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J & H Machine Tools, Inc.

4345 Morris Park Drive


Charlotte, NC 28227
Service Department
Telephone: 704-545-7056
Fax: 800-892-1862

Mori Seiki
Maintenance Class
Presented by
Lewis Craven

J & H MACHINE TOOL INC. is not a manufacture of parts and does not
warranty the use or the fitness of any product, component, or part installed
during the service or repair of the machine(s) described herein. It is
understood and agreed that J & H is providing only the service of
repairing, replacing, and/or maintaining equipment of the customer. J & H
specifically disclaims all implied warranty including the implied warranty of
MERCHANTABILITY and FITNESS FOR ANY PARTICULAR PURPOSE.
No employee or agent of J &H is authorized to make any warranty
contrary to the foregoing. In no case shall J & H be responsible to the
customer for any special or consequential damage based upon a breach
of agreement between J & H and the Customer or negligence. The
contents of this manual are subject to change without notice. Please bear
in mind that there are discrepancies between the contents of this manual
and the actual machines. If any part of this manual is unclear, Please
contact J & H Service Department at 704-545-7056. J & H will not be
liable for any damages occurring as direct or indirect consequence of
using this manual.
This material is intended for trained qualified
technicians only. ALL MATERIAL CONTAINED IN THIS MANUAL IS
DIRECT COPY FROM THE FOLLOWING MANUAL OR PROCEDURES:
Mori Seiki MAINTENANCE MANUALS, Mori Seiki SERVICE MANUALS
AND SERVICE CD, Fanuc OPERATOR MANUALS, Fanuc
MAINTENANCE MANUALS, Mori Seiki OPERATOR MANUAL, Mori Seiki
PROGRAMMING MANUAL.

J & H SERVICE PROCEDURES, PICTURES, AND SERVICE


INFORMATION CONTAINED IN THIS DOCUMENT IS CONSIDERED TO
BE A PART OF THE J & H KNOWLEDGE BASE. THIS DOCUMENT
DOES NOT CONTAIN APPROVED INFORMATION BUT RATHER AN
ACCOUNT OF AN EXPERIENCE USED SUCCESSFULLY IN THE
PAST. USE THIS INFORMATION WITH CARE

CONSTRUCTION OF BALLNUTS
The ballscrews for X, Y and Z axis are all 45mm diameter with a 16 pitch. The major difference
with the ballscrews on the NH5000 (and NV5000) is that the ballnut is a single piece
construction. The backlash on the new design is compensated for by measuring the starting
torque on the screw, then either increasing or decreasing the size of the balls.

On the two piece designed ballnut, preload was compensated for by a ground shim plate
installed between the two pieces of the nut. This caused the force from the grooves to be applied
on the outer, upper edge of the ball bearings.

By utilizing the correct size balls, force is applied to all four corners by the grooves in the screw.
It is more difficult to machine the actual threads of the screw, since even pitch and finish is
critical, but time is saved on the actual assembly of the ballscrew, and there is no loss of
accuracy or repeatability.

Y-AXIS BALLSCREW
The Y-Axis construction on the NH5000 was designed to reduce the need for
the Dynamic Thermal Displacement Control.
The fixed end of the ballscrew is now at the motor side, on the upper part of the
column.

The ballnut is stretched from the lower Y nut.

The reason that the need for the DTC option is reduced with this design
is that with the fixed end of the Y-axis ballscrew being at the top, the
ballscrew will expand downward when it heats up. Conversely, when the column

heats up, it will expand upward. Since the fixed end of the ballscrew is located a
long way from the X-axis linear guide (where the column rests), the ballscrew can
develop up to 3 times as much heat as the column and not show the effects of thermal
expansion.

Two Trucks
per side on Z

45MM Wide
Linear Guide
3 Trucks per side on X

2 trucks per side on Y

Z axis motor directly coupled to the ballscrew.


There is no separate brake.

Magazine mounting holes

The new column is designed to provide little interference for fixtures but still
provide the rigidity expected from Mori Seiki. All covers inside the machine were
designed with chip removal in mind. This machine also offers optional chip
augers on both sides of the table to move chips into the conveyor, which is
located in the front of the machine.
The chip conveyor and coolant tank is easily moved in and out of place by one
person for maintenance or cleaning purposes.

CONSTRUCTION
The NH5000 is constructed using a three-piece level design, like the
SH5000/SH-503/SH-403 designs. All axes are designed using THK linear guides.
The X-axis uses a THK/SNS45LC2QZSSHHC0E+1460LHE-II, the Y-axis a
THK/SHS45LR2QZSSHHC0E+1200LHE-II and the Z-axis a
THK/SNR45LC2QZKKHHC0E+1725LHE-II linear guide.
The ballscrew for all three axes is a 45mm diameter by 16 pitch lead. X-axis has
630mm of travel, Y-axis 600mm and Z-axis has 670 mm.

Note in the picture above that the machine also has a new design for chip
removal. There are two chip augers on either side of the table that run from
under the column all the way through the machine, including the setup station.
There is also a conveyor located between the B-axis and the spindle to move the
chips from the area inside the cutting envelope. This triple trough design is for
maximum chip removal while maintaining high rigidity in the machine base.

The ways for each axis are covered with a new type sliding cover. The material is
like a spring steel, so anything dropped on it will not dent. It is also designed to
flex when chips get under the sliding seals instead of building up and separating
the covers as in the past.

The X/Y cover, when installed or when being replaced, must be indicated in to
ensure flatness. It is adjustable by loosening the screws on the slotted mounting
brackets, adjusting the position, then tightening the bolts back. In the picture
below, you can see the pantographic support of the X and Y axis.

X Axis Cover

Y Axis Cover

All motors on the machine are easily accessible without having to remove but a
single access cover for each.

APC Motor

Chip Auger and Z-Axis Motor Under Setup Station

B-Axis Motor and Belt Drive

Magazine Motor and ATC Motor

X-Axis Motor

Y-Axis Motor

Conveyor Motor

ASSEMBLY IDENTIFICATION
TRIPLE COMPLETION LAMP

CONTROL PANEL

SPINDLE

ATC

AIR PANEL

ELECTRICAL CABINET

SPINDLE + BALLNUT + APC


AND 1 DEGREE INDEXER
FULL 4TH AXIS TABLE
WSS FOOTSWITCH

MAGAZINE

EXTERNAL CHIP CONVEYOR

OIL COOLER
HYDRAULIC TANK
COOLANT TANK
COOLANT PUMPS

REGULAR INSPECTION LIST


The items that require inspection and maintenance at regular intervals are indicated below.
By referring to the machine specifications and other reference information, carry out inspection
and maintenance work at the specified inspection intervals. For information on items that have no
reference information in the list below, contact the person responsible for maintenance, Mori Seiki,
or the machine retailer.

Inspection Item

Inspection
Interval

Oil leak in pipe joints

50 hours

Air pressure (with pressure gage)

50 hours

Electrical cabinet air filter (cleaning)

50 hours

Oil cooler condenser and air filter (cleaning)

50 hours

Door rail (cleaning)

50 hours

Front cover of the spindle (cleaning)

50 hours

Slideway protection covers (cleaning)

50 hours

Reference Information

MAINTENANCE MANUAL

MAINTENANCE MANUAL

Operation functions (to be checked by manual operation)

500 hours

OPERATION MANUAL

Temperature inside the electrical cabinet

500 hours

Coolant tank (cleaning)

500 hours

MAINTENANCE MANUAL

Coolant tank filter (cleaning)

500 hours

MAINTENANCE MANUAL

Slideway lubricating oil tank (cleaning)

500 hours

MAINTENANCE MANUAL

Spindle bearing lubricating oil tank (cleaning)

500 hours

MAINTENANCE MANUAL

Machine level using level

1000 hours

MAINTENANCE MANUAL

Dynamic inspection by test cutting

1000 hours

Wear or damage of slide seals

1000 hours

Slideway lubricating oil tank port filter (cleaning)

1000 hours

Spindle bearing lubricating oil tank filter at oil supply port


(cleaning)

1000 hours

Abnormal noise and vibration of ball screw

1000 hours

Vibration, abnormal noise, and heat generation of


servomotors

1000 hours

Abnormal noise and vibration during spindle rotation

1000 hours

Spindle run-out

1000 hours

Backlash

1000 hours

Twisting

1000 hours

Crowning

1000 hours

Cracked or hardened hoses

1000 hours

MAINTENANCE MANUAL

Inspection Item

Inspection
Interval

Looseness of servomotor connectors

1000 hours

Magnet switch (operation check)

1000 hours

Cable breakage, damaged shielding

1000 hours

Control relay (actuation stroke)

1000 hours

AC spindle motor insulation resistance

1000 hours

Abnormal noise, heat generation, and vibration of AC


spindle motor
Relay terminal screws
(tightness inspection and tightening)

Reference Information
This chapter

1000 hours
1000 hours

Connectors (tightness inspection and tightening)

1000 hours

Suction strainer in the hydraulic oil tank (cleaning)

1000 hours

MAINTENANCE MANUAL

Air filter for air actuators (cleaning)

1000 hours

This chapter

Lubricator (cleaning)

1000 hours

This chapter

Air solenoid valve (disassemble to clean)

1000 hours

Inside the electrical cabinet (cleaning)

1000 hours

MAINTENANCE MANUAL

Fans (cleaning)

1000 hours

MAINTENANCE MANUAL

Hydraulic oil in hydraulic tank (oil change)

1000 hours

MAINTENANCE MANUAL

Hydraulic oil tank (cleaning)

2000 hours

Oil cooler or fan cooler (oil change)

2000 hours

MAINTENANCE MANUAL

Air filter for air actuators (replacement of element)

2000 hours

This chapter

Battery (replacement)

1 year

MAINTENANCE MANUAL

OILING CHARTS

3
1
2
6

Oil Point

Oil Type

Quantity

Hydraulic unit tank

Daphne
Hydraulic Fluid 32

20 L

Oil cooler tank

Daphne
Super Multi 2M

38 L

Coolant tank

5
6

Spindle bearing/ball
screws/APC unit
lubricating oil tank
(oil-air lubrication)
Table lubricating oil
tank (1-degree index
table)
Table lubricating oil
tank (full 4th-axis
rotary table)
ATC unit

Oil Change
Interval
Check oil
level gage
Every 1000
hours of
operation
Every 2000
hours of
operation

Replenishing
Interval

540 L

As required

Replenish as
required

Daphne
Mechanic Oil 32

2L

Check oil level gage


Replenish as
required

Daphne
Mechanic Oil 32

2L

Tonna Oil S68

2L

Spirax HD 80W-90

20 L

When carrying out


disassembly and
adjustment
Check oil level gage
Replenish as
required
Replenish as
required

NOTE

(1) The oil indicated in the table above is used when the machine is delivered.
For equivalent oil, refer to "Oil Recommendations".
(2) For the oil handling method, refer to the MATERIAL SAFETY DATA SHEET provided
by the oil manufacturer.

Oil Recommendations
CAUTION

(1) Use only the oil types listed below.


Never mix lubricating oils from different manufacturers.
Mori Seiki cannot be held responsible for malfunctions that may occur either as the
result of mixing lubricating oils or from the use of a non-recommended lubricating
oils.
(2) Since the oil used for the oil cooler - Daphne Super Multi 2M - is a special type of
oil, if you use oil made by another maker, use a product that is equivalent to
number 10 in the table below.
(3) The table below shows the list of equivalent oil names only and it does not
guarantee the equivalence of dynamic characteristics.

Oil Point

Idemitsu

Mobil

Oil Type

Shell

Castrol

Hydraulic unit tank

Daphne
Hydraulic Fluid 32

DTE Oil Light

Tellus Oil S32


Tellus Oil 32

Hyspin AWS32

Oil cooler tank

Daphne
Super Multi 2M

Mobil
Velocite Oil No. 6

Tellus Oil C5

Hyspin AWS10

Spindle bearing
lubricating oil tank
(oil-air lubrication)

Daphne
Mechanic Oil 32

DTE Oil Light

Tellus Oil
R32 (XHVI)

Table
(full 4th-axis rotary
table)

Daphne
Super Multi 68

Mobil
Vactra Oil No. 2

Tonna Oil S68

Magna BD68

CHECKING SERVOMOTOR CONNECTORS


<Checking interval>
Every 1000 hours of operation
<Checking procedure>
1) Turn off the power.
2) Remove the cover.
3) Make sure that servomotor connector is mounted
correctly.
4) Mount the cover.

CHECKING COOLANT MOTOR CONNECTOR AND CHIP


CONVEYOR MOTOR CONNECTOR
<Checking interval>
Every 1000 hours of operation
<Checking procedure>
1) Turn off the power.
2) Make sure that the connectors are mounted correctly.
Coolant motor connector

Chip conveyor motor connector

CLEANING THE AIR FILTER


If the air filter element is clogged, the pressure of the air supplied to the actuators is decreased,
causing their operation failure. Therefore, the air filter element should be cleaned at regular
intervals or the element should be replaced if it is heavily clogged.
The air filter is equipped with a float type automatic discharge unit.
Usually, the drain is automatically discharged through the discharge port.
However, if the drain is not automatically discharged or if foreign matter has accumulated at the
bottom bowl, operate the drain cock manually to discharge the drain.

Manual Discharge of the Drain


<Cleaning interval>
When the accumulation is not discharged automatically, or when foreign matter has accumulated
at the bottom of bowl
<Procedure>
Turn the manually operated drain cock at the bottom of the air filter counterclockwise to discharge
the drain.

Cleaning the Air Filter


Air Filter
If the air filter element is clogged, the air pressure supplied to the actuators is reduced, causing
their operation failure. Therefore, the air filter element should be inspected at regular intervals.
<Cleaning interval>
Every 1000 hours of operation
<Procedure>
1) Turn off the power.

AW3000-4000

2) Shut off the compressed air.


3) Turn and remove the case assembly.
NOTE

Diaphragm
assembly
O-ring

Cover
Body

IN

OUT
Case O-ring

Deflector
Valve spring
Filter element

Valve assembly
Valve O-ring

Baffle

4) Loosen the cross-recessed pan head screws on the


rod.
5) The filter element and the baffle come off.
6) Clean the filter element using neutral detergent.
NOTE

Case assembly
(with case guard)

Drain

An O-ring is attached in the upper part of the case.


Pay sufficient care not to break the O-ring while
removing the case.

(1) If the element cannot be cleaned, replace it.


(2) When using the submicron filter (0.3 2m),
replace the element since the element cannot
be cleaned.

7) Supply compressed air to the filter element from


inside.
8) Clean the case assembly using neutral detergent.
9) Assemble the air filter by following the disassembly
procedure in reverse.
10) Supply compressed air to make sure that there is no
air leak.

OUT

REPLACING THE MACHINE LIGHT


The lamp is a consumable part.
<Changing interval>
When the light cannot satisfactorily illuminate the working area.
<Lamp>
Fluorescent lamp: SLCE118 (Waldmann)
<Procedure>
1) Turn off the power.
2) Clean the lamp; wipe off coolant and chips.
3) Remove the screws of the clamp.
NOTE

Hold the lamp so that it does not fall.

4) Remove the lamp unit.

Clamp

Screw

5) Remove the glass tube by turning the clamp cap.

Glass tube

Clamp cap

Connector terminal B

Connector terminal A

6) Pull connector terminal A out of connector terminal B.

7) Remove the wiring cover.


Wiring cover

8) Remove the fluorescent lamp clamp.

Fluorescent lamp clamp

9) Press the fluorescent lamp lock release button and


remove the fluorescent lamps.
NOTE

Fluorescent lamps

Be careful that the fluorescent lamps do not fall


into the machine.

10) Mount new fluorescent lamps.


11) Connect the connector terminals A and B.

Fluorescent lamp
lock release button

12) Turn on the power.


13) Press the machine light switch to turn on the
fluorescent lamps.
14) Make sure that the fluorescent lamps light.
NOTE

If the lamps do not light or light slowly, turn off the


power and check the contact between the lamp
base and the mounting base.

15) Press the machine light switch to turn off the


fluorescent lamps.
16) Turn off the power.
17) Mount the fluorescent lamp clamp.
18) Mount the wiring cover.
19) Mount the glass tube.

20) Tighten the clamp cap.


O-ring
NOTE

When tightening the clamp cap, insert a tool such


as a screwdriver into each of the holes machined
in the parts, indicated by (1) and (2) in the
diagram, and secure it tightly. Make sure that Orings are properly fitted before tightening the
clamp cap.

(2)

CAUTION
(1)

If the O-rings are loose, coolant or other


foreign matter may get into the fluorescent
lamp unit.

21) Mount the lamp unit on the clamp.

