigs in brackets during transport.
3) Clean pigs directly after use.
4) check tightness nuts/bolts.
NAME:
SIGNATURE:
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PIGGING PROCEDURE
8. ADDITIONAL INFORMATION
Efficient Swabbing Pig Velocities.
- Efficient pigging speeds for CUP pigs in swabbing debris from pipelines range from 0.2-1.6 m/sec. Optimum
speed 1.0 - 1.2 m/sec.
- Efficient pigging speeds for CUP pigs in swabbing fluids from pipelines range from 0.2-4.5 m/sec. The lower
the speed the better the efficiency.
- Efficient pigging speeds for BI-DI pigs for swabbing debris from pipelines range from 0.2 m/sec to well above
3 m/sec. Optimum speed is above 2.0 m/sec.
- Efficient pigging speeds for BI-DI pigs swabbing liquids from pipelines range from 0.2 to well above 6 m/sec.
The lower the speed the better the efficiency.
- Pigging at low speeds (0.2 m/sec) with BI-DI pigs is still reasonable effective. There seems to be no real
reason for a minimum pigging speed.
Amount of oversize of seal discs.
Medium overzise seal discs (4%) on BI-DI pigs seem to be most efficient. 2% oversize discs create a too wide
gap; 6% oversize disc start to act too much as a cup pig, will require a higher driving pressure and will wear
down fast.
Indications of typical tolerable bore variations.
- Foam Pigs
- Spheres
- Cup Pigs
- Bi-Di Pigs
20-60%
20-30%
10-15%
5-10%
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PIGGING PROCEDURE
Start
End
TPF BVS 2
Length
KM
19
Dia.
Inch
16
CTP
40.3
16
Sales condensate
from TPF
19.4
Sales condensate
from CTP
Raw gas/ Multiphase
Raw gas/ Multiphase
Raw gas/ Multiphase
CTP
PPC Tie-in
40.7
1.4
0.25
1.5
6
6
6
NWK 1-3 *
NWK 1-1 *
NWK 1-1 *
manifold
TPF *
NWK 1-2 *
NWK-1-4*
NSG-1-1
Via Mobile
arrangement
from CTP
Via Mobile
arrangement
from CTP
Via Mobile
arrangement
From CTP
Via Mobile
arrangement
No
No
No
0.2
0.5
5
2.0
8
6
8
6
No
No
Yes
Yes
NSG-1-2
SSG-1-1
0.25
9.57
6
6
No
Yes
SSG-1-2
NWSG 1-1A
NSG 2-3
NSG 2-1
SSSE-3-1
NSG 4-1
Tie-in 16
TPF manifold
NWK 1-2 Manifold
NSG-1-1
Manifold / CTP
NSG-1-1 Manifold
SSG-1-1 Manifold
-CTP
SSG-1-1 Manifold
CTP Manifold
CTP Manifold
NSG 2-3 Manifold
NSG 1-1a Manifold
CTP Manifold
1.21
6
12
No
Yes
Yes
No
No
No
Piggable
* These wells currently produce into the RPF at NWK 1-2 and from the TPF into the 16Sales as line.
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PIGGING PROCEDURE
8.3 Modification:
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PIGGING PROCEDURE
Due to current situation for slug catcher as it is operated manually we add some modifications to ensure
normal pigging operation for 12" pipe line:
1- Before pigging start up, keep water level at the slug catcher at high level (+/- 2000 MM) to
ensure condensate carry over to condensate part at the other side.
2- At the day of pigging before start pigging by +/- 0.5 hr., start to drain water & condensate level
until reach to LL level on condensate compartment and to low level (+/- 900 MM interface and
+/- 1200 top liquid level )on water compartment that ensure no condensate escaping with water
to water degasser vessel.
3- Its possible to perform override to LAHH 5010 & XZV 5014 at slug catcher due to malfunction
of water control loop and for any faulty transmitter if required.
4- Inst. crew must check level transmitters and level glasses of water and condensate at slug
catcher before start pigging.
5- Mechanical crew must check strainer of pumps at water degasser and condensate stabilizer unit
before start pigging.
6- The expected time for pig arrival is about 2 hrs , so after 1.5 hr keep close monitoring for level
inside slug catcher .
7- To avoid overflow and shut down of the slug catcher during pigging operations the by-pass
valves G in the 2 by-pass line across valve C shall be used while valve C is closed (see
sketch pig receiver). depending on level on slug catcher its possible to complete closing Valve
G or closing wells NWSG 1-1 and SSSE 3-1 if required
8- We must keep monitoring for level and pressure at LTS A&B and condensate stabilizer unit.
9- We can reduce pressure at 1st stabilizer to provide more volume at vessel and to help for liquid
drain from slug catcher and LTS A/B.
10- Observe and monitor pig receiver alerts at manifold area to check pig arrival.
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