SPECIFICATIONS
X-axis travel
(Longitudinal movement of column)
Y-axis travel
(Vertical movement of spindle head)
Z-axis travel
(Cross movement of table)
Distance from table surface to
spindle center
Distance from table center to spindle
gage plane
Table working surface
Table loading capacity
Maximum workpiece swing diameter
Maximum workpiece height
Table surface configuration
Minimum table indexing angle
Table indexing time
Spindle speed range*2
Number of spindle speed ranges
Max. spindle torque
Type of spindle taper hole
Spindle bearing inner diameter
Rapid traverse rate
feedrate
Jog feedrate
Type of tool shank
Type of retention knob
Tool storage capacity
Maximum tool diameter
(with adjacent tools)
Maximum tool diameter
(without adjacent tools)
Maximum tool length
Maximum tool mass
Maximum moment (from gage line)
Method of tool selection

630
600
670
50~650
100~800
500500
kg (lb.) 500
730
900
M16 24 100 mm
1 (0.001)
sec 2.0 [90]
min-1 14000 (20000)
1
N - m (ft/lbf) 221
1.4(14,000)
7/24 No. 40
65
mm/min (ipm) 50000
0.54(X),0.44(Y),0.58(Z)
mm/min (ipm) 0~50000
mm/min (ipm) 0~1260 [15]
MAS BT-40 (CAT-40)
90
30, 40, 60, 120, 180
80
180
400
kg (lb.) 8 (12)
7.84(14.13)
N-m (ft/lbf)
30 or 40

Tool changing time (tool-to-tool)


Tool changing time (chip-to-chip)
Number of pallets
Method of pallet change
Pallet changing time
Spindle drive motor
(30 min/continuous rating)
Feed motors
Hydraulic pump motor
Coolant pump motor
Electrical power supply
Compressed air supply
Hydraulic oil tank capacity
Lubricant tank capacity
Coolant tank capacity
Machine height
Floor space
Mass of machine
Positioning accuracy
Repeatability
Table indexing accuracy
Table indexing repeatability
Pallet changing repeatability (X, Y, Z)

sec 1
sec 3.2
2 (3)
swing
sec 6
kW (HP) 22/18.5 (15)
kW (HP) X: 4 Y: 4 Z: 4
B: 1.6
kW (HP) 2.2
kW (HP) 1.1+1.1
kVA 54.9
0.5 {5}, 420 [ANR]
MPa (psi), L/min (gpm)
L (gal.) 20
L (gal.) 2 [Spindle/Ballnut], 2 [B Axis]
38 [Spindle Cooling]
L (gal.) 540
2850
1100
2350 4900
kg (Ib.) 10000
0.005
0.001
in. 3
in. 1
0.003

Height from the floor to


the upper face of the table
Table clamping force
Pallet clamping force
Braking force
(random specification)
Spindle lubricating method
Spindle material
Spindle taper part material
Tool clamp force ()
Synchronous tapping
maximum rotating speed
Maximum rotating arrival time
Spindle stop time
Spindle life
Pallet swinging diameter
B-axis fast feed rate
B-axis cutting feed rate
Ball screw (diameter/lead)
Deceleration ratio
Axis thrust force (150%)
Time constant
Acceleration/deceleration rate
Maximum speed arrival time
Maximum speed arrival distance
Feed motor (maker/model/output)
Linear guide (maker/model)
Linear guiding span
Ball screw (diameter/lead)
Deceleration ratio
Axis thrust force (150%)
Time constant
Acceleration/deceleration rate
Maximum speed arrival time
Maximum speed arrival distance
Feed motor (maker/model/output)
Linear guide (maker/model)
Linear guiding span
Ball screw (diameter/lead)

1,110
N {kgf}
N {kgf}
N {kgf}

39200 {4000}
2,450 {990}

N {kgf}
min-1

Air/Oil
SACM645
SACM645
11000~16000 {1120~1630}
6,000

sec
sec
h

1.4 ~ 1.56
1.15 ~ 1.25
1,482

-1

min

min-1

N {kgf}
m/s2
sec
kW(HP)

45/16
10,731{1095}
104(33m/min),160(40m/min),304(50m/mn)
0.54(33m/min),0.43(40m/min),0.28(50m/min)

FANUC/22/3000i/4.0
THK/SNS45LC2QZSSHHC0E+1460LHE-II
497.5
45/16

N {kgf}

7,820 {798}, 14,680 {1,498}


136(35m/min),176(38m/min),328(47m/mn),416(50
m/min)
m/s2 0.44(35m/min),0.37(38m/min),0.24(47m/mn),0.20(
50m/min)
sec

kW(HP)

FANUC/22/3000i/4.0
THK/SHS45LR2QZSSHHC0E+1200LHE-II
544
45/16

Deceleration ratio
Axis thrust force (150%)
Time constant
Acceleration/deceleration rate
Maximum speed arrival time
Maximum speed arrival distance
Feed motor (maker/model/output)
Linear guide (maker/model)
Linear guiding span
Deceleration ratio
Deceleration ratio
Axis torque (150%)
Maximum speed arrival time
Maximum speed arrival distance
Hydraulic oil tank capacity
Hydraulic pump motor
Hydraulic pump set pressure

Hydraulic discharge volume


(60/50Hz)
Lubricant types
Standard coolant pump motor
(maker/model/output)
Optional coolant pump motor
(maker/model/output)
Discharge pressure from the
coolant nozzle (60/50Hz)
water-soluble
Discharge pressure from the
coolant nozzle (60/50Hz)
oil-soluble
Discharge volume from the
coolant nozzle (60/50Hz)
water-soluble
Discharge volume from the
coolant nozzle (60/50Hz)
oil-soluble

N {kgf}

10,721 {1,094}
56(19m/min),120(35m/min),232(45m/mn),312(50
m/min)
2
m/s 0.58(19m/min),0.50(35m/min),0.33(45m/mn),0.27(
50m/min)
sec

kW(HP)

N-m {kgfm}
sec
L(gal)
kW(HP)
MPa
{kgf/cm2}
L/min

FANUC/22/3000i/4.0
THK/SNR45LC2QZKKHHC0E+1725LHE-II
504
1/120
64
-

20
2.2
5.9 {60}

28/23

kW(HP)

R32 [Spindle/Ballnut] T68[B Axis]


2SP [Oil Cooler]
MTH2-60/6 / 1.04

kW(HP)

MTH4-50/2

MPa

{kgf/cm2}
MPa

{kgf/cm2}
L/min

L/min

Mesh size of coolant tank


Coolant filtration accuracy
requirements
at through spindle coolant spindle
system specification

30 16
m

20

Positioning accuracy

0.005

Repeatability of positioning

0.001

NUMERICAL CONTROL UNIT SPECIFICATIONS


The numerical control unit specifications for this machine are indicated below.
NOTE

(1) Due to our policy of continuous improvement, NC unit specifications are subject to
change without notice.
(2) Some optional NC specifications and those which require a sequence program
change cannot be installed after shipping. Please contact us in advance for details.
: Standard

: Option

: Possible by changing sequence

NC Model
1

CONTROLLED AXES

1-1

Controlled axes

X, Y, Z, B

1-2

Simultaneously controllable axes


(standard)

Positioning/linear interpolation/
circular interpolation

1-3

Max. controllable axes (option)

MSG-501

3/3/2

NC controlled axes

Max. simultaneously controllable axes

PROGRAMMING METHODS

2-1

Least input increment

0.001 mm/0.0001 in./0.001G

2-2

Least command increment*1

0.001 mm/0.0001 in./0.001G

2-3

Max. commandable value

H99999.999 mm/H9999.9999 in.

2-4

Absolute/incremental programming

G90/G91

2-5

Decimal point programming

Electronic calculator type decimal point


programming can be selected by parameter
setting.

2-6

Inch/metric conversion

G20/G21

2-7

Programming resolution multiplied by 1/10

Max. H9999.9999 mm/H393.70078 in.


Pulse coder needs to be replaced

2-8

Programming resolution multiplied by 10

Selectable by NC parameter setting

2-9

Tape code

EIA/ISO code automatic discrimination

NC tape

8-unit (transmissivity: 40% or less)


JIS C6243
EIA RE-227-A
ISO 1729

2-10

NOTE

*2

*1

The standard least input increment for the B-axis is 1G, 0.001G is availabe as an option
(full 4th-axis rotary table).

*2

For details, consultation is necessary.

NC Model
3

INTERPOLATION

3-1

Positioning

G00

3-2

Linear interpolation

G01

3-3

Circular interpolation

G02/G03 (CW/CCW)

3-4

Hypothetical axis interpolation

3-5

Polar coordinate interpolation

G12.1, G13.1

3-6

Cylindrical interpolation

G7.1

3-7

Exponential function interpolation

3-8

Involute interpolation

3-9

Helical interpolation

3-10

Helical interpolation B

3-11

Linear acceleration/deceleration after


cutting feed interpolation

3-12

Linear acceleration/deceleration before


cutting feed interpolation

3-13

Bell-shaped acceleration/deceleration
after cutting feed interpolation

3-14

Bell-shaped acceleration/deceleration for


rapid traverse

3-15

Spiral/conical interpolation

MSG-501

G2.2/G3.2

Standard during look-ahead control

FEED

4-1

Cutting feedrate

1 - 50000 mm/min

4-2

F1-digit feed

F1 - F9

4-3

Dwell

G04

4-4

Thread cutting

Position coder is required.

4-5

Pulse handle feed

Manual pulse generator: 1 unit


K 1, K 10, K 100 (per pulse)

4-6

Automatic acceleration/deceleration

Linear type (rapid traverse/cutting feed)

4-7

Rapid traverse rate override

F0 (fine feed), 25/100%

4-8

Feedrate override

0 - 150% (10% increments)

4-9

Feedrate override cancel

M48, M49

4-10

Second feedrate override

For details, consultation is necessary.

4-11

Inverse time feed

NOTE

*1

*1

Cutting feedrate during look-ahead control. The cutting feedrate is 5000 mm/min
when look-ahead control is not applied.
The maximum cutting feedrate will be restricted by the cutting conditions.

NC Model
4-12

Spindle orientation

4-13

Manual jog feed

4-14

Feed stop

4-15

Manual pulse handle control


(2/3 handles)

4-16

Feed per minute

4-17

Feed per revolution

MSG-501

0 - 1260 mm/min <15 steps>

Thread cutting and synchronous feed options


are required.

PROGRAM STORAGE AND EDITING

5-1

Part program storage

10 m  4 kB in tape length

5-2

Additional part program storage

Option

5-3

Part program edit

Deletion, insertion and alteration

5-4

Search function

Program number, sequence number and


address

5-5

Number of stored programs

5-6

Additional number of stored programs

Option

5-7

Program number/program name

Program number:
Program name:

Total length m (ft)

(programs)
Total (programs)

320 (1050)
640 (2100),
1280 (4200),
2560 (8400)

63
125, 200,
400, 1000

4 digits
31 characters

OPERATION AND DISPLAY

6-1

Operation panel: Display section

6-2

Display function

6-3

MDI function

6-4

MDI operation B

6-5

Language (NC)

6-6

10.4-inch color TFT

m (ft)

10.4-inch color
TFT
Includes display of present position,
command value, offset value, parameters,
comments, and ladder diagram

Standard: Japanese, English


Option: German, French, Italian, Spanish,
Chinese, Korean

I/O FUNCTIONS AND UNITS

7-1

Portable tape reader

300 (60 Hz), 250 (50 Hz) characters/sec.


(RS-232-C interface)

7-2

External storage device

3.5-inch floppy disk drive unit

7-3

I/O interface

RS-232-C

7-4

Simultaneous input/output

NC Model

MSG-501

External program number search, external


tool offset, and external work coordinate
system shift

7-5

External data input

7-6

Tape operation with RS-232-C

7-7

Remote buffer

DNC RS-232-C/RS-422

*1

7-8

High-speed remote buffer

A: Binary input RS-232-C/RS-422


B: NC statement input RS-232-C/RS-422

*1

7-9

External I/O device control

For details, consultation is necessary.

7-10

Punching and setting of PMC parameters

7-11

Floppy cassette directory display

7-12

DNC1

7-13

External sub-program call M198

7-14

DNC2

7-15

Memory card interface

*1

For FANUC floppy cassette


*1

*1

STM FUNCTIONS

8-1

Spindle speed function (S function)

5-digit S code

8-2

Spindle speed override

50 - 120% (10% increments)

8-3

Tool functions (T function)

4-digit T code

8-4

Miscellaneous function (M function)

3-digit M code

8-5

Secondary miscellaneous function

Applicable for other than B codes

8-6

High-speed M/S/T/B interface

8-7

Constant surface speed control

TOOL OFFSET

9-1

Tool length offset

G43, G44, G49

9-2

Tool position offset

G45 - G48

9-3

Cutter radius offset C

G40 - G42

9-4

Number of tool offsets

A set is defined as a radius and length


combination.
If radius and length offset data are set
individually, the value indicates the number of
data.
(sets)

9-5

Additional number of tool offsets

Option

9-6

Tool offset data memory B

Geometry and wear offset data

9-7

3D tool offset

NOTE

*1

For details, consultation is necessary.

Total (sets)

32

64, 99, 200,


400, 499, 999

NC Model
9-8

Straightness offset

9-9

Cutter radius offset B

9-10

Tool offset data memory C

9-11

3D coordinate conversion

9-12

Offset amount program input

MSG-501

D/H code, geometry and wear offset data

G10

10 COORDINATE SYSTEM
10-1

Manual zero return

10-2

Automatic zero return

G28

10-3

2nd zero return

G30

10-4

3rd and 4th zero return

10-5

Zero return check

G27

10-6

Return from zero point

G29

10-7

Automatic coordinate system setting

10-8

Coordinate system setting

G92

10-9

Work coordinate system selection

G54 - G59

10-10

Local coordinate system setting

G52

10-11

Machine coordinate system

G53

10-12

Additional number of work coordinate


systems

Total 48 sets, 300 sets

10-13

Floating zero return

10-14

Work coordinate system preset

11 OPERATION SUPPORT FUNCTIONS


11-1

Label skip

11-2

Single block

11-3

Optional stop

11-4

Optional block skip

11-5

Dry run

11-6

Machine lock

11-7

Auxiliary function lock

11-8

Mirror image

11-9

Manual absolute

NOTE

*1

Used for ATC, APC

PC parameter

*1

NC Model
11-10

Z-axis neglect

11-11

Set zero

11-12

Handle feed interruption

11-13

Program restart

11-14

Sequence number collation and stop

11-15

Running time display/


Number of parts display

11-16

Expanded tape editing

MAPPS provides the function

11-17

Addition of optional block skip functions

BDT2 - BDT9

11-18

Background editing

11-19

Directory display/punch classified by


group

11-20

Load meter display

11-21

Machine time stamp function

11-22

Tool escape and return

11-23

Clock function

Screen display

11-24

Removal of controlled axes

Parameter

11-25

Tool length measurement

11-26

Retrace function

11-27

Handle feed in tool-axis direction

Relative coordinate origin

12 PROGRAMMING SUPPORT FUNCTION


12-1

Circular arc radius command

12-2

Arbitrary angle, chamfer, corner R


designation

12-3

Canned cycle

12-4

Sub-program

12-5

Interruption type custom macro

12-6

Custom macro B

12-7

Programmable mirror image

12-8

Automatic corner override

12-9

Exact stop check

G09

12-10

Exact stop check mode

G61/G64

12-11

Programmable data input

Substituted by offset amount program input

12-12

Playback

Not selectable for conversational


programming

Up to 4 nestings

MSG-501

NC Model
12-13

Additional custom macro common


variables

12-14

Scaling

12-15

Coordinate system rotation

12-16

Polar coordinate command

12-17

F15 format

12-18

Retrace

12-19

Chopping function

12-20

Normal direction control

12-21

Synchronized tapping

12-22

Automatic corner deceleration

Standard during look-ahead control.

12-23

Feedrate clamp by circular radius

Standard during look-ahead control.

12-24

Multiple M commands in a block

M code group check function (option) is


necessary

12-25

High accuracy contouring control function

RISC processor

12-26

Simplified high accuracy contouring


control function

12-27

Look-ahead control

12-28

Small diameter deep hole drilling cycle

MSG-501

600 variables in total

Restrictions apply

G41.1/G42.1

Linear acceleration/deceleration after cutting


feed interpolation is necessary

13 MECHANICAL ACCURACY COMPENSATION


13-1

Backlash compensation

13-2

Pitch error compensation

13-3

Uni-directional positioning

13-4

Follow-up

13-5

Rapid traverse/cutting feed backlash


compensation

H9999 pulses

14 MACHINE CONTROL SUPPORT FUNCTION


14-1

Built-in type PC

14-2

Axis interlock

14-3

External deceleration

14-4

CNC window

14-5

Index table indexing

By external input: option

*1

15 AUTOMATIC SUPPORT FUNCTION


15-1

Skip function

NOTE

*1

G31

Substituted by the macro executer.

NC Model
15-2

High-speed skip

15-3

Tool life management

15-4

Additional number of tools to be controlled


by the tool life management function

Total 512 sets

16 SAFETY AND MAINTENANCE


16-1

Emergency stop

16-2

Overtravel

16-3

Stored stroke limit 1

16-4

Self-diagnosis

16-5

Door interlock

16-6

Stroke check before movement

16-7

Stored stroke limit 2, 3

16-8

Stroke limit external setting

16-9

Spindle speed change detection

16-10

Alarm history display

16-11

Help function

16-12

Operation history display

16-13

Operators message history display

16-14

Abnormal load detection function

Only software overtravel is available.

Includes alarm display, I/O signal diagnosis,


and ladder diagram.

17 ENCLOSURE AND INSTALLATION


17-1

17-2

Enclosure construction

Enclosed dust-proof type (IP54)

Environmental conditions

Operation ambient temperature:


10 - 35GC
Permissible temperature
variation (max.):
1.1GC/min.
Relative humidity:
75% or less
Permissible vibration: 4.9 m/s2 or less

18 SERVO SYSTEM
18-1

Servomotor

AC servomotor (without transmission)

18-2

Servo units

IGBT PWM control

18-3

Position detectors

Pulse coder, absolute position detection

18-4

Spindle drive motor

AC ,i spindle motor

18-5

Spindle inverter

IGBT PWM control

MSG-501

INSTALLATION DRAWING
Make sure there is sufficient maintenance area for opening the CNC and electrical
cabinet doors, for pulling out the coolant tank and chip conveyor, etc.

Unit: mm

(1) Separatedarated units (step-down transformer, etc.) must not be located at exact position as
shown in the drawing as long as interference is avoided.
(2) 30-tool specification

FOUNDATION DIAGRAM
(1) Select a place that can support the weight of the machine.
(2) To obtain and maintain the intended levels of accuracy and performance from the
machine over a prolonged period of time, perform foundation work carefully and
pay attention to machine installation.
Unless foundation work is performed according to the foundation diagram, it will
adversely affect the accuracy (static and dynamic) and the life of the machine.
Unit: mm

ENVIRONMENTAL REQUIREMENTS
Consider the following requirements when selecting a site to install the machine.
<Ambient temperature, humidity, and altitude>
CAUTION

NOTE

Install the machine at a site where the ambient temperature remains within the range
10 to 35GC, the humidity does not exceed 75% RH (with no condensation), and the
altitude is lower than 1000 m. Failure to comply with these conditions could cause
trouble in the electrical systems of the NC unit and peripheral devices and lead to
machine failure.

Install the machine at a site where neither it nor the NC unit is subject to direct sunlight.
Direct sunlight will raise the temperature and cause thermal displacement, adversely
affecting machining accuracy.

<Vibration>
CAUTION

The machine must not be installed at a site subject to excessive vibration (greater than
4.9 m/s2). Excessive vibration could lead to machine failure and will adversely affect
machining accuracy.

<Dust>
CAUTION

(1) Choose an installation site that is as free as possible from dirt, dust, and mist. If
dirt and dust adhere to the cooling fan fitted inside the machine its cooling
capability will be impaired and this could lead to machine failure.
(2) Install the machine at a site where it will not be reached by chips, water, and oil
scattered from other machines. These could cause machine failure.

<Installation ground>
NOTE

Make sure the floor is strong enough to support the machine. The floor must not be
sloped or irregular in any way. Twisting or other distortion of the machine will adversely
affect machining accuracy.

<Maintenance area>
CAUTION

When installing the machine, refer to the installation drawing and other instructions and
provide sufficient maintenance area to allow the chip conveyor (if featured) and coolant
tank to be removed, and the electrical cabinet door to be opened and closed, without
difficulty. If you do not provide sufficient maintenance area it will not be possible to
carry out maintenance work properly and the life of the machine will be shortened.
Refer to the INSTALLATION DRAWING in the DRAWINGS published separately.

FOUNDATION WORK
For the installation of the machine, conventional foundation work using foundation bolts is not
necessary due to its machine construction (three-point support structure) and the rigidity of
machine.
Normally, it is good enough to support the machine if the thickness of the floor concrete is 500 mm
or more. However, if the ground does not have sufficient strength and is not capable of absorbing
the vibrations of other machines, the foundation work for absorbing the vibration is necessary.
Consult a civil engineer to determine the number and depth of piles and concrete thickness
because they differ according to the ground condition.
<Check items>
Machine

Pit for absorbing vibration


(Approx. 150 mm width)

Pit cover

(300 - 800)
Depth varies
depending on
the machine
models.

Concrete

Concrete subslab

100

200

Rubble
Ground
Piles (especially, drive them for soft ground.)

PREPARATION FOR INSTALLATION


Mori Seiki service technicians will visit the customer to install the machine at the customer's plant.
To carry out installation smoothly, the following items should be prepared by the customer.
NOTE

The items to be prepared must comply with the local regulations and the specifications of
the machine to be installed.

Item to be Prepared

Reference
Information

Power source

3.1

Power cable

3.2

Grounding cable

3.3

Main breaker for the shop


power distribution board

3.4

Air source*

3.5

Air connection hoses*

3.6

NOTE

Check

Some machine specifications do not use pneumatic actuators.


For machines of these specifications, it is not necessary to prepare these items. If
you do not know whether or not your machine requires the air source and connection
hoses, please consult Mori Seiki.

Power Requirements
The power source must satisfy all of the requirements indicated below.

DANGER

WARNING

Power source work must be entrusted to an electrician with a license to


carry out electrical work. If a person without knowledge of electrical
safety practices attempts this work, he or she could be electrocuted.

(1) For the power supply, provide isolated wiring directly from the input
power supply. If there is an excessive voltage drop, for example due
to insufficient capacity of the factory power supply, the machine may
malfunction, causing accidents involving serious injuries or damage
to the machine.
Item

Range

Nominal power source voltage


fluctuation range (200/220 VAC)

+10%/
15%*

Voltage drop

Within 15% of normal voltage


for 0.5 seconds.

Frequency fluctuation range


(50/60 Hz)

H1 Hz

Momentary power failure

Less than 10 msec.

Voltage impulse

The peak value is 200% or less


of the effective value (rms
value) of the line voltage with
pulse duration of 1.5 msec.

Waveform distortion of AC voltage

7% or less

Imbalance in line voltages

5% or less, or within 10 V

Select a primary power cable by accurately calculating the power


supply capacity at the supply side. Using an inappropriate cable
could lead to fire, injury, or damage to the machine.
(2) Do not install the machine close to major sources of electrical noise,
such as electric welders and electrical discharge machines. If the
voltage supply is not stable, the machine may malfunction, leading to
accidents involving serious injuries or damage to the machine.
If noise is continually entering the machine through power cables, it
can cause breakage or burning of electrical or electronic devices
inside the electrical control panel and this can lead to fire.

NOTE

Voltage fluctuation (drop) during spindle or servo system acceleration must be less
than 7%.
If voltage is lower than 200 V during servo system acceleration/deceleration, actual
acceleration/deceleration time may be elongated than the theoretical time.

Power Cable
Prepare a power cable that can supply the total power capacity required by the machine.
For the power capacity required by the machine, refer to APPENDIX 1 "POWER
CAPACITY TABLE" in this manual.
The cable type, wire thickness, and other cable specifications vary according to the insulation
class, ambient temperature, temperature correction coefficient, and wire laying conditions. For
advice on cable selection, consult the cable dealer.
Examples of cable selection are given below.

Conditions:

Conditions:

Insulation class . . . . . . . NR/SR


Ambient temperature . . . . 55GC
Temperature correction
coefficient . . . . . . . . . . . 0.41
Laying conditions. . . . . . . 3-phase wires +
grounding wire
inside the flexible
conduit
Wire
Total electric Total electric
thickness
capacity at
capacity at
2
200
V
(kVA)
380
V (kVA)
(mm )

Insulation class . . . . . . . PVC/TPE


Ambient temperature . . . . 55GC
Temperature correction
coefficient . . . . . . . . . . . 0.61
Laying conditions. . . . . . . 3-phase wires +
grounding wire
inside the flexible
conduit
Wire
Total electric Total electric
thickness
capacity at
capacity at
2
200
V
(kVA)
380
V (kVA)
(mm )

6.2

11.8

9.2

17.6

10

8.6

16.4

10

12.8

24.4

16

11.6

22.1

16

17.3

32.9

25

15.3

29.0

25

22.7

43.3

35

19.1

36.3

35

28.5

54.1

50

23.8

45.2

50

35.4

67.3

70

29.3

55.8

70

43.7

83.0

95

35.5

67.4

95

52.8

100.3

120

41.4

78.7

120

61.6

117.2

150

47.5

90.3

150

70.7

134.4

185

54.2

103.0

185

80.7

153.3

240

64.3

122.2

300

74.2

141.1

Grounding Cable
For the grounding cable, consult the cable manufacturer to select the one which is sufficient to
take earth for the machine to be installed.
When selecting the grounding cable, observe the applicable local regulations where the machine
is installed.

DANGER

(1) Be sure to carry out the grounding work. If the grounding work is not
done, there will be a danger of electrocution.
(2) The grounding wire should be as short as possible and should have
the same thickness as the power wires. The grounding resistance
should be 100 : or less. If the grounding is ineffective, there will be a
danger of electrocution.

WARNING

Do not connect any other grounding wire to the ground. If a machine such
as an electric welder or electric discharge machine is grounded to the
steel reinforcing rods in the reinforced concrete structure of the plant, do
not connect the grounding wire of the machine to the reinforcing rods too.
Unless the grounding wire is connected to an independent ground, the
machine could malfunction due to noise from other machines, leading to
accidents involving serious injuries or damage to the machine.

Meaning of "Leak Current"


Indoor electrical wiring and equipment are "insulated" in order to prevent current leakage.
However, when the insulation becomes old or damaged, or when the wires/equipment are
exposed to water, current leaks out and a "leak current" is generated.
Since leak currents can cause accidents that endanger human life, such as electric shock
and fire, due care is required. Particular care is necessary when using electrical
equipment in locations where there is exposure to water (where coolant is used, for
example).

Meaning of "Electric Shock"


When a person touches wiring or electrical equipment from which current is leaking,
electricity flows through that person's body to the ground. This is an "electric shock."
If the current is weak, the result is nothing more than a "shock" in the commonly
understood sense, but if it is strong, the life of the affected person may be endangered.
Note also that water on the body of the person subject to the shock will allow the electricity
to be conducted more easily, and for this reason you must take particular care not to touch
electrical equipment with wet hands.

Main Breaker for the Shop Power Distribution Board


Use a breaker for an AC inverter as the main breaker on the shop power distribution board.
If another type of breaker is used, it may be actuated by the high-frequency leak current specific to
AC inverters.
NOTE

Leak current will not adversely affect operators.

Meaning of "Breaker"
This is a device that automatically shuts off the current within 0.1 seconds in the event of
an abnormal current flow such as a leak current.
By installing a breaker in the distribution panel, it is possible to prevent accidents due to
current leakage from electrical equipment and devices.
Since machine tools use many AC inverters, you must select a breaker of a type that will
not be erroneously actuated by the high-frequency leak current from the inverters.
Select the correct circuit breaker and power distribution board capacities by consulting the electric
part manufacturer based on the current consumption calculated by the following formula.
Current (A) =

Total capacity (kVA) K 1000


3 K 200 (V)

K 1.25*

Allowance for selection


For the power capacity required by the machine, refer to APPENDIX 1 "POWER
CAPACITY TABLE" in this manual.

Compressed Air Supply


Select a compressed air supply that can supply the required volume of compressed air at the
required pressure. For the selection, consult the compressor manufacturer.
CAUTION

(1) Use only clean and dry air, 0.7 MPa, 10GC or less.
If you use air that is moist or has a high concentration of dust, the pneumatic
devices could malfunction, causing damage to the machine. (Applies to machines
with pneumatic devices)
If the compressed air quality is not within the specified range, use a line filter,
dryer, etc. between the machine and the air source.
(2) The pressure setting of the compressor should be in the range from 0.5 to 1.0
MPa.
If the setting is higher than 1.0 MPa, pneumatic actuators used in the machine
could be damaged.

Hoses for Supplying Compressed Air


Select hoses for supplying compressed air that can comfortably withstand the compressed air
pressure. For advice on the selection, consult the hose manufacturer.
Compressed air supply port size: Rc 3/8

AFTER RECEIVING THE MACHINE


CAUTION

When transporting the machine or if the machine is not installed immediately after its
delivery, store it in a place where the ambient temperature remains within the range

20 to 60GC and the humidity does not exceed 75% RH (with no condensation).
Failure to comply with these conditions could cause troubles in the electrical systems of
the NC unit and peripheral devices and lead to machine faults.

When the machine is delivered, pay attention to the following points.


If the machine is delivered in a package, check the external frame of the package. If the machine
is delivered without a package, check the external appearance of the machine.
NOTE

If the package frame is damaged, contact Mori Seiki before unpacking the machine. If the
machine appearance shows damage, contact Mori Seiki, leaving the damage as it is.

CAUTION

If the machine is not moved to the installation site immediately after its delivery, keep it
in a location not exposed to the elements and not subject to dust, dirt, or mist.
Leaving the machine in such places will cause rusting or corrosion.

CARRYING THE MACHINE


When the machine is delivered to your shop, Mori Seiki's service technicians will install the
machine at the designated place. Refer to the information below if you move the machine after
initial installation, for example due to a floor layout change.
If it becomes necessary to carry the machine due to relocation of the plant or selling of the
machine, contact Mori Seiki.

Preparation
Make the following preparations before moving the machine.
1) Before turning off the power, move each axis to the position where it should be fixed.
2) Turn off the main switch on the electrical cabinet.

3) Turn off the main breaker on the shop power distribution board.
4) Disconnect the power cable and the grounding wire.
5) Fix the machine units with transit clamps.
6) Turn off the compressed air.
7) Remove the compressed air supply hose.
8) Disconnect the cables of the coolant motor and chip conveyor motor.
9) Disconnect the cables and pipes of the oil cooler (fan cooler).
10) Remove the coolant tank and the chip conveyor from the machine.
11) Drain the coolant from the coolant tank.
12) Remove the jack bolts.

Carrying the Machine by Hoisting


Observe the following cautions when carrying the machine by hoisting.

WARNING

(1) Only a qualified technician should perform machine hoisting work.


Operation of the crane or forklift by a person unfamiliar with safe
operation practices could lead to accidents involving serious injuries
or damage to the machine.
(2) Use only wires, shackles and jigs of the dimensions specified in the
manual. They must be strong enough to support the mass of the
machine. Check the mass of the machine by referring to the
specifications in this manual. If the machine is hoisted using
equipment that cannot bear its mass it will fall, causing serious
injuries or damage to the machine.
(3) Make sure that the machine is well balanced in both the crosswise
and lengthwise directions after hoisting it a little above the floor. If
you continue to hoist the machine although it is not properly
balanced, it will fall, causing serious injuries or damage to the
machine.
(4) If two or more people work together to lift the machine, they must
work carefully while exchanging signals. If someone operates the
machine or the crane inadvertently when other people are working
inside or close to the machine, it could cause serious injuries.
(5) Before hoisting the machine, check that no tools, rags, etc., have
been left inside it. When the machine is lifted, these articles could fall
out and injure plant personnel or damage the machine.
(6) If a crane is used to hoist the machine, do not carry the machine while
it is lifted to an excessive height. Lifting the machine excessively
high when carrying it will create more potential hazards than when
carrying it at a lower height.
(7) When moving the machine with a forklift, do not lift it high above the
ground. If it is moved in this condition, it may become unbalanced
and fall, or the forklift may topple over, causing serious injuries or
damage to the machine.
(8) Use a crane or forklift that can comfortably bear the mass of the
machine. If a crane or forklift without sufficient capacity to lift the
machine is used, the machine will fall, causing serious injuries or
damage to the machine.
(9) Lift the machine while it is supported at its center of gravity. If you
select a point other than the center of gravity, it may become
unbalanced and fall, causing serious injuries or damage to the
machine.

CAUTION

(1) If a rust-preventive coating is applied to the slideway surfaces, it must be removed


completely. Attempting axis feed while rust-preventive coating remains on the
slideways could cause machine failure.
(2) All transit clamps must be removed before switching the power ON. If a clamp
cannot be removed without switching the power ON first, remove it immediately
after switching the power ON. If axis feed is attempted while a clamp is still in
place, the machine will be damaged.
(3) Before hoisting the machine, check that all of its parts are clamped. Lifting the
machine while any of the parts is not clamped adequately could damage the
machine.
(4) When installing the machine, mount the coolant tank and the chip bucket by
pushing them into an appropriate position. Otherwise, coolant may be splashed
around the machine causing the operator or persons around the machine to topple
down and get injured.

NOTE

(1) When moving the machine with rollers, set the number of rollers, and the material that
they are made of, so as to ensure that they can support the mass of the machine.
Also use skid and leading boards that can support the mass of the machine. If they
cannot support the mass of the machine the rollers, skid, or leading board may be
distorted, making it impossible to move the machine.
(2) After the machine has been installed, it must be leveled. Adjust the machine's crown
and distortion values according to the Accuracy Test Results Chart delivered with the
machine. If this adjustment is not carried out properly, machining accuracy will be
adversely affected.

CONNECTING THE POWER CABLE


This section explains the connection of power cable from the shop power distribution board to the
transformer and then to the machine.

DANGER

(1) Power source work must be entrusted to an electrician with a license


to carry out electrical work. If a person without knowledge of
electrical safety practices attempts this work, he or she could be
electrocuted.
(2) Be sure to carry out the grounding work. If the grounding work is not
done, there will be a danger of electrocution.

WARNING

Do not connect any other grounding wire to the ground. If a machine such
as an electric welder or electric discharge machine is grounded to the
steel reinforcing rods in the reinforced concrete structure of the plant, do
not connect the grounding wire of the machine to the reinforcing rods too.
Unless the grounding wire is connected to an independent ground, the
machine could malfunction due to noise from other machines, leading to
accidents involving serious injuries or damage to the machine.

<Cable connection procedure>


Shop power source (360 - 436 VAC)
L1

L2

L3

PE

1) Turn off the main breaker on the shop power


distribution board.

2) Turn off the breaker of the transformer.


3) Connect the power cable from the terminal blocks
L01, L02, L03 and
L002

terminal blocks (secondary) L01, L02, L03 and


the transformer.

L003
436 V
415 V
400 V
380 V
360 V

4) Connect the power cable from the terminal blocks


(primary) L1, L2 and L3 of the transformer to the
breaker on the shop power distribution board.

200 V
N
L01
L02
L03

L001

in the electrical cabinet to the

N
To the machine
(200 VAC)

of

CAUTION

(1) Terminal blocks L1, L2, and L3 are for 400 VAC system (360 - 436 VAC) and those
L01, L02, and L03 are for 200 VAC system. Never connect the cable to wrong
terminal blocks, otherwise the machine will be damaged.
(2) If the cable is run through the punched hole in the transformer circuit breaker box,
take proper cable protection means conforming to IP54.

NOTE

For the transformer of 24.5 kVA or 34.64 kVA, connect the power cable from L1, L2, and
L3 to the primary side of the breaker. The transformers with larger capacity have terminal
blocks, therefore, connection should be made to the terminal blocks.

5) Connect the ground cable to the terminal block PE in the transformer for grounding the
machine.
6) Check the grounding resistance of the grounding wire.
7) Turn on the main breaker on the shop power distribution board.

8) Turn on the breaker of the transformer.


9) Check the input voltage.
10) Check the phase order with a phase rotation indicator.
NOTE

If a phase rotation indicator is not available, check the phase order by checking the
direction of rotation of the coolant pump motor.

WARNING

Check the overall phase order of the input voltages L1, L2, L3 (R, S, T)
using a phase rotation indicator. If the phase order is incorrect, the
machine will malfunction, causing serious injury or damage to the
machine.

CONNECTION OF COMPRESSED AIR SUPPLY HOSE


Follow the procedure below to connect the compressed air supply hose.
1) Turn off the power.
2) Connect the compressed air supply hose from the air source to the air supply port (Rc 3/8) in
the air panel of the machine.
3) Start the compressor to supply the compressed air to the machine.
4) Make sure that there is no air leak at hose joints and pneumatic actuators.
5) Adjust the compressed air pressure to the specified value with the regulator in the air panel.
For the correct air pressure, refer to page MACHINE SPECIFICATIONS in the
MAINTENANCE INFORMATION published separately.

REMOVING TRANSIT CLAMPS


After carrying the machine to the required place, remove all transit clamps before turning on the
power.
CAUTION

The transit clamps that cannot be removed before turning on the power should be
removed immediately after turning on the power. Attempting axis feed while the transit
clamps are in place will damage the machine.

Keep the removed transit clamps so that they will not be lost.

LEVEL ADJUSTMENT
Carry out level adjustment to level the machine.
CAUTION

After installing the machine, always check the machine level.


If the machine level is not adjusted correctly, the machine will be tilted or twisted after
installation. This will result in uneven wear of the bed and slideway surfaces and
machining defects.

<Adjusting procedure>
1) Place a level on the pallet or the table.
2) Loosen the lock nuts that fix the jack bolts.
Spanner for
lock nuts

Lock nut

3) Adjust the machine level by turning the jack bolts


while observing the level.
Spanner for
jack bolts

4) Adjust the jack bolts so that the height between floor


and machine will be the setting value.
For the setting value, refer to GENERAL VIEW
or FOUNDATION DIAGRAM in the
DRAWINGS published separately.

10 mm
NOTE

Key

(1) Make sure that all jack bolts hold the machine
uniformly. Lack of uniformity among the bolts
may cause machining defects when the
machine is used.
(2) Do not unscrew the jack bolts too far. This
could also lead to machining defects when
the machine is used.
(3) When turning a jack bolt, insert a key to
prevent the base from turning.

5) Adjust the machine level to achieve the condition


shown in the illustration to the left.
NOTE

After adjusting the machine level, read the level to


check and adjust twisting and crowning of the
machine.

6) Tighten the lock nuts to fix the jack bolts.

POWER CAPACITY TABLE


NOTE

Breaker and power distribution board capacities are determined using the current
calculated by the following formula.
Current (A) =

Total capacity (kVA) K 1000


3 K 200 (V)

K 1.25*

Allowance for selection

B-axis (1-degree Indexing Table) Specification


(I94234 A04)

Machine Model

NH5000

NC Model

MSG-501

Spindle output

22/18.5 kW (14000 min


1)

Manufacturer

FANUC

Model

[PSM-37i] A06B-6110-H037

Motor model

Power
supply
module

Servo
motor

Inverter model

- inverter 1

- inverter 2

[,8/3000i]
A06B-0227-B000

Y-axis

Z-axis

[,22/3000i (with brake)]


A06B-0247-B400

[,22/3000i]
A06B-0247-B100

[SVM2-80/80i] A06B-6114-H209

Manufacturer

FANUC

Motor model

[,B132M/15000i] A06B-1713-B100#037Z

Output
(30 min/continuous rating)

(kW)

Inverter capacity (continuos rating)

22/18.5
[SPM-37i] A06B-6111-H037#H550

(kVA)

Motor model

43.0
[-6/2000] A06B-0034-B175#E0008

Magazine
Inverter model

[,22/3000i]
A06B-0247-B100

Inverter model

Inverter model
1

B-axis

[SVM2-40/80i] A06B-6114-H208

Motor model

Spindle

X-axis

- inverter 1 continous rating capacity

[SVU-20] (I/O LINK) A06B-6093-H152


(kVA)

Motor model

1.4
[-6/2000] A06B-0034-B075#E0008

APC
Inverter model

[SVU-20] (I/O LINK) A06B-6093-H152

- inverter 2 continous rating capacity

(kVA)

(1.4)

Electrical cabinet

(kVA)

2.8

Machine Model

NH5000

NC Model

MSG-501

Spindle output

22/18.5 kW (14000 min


1)
ATC unit

Standard

Other
unit
motor
(kW)

(kW)

(2.2)

Coolant pump motor


(kW)

1.04

Shower coolant
pump motor (kW)

1.04

Chip conveyor
(kW)

0.1 K 3 = 0.3

Hydraulic pump
motor
(kW)

2.2

Oil-air lubricating
pump
(kW)

0.017

Oil cooler

(kW)

1.5

Through-spindle
coolant unit
(kW)

7.35

Automatic coupler
(kW)

0.0

Coolant gun

(kW)

0.52

Chip conveyor
outside machine
(kW)

0.1

Option

Total of auxiliary units


[power factor 0.8] (standard)

(kVA)

Total capacity (standard)


1 + 2 + (3) + 4 + 5

Continuous rating
(kVA)

220 V 50 Hz transformer

(kVA)

(1.04 + 1.04 + 0.3 + 2.2 + 0.017 + 1.5)/0.8 = 7.7


54.9
20

B-axis (Full 4th-axis Rotary Table) Specification


(I94234 A04)

Machine Model

NH5000

NC Model

MSG-501

Spindle output

22/18.5 kW (14000 min


1)

Manufacturer

FANUC

Model

[PSM-37i] A06B-6110-H037

Motor model

Power
supply
module

Servo
motor

Inverter model

- inverter 1

- inverter 2

[,8/3000i]
A06B-0227-B000

Y-axis

Z-axis

[,22/3000i (with brake)]


A06B-0247-B400

[,22/3000i]
A06B-0247-B100

[SVM2-80/80i] A06B-6114-H209

Manufacturer

FANUC

Motor model

[,B132M/15000i] A06B-1713-B100#037Z

Output
(30 min/continuous rating)

(kW)

Inverter capacity (continuos rating)

22/18.5
[SPM-37i] A06B-6111-H037#H550

(kVA)

Motor model

43.0
[-6/2000] A06B-0034-B175#E0008

Magazine
Inverter model

[,22/3000i]
A06B-0247-B100

Inverter model

Inverter model
1

B-axis

[SVM2-40/80i] A06B-6114-H208

Motor model

Spindle

X-axis

- inverter 1 continous rating capacity

[SVU-20] (I/O LINK) A06B-6093-H152


(kVA)

Motor model

1.4
[-6/2000] A06B-0034-B075#E0008

APC
Inverter model

[SVU-20] (I/O LINK) A06B-6093-H152

- inverter 2 continous rating capacity

(kVA)

(1.4)

Electrical cabinet

(kVA)

2.8

Machine Model

NH5000

NC Model

MSG-501

Spindle output

22/18.5 kW (14000 min


1)
ATC unit

(kW)

(2.2)

Coolant pump motor


(kW)

1.04

Shower coolant
pump motor (kW)

1.04

Chip conveyor
(kW)

Standard

Hydraulic pump
motor
(kW)

Oil-air lubricating
pump
(kW)
Oil-air lubricating
pump (option) (kW)

Other
unit
motor
(kW)

0.1 K 3 = 0.3
2.2
0.017
0.017

(kW)

1.5

Through-spindle
coolant unit
(kW)

7.35

Automatic coupler
(kW)

0.0

Coolant gun

(kW)

0.52

Chip conveyor
outside machine
(kW)

0.1

Oil cooler

Option

Total of auxiliary units


[power factor 0.8] (standard)

(kVA)

Total capacity (standard)


1 + 2 + (3) + 4 + 5

Continuous rating
(kVA)

220 V 50 Hz transformer

(kVA)

(1.04 + 1.04 + 0.3 + 2.2 + 0.017 + 0.017 + 1.5)/0.8


= 7.7
54.9
20

POWER CABLE SIZE AND SCREW TIGHTENING TORQUE


The table below shows the cable size of the input power cord connected to the primary side
terminals in the main breaker and also the torque needed to tighten the cables at the terminals.

Power Cable Size (Specified According to Breaker Capacity)

No.

Frame
Size

100 (A)

Mori
Seiki
Dwg. No.

Manufacturer's
Type

Current
Rating (A)

E57658

BU3EDG050FMA02155

50

E57659
E57660
E57661
E57662
E57663

225 (A)

E57664
E57588
E57665
E57666

400 (A)

E57667
E57668
E57669

BU3EDG060FMA02155
BU3EDG075FMA02155
BU3EDG100FMA02155
BU3GDG125FMA02155
BU3GDG150FMA02155
BU3GDG175FMA02155
BU3GDG200FMA02155
BU3GDG225FMA02155
BU3KDG250FRA02155
BU3KDG300FRA02155
BU3KDG350FRA02155
BU3KDG400FRA02155

60
75

Allowable Power Cable Size

AWG size:
14 - 1 (AWG)
mm2 size:
2.1 - 42.4 (mm2)

100
125
150
175

AWG size:
2 (AWG) - 4/0 (kcmil)
2
mm size:
33.6 - 107.2 (mm2)

200
225
250
300
350

AWG size:
3/0 (AWG) - 500 (kcmil)
2
mm size:
85 - 253 (mm2)

400

The information above applies only to machines compatible with UL standards.


NOTE

Tightening Torque

Cable Size

Tightening Torque

AWG

mm2

14

2.1

12

3.3

10

5.3

8.4

13.3

21.2

26.7

42.4

1/0

53.5

2/0

67.4

3/0

85

4/0

107.2

250

127

350

177

500

253

N m

588

2648

4707

The information above applies only to machines compatible with UL standards.


NOTE

CONSUMPTION VOLUME OF COMPRESSED AIR


To operate the machine, it is necessary to supply the compressed air. Required volume of the
compressed air varies depending on how frequently the ATC and/or APC is operated. The table
below gives the units which use the compressed air and compressed air consumption volume in
each operation of them. Use the values in the following table to estimate the total required
compressed air volume to determine the capacity of the compressor.
CAUTION

Select the compressor which can supply the required volume with sufficient margin.
Otherwise, it will cause failure or damages of the machine.

<Standard>
No.

Location

Operating Time
(sec)

Consumption L
(ANR)

(1)

Oil-air lubrication for spindle/ball screws

60

140 L/min

(2)

Spindle nose air blow

1.3

4.1

(3)

ATC shutter open/close

1.0

0.34

(4)

Tool pot at the magazine/spindle side

1.2

0.26

(5)

Pallet air blow for APC cycle

6.0

43

In

0.5

0.14

(6)

APC setup station lock pin in/out


Out

0.5

0.14

60

20

Operating Time
(sec)

Consumption L
(ANR)

(7)

Air curtain for scale (each axis)

<Option>
No.

Location

(1)

Tool tip air blow

T1

470 K T1 K 60

(2)

Dust collector, automatic boring bar radius offset

T2

496 K T2 K 60

(3)

Sensor air blow

T3

368 K T3 K 60

<60-tool specification (items (3) and (4) in the table for standard specification are replaced with
the following items for 60-tool specification)>
No.

Location

Operating Time
(sec)

Consumption L
(ANR)

(1)

ATC shutter open/close

1.0

0.34

(2)

Tool pot at the magazine/spindle side

1.2

0.47

(3)

Chain hook release

0.2

0.01

(4)

Tool pot unchucking

0.2

0.02

<Rack magazine specification (items (3) and (4) in the table for standard specification are
replaced with the following items for rack magazine specification)>
No.

Location

Operating Time
(sec)

Consumption L
(ANR)

(1)

ATC shutter open/close

1.0

0.34

(2)

Tool pot forward/backward movement

1.0

0.09

(3)

Tool unclamping

0.2

0.03

(4)

Transfer pot release

0.2

0.03

(5)

Preventing tools from falling

0.1

0.02

(6)

Magazine side pot release

0.2

0.03

(7)

Rotating arm side

0.2

0.03

<Calculation example of air consumption volume>


When ATC operates five times and APC operates once in five minutes (for NH5000 without
options), the air consumption volume is calculated as indicated below.
Air consumption volume Q

= (1) + 5 ((2) + (3) (open) + (4) (magazine side) + (4) (spindle side)
+ (3) (close)) + (5) + (7)
= 340 + 5 (4.1 + 0.34 + 0.26 + 0.26 + 0.34) + 43 + 20
= 429.5 L/min

According to the calculation above, the maximum air consumption volume of NH5000 is 429.5 L/
min.

NOTE

In this calculation example, the volume of air consumed by optional devices is not
considered. Therefore, if the machine is equipped with options, add the air consumption
volume of the selected options, known from the table above, to the calculated value given
here.

CONVERSION TABLE OF UNITS


This manual uses SI unit system and metric system.
If inch system is required, please convert the values to inch system by referring to the following
table.
Quantity
Length
Velocity
Area

Metric
1 mm
1m
1 mm/min
1 m/min

SI
1 mm
1m
1 mm/min (0.017 mm/s)
1 m/min (0.017 m/s)

Yard/Pound
0.0394 in.
3.281 ft
0.0394 in./min
3.281 ft/min

1 m2

1 m2

10.764 ft2

1 mm

1 mm

0.0016 in.2

10-3

1 L (liter) (1 K
1 L/min

m3 )

0.264 gal.

Volume

1 L (liter)

Volumetric flow rate

1 L/min

Mass
Force
Torque

1 kg
1 kgf
1 kgfm

(1.66666 K 10-5 m3/s)


1 kg
9.80665 N
9.80665 Nm

1 kgf/cm2

9.80665 K 10-2 MPa

14.22 psi (14.22 lbf/in.2)

Output

1 ton/m2
1 kW

9.80665 K 103 Pa
1 kW

Temperature

1GC

1GC (274.16 K)

204.4 lb./ft2
1.34 HP
33.8GF
GF = (1.8 K GC) + 32

Kinematic viscosity

1 cSt

1 K 10-6 m2/s

Rotational speed

-1

Pressure

1 min

Angle

(rpm)

1 min

-1

-1

(1/60 s )

0.264 gpm

1.076 K 10-5 ft2/s

gal.: US gallon

1 MPa = 1000 kPa


1 kPa = 1000 Pa
ton: metric ton
Temperature difference:
1GC = 1 K
1 St = 100 cSt

1 rpm

1G (5/180 rad)

1G (deg)

1 kcal

Power

1 kgfm
1 kcal/h

4.186 K 103 J
9.80665 J
1.16 W

7.233 ftlbf
1 kcal/h

Acceleration

1G

9.80665 m/s2

1G

CAUTION

gal.: US gallon

2.2 lb.
2.2 lbf
7.233 ftlbf

1G

Work

Remarks

Degrees, minutes, and


seconds may also be used.

1 kcal
Different from torque

In the texts and drawings in this manual, there are dimensions and other values
specific to inch specification machines. In the case of these specific dimensions and
values, converting the corresponding values for the metric specification machines into
inch system dimensions or values using the conversion table will not give the correct
dimensions or values.
<Example>
The dimensions and values specific to the inch system machines include cutting
feedrate per spindle revolution, manual jog feed rate, tool dimensions, zero point
(NC lathe only), and T-slot and pallet dimensions (machining center only).
For these values, refer to the values specified in the machine specification table. If the
required value is not found in the table, contact Mori Seiki.

NOTE

Units and numerical values in ( ) in the SI column indicate the formal expression of the SI
unit system.
However, they are not used usually and the units described above the expression in ( ) are
used instead of the formal SI unit expression. These units are also approved as SI unit
system expression.

NH5000 Hoisting Information


Wire length is described in the below-mentioned chart. Length hanging the
machine, when extended, is total length. The B1 section shown in the
below-mentioned picture only uses one shackle (8 t). The others all use two.

D1

C1

D2

SH500

MH400

Spreader Bar

Spreader Bar

C2
B2

B1

A1

A2

R55042

A1,A2
B1,B2
C1,C2
D1,D2

A1

(mm)
2620
1980
1130
950

A2

l(mm)
350
350
250
250

B1

B2

MACHINE INSTALLATION
The main body of the machine is a three point support structure.
1700mm

740mm
2284.3mm
740mm

4742.8mm

The female screw for the jack bolt is not in the bed, but the leveling plate.

JACK BOLT
N22083A

LOCK NUT
N71024A
30mm
()
PLATE
B27144B

2720.4mm

125mm

125mm
50mm

The NH5000 rests on three leveling bolts like the SH-500 and SH-400. The jack
bolts themselves are the same as used on the NV5000. This design precludes
the need to turn the casting over to drill and tap the holes for conventional
leveling jacks.

PNEUMATIC SYSTEM
An overview of the PNEUMATIC SYSTEM is presented below.
The pneumatic system consists of the air filter, regulator, air solenoid valve, and piping.
1) The compressed air supplied to the air supply port has moisture and dust removed from it by
the air filter, generating clean, dry air.
2) Next, the air pressure is adjusted to the appropriate pressure for the pneumatic devices by
the regulator.
3) The adjusted compressed air is sent to the air solenoid valves, which determine its route, and
the various pneumatic devices are operated.

Compressed Air Applications


Compressed air is supplied for the following applications.
(1) Spindle nose air blow
(2) Pot rotation
(3) Table side coupling air blow
(4) Tool tip air blow
(5) Spindle nose air blow (option)
(6) Dust collector (option)
(7) Automatic boring bar diameter offset (option)
(8) Oil mist (option)
(9) Oil shot (1) (option)
(10) Oil shot (2) (option)
(11) ATC shutter open/close
(12) Spindle side optical sensor air blow (option)
(13) Scale (X-, Y-, Z-axis)
(14) Touch sensor (table) up/down (option)
(15) Touch sensor (table) air blow (option)
(16) Setup station indexing pin up/down (2-, 3-station APC)
(17) Fixture air blow (2-, 3-station APC) (option)
(18) Fixture seating detection (2-, 3-station APC) (option)
(19) In-machine pallet seating detection
(20) Pot unlock (120-tool specification)
(21) Oil-hole drill holder coolant

<B>

<A>

PNEUMATIC CIRCUIT DIAGRAM

NOTE

indicates the home position.

<Detail of A>

<Detail of B>

PNEUMATIC PART NUMBERS

SLIDEWAY LUBRICATION SYSTEM


An overview of the SLIDEWAY LUBRICATION SYSTEM is presented below.
Ball screw lubrication system lubricates the ball screws that drive each axes of machine
movement.
APC unit lubrication system mainly lubricates the unit to move the APC arm up/down.
These systems comprise the lubrication pump unit, the distributors, and the piping. A float switch
(level switch) and pressure switch are installed inside the lubrication pump unit.
Falling oil level in the tank and abnormal discharge pressure are monitored, and corresponding
alarms are displayed on the screen.
The pump is operated to discharge lubricant automatically at the required intervals under the
control of a programmable controller.
The oil dispensed from the pump enters the distributors, which distribute the correct volume of oil
to each lubrication point.

Lubrication Points
The lubrication points are indicated below:
(1) Ball screw nut of X-axis ball screw
(2) Ball screw nut of Z-axis ball screw
(3) Ball screw nut of Y-axis ball screw
(4) Table indexing unit
(a) For 1-degree index table
N 3-piece coupling
N Air blow for pallet positioning coupling
(b) For full 4th-axis rotary table
N Turcite on disk brake slides
N Air blow for pallet positioning coupling
(5) APC arm up/down unit

LUBRICATION
The NH5000 has two lubrication units. One is for the spindle bearings and ballnut and the
second is for the B axis lubrication.

B Axis lubrication VG68 Oil

Spindle and Ballnut lubrication VG32

LINEAR BEARING LUBRICATION SYSTEM

THK QZ Lubricating System


THK has developed the QZ lubrication
system which contains a fiber net with a
high oil content to meet requirements for
long-term, maintenance free technology
in LM guide applications.

Maintenance intervals are greatly


increased using the QZ system. Lost oil
is automatically replaced.
Due to the high density fiber net in the
QZ system, the appropriate amount of
oil is applied to exact locations and no
excess oil is wasted.

Increased maintenance intervals over the full range of loads from light to heavy.

To ensure proper lubrication for the linear guides, the design group for the
NH5000 have decided to add preventative measures to assist the QZ bearing
seals. There is one zerk fitting block each for X, Y and Z axis to allow
replenishment of the lubricating grease on the linear bearing blocks once per
year.

X Axis Zerk Fitting on Column

Y Axis Zerk Fitting on Headstock

Z Axis Zerk Fitting Under Z Axis Cover

HYDRAULIC SYSTEM
An overview of the HYDRAULIC SYSTEM is presented below.
The hydraulic system comprises the hydraulic unit, the valve units, the hydraulic devices, and the
piping.
When the power is turned on, the hydraulic motor starts and the pump draws hydraulic fluid.
The hydraulic fluid that flows out of the pump is supplied through the piping to the valve units.
The valve units reduce the pressure of the hydraulic fluid and determine its course, and the
hydraulic devices are actuated by the hydraulic fluid.
The hydraulic fluid is returned to the tank through the tank port.

Hydraulically-operated Actuators
The hydraulically-operated actuators are indicated below:
(1) Pallet clamp/unclamp
(2) Table clamp/unclamp
(3) APC arm up/down
(4) Pre-load changeover (20000 min
1 specification)
(5) Fixture clamp/unclamp inside setup station (auto-coupler and 2-/3-station APC specifications)
(6) Fixture clamp/clamp inside machine (auto-coupler and 2-/3-station APC specifications)

HYDRAULIC UNIT DIAGRAMS

<B>

<A>

Hydraulic Circuit Diagram

NOTE

indicates the home position.

<Detail of A>

<Detail of B>

HYDRAULIC PARTS LIST

General View and Specifications of Table Valve Unit


1 Index Table Specification
<Specifications>
Power source

Solenoid valve

100/100/110 VAC 50/60/60 Hz

Pressure switch valve

24 VDC

<General view>
Unit: mm

6 - Rc3/8
(A1, B3 End plug)

2 - Rc3/8
End plug

2 - 8.5 dia. mounting holes

2 - Rc3/8
End plug

<Names of major parts>


No.

Unit Name

Qty

Type

Manufacturer

81

Solenoid valve

SLD-G01-C6-C1-G30

NACHI

82

Solenoid valve

SLD-G01-A3X-C1-G30

NACHI

83

Pressure reducing
valve

OG-G01-AC-5645D

NACHI

84

Relief valve

OR-G01-P3-20

NACHI

85

Pilot operated check


valve

OCP-G01-A1-21

NACHI

87

Orifice

2.0

NACHI

88

Base block

SIZE 01 3

NACHI

90

Solenoid valve

SLD-G01-C9-C1-30

NACHI

91

Pressure gage

0.29 - 0.39 MPa: Green


The other: Red
GV50-173 1.6 MPa

NAGANO KEIKI

92

Dumper

FD10-771

NAGANO KEIKI

94

Check valve

OC-G01-T1-20

NACHI

95

Pressure switch
valve

OW-G01-P1-R-D2-30

NACHI

97

Pressure switch
valve

OW-G01-B1-R-D2-30

NACHI

98

Bolt kit

OTH-01-85-10

NACHI

99

Bolt kit

OTH-01-165-10

NACHI

<Circuit diagram>

Set
0.4 MPa

2 - Rc3/8
End plug

UNCLAMP
CLAMP
Tool UNCLAMP
UNCLAMP
Pallet CLAMP/UNCLAMP

SP2: Pressure comfirmation


Set to turn OFF at 2.9 MPa or less

UNCLAMP
CLAMP
Table CLAMP/UNCLAMP

SP23: Unclamp comfirmation


Set to turn OFF at 4.9 MPa or less

HYDRAULICS TO HEADSTOCK
The picture below shows what each line is for that is located on top of the headstock casting.

Motor Oil Out

Spindle Oil In

Coolant

Motor Oil In

Spindle Oil Out

Oil Hole Drill Coolant

Spindle Face
Air Blow
Spindle Taper Air Blow

Oil Shot 1
Tool Tip Air Blow
Spindle Taper Air Blow

HYDRAULICS TO B AXIS TABLE


The hydraulic lines going to the B Axis table are for Pallet Unclamp, Pallet Clamp and Table
Clamp. SP16 is also located under the front Z axis cover (between the table and spindle).

Table Clamp (yellow)

Pallet Clamp (red)

Pallet Unclamp (white)

Pallet Seating Switch SP16 (X13.4)

They are controlled by solenoids located on the rear of the machine. Note the tie wrap colors on
the hoses (yellow, red, white) match the hoses in the previous picture.

A2 (White) Pallet Unclamp

B2 (Red) Pallet Clamp

B3 (Yellow) Table Clamp

The solenoids controlling these functions are shown below.

Tool Unclamp Pressure Gauge

YV700 (Tool Clamp) YV701 (Tool Unclamp)

YV1241 (Table Unclamp)

A2 (White) Pallet Unclamp

B3 (Yellow) Table Clamp


YV1080 (Pallet Clamp), YV1081 (Pallet Unclamp)

HYDRAULIC AIR BLEED PROCEDURE


If any hydraulic line is broken free from its fitting, air will enter into the hydraulic circuit and must
be bled from the system. To bled, go in order of the pictures shown below (1 ~ 7). Bleeding
operation should be done while at the ATC home position.
The correct hydraulic pressure when doing a tool change in AUTO mode is 4.9 ~ 6.0 Mpa. In
MANUAL mode, the pressure should be 5.6 ~ 5.9 Mpa.
1

Behind Column

Top of Magazine

On Electrical Cabinet

Rear of Spindle

NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

1
2
3

4
5

6
7

9
10

27

11

13
28
32

29
33

34
36

30
31

24

Detail Drawing A

25

12
26

39 CAT

DIN
35 MAS
37

12

38

15
14
16
17
18
19

20

21
22
23

Detail Drawing B

U ; Pushing force 14700N(1500kgf)


WApplied Oil(Daphne Mechanic Oil 32)
YApplied Anaerobic Adhesive & Sealant
(Three Bond 1344)
Z ; Interference 0.01mm

Y
F
Y
R
F
S
F
R
Y
H
F
W
Y
W
R
R
S
W
S
F
Y
Y
P
Y
R
P
R
F
Y
B
Y
P
P
B
R
Y
B
Y
R

0
6
3
2
4
0
3
3
0
5
6
0
2
0
6
3
1
0
0
5
0
0
3
7
3
3
0
5
2
5
0
4
4
6
3
0
5
2
3

1
6
2
0
7
6
6
8
9
6
7
7
4
8
5
7
9
6
3
8
2
3
3
3
0
0
0
5
4
9
2
0
0
0
1
0
1
4
1

0
4
0
0
4
1
0
0
2
4
6
1
0
0
2
1
0
0
4
5
0
0
9
0
1
0
0
2
0
3
0
1
1
2
3
3
1
0
3

3
1
0
2
4
5
2
8
1
4
2
3
1
0
1
2
0
1
7
0
3
4
5
4
3
2
7
7
1
1
2
3
3
1
3
1
0
1
3

0
2
6
8
7
8
2
5
4
1
0
5
0
7
2
0
3
2
5
6
0
0
4
8
9
9
3
6
2
0
5
5
6
7
0
2
6
2
1

A
B
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
B
A
A

T I T L E
HEXAGON SOCKET HEAD CAP BOLT

M6*30

FLANGE
FLAT POINT SOCKET SET SCREW

M6*6

SHAFT
FLANGE
CYLINDRICAL ROLLER BEARING

RN1125HST6XKC0NAUP-1

COLLAR
ROTOR WITH SLEEVE
HEXAGON SOCKET HEAD CAP BOLT

M6*14

CLAMPING PLATE
SLEEVE
O RING

G-135

COUNTERSUNK HEAD SCREW

M5*10

O RING

S-7

DIE
HOUSING
STEEL BALL

10(GRADE28)

O RING

P-12

COMBINATINM ANGULAR CONTACT BALL BEARINGHSB013CAEX1T1DTBT+16


FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M8*30

HEXAGON SOCKET HEAD CAP BOLT

M10*40

COOLANT NOZZLE

SNA4

COMPRESSION SPRING

A-140 0.655.01

PISTON
VALVE
SPINDLE
COVER
COUNTERSUNK HEAD SCREW

M5*12

POSITIONING BLOCK
HEXAGON SOCKET HEAD CAP BOLT

M8*25

PLUG

PA6-S

SLEEVE

PB6-S

KEY
PLUNGER
HEXAGON SOCKET HEAD CAP BOLT

M5*12

CLAMPING PLATE
COUNTERSUNK HEAD SCREW
PLUNGER

M5*12

MAKER

6
1
6
6
1
1
1
1
2
1
1
2
4
4
4
1
1
1
1
1
6
8
5
2
2
2
1
1
4
1
2
4
4
2
2
2
2
2
2

*
*
*
*
*
*
*
*
*
*
*
2
*
2
*
*
*
2
*
*
*
*
*
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

1
2
3

W
5

W
6

W
7
8

9
10
11
12

37

13

38

W
17
18

39

19
20
21
22
43
40
41
42

44

Y
W
R
W
W
W
W
E
F
E
F
Y
F
Y
Y
Y
W
P
R
Y
F
R
W
S
W
S
R
W
W
F
Y
N
H
Y
Y
Y
B
E
H
Y
Y
Y
Y
N
H
Y
N
Y

0
0
3
0
0
0
0
4
5
7
4
0
4
0
7
7
0
3
2
0
6
3
0
2
0
2
3
0
0
5
0
7
5
0
7
7
7
6
9
0
7
7
6
2
8
0
2
6

3
6
7
6
7
7
7
0
7
1
7
1
7
0
0
1
7
0
7
1
6
1
6
2
6
0
3
6
6
2
1
0
0
0
0
1
0
6
6
0
0
1
0
5
7
9
5
2

0
0
1
0
2
2
2
4
8
0
4
0
4
3
0
0
1
3
3
0
4
3
0
0
0
0
3
0
0
2
0
1
2
3
0
0
2
5
5
3
0
0
0
0
7
2
0
2

3
1
1
1
7
6
3
1
6
1
5
1
4
2
0
0
6
3
1
5
1
5
7
2
2
6
1
2
9
2
3
2
8
1
0
0
8
6
1
1
0
0
1
5
9
1
4
0

0
2
9
2
0
0
0
9
5
7
7
4
6
0
5
5
0
4
8
0
9
1
0
8
5
0
7
1
0
6
0
7
1
2
5
5
2
5
8
2
5
5
2
1
1
4
8
2

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A

T I T L E
HEXAGON SOCKET HEAD CAP BOLT

M10*30

O RING

P-12

STATOR FIXING FLANGE


O RING

P-12

O RING

G-270

O RING

G-260

O RING

G-230

SPINDLE DRIVE MOTOR SET


HOUSING
CABLE GLAND SET
FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M6*14

FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M5*20

CIRCULAR WASHER

M5

SPRING WASHER

M5

O RING

G-160

ROTARY JOINT

ESX-20-4793

SHAFT
HEXAGON SOCKET HEAD CAP BOLT

M6*50

FLANGE
PISTON
O RING

P-70

U PACKING

USH70806

O RING

P-25

U PACKING

USH25335

CYLINDER
O RING

P-21

O RING

P-90

FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M6*30

LOCK NUT
PROXIMITY SWITCH MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT

M5*12

CIRCULAR WASHER

M5

SPRING WASHER

M5

DOG MOUNTING PLATE


PROXIMITY SWITCH

FL7M-2J6HD L=2000

MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT

M5*12

CIRCULAR WASHER

M5

SPRING WASHER

M5

HEXAGON NUT

M12(P=1.25)

SHOULDER BOLT
COVER
HEXAGON SOCKET HEAD CAP BOLT

M6*14

SHOULDER BOLT
MSR NUT

M20*1.5

A
25

26

14
15
16

27
28

47

29
48

30
31
23

45

24

46

32
33

WApplied Oil(Daphne Mechanic Oil 32)

34
35
36

MAKER

10
5
1
15
2
2
1
1
1
1
1
3
1
2
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
6
1
1
2
2
2
2
2
2
8
8
8
2
2
2
4
2
2

*
2
*
2
2
2
2
*
*
*
*
*
*
*
*
*
2
*
*
*
*
*
2
2
2
2
*
2
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

NO DRAWING NO

12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Side Through-spindle Coolant Type 9

X
1

15
14
13
2

MAS1
MAS2

DIN

16 DIN
3 MAS1
MAS2
90

90

W
4

W
6

WApplied Oil(Daphne Mechanic Oil 32)


X : Applied Grease (ALVANIA EP)
YApplied Anaerobic Adhesive & Sealant
(Three Bond 1344)

9 Side Through-spindle Coolant Type

10

11

F
K
R
Y
W
W
F
Y
R
W
F
Y
K
K
K
R

4
6
7
3
0
0
6
7
7
0
5
0
6
6
6
7

7
0
9
0
6
6
0
3
9
6
7
0
0
0
0
9

4
1
3
0
0
0
1
5
3
0
8
3
1
1
1
3

4
9
2
0
2
3
9
3
2
4
4
2
9
9
9
2

8
5
3
8
0
2
8
4
0
1
0
0
7
9
8
5

A
A
B
A
A
A
A
A
C
A
B
A
A
A
A
A

T I T L E
SLEEVE
COLLET CHUCK

BT-40 90(BAIRIKI SIY

DRAW BAR
FLAT POINT SOCKET SET SCREW

M4*8

O RING

P-20

O RING

P-32

COLLAR
INITIALLY CONED DISK SPRING

5000-03171 R1

DRAW BAR
O RING

P-41

FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M5*20

COLLET CHUCK

DIN-40(BAIRIKI SIYOU

COLLET CHUCK

BT-40 MAS-2(BAIRIKI

COLLET CHUCK

BT-40 MAS-1(BAIRIKI

DRAW BAR

Q
1
1
1
2
2
2
1
1
1
1
1
4
1
1
1
1

MAKER

C
*
*
*
*
2
2
*
*
*
2
*
*
*
*
*
*

THE SPINDLE and DRAWBAR


The spindle on the NH5000 will be standard 14,000 min-1, with an optional
20,000 min-1 offered. It is powered by a 22/18.5 kW (30 HP) DDS spindle motor,
which allows tapping at 6,000 min-1. The starting torque on the spindle is 221
Nm, which will reach 14,000min-1 in 1.4 seconds and only take 1.15 seconds to
return to a complete stop.
The NH5000 will be offered with the standard BT-40 spindle and offer an optional
KM style package.

KM Spindle

KM Drawbar

BT Taper Spindle

BT Drawbar
The drawbar on the NH5000 develops 12,000N of clamping pressure, which is
1.5 times greater than previous models. Using the same tapered collet/sleeve
design as is used on the NV5000 develops the additional clamping force.
The dimensions of the tool are critical to ensure the drawbar decompresses the
correct amount in order to develop the correct clamping force. The proper
dimensions are illustrated by a drawing later in this chapter.

The rear of the drawbar is machined with a dog used to activate the tool clamp
proximity switches. These are used to ensure the spindle does not rotate
unless the tool is securely clamped in the spindle taper.
SQ123
DGN X5.1
OFF
ON
ON
OFF

SQ124
DGN X5.2
ON
ON
OFF
OFF

SQ121 DGN X5.6

Dog

CONDITION
Clamp Without Tool
Clamp With Tool
Miss-clamp
Unclamp

Unclamp Cylinder Up Check

2mm

4mm

79mm

912mm

SQ124
SQ123

Clamp without tool


SQ124=ON
SQ123=OFF

Clamp with tool

SQ124=STILL ON

Clamp with tool

SQ123=JUST ON

SQ124=ON

Miss clamp

Position of ideal

SQ123=ON

SQ124=JUST OFF

Unclamp

Position of ideal

SQ123=STILL ON

SQ124=OFF
SQ123=JUST OFF

SQ123

SQ124

Clamp without tool

OFF

OFF
or
ON

Center position of clamping

condition

1mm

ON

Clamp with tool

1.78mm

ON

ON
or
OFF

10

Miss clamp

OFF

ON
or
OFF

12
(mm)

Unclamp

OFF

EXPLANATION OF TOOL CLAMP FORCE


Collet structure to increase tool clamp force
Tool clamp force is increased about three times that of the disc spring with the tapers shown
in the following pictures.
14000min-1
#40 MORI-90
SIDE THROUGH COOLANT

VIEW B

DISK SPRING
Y73534A01
2 x 27 = 54pcs

COLLET SLEEVE

TAPER

F60198A01

B
VIEW A

TAPER
COLLET(TRIPLE FORCE)
#40 MORI-90 : K60195A01
#40 DIN : K60197A01

Tool clamp force tolerance at factory shipment


12kN (1116kN)
KELCH D-73614

<This spindle is for the NV5000, but the principle is the same.>

The tool clamping force changes by the state of friction of the taper.
The following greases are applied on the taper at factory shipment.
Shell Alvania EP No.1

The stroke at the rear end of the draw bar changes by five times the amount of the change in the collet
position.

JIS STANDARD (UNIT : mm)

GAUGE LINE

Therefore, please use the tool and the retention knob suitable for the standard.
It greatly influences the tool clamping signals.

SPINDLE SPEED OUTPUT DIAGRAM

Output
Rated time
Spindle speed
Manufacturer
NOTE

Motor Specifications
22/18.5 kW
15 min, 30 min/Continuous
14000 min1 (max.)
FANUC

Spindle speed outputs are expressed in 15 min. rating for low-speed range winding
and in 30 min. rating for high-speed range winding.

ADJUSTING SPINDLE ORIENTATION

Adjustment of spindle orientation

Set K33.1="1"

and perform orientation command (M19).

Refer to the program on the right

to perform orientation command.

Adjust the parameter by eye close to the correct position.

Parameter 4077

To move to normal rotation direction, input value in + direction.


To move to reverse rotation, input value in - direction.

After adjusting close to spindle stop position with eye, use the pick gauge to adjust (see the
picture below).

Spindle stop position: make the drive keys on the spindle to be parallel with Y axis.

0.1mm
0.1mm

standard value less than 0.1mm (parallelism measured at )


(NOTE)

When fine-tuning the stop position, repeat orientation command twice to measure the
parallelism.


measurement
location

measurement
location

INTERFERENCE BETWEEN TOOL AND WORKPIECE


Unit: mm

NOTE

(1) ATC operation with a maximum size tool is not possible when a maximum size
workpiece is loaded.
(2) Max. load: 500 kg

AXIS TRAVEL DIAGRAM


Unit: mm

NOTE

(1) The drawing shows the axis movable range with interference between the spindle
head and a pallet taken into account in the state the B-axis is positioned at the zero
point. Interference with the edge locator is disregarded.
(2)

: Machine zero point

TOOL SHANK DIMENSIONS


(1) The dimensions given below are only for reference purpose and the tool holders
must not be manufactured by simply referring to the indicated dimensions. Mori
Seiki is not responsible for any loss and problem arising from the user of tool
holders manufactured in such a manner.

CAUTION

(2) For the machine with the through-spindle coolant system, use the tool holders
corresponding to the coolant system (center-through type or side-through type)
equipped with the machine.
If the tool holder not corresponding to the machine specifications is used, throughspindle coolant will not be discharged correctly, causing damage to the machine.

MAS
No. 40 Taper
Unit: mm
0

30 15 30 15

l5
v

l4

y1

x
x1

l2

Gage surface
y

l3
l1

Shank
l1

D1
BT40

44.450

d2
d1

D4

D5

D6

Screw

0.15

d1

65.4

19

l4

l2

l3

H8

g
6H

(min.)

(min.)

+0.5
0

17

M16

30

43

d2

r
(max.)

Tenon

D5

D4

BT40

h8

53

63

NOTE

x1

v
0.1

+0.1
0

25

16.6

10

(1) n*1

y
0.4
2

y4
0
0.4
2

7/24 Taper angle tolerance is

b
H12

(min.)

0.5

16.1

21

7/24 Taper
angle

Flange

+AT4
0

l5

C
(max.)

t
0
0.2

22.6

0.12

References

tolerance *1
ATD

Dia. at
small
end

D6

+0.0041
0

25.375

10

75.679

(JIS B0614 taper angle tolerance class

AT4).
(2) Unless otherwise specified, the allowance should be middle class specified by JIS
B0405.

CAT
No. 40 Taper
Unit: in.

D1

D2

D3

D4

d1 (Basic dimension)

Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
CAT-40

2.500

0.002

0.010

2.219
d3

d2

0.010

1.750

0.002

2.863

1.750

0.002

0.625
11

0.060

l2

Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
CAT-40

0.010

0.720

0.015
0.641

l3

0.010

2.682

b1

0.040

1.12

t7

t8

Reference

Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
CAT-40

0.188

0.010

0.645

0.010

0.985

0
0.015

0.890

0
0.015

d5
0.86

0.030

Side Through-spindle Coolant Hole


No. 40 Taper
Unit: mm

NOTE

(1) Hole positions for DIN specification tools conform to DIN69871-B.


(2) Chamfering is not allowed on coolant discharge holes (burrs should be removed).
(3)

*1

If surface finish accuracy is not adequate, coolant leak problem might occur.

RETENTION KNOB DIMENSIONS


Tables of Retention Knob
Check the retention knobs to be used referring to the tables below.
Six-digit codes are codes used for placing an order.
<No. 40 taper specification>
Type

Drawing No.
Standard

Center Through-spindle Coolant Specification


NT Tool

BIG

MAS Mori 90

N29009

CAT Mori 90

N29014

DIN

As specified by
the standard

Compatible to
the MAS
specification

N29025

Compatible to
the MAS
specification

N29030

Compatible to
the CAT
specification

N29023

Compatible to
the CAT
specification

N29028

Compatible to
the DIN
specification

N29024

Compatible to
the DIN
specification

N29029

MAS I

As specified by
the standard

MAS II

As specified by
the standard

NOTE

(1) For the side through-spindle coolant specification, use retention knobs of the standard
specification.
(2) For the center through-spindle coolant specification of No. 40 taper, only DIN type
retention knobs are available. Choose the one that meets the standard (MAS, CAT, or
DIN).

MAS Mori 90
CAUTION

The dimensions given below are only for reference purpose and the tool holders must
not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not
responsible for any loss and problem arising from the user of tool holders
manufactured in such a manner.

No. 40 Taper
Unit: mm

This drawing also applies to side through-spindle coolant specifications.


NOTE

(N29009 A04)

CAT Mori 90
CAUTION

The dimensions given below are only for reference purpose and the tool holders must
not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not
responsible for any loss and problem arising from the user of tool holders
manufactured in such a manner.

No. 40 Taper
Unit: mm

This drawing also applies to side through-spindle coolant specifications.


NOTE

Cautions on Using Retention Knob


CAUTION

(1) Use only the retention knob that meets the machine specifications. Since retention
knobs of different specifications have different clamp mechanism, the one that
does not meet the machine specification must not be used. If such retention knob
is used, the collet will break and unexpected accidents will occur, causing damage
to the machine.
The shapes of the retention knobs as following illustration vary depending on
specifications.

90

Retention knob

(2) To use a retention knob of center/side through-spindle coolant specification, be


sure to apply sealant to the threads of the retention knob. If the retention knob of
center/side through-spindle coolant specification is used without applying sealant
or without an O-ring for the one that requires the use of an O-ring, coolant will leak
through the threads of the retention knob and could cause damage to the machine.

TOOL RESTRICTIONS
CAUTION

The dimensions and mass of the tools used with the machine are restricted by mainly
the capacity of magazine. Use the tools which are within the limits indicated below.

Tool Restrictions
MAS

CAT

DIN

Max. tool length

A (mm)

400

Max. tool dia.

B (mm)

80

Tool limitation

C (mm)

32

34.925

35

Tool limitation

D (mm)

63

44.45

50

Max. tool mass


Max. tool mass moment
(from gage line)

(kg)

8
7.84

(Nm)

55

G.L

R65

Standardspindle
(BIGPLUS)

P.C.D.

10

37.5

18

+0.03
-0.01

ViewB

19.60.01

10

19

10

G.L

10

19
12

20

31

31

Spindlecoolantnozzle
Oilshotnozzle
Through-spindlecoolant
Tooltipairblow
Oil-holedrillcoolant
Positioningblock

12

SectionA-A

0.98(BIGPLUSspindlegageplane)

1
2
3
4
5
6

Standardspindle
(BIGPLUS)
STD
OPT
OPT
STD
OPT
OPT

MOUNTABLE ACCESSORIES OF SPINDLE HEAD


Unit: mm

OIL COOLER DIAGRAM


NU-YEC112BMH01
<Specifications>
Model

NU-YEC112BMH01

Cooling capacity

4650 W
Room temperature: 35C, Oil temperature: 38C
200 V, 60 Hz

Compressor

Totally-enclosed rotary type, 1100 W


3-phase, 200 V, 50/60 Hz, 2P

Condenser

Fan cooling type, Fin and tube type

Cooler

Circulating type, Fin and tube type


Casing: SS41 (Steel)

Fan/motor for condenser

Fan: 300-mm dia. 6-vane fan

Liquid circulating pump motor

Totally enclosed, double sided type, 400 W


3-phase, 200 V, 50/60 Hz, 4P

Liquid circulating pump

NOP Trochoid pump 2P400C-216EVS


Displacement: 24.0/28.8 L/min
Relief valve set point: 0.4 MPa

Liquid temperature controller

Machine temperature follow-up type (reference 7C)


Sensitivity: 0.2C
Temperature sensing device: Thermistor

Refrigerant and control

R407C 800 g
Capillary tube

External dimensions

475 (W) 590 (L) 821 (H) mm

Coating

Powder coating

Mass

94 kg

Power source

3-phase, 200 V, 50/60 Hz

Rated power

3.4 kVA

Fuses

Power circuit: 3-phase, 200 V, 30 A


This unit is not equipped with a breaker (to be installed by the
customer).
Control circuit: 100 V, 2 A
(The unit is equipped with a circuit protector.)

Room temperature
(operating range)

5 - 40C

Liquid temperature
(operating range)

5 - 40C

Noise level

Max. 70 dB (A)

Liquid used

Clean lubricating and hydraulic oil


(Oil that could attack or corrode copper, aluminum, etc. cannot
be used.)
Recommended dynamic viscosity index: 2 - 10 mm2/s

Model

NU-YEC112BMH01

Connection port size

Inlet: Rc 3/4
Outlet: Rc 3/4

Protective devices

Pressure switch (shutting off high pressure)


Spark quencher
Overload protector (compressor, pump motor)

Terminal block

For alarm output (24NC, 0CAL a contact)

Remarks

This unit is not waterproof and must be kept away from water.
Splashing water may cause serious damage to the unit.

Oil type label

Rc1/4
Drain

Oil
supply
port (1)

Suction

Suction

Exhaust

Exhaust

Inlet 3/4

Outlet 3/4

Exhaust

2 - M10 Eye bolt

Sensor outlet on machine side

Exhaust

<General view>

Oil temperature sensor

Max. operating pressure: 0.5 MPa

Clean lubricant

Machine temperature sensor

Evaporator
Max. operating pressure: 2.0 MPa
Withstand pressure:
10.5 MPa

Thermostat

Low pressure side

Capillary tube

High pressure side

Compressor
Max. operating pressure: 3.2 MPa
Withstand pressure:
10.6 MPa

Condenser
Max. operating
pressure: 3.2 MPa
Withstand pressure:
10.5 MPa

<Oil cooling medium circulation circuit>

<Electrical parts list>


Code

Unit Name

M81

Compressor

F3R

Compressor internal
thermostat

M83
S2F

Type

Qty

Manufacturer

4KS250MAA, 1100 W
3, 2P, 200 V, 50/60 Hz

Matsushita
Electric

Trochoid pump motor

FELQ-8T, 400 W
3, 4P, 200/200, 220 V, 50/60 Hz

Yaskawa
Electric

High-pressure pressure
switch

FTB-Z231 (Manual return: 3.2 MPa)


VDE approved

Saginomiya
Seisakusho

K81M

Magnetic switch for


compressor

SC-03, 100 VAC


TV approved

Fuji Electric

K83M

Magnetic switch for


Trochoid pump

SC-03, 100 VAC


TV approved

Fuji Electric

F81R

Overcurrent relay for


compressor

TR-0N/3, 7.5 A set


TV approved

Fuji Electric

F83R

Overcurrent relay for


Trochoid pump

TR-0N/3, 2.2 A set

Fuji Electric

K1H

Alarm relay

HH62S-100V
VDE approved

Fuji Electric

N1

Thermostat

T6DIK-A610A, 200 V
46-W24070
Negative phase prevention relay,
40 sec. with built-in OFF timer

Taiko Sangyo

R3

Thermistor
(Machine temperature)

06-W26381

R2

Thermistor
(Oil temperature)

06-W24731

R1

Temperature adjusting
variable resistor

W-247 B2K

Q1F

Circuit protector

CP31E/2, 2 A
250 VAC, 50/60 Hz
TV approved

Fuji Electric

Z1
Z2
Z3

Spark quencher

3CRE-50500
3CRE-50500
CRE-30680
VDE approved

1
1
1

Okaya Electric

H1

Operation indicating lamp


(white)

MB105 WFU

Metro Electric

H2

Alarm indicating lamp


(orange)

MB105 OFU

Metro Electric

X1

Terminal block

AYBN016-1
AYBN011-1
IEC conformed

1
1

Fuji Electric

Code
XP306

XP307

Unit Name
Connector

Type
Han 6E
Housing
Insert
Contact
Han 7D
Housing
Insert
Contact

Qty
1

09300060302
09330062602
09330006103
09330006105

3 pcs.
2 pcs.
1

09200030320
09210073031
09150006102
09150006104
09150006101

2 pcs.
2 pcs.
1 pc.

Manufacturer
Harting
Electronic

Terminal for
external lines
(M3.5 screws)

OFF at
abnormal status

200 VAC, 3P, 50/60 Hz

Temperature adjusting
variable resistor

100 VAC, 50/60 Hz

Machine
temperature sensor

Oil temperature sensor

Circuit protector

Thermostat

Compressor

Alarm

Alarm lamp

Pump

Power lamp
(white)

<Electrical circuit diagram>

Tool Clamp Switch Adjustment

BT Taper Spindle

BT Drawbar

The rear of the drawbar is machined with a dog used to activate the tool clamp proximity switches. These
are used to ensure the spindle does not activate unless the tool is securely clamped in the spindle taper.
SQ123
DGN X5.1
OFF
ON
ON
OFF
SQ121 DGN X5.6

SQ124
DGN X5.2
ON
ON
OFF
OFF

CONDITION
Clamp Without Tool
Clamp With Tool
Miss-clamp
Unclamp

Unclamp Cylinder Up Check

Adjustment of Unclamp Cylinder


A. Check the main hydraulic pressure. It should be 5.9 MPa.
B. Open the valve to activate the main pressure gauge.
C.

The tool Clamp and Unclamp push buttons are found on the option panel. To assign the correct buttons,
go to the CUSTOM PCMDI menu and type in [9][0], then press INPUT. This will take you to the Custom
Panel assignment screen. Tool Clamp should be assigned to the 1-1 position, and Unclamp assigned to
the 1-2 position shown on the screen.

D. Open the ATC charge pressure gauge. It should read between 0.37 ~ 0.39 MPa.

E. Go to the Field Adjustment Mode and set D123.1 to a 1. This will allow you to Clamp/Unclamp the
spindle with the Operator door closed.
F. On the option panel, press the Tool Unclamp button. The light on the button will illuminate.
G. After verifying that ATC charge pressure becomes 0 MPa, close the valve for the ATC charge pressure
gauge and push the Tool Clamp button.

H. Adjust the gap of the Tool Clamp proximity switch end face using the 12 mm
MSR nut.

12 mm MSR Nut

I.

#1

Unclamp the tool and verify the unclamping operation of the spindle. If unclamping (the pushing
amount at the time of the Unclamp lamp) and tool knockout is outside the value 0.45 - 0.55
mm, make an adjustment by loosening or tightening the MSR nut until the knockout is inside
the standard range.
During the Unclamp lamp state, the MSR nut (on both sides) adjusts the stroke of the cylinder evenly.

J. When in the unclamp state, tighten the Sphan rings on the MSR nut evenly.
K. When in the clamp state, screw in the two bolts (shown as #1 above) by hand until they bottom out, then
tighten the locking nuts.
L. For the second time, verify whether the Sphan rings on the MSR nut (both sides) are locked securely. Use
locktite on the M6 hollow set screw, which is on the side of the nut.
M. Install SQ121 (tool clamp verification) and adjust the gap to 0. 5mm. Secure it using two cap screws M5 x
12 (Y00312), two lock washers M5 (Y71005) and 2 M5 flat washers (Y70005).
N. After adjusting the tool knockout amount, please measure tool clamp force using a clamp force checker.
Record the clamp force on the check sheet.

There are two types of adjustments on the rear of the unclamp cylinder. One is for stroke and the
other is for the pressure.
2

Oil volume adjustment

Stroke adjustment

The oil volume adjustment changes the hydraulic pressure by increasing or decreasing the area
behind the piston. The smaller the cavity area, the higher the pressure during automatic tool
change cycles.

1.5 5.5Mpa
The stroke adjustment allows you to set the distance the unclamp cylinder will move during
clamp/unclamp. (0.50.7)
ATC
0.50.7

SPINDLE AND DRAWBAR

SPINDLE AND DRAWBAR

Acceleration time
1.74 sec
(0 - 12,000min-1)
Tool clamp force
8,000 N

SV-503

790
Motor power 22/18.5kW
Max. torque 235.5N
Acceleration time

NV5000

550

0.97 sec
(0 - 12,000min-1)
Tool clamp force
12,000 N

The tool clamp force on the NV5000 is developed using a combination of


Belleville coned washers and a taper design on the drawbar and collet fingers
themselves.
This is necessary, as you can see by the illustration above, because this spindle
is 240mm shorter than the SV-503 spindle. Although we keep the same kW and
torque on the NV spindle as has been offered on the SV-503, our acceleration
time is 56% faster and our clamping force is 50% greater on the NV.

The taper design of the collet fingers and drawbar is shown in the drawing below.

Collet taper

Taper of drawbar end


piece

As the Belleville washers decompress, the taper on the collet fingers move
forward on the taper of the drawbar end. This multiplies the clamp force of the
Belleville washers (400 N) by a factor of 3, allowing us to develop 12,000 N of
clamping force.

The drawbar assembly is exactly like the assembly of the SV-503.


Drawbar, Belleville washers, collet fingers, end piece, sleeve

NV5000 DRAWBAR/SPINDLE REMOVAL


1. Insert a tool into the spindle.
2. Remove the headstock cover to access the unclamp cylinder and the top of
the spindle.

3. Remove the clamped (SQ124), clamped with tool (SQ123) and unclamp
(SQ121) switches and brackets.
4. Remove the unclamp cylinder. The flange (Cup) which collects coolant, was
screwed onto the unclamp cylinder on the prototype machine (shown). On
production machines, this flange will be held on by screws.

5. Remove the rotary union from the top of the drawbar.


6. Remove the flange (A) from the top of the drawbar, which triggers the clamp
switches. Remove flange (B), which captures the end of the drawbar.
Remove the labyrinth seal flange (C).

7. Move one of the unclamp cylinder support posts 180 degrees from another
one, and use the manual unclamp jig to unclamp tool. There are already prethreaded holes for this.

8. Remove the drawbar from the top of the spindle.


Spindle Removal
1. Remove the Fanuc spindle sensor to prevent damage.
2. Remove the upper bearing nut. This nut has the ring of the spindle sensor on
it.

3. Remove the 8 screws that mount the spindle to the headstock from the face
of the spindle. Also, disconnect the oil/air lines so they can slide through the
headstock along with the spindle.
4. After placing wooden blocks on the table to support the spindle, use Z axis to
remove the spindle from the machine. It may be necessary to set NC
parameter 4001.2 to a 0 to prevent getting a spindle alarm. This parameter
tells the machine that no sensor is used on the spindle.

LADDER AND DIAGNOSTICS

FANUC 18iMB Control


Maintenance Screens
Looking at the screen after pressing the SYSTEM button, you will not see any
differences between this, and the 18iMA control SYSTEM screen.

Even after selecting the PMC softkey, the controls still appear to be identical.

However, after pressing the PMCLAD softkey, the differences between the iMA
and the iMB control become apparent.
NOTE: You will still be prompted to enter the password L when selecting the
PMCLAD function.

This is the PMC Program List Viewer screen. From this screen, you can select to
view only the high speed sequence of the ladder (LEVEL1), the second order
sequence (LEVEL2) or the entire ladder (GLOBAL).
The most useful selection will be the GLOBAL screen. Using the up/down cursor
keys, move the cursor to highlight the GLOBAL selection, as shown above. Press
the ZOOM softkey, and the ladder will be displayed.

This is the first screen that will appear differently from the one on an iMA control.
This display will denote the true status of an address by highlighting it in purple.
The coil R0056.2 above shows the cursor (yellow) is set on the coil, which is
true or ON.
The status of the address that the cursor is lined up on is also shown on the last
line of the screen (in yellow). In the above screen, the coil R0056.2 is highlighted
with the cursor and also shows purple, and the bottom line of the ladder states
R0056.2 = ON.

In the screen displayed above, note that the cursor is set on the coil R0053.3.
Since the address X0003.0 is not true (ON), there is no purple showing on
R0053.3. The bottom line also clearly shows that R0053.3 is OFF.
All iMB controls will display the ladder in this manner.

If the PMCDGN selection is made from the PMCMDI menu screen, and STATUS
is pressed, the diagnostic screen appears and works in the same fashion as the
iMA control screen.
Type in the address (minus the bit number) that you want to look at and press the
SEARCH softkey.

The difference in DGN screens is found when you select the TRACE function
instead of pressing the STATUS softkey.

The SIGNAL TRACE setup screen is completely different from the iMA control
screen. One option for MODE is to select SIGNAL TRANSITION. Then by
setting the STOP condition on None, it will allow the Trace Screen to continue
displaying the status no matter how many times the signal changes states.
If TIME CYCLE is selected, the TRACE function will sample at the rate set up
under RESOLUTION for a period of time selected under TIME. In the example
above, any address that is selected will be sampled every 8msec for 392 seconds.

Pressing the SIGNAL softkey will bring you to the Sampling Address screen. This
is where you will select the signal addresses that you want to monitor. Notice that
you are allowed to monitor up to 32 different addresses.
You are also able to change the priority of which signal should be monitored first
by using the MV. UP or MV. DWN softkey with the cursor highlighting the
address you want to move.

The PMC SIGNAL TRACE screen is brought up by pressing the far left softkey.
The addresses that were selected on the previous screen are now displayed on
this screen. The TRACE function is started by pressing the START softkey.

In the example above, X0102.5 (Cycle Start button) has been pressed 5 times.
Each white square denotes a transition change of the signal coming on and the
space between each square denotes the signal turning off.

ELECTRICAL SYSTEM
An overview of the ELECTRICAL SYSTEM is presented below.

General
An outline of the electrical system is shown below.

DANGER

(1) Electrical wiring work must be entrusted to a licensed electrical


technician. If a person without knowledge of electrical safety
practices attempts this work, he or she could be electrocuted.
(2) Before carrying out maintenance or inspection work inside the
electrical cabinet, turn off the main circuit breaker in the plant. It is
not sufficient to shut off the power with the main switch of the
electrical cabinet: some parts inside the electrical cabinet will still be
live and could cause electrocution.
If maintenance has to be carried out while the power is on, it must be
done with due care by a person authorized to perform electrical work,
checking which parts are live by referring to the electrical drawings.

CAUTION

Always replace batteries while the power is on.


If you replace the battery while the power is shut off, the stored absolute position data
will be lost.

LIMIT SWITCH AND SOLENOID LOCATION

DIAGNOSTICS FOR SWITCHES AND SOLENOIDS


DESIGNATION
ALARMS

Device
OCAL
ATCAL

Dgn
X15.1
X10.6

Name
OIL COOLER ALARM
ATC INVERTER ALARM

FOOT SWITCH

SF8

X11.3

SETUP STATION FOOT SWITCH

FLOAT SWITCH

SL12
SL2
SL9

X14.4
X18.3
X15.2

COOLANT PUMP FLOAT SWITCH


OIL/AIRFLOAT SWITCH
HYDRAULIC LEVEL LOW

PRESSURE SWITCH

SP12
SP16
SP2
SP23
SP36
SP37
SP38
SP5
SP98

X14.0
X10.2
X15.3
X10.3
X6.5
X6.6
X6.7
X18.3
X7.0

O/A LUBE AIR PRESSURE DOWN


PALLET SEATING CHECK
HYDRAULIC UNIT PRESSURE UP
PALLET UNCLAMP OK
HEAVY PRELOAD
MIDDLE PRELOAD
HIGH PRELOAD
OIL/AIR LUBE PRESSURE SWITCH
WSS FIXTURE CLAMP DETECT

PROXIMITY SWITCH

SQ100
SQ105
SQ106
SQ112
SQ121
SQ123
SQ124
SQ133
SQ247
SQ248
SQ251
SQ252
SQ29
SQ301
SQ302
SQ32
SQ33

X5.4
X19.0
X19.1
X8.7
X5.6
X5.1
X5.2
X5.3
X11.2
X11.1
X19.5
X12.4
X17.0
X12.3
X12.3
X17.1
X17.2

MAGAZINE DOOR LOCK DETECT


POT SPINDLE SIDE
POT MAGAZINE SIDE
POT UNLOCK DETECT
TOOL CLAMP DETECT
TOOL CLAMP DETECTION 1
TOOL CLAMP DETECTION 2
MAGAZINE DOOR OPEN DETECT
SETUP STATION HOME POSITION 2
SETUP STATION HOME POSITION 1
TABLE UP
TABLE DOWN
SENSOR OT
APC ARM UP
APC ARM DOWN
SENSOR DOWN
SENSOR UP

SQ447
SQ562
SQ563
SQ71
SQ72
SQ730
SQ875

X14.5
X8.3
X10.7
X12.1
X12.0
X10.0
X10.1

COOLANT FLOW DETECT


POT CLAMP FINISH
POT UNCLAMP FIN
ATC ARM PULL DETECT
ATC ARM HOME POSITION
SETUP STATION DOOR OPEN
SETUP STATION DOOR LOCK

YV2011
YV2041
YV2181
YV2281
YV2650
YV2651
YV3081
YV680
YV681
YV91

Y6.6
Y6.0
Y8.1
Y7.0
Y11.1
Y11.0
Y10.4
Y11.6
Y11.5
Y8.7

AIR BLOW
ATC AIR BLOW
COUPLING AIR BLOW
O/A LUBE AIR SUPPLY
ATC SHUTTER CLOSE
ATC SHUTTER OPEN
SETUP STATION LOCK PIN DOWN
POT MAGAZINE SIDE
POT SPINDLE SIDE
OIL HOLE DRILL

OPTIONS
PRESSURE SWITCH

SP7

X12.5

TABLE DOWN FIN

FOOT SWITCH

SF14

X9.0

WSS FIXTURE FOOT SWITCH

PROXIMITY SWITCH

SQ447
SQ547
SQ563
SQ562
SQ112

X14.5
X16.7
X10.7
X8.3
X8.7

COOLANT FLOW DETECTION


THRU COOLANT FLOW DETECTION
POT UNCLAMP
POT CLAMP
POT UNLOCK

SOLENOIDS

YV131
YV141
YV5231

Y6.4
Y6.5
Y8.5

OIL SHOT 1
OIL SHOT 2
DUST COLLECTOR AIR BLOW

SOLENOIDS

LOCATION OF SOLENOIDS
YV2041 (Y6.0) ATC Air Blow & YV2011 (Y6.6) Air Blow

YV2651 (Y11.0) ATC Shutter Open & YV2650 (Y11.1) Shutter Close

YV3081 (Y10.4) Setup Station Lock Pin Down

YV91 (Y8.7) Oil Hole Drill

YV1241 (Y12.2) Table Unclamp

ELECTRICAL CABINET

Designed and built by Mori Seiki.

FAQ

SV02-660-12-002 1/3

Machine Model:
Title:

NH5000

Control box layout


I48321A01
Thermal relay Circuit protector
Y/M/D
2002/06/15
Written by

Objective:
Publication:

CONTROL LAYOUT

K.Minami

UNIT 6

UNIT 5

UNIT 4

UNIT 3

UNIT 2

UNIT 1

MG

APC

SVM2

SVM1

SPM

PSM

Y&Z

X&B

KM1 / KM101

UNIT 31
ATC

AP-POW 1

AP-POW 2

Service TM

AP-POW 3

QF7

QF9

Refer to next page

QM7

QF31

QF24
FOR OPTION
QM84,QM86,QM94
QM84,QM86,QM94 etc

QF12

QF14

QM36
OUTSIDE
CONVEYOR
X16.2

QM35
INSIDE
CONVEYOR
SPIRAL
X16.1

QM34
INSIDE
CONVEYOR
X16.1

QM80
OIL COOLER
ON

QM35A
INSIDE
CONVEYOR
SPIRAL
X16.1

QM70
HYDRALIC
PUMP
X15.4

QM63
COOLANT
PUMP
X15.6

QM75
SHOWER
COOLANT
X15.7

MEANING OF THE 7-SEGMENT LED

LED

7 LED
7-Segment LED

RECOMMENDED SPARE PARTS LIST


ELECTRICAL PARTS

TC

parts # edition name


E30063 A01 REACTOR

type

maker

A81L-0001-0159

26450/

2002.6.14 H. Yonekawa
Qty

remark

E30069

A01

DC POWER SUPPLY UNIT

E30070

A02

TRANSFORMER

E30071

A01

INVERTER

ED3L-G24A2F
STN0.63/G/D05691BJ01@5E01
FVR3.7C11S-2MO

E36046

A02

PUSHBUTTON SWITCH

OBS-13

E50051

B02

NAME PLATE

E50161

A01

E50212

B01

E53071

A01

NAME PLATE
TK2001-B35A
REPRESENTATIVE NAME
PLATE
MANUAL PULSE GENERATOR OLM-01-2AZ9-16A

E54009

A02

OPERATION PANEL

AB12C-4144/AN0

E54073

A02

OPERATION PANEL

TK2001-PA3

E54130

A01

OPERATION PANEL (J)

ZY1E-SS5170-1

E54131

A01

OPERATION PANEL (E)

ZY1E-SS5170-2

E54132

A01

OPERATION PANEL (CE)

ZY1E-SS5170-3

E54133

A01

OPERATION PANEL

ZY1E-SS5169

E54134

A01

OPERATION PANEL

TK2001-Y08

E54135

A01

OPERATION PANEL

SS3433-0A01

Magazine operation panel

E54139

A01

OPERATION PANEL J)

ZY1E-SS5170-7

E54140

A01

OPERATION PANEL E)

ZY1E-SS5170-8

E54141

A01

OPERATION PANEL CE)

ZY1E-SS5170-9

E55048

A03

FAN MOTOR

US15F22-ZMGW

E55120

A02

FAN MOTOR

KTCHBO-52B3B-03

E57378

A01

BREAKERCOVER

BU-CKD-02155

0
TuV

BU3KDGR2-02155

1
1

1 / 3

1
1

*
*
*
*

new

*
*

parts # edition name


E57392 A01 CIRCUIT PROTECTOR

type

maker

Qty

remark

QOU310

QOU330

E57494

A01

BREAKER

E57538

A01

CIRCUIT PROTECTOR COVER QOULFSC1

E57538

A01

A01

E57585

A01

AUXILIARY CONTACT BLOCK LA1-KN11

E57596

A01

AUXILIARY CONTACT BLOCK LADN04

E57598

A02

CIRCUIT PROTECTOR

CP33FS/10

E57584

CIRCUIT PROTECTOR COVER QOULFSC1


ELECTROMAGNETIC
LP5K1201BW3
CONTACTOR

E57667

A01

BU3KDG300FRA-02155

A01

E57687

A01

E57687

A01

E57688

A01

AUXILIARY CONTACT BLOCK LAD-8N11

E57689

A01

ELECTROMAGNETIC
CONTACTOR

E57690

A01

AUXILIARY CONTACT BLOCK LA1-KN22

E57735

A01

AUXILIARY CONTACT BLOCK LA1-KN31

E57737

A01

ELECTROMAGNETIC
CONTACTOR

LC1D1156F7UNIT2

E57949

A02

CIRCUIT PROTECTOR

FAZ-S2

E57979

A02

BREAKER HANDLE

BZ-V60C-E-02155

E57673

BREAKER
ELECTROMAGNETIC
CONTACTOR
ELECTROMAGNETIC
CONTACTOR
ELECTROMAGNETIC
CONTACTOR

E61110

A01

PUSHBUTTON SWITCH

HA9Z-P1G-TK1711-4

E61111

A01

PUSHBUTTON SWITCH

HA9Z-MS11-TK1711-4

E61114

A01

PUSHBUTTON SWITCH

HA9Z-P1R-TK1711-4

E61115

A01

PUSHBUTTON SWITCH

HA9Z-MS14-TK1711-4

E61134

A01

KEY-SWITCH

AH165-RJM2A22A

E61135

B01

TEN KEY

KS-6MSM02B

LC1K1201K72
LP4K0901BW3
LP4K0901BW3

LC1-D1156M7

2 / 3

*
*
*

1
1
1
1

new

1
1
1
1
1

LA1-KN31()

*
*
*
*
*
*
*
*
*
*

parts #

edition name

type

E61177

A02

ROTARY SWITCH

BADP-057

E61316

B01

PUSHBUTTON SWITCH

M22-PV/K02

E61316

B01

PUSHBUTTON SWITCH

M22-PV/K02

E63206

A10

LINE FILTER

A81L-0001-0083#3C

E65891

A02

LSC FRAME

LSC-C-600-4STS1330

E76086

A02

P.C. BOARD

SRB-MS-ILK5

E76090

A01

P.C. BOARD

MR-AP-POW1

E76091

A01

P.C. BOARD

MR-AP-POW2

E76104

B01

P.C. BOARD

AP-DTP-NH5-1

E76105

B01

P.C. BOARD

AP-DTP-NH5-2

E76107

B01

P.C. BOARD

MR-AP-POW-NH5000

E77155

A01

MEMORY CARD

BN-040AB

E77190

C01

DISPLAY UNIT

H26106

A01

H26107

maker

Qty

remark

1
1

1
1
1
1

PA03220-B050

PFU

ENCLOSURE PARTS

DA-44399

A01

ENCLOSURE PARTS

DA-44535

H26108

A01

ENCLOSURE PARTS

DA-44536

H26200

A01

ENCLOSURE PARTS

DA-44400A1

H26211

A01

ENCLOSURE PARTS

DA-44628A1

H40162

A02

NAME PLATE

NITTO 5000N

H40628

B02

NAME PLATE

NITTO 5000N

H45417

A01

NAME PLATE

TK2001-B34A

H45417

A01

NAME PLATE

TK2001-B34A

3 / 3

new

NH5000AP-DTP1

NH5000AP-DTP2

NH5000AP-POW

*
*
*
*
*
*
*
*

1
1

MT1500

*
*
*
*

Motor List for NH5000


MOTOR NO.
THERMAL
NO.

UNIT NAME

NAME OF
MOTOR

MOTOR RATING OUTPUT

ATC Assembly

ATC Arm Motor

2200 [W]
200-60Hz

Okubo Gear

Sanki

M31
QF31

M34

BF4GT000A
U18116
INSIDE CHIP
CONVEYOR 1

QM34

ENOMOTO

M35
QM35

M35A
QM35A

INSIDE CHIP
CONVEYOR 2
TOKYO SEIMITU
HATUJOU
U11267
INSIDE CHIP
CONVEYOR 2
TOKYO SEIMITU
HATUJOU

TC-EX
CYCRO
MOTOR
SUMITOMO
HEAVY IND.

U11267
COOLANT PUMP
GRUNDFOS

TC-EX
COOLANT
PUMP MOTOR
GRUNDFOS

E55503

MTH2-60/6

COOLANT PUMP
GRUNDFOS

COOLANT
PUMP MOTOR
GRUNDFOS

E55503

MTH2-60/6

HYDRAULIC PUMP

HYD PUMP
MOTOR
NACHIFUJIKOSHI
UVN-1A-1A42.2-4-11
PUMP-MOTOR
SHOWA
LCB4-8297E

M63
QM63
M75
QM75

M70
NACHI-FUJIKOSHI
QM70
U00237

M69

LUBRICATION UNIT
SHOWA
U27014

THERMAL RELAY SETTING


200v-50Hz 200V-60Hz 220V-60Hz

11/11/11A
3
4P
CHIP
CONVEYOR
MOTOR
FUJI
ELECTRIC
MGX1M01A200
AZR
CYCRO
MOTOR
SUMITOMO
HEAVY IND.

U10481

200V-50Hz/200-60/220-60
VOLTAGE CURRENT
PHASE
POLE

11
0.4 ~ 0.63 [A]

0.1 [Kw]
200V-6-Hz 220-60
0.55A
3

0.54A
4P
0.62

0.55
0.54
0.4 ~ 0.63 [A]

0.62

0.55
0.54
0.4 ~ 0.63 [A]

0.1 [Kw]
200V-6-Hz 220-60
0.55A
3

0.54A
4P

0.1 [Kw]
200V-6-Hz 220-60
0.55A
3

0.54A
4P
0.62

0.55
4.0 ~ 6.3 [A]

0.54

5.8

6.0

6.0

635 / 1040 [W]


5.8 / 6.0 / 6.0 [A]
3

2P

635 / 1040 [W]


5.8 / 6.0 / 6.0 [A]
3

2P

4.0 ~ 6.3 [A]

5.8

2200 [W]
200V-50Hz 200-60 220-60
9.0 / 8.7 / 8.2 [A]
3
2P
17 [W]
100V-50Hz / 100V-60Hz
1.5 / 1.2 / 1.5 [A]
3
2P

6.0

6.0

6.0 ~ 10.0 [A]

9.0

8.7

8.2

1.5

1.2

1.5

QM80

OIL COOLER
WAKAYAMA
PRECISION
NU-YEC112BMN01
U07252

QM81
QM81R

9.0 ~ 14.0 [A]


11.0
COMP.
REFRIGERANT
NATIONAL
4KS25OMAA
PUMP MOTOR

M83

1100 [W]
200V-50Hz/200-60/220/60
5.15/5.80/5.80 [A]
3
2P

11.0

11.0

7.0 ~ 11.0 [A]


7.5

400 [W]
200V-50Hz/200-60/220-60

7.5

7.5

1.7 ~ 2.6 [A]

YASUKAWA
F83R
FELQ-8T
M300

FAN
SUTAIRU DENNSHI

M301

US15F22-ZMGW
E55048
HEAT EXCHANGER
KAMIYA
KTCHBO-52B3B
E55120

2.2/1.93/1.95 [A]
3
4P

STYLE FAN
SUTAIRU
DENNSHI
US15F22-ZMGW
E55048
STYLE FAN
SUTAIRU
DENNSHI
UZS15D22-MGW
E67021

37 / 34 / 34 [W]
200V-50Hz/200-60/220-60

STYLE FAN

37 / 34 / 34 [W]
200V-50Hz/200-60/220-60

0.210/0.200/0.230 [A]
1
2P
35 / 33 / 33 [W]
200V-50Hz/200-60/220-60
0.190/0.170/0.206 [A]
1
2P

M302

M303

Y AXIS COOLING
FAN
SUTAIRU DENNSHI
US15F22-ZMGW
E55048

SUTAIRU
DENNSHI
US15F22-ZMGW
E55048

0.210/0.200/0.230 [A]
1
2P

2.2

2.2

2.2

AP-POW BOARDS
AP-POW-1

XPOWP

XTRNS

XCX1A

XGS1P

XGS2P

L11A

L11A

L51

L11A

L11A

L12A

L12A

L52

L12A

L12A

L13A

GND

GND

GND

XGS3P

GND

XM300

XM301

XM302

XM303

L11A

L51

L51

L51

L51

L12A

L52

L52

L52

L52

GND

GND

GND

GND

GND

XCONS

XQM80

XKM63

XKM73

XKM75

R12B

R12

24NC

24NC

24NC

L12A

R12A

CLTH1

CLTH2

CLTH2

24NC

CLT

CHIP

SWCLT

CLTH1

N24

N24

N24

CLT

N24

CHIP

CLTH2

SWCLT

9
10

AP-POW-2

XM70A

XM63A

XM73A

XM75A

U70

U63

U73

V70

V63

V73

W70

W63

W73

XM70

XM63

XM73

XM75

U70

U63

U73

U75

V70

V63

V73

V75

W70

W63

W73

W75

GND

GND

GND

GND

AP-POW-3

XM36A

XM34A

XM35A

XM351A

U36

U34

U35

U35A

V36

V34

V35

V35A

W36

W34

W35

W35A

XM36

XM34

XM35

XM351

U36

U34

U35

U35A

V36

V34

V35

V35A

W36

W34

W35

W35A

GND

GND

GND

GND

Other Screens on the iMB Control


Most of the screens on the new iMB control will be familiar to all. This is the OPPNL
screen, which is identical to the iMA control.

This is a dogless zero return machine so the Zero Point Set function is active on this
control.

The ATC Manual screen is also identical to the iMA control. Although we are using an
Okubo gearbox driven by a Fuji Inverter, the manual recovery procedure is the same.

System Components Screen

The SYSTEM COMPONENT screen is arrived at by pressing the SYSTEM button. The
menu selections available are displayed above. For this picture, SYSTEM COMP. was
chosen.
The information contained on this screen shows every version of software that is
currently loaded into the machine. When updating software, always check this screen
when finished to ensure the correct version has actually been loaded.

Timer Screen

This is the PMC Timer screen arrived at by pressing the SYSTEM button, PMC softkey,
PMCPRM softkey and then Timer (as shown above). The following screens will be of
the Counter, Keep Relay and Data screens.

Counter Screen

Keep Relay Screen

Data Table Screen

The Data Table C. Data screen is where you set up the Group Table Count. This will
determine how the G. Data tables are sequenced.

Fanuc load monitor screen is displayed above, and the MAPPS load monitor screen is
in the lower picture.

B-AXIS TABLE
The B-Axis table was developed using the proven design of the SH-500. We have had tremendous
success with this table design, and felt there was little room for improvement.

3 piece coupling
Bearing

Indexing Table

Gear
Drive

Indexing Table Drive

Clamping
Hooks

Clamping
Piston

Worm Wheel
Worm Shaft

Rotary Table

Worm Drive using a Belt

Rotary Table Drive

The B-Axis table will come standard as a 1 indexer with a full fourth axis offered as an option, as
shown above.
You can see the three piece coupling on the picture of the indexing table, which is not used on the full
4th axis table. The rotary table is using a hydraulic brake, as is normally the case, to hold the table in
position.
You can also see the difference in drive mechanisms between the two different tables. The Indexer
uses a gear train mechanism to rotate the table, while the rotary table uses a belt drive attached to a
worm shaft.

NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1 Degree Indexer

1
2

5
6
7

9
10
11
12

13

14

15

16

17

19

18

20

R
H
Y
H
Y
E
U
B
Y
H
U
Y
P
Y
B
Y
B
Y
H
Y

4
5
0
1
0
6
4
1
0
5
4
0
4
0
1
0
4
0
5
0

9
6
9
3
9
6
0
1
1
6
0
0
0
1
1
2
5
1
6
9

2
6
2
8
2
0
0
2
0
6
8
3
4
0
3
0
4
0
6
2

3
1
1
7
1
8
7
1
3
1
5
1
3
2
8
4
9
3
1
2

1
2
4
6
4
2
1
4
5
4
4
2
1
0
9
0
2
0
3
5

A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A

T I T L E
PIPE
MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT

M6*14

LIMIT SWITCH MOUNTING PLATE


HEXAGON SOCKET HEAD CAP BOLT

M6*14

PROXIMITY SWITCH

FL2B-2J6/E

PRESSURE SWITCH

PG-35-102R-PR2-104

BLOCK JOINT
HEXAGON SOCKET HEAD CAP BOLT

M6*35

MOUNTING PLATE
REGULATOR

AR2000-01B

HEXAGON SOCKET HEAD CAP BOLT

M5*12

PLUNGER

DPB13(0.1CC-0.16CC*2

HEXAGON SOCKET HEAD CAP BOLT

M6*20

BLOCK JOINT
HEXAGON SOCKET HEAD CAP BOLT

M8*40

BLOCK
HEXAGON SOCKET HEAD CAP BOLT

M6*30

BRACKET
HEXAGON SOCKET HEAD CAP BOLT

M8*20

Q
1
1
2
1
2
2
1
1
2
1
1
2
1
2
1
4
1
2
1
6

MAKER

C
*
*
*
*
*
2
2
*
*
*
*
*
*
*
*
*
*
*
*
*

NO DRAWING NO

26

23
24
25

22

21

10

19

17

15

13

20

18

16

14

11
12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

B
Y
B
Y
B
Y
B
Y
B
Y
B
Y
H
Y
F
Y
H
Y
H
Y
Y
A
Y
Y
Y
E

5
0
4
0
5
0
3
0
5
0
5
0
4
2
7
0
4
2
9
0
0
2
0
7
7
4

7
4
5
4
7
4
5
4
7
4
7
4
1
9
0
1
1
9
5
9
3
4
2
0
1
6

2
0
3
0
2
0
1
0
2
0
2
0
0
1
0
0
0
1
9
2
0
2
0
0
0
3

8
4
1
3
5
4
4
4
5
4
5
4
3
8
5
1
3
8
0
1
4
2
3
0
0
0

7
0
0
0
9
0
3
0
9
0
1
0
0
6
8
2
0
6
4
4
0
4
0
8
8
9

B
A
A
A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

T I T L E
HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT

M12*30

HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT

M12*40

HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
LID
HEXAGON SOCKET HEAD CAP BOLT

M6*12

NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
LID
HEXAGON SOCKET HEAD CAP BOLT

M6*14

HEXAGON SOCKET HEAD CAP BOLT

M10*40

BASE
HEXAGON SOCKET HEAD CAP BOLT

M8*30

CIRCULAR WASHER

M8

SPRING WASHER

M8

SERVO MOTOR

A06B-0227-B000

Q
1
2
1
2
1
2
1
3
1
2
1
1
1
2
1
4
1
2
1
5
3
1
4
4
4
1

MAKER

C
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

NO DRAWING NO

101
102
103

Apply Screw Lock(Three Bond)


1344

Apply Greese(ALVANIA EP)


EP

28

104

27
105

26
25
1

10

11

12

13

15

14

16

17

18

19

20

21

22

23

24

29

30

31

32

33

35

34

36

Detail Drawing A

37
38
Supply gasket

39
40
41
42
43
44
45

100
47

Clearance 0.5 mm

0.5 mm

Clearance -0.03 mm

-0.03 mm

99

48

98
97

49

Travel 2 mm
2 mm

46

50

96
51
Apply Grease(ALVANIA EP)
(EP)

95
52
94

53

54
55

93

92
56
57
58
59
60
61

91

90

89

88
69

68

67

66

65

70

Apply Grease(ALVANIA EP)


(EP)

87

86

85

84

83

82

81

80

79

78

77

76

75

74

73

72

71

64

63

62

Apply Grease(ALVANIA EP)


(EP)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105

Y
Y
R
Y
P
B
F
S
B
B
Y
W
F
Y
W
Y
F
R
Y
A
F
W
Y
F
B
Y
Y
Y
W
H
F
W
N
W
G
F
Y
F
W
Y
G
B
W
Y
Y
F
A
W
W
G
R
W
W
W
W
F
Y
W
R
S
F
W
R
Y
W
Y
R
W
R
W
P
W
W
F
W
Y
W
W
W
W
P
F
Y
F
S
G
F
Y
F
F
B
Y
Y
Y
G
G
Y
W
Y
W
Y
P
Y
P
W

0
0
2
0
0
0
5
2
5
5
0
0
6
0
0
0
7
2
7
0
5
0
0
4
5
0
6
7
0
3
3
0
1
0
4
6
2
6
9
5
4
7
0
5
0
4
1
0
0
4
3
0
0
0
0
6
5
0
2
1
6
0
2
5
0
0
3
0
3
0
3
0
0
5
0
0
0
0
0
0
3
5
0
5
1
2
5
0
5
3
7
5
0
0
4
4
7
0
0
0
7
3
7
3
0

2
3
1
1
4
9
1
1
7
7
0
7
4
0
7
0
2
0
3
4
4
6
3
3
4
1
0
1
8
8
0
6
0
8
0
6
8
5
0
2
1
2
6
9
0
2
5
9
9
1
3
9
9
6
6
7
2
6
1
9
1
8
1
3
7
2
1
9
3
6
0
7
6
6
9
1
6
6
7
6
0
7
2
7
5
4
7
2
7
9
2
2
3
3
0
0
3
9
3
9
5
0
3
0
6

0
0
2
0
1
0
0
0
4
4
3
0
0
3
0
3
0
0
1
2
1
0
0
2
3
5
1
0
0
2
2
0
0
0
0
1
4
1
9
7
0
8
3
6
3
2
0
9
8
0
0
9
8
0
0
6
7
0
0
5
0
1
0
5
0
0
3
1
3
0
0
1
0
1
1
0
0
0
1
0
0
7
0
3
5
0
8
1
1
1
2
7
0
0
0
0
1
9
1
4
0
0
0
0
0

1
5
2
6
1
5
9
0
6
6
3
3
7
1
4
1
4
9
4
6
0
4
3
5
2
5
0
0
0
6
4
0
2
1
5
9
1
2
0
5
5
6
2
2
1
3
9
2
0
3
7
2
0
1
1
3
6
1
9
1
6
4
8
2
8
4
3
0
0
4
5
0
3
2
0
2
2
2
1
1
5
5
1
0
5
2
9
2
4
2
3
4
3
5
3
3
6
0
1
5
1
2
5
2
0

6
0
7
0
6
5
2
5
6
7
0
5
0
2
5
2
9
0
5
6
7
0
0
5
9
0
6
6
6
4
0
9
8
6
8
5
5
5
1
0
4
6
0
1
2
9
0
5
4
5
9
4
3
2
2
5
0
2
9
8
7
5
7
0
5
0
9
2
6
8
2
5
0
7
3
0
2
6
5
2
1
9
6
9
1
7
9
0
3
3
6
0
0
0
3
4
8
1
0
0
4
6
4
7
5

A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
C
B
A
C
E
B
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
E
A
A
C
A
C
A
A
A
D
C
A
A
A
A
A
A
A
A
A

T I T L E
HEXAGON SOCKET HEAD CAP BOLT

M8*16

HEXAGON SOCKET HEAD CAP BOLT

M10*50

PIN
HEXAGON SOCKET HEAD CAP BOLT

M6*60

COPPER PIPE SET

4 + PA-4 +

LEVER
FLANGE
DUST SEAL

DKI4052710

BLOCK
BLOCK
HEXAGON SOCKET HEAD CAP BOLT

M5*30

O RING

G-35

COLLAR
HEXAGON SOCKET HEAD CAP BOLT

M5*12

O RING

G-45

HEXAGON SOCKET HEAD CAP BOLT

M5*12

LID
SHAFT
COMPRESSION SPRING

A340

PALLET
FLANGE
O RING

P-40

HEXAGON SOCKET HEAD CAP BOLT

M10*30

COLLAR
ARM
HEXAGON SOCKET HEAD CAP BOLT

M6*50()

HEXAGON NUT

M6-1

SPRING WASHER

M6

O RING

S-6

TABLE COVER
LID
O RING

P-9

HEXAGON SOCKET HEAD CAP BOLT


O RING

S-16

COUPLING
COLLAR
FLUSH HEAD SCREW

M6*15

FLANGE

TAPER PIN

10*50(Threaded)

COUPLING
LINER
O RING

P-320

SPRING PIN

6*56

HEXAGON SOCKET HEAD CAP BOLT

M5*12

COLLAR
TABLE COVER
D RING
BACKUP RING

BRT2 370 385.2 2

COUPLING
CYLINDER
D RING
BACKUP RING

BRT2 400 415.4 2

O RING

P-12

O RING

P-12

BASE
TAPER PIN

10*60(Threaded)

O RING

P-12

SHAFT
ROLLER

8*8L

CAGE
O RING

S-145

SHAFT
TAPER PIN

12*20(Threaded)

O RING

G-85

HEXAGON SOCKET HEAD CAP BOLT

M8*40

PISTON
SEAL

SPNY 115 126 4

CYLINDER
O RING

P-48

PLUG

MB700-070

O RING

G-105

O RING

P-30

FLANGE
SEAL

SPGY 42.5 50 3

HEXAGON SOCKET HEAD CAP BOLT

M6*20

O RING

P-22

O RING

P-26

O RING

G-115

O RING

P-12

PLUG

MB700-050

FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M8*16

FLANGE
CROSS ROLLER BEARING

RE20025CCOP5

BEVEL GEAR
FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M8*120

FLANGE
LINER
LINER
TAPER PIN

10*40(Threaded)

HEXAGON SOCKET HEAD CAP BOLT

M10*30

HEXAGON SOCKET HEAD CAP BOLT

M10*50

COUPLING
COUPLING
COMPRESSION SPRING

TB12*50

CORD RING

3*1000

HEXAGON SOCKET HEAD CAP BOLT

M10*110

V RING

VL-0450

INTERNAL SNAP RING

R-14(TH-A-14)

CHECK VALVE
COMPRESSION SPRING

THS6310-2

CHECK VALVE
O RING

P-5

MAKER

2
10
8
8
2
4
1
1
1
1
6
1
1
6
1
1
2
1
1
1
1
2
8
16
4
8
16
8
3
1
3
3
16
16
1
2
8
1
1
4
1
1
1
4
6
1
1
1
1
1
1
1
1
6
6
1
3
6
2
20
1
1
2
4
3
8
1
3
1
1
5
1
2
1
6
8
1
3
5
6
1
1
8
1
1
1
1
12
1
1
1
4
24
12
1
1
24
1
18
2
4
4
4
4
4

*
*
*
*
*
*
*
2
*
*
*
2
*
*
2
*
*
*
2
*
*
2
*
*
*
*
*
*
2
*
*
2
*
2
*
*
*
*

*
*
*
2
*
*
*
*
2
2
*
*
2
2
2
2
*
*
2
*
2
*
2
*
*
2
*
*
*
*
2
*
2
2
*
*
*
2
2
2
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
2
2
*
2
2
*
2
*
2

NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

B
C

25

B
1

10

19

20

12

11

13

14

17

21

22

23

27

28

29

C-C

15

18
16

26

24

G
S
F
W
B
S
Y
G
Y
F
Y
Y
G
F
W
F
S
S
G
R
S
W
Y
R
R
S
F
R
Y

2
0
6
0
7
0
6
0
8
5
0
6
0
4
0
5
1
1
1
2
1
0
0
4
2
1
5
2
7

4
7
7
6
2
7
2
4
0
4
1
0
1
8
7
7
4
4
9
8
0
7
1
9
3
8
2
5
3

0
3
1
0
2
3
4
1
1
0
0
1
0
5
0
8
0
0
1
0
0
0
1
2
0
0
0
3
0

2
1
2
6
1
1
0
0
0
4
2
1
9
0
6
9
0
5
7
7
0
3
4
3
7
0
9
9
6

8
5
9
7
9
5
6
1
1
1
2
0
5
5
0
1
6
3
4
1
3
5
5
2
6
7
6
6
0

C
A
B
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A

T I T L E
BEVEL GEAR
TAPERED ROLLER BEARING

HR32007XJ P5

FLANGE
O RING

P-67

LINER
TAPERED ROLLER BEARING

HR32007XJ P5

KMT NUT

KMT7(M35*1.5)

SPUR GEAR
SPAN RING

SCE300 30*35

FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M6*22

HEXAGON NUT

M10-1

SPUR GEAR
ECCENTRIC RING
O RING

G-60

BUSHING
THRUST CYLINDRICAL ROLLER BEARING

NTB 2035

THRUST CYLINDRICAL ROLLER BEARING

GS 2035

GEAR
ECCENTRIC SHAFT
SHELL TYPE NEEDLE ROLLER BEARING

TLA2020Z

O RING

G-35

HEXAGON SOCKET HEAD CAP BOLT

M6*145

PIPE
DOG

FLANGE
DOG
COMPRESSION SPRING

A-259

Q
1
1
1
1
2
1
1
1
2
1
4
1
1
1
1
1
2
4
1
1
2
1
1
1
1
1
1
1
1

MAKER

C
*
2
*
2
*
2
*
*
*
*
*
*
*
*
2
*
2
2
*
*
2
2
*
*
*
*
*
2

NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Full 4th Axis

1
2

5
6

10

11

12

13

15

14

16

R
H
Y
P
Y
U
U
Y
P
Y
R
E
B
Y
B
Y

4
5
0
4
0
4
4
0
4
0
4
7
4
0
4
0

9
6
9
0
1
0
0
0
0
1
9
3
5
1
4
1

2
5
2
4
0
0
8
3
0
0
2
6
4
0
1
0

2
6
2
3
2
7
5
1
9
2
2
7
9
3
7
3

6
1
5
1
0
1
4
2
5
0
7
5
2
0
9
0

A
B
A
A
A
B
A
A
A
A
A
B
A
A
A
A

T I T L E
PIPE
BRACKET
HEXAGON SOCKET HEAD CAP BOLT

M8*20

PLUNGER

DPB13(0.1CC-0.16CC*2

HEXAGON SOCKET HEAD CAP BOLT

M6*20

PRESSURE SWITCH

PG-35-102R-PR2-104

REGULATOR

AR2000-01B

HEXAGON SOCKET HEAD CAP BOLT

M5*12

PLUNGER

DPB-12-0.16CC

HEXAGON SOCKET HEAD CAP BOLT

M6*20

PIPE
SCALE

ADP-20G10-B

BLOCK
HEXAGON SOCKET HEAD CAP BOLT

M6*30

BLOCK
HEXAGON SOCKET HEAD CAP BOLT

M6*30

Q
1
1
7
1
1
1
1
2
1
1
1
1
1
2
1
2

MAKER

C
*
*
*
*
*
2
*
*
2
*
*
*
*
*
*
*

NO DRAWING NO

1
2

26

25

24
23

22

21

19

17

15

13

20

18

16

14

9
10

11
12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

B
Y
B
Y
B
Y
B
Y
B
Y
B
Y
H
Y
H
Y
B
Y
Y
Y
Y
A
E
Y
Y
Y

5
0
4
0
5
0
3
0
5
0
5
0
4
2
4
2
4
0
0
6
0
2
4
0
7
7

7
4
5
4
7
4
5
4
7
4
7
4
1
9
1
9
3
1
2
0
4
2
6
2
0
1

2
0
3
0
2
0
1
0
2
0
2
0
0
1
0
1
2
0
5
1
0
2
3
0
0
0

8
4
1
3
5
4
4
4
5
4
5
4
3
8
3
8
4
2
4
0
4
8
0
3
0
0

7
0
0
0
9
0
3
0
9
0
1
0
0
6
0
6
9
0
0
6
0
0
9
0
8
8

B
A
A
A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

T I T L E
HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT

M12*30

HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT

M12*40

HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

HOOK
HEXAGON SOCKET HEAD CAP BOLT

M12*40

NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT

M6*20

HEXAGON SOCKET HEAD CAP BOLT

M8*40()

HEXAGON NUT

M6-1

HEXAGON SOCKET HEAD CAP BOLT

M12*40

MOTOR BASE
SERVO MOTOR

A06B-0227-B000

HEXAGON SOCKET HEAD CAP BOLT

M8*30

CIRCULAR WASHER

M8

SPRING WASHER

M8

Q
1
2
1
2
1
2
1
3
1
2
1
2
1
2
1
2
1
2
1
1
2
1
1
4
4
4

MAKER

C
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

NO DRAWING NO

105
106
Apply Screw Lock(Three Bond)

26

1344

107

25

Apply Grease(ALVANIA EP)


(EP)

108

Apply Grease(ALVANIA EP)


(EP)

24
23

109
1

10

11

12

13

14

15

16

17

18

19

20

21

27

22

28

31

30

29

32

33

34

Detail Drawing A

104
103

Supply gasket

102
Starting torque 3.94.4Nm

3.94.4Nm

101

Swing of end face and top face within 5/1000mm


5/1000mm

35
36

100

37

99

38

98

39

97

40

96

41

95
94

42

93

Swing of end face and top face within 5/1000mm


Swing of TURCITE face end top face within 5/1000mm
5/1000mm
5/1000mm

43
Apply Grease(ALVANIA EP)
(EP)

92
91

44

Travel
0.050.1mm
0.050.1mm

90
45

46
Apply Grease(ALVANIA EP)
(EP)

89
88

47

48

87
49

86
50
85
51
84

Inductosyn clearance 0.2mm (gauging)


0.2mm

52

53
83

82

81

80

79

77

78

76

75

Apply Screw Lock(Three Bond)

1344
Apply worm gear oil at assembling

Apply Grease(ALVANIA EP)
(EP)

74

73

72

71

70

69

68

66

67

65

64

63

Apply Screw Lock(Three Bond)

1344
Apply Grease(ALVANIA EP) Apply Grease(ALVANIA EP)
(EP)
(EP)
Adjust based accuracy test results chart belong inductosyn

62

61

58
59
60

57

56

55

54

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109

X
Y
P
Y
B
S
F
B
B
Y
W
F
W
Y
Y
F
R
Y
A
F
W
F
B
Y
Y
Y
Y
W
H
F
F
W
G
F
G
W
F
W
Y
Y
A
Y
F
B
W
W
W
W
F
W
W
W
W
F
G
R
R
F
H
Y
W
S
W
W
R
F
Y
W
N
R
Y
F
W
F
E
N
Y
Y
S
W
Y
W
Y
A
G
W
Y
Y
W
F
F
W
W
W
F
F
R
B
Y
Y
N
Y
W
Y
Y
P
Y
P
W

0
0
0
0
0
2
5
5
5
0
0
6
0
0
0
7
2
7
0
5
0
4
5
0
6
7
0
0
3
6
3
0
4
6
4
9
6
0
5
0
1
0
4
6
0
0
0
0
6
1
1
0
0
5
2
3
3
5
5
0
0
2
0
0
3
5
0
0
1
2
0
3
0
7
7
7
0
0
0
0
0
0
0
0
2
0
7
5
0
5
5
0
0
0
3
5
2
7
5
2
1
0
0
0
7
3
7
3
0

2
1
4
1
9
1
1
7
7
0
7
4
7
0
0
2
0
3
4
4
6
3
4
1
0
1
3
8
8
1
0
6
0
6
1
0
5
6
9
0
5
3
2
0
9
9
9
9
7
4
4
8
8
1
6
0
1
7
1
0
6
2
6
6
3
6
0
9
0
6
1
7
6
1
3
3
2
0
7
6
3
7
3
4
5
7
3
7
7
5
1
9
9
9
9
3
1
2
2
8
0
2
8
3
5
0
3
0
6

0
0
1
0
0
0
0
4
4
3
0
0
0
3
3
0
0
1
2
1
0
2
3
5
1
0
0
0
2
0
2
0
0
1
0
9
1
3
6
3
0
0
2
1
9
8
9
8
6
5
5
1
1
2
0
3
3
8
6
3
0
0
0
0
3
1
3
1
0
3
0
0
0
2
5
0
0
3
3
0
0
2
0
6
1
1
1
6
0
2
0
9
4
9
3
2
2
8
7
4
0
0
0
0
0
0
0
0
0

4
6
1
2
5
0
9
6
6
3
3
7
4
1
1
4
9
4
6
0
4
5
2
5
0
0
3
0
6
5
4
0
5
9
5
0
2
2
2
1
9
3
4
7
9
1
9
1
2
5
5
4
4
7
6
0
4
1
2
1
4
3
3
0
0
2
3
2
9
1
2
5
2
4
0
3
2
1
1
2
3
5
6
2
1
1
5
2
6
3
9
0
5
3
9
8
2
6
5
1
2
1
1
5
1
2
5
2
0

7
0
6
0
5
5
2
7
6
0
5
0
5
2
2
9
0
5
6
7
0
5
9
0
6
6
0
6
4
6
0
9
8
5
4
1
5
0
1
2
0
5
4
3
1
4
0
3
8
7
6
5
5
2
5
1
5
5
1
2
8
7
0
7
8
7
0
5
6
1
5
7
2
3
9
5
5
6
3
6
5
0
0
5
1
5
5
0
5
0
3
1
0
6
2
5
7
6
0
5
8
6
6
0
4
6
4
7
5

D
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
B
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
B
A
A
D
A
A
A
A
A
A
A
A
B
A
A
A
A
A
B
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

T I T L E
CIRCULAR PACKING
HEXAGON SOCKET HEAD CAP BOLT

M6*60

COPPER PIPE SET

4 + PA-4 +

HEXAGON SOCKET HEAD CAP BOLT

M6*20

LEVER
DUST SEAL

DKI4052710

FLANGE
BLOCK
BLOCK
HEXAGON SOCKET HEAD CAP BOLT

M5*30

O RING

G-35

COLLAR
O RING

G-45

HEXAGON SOCKET HEAD CAP BOLT

M5*12

HEXAGON SOCKET HEAD CAP BOLT

M5*12

LID
SHAFT
COMPRESSION SPRING

A340

PALLET
FLANGE
O RING

P-40

COLLAR
ARM
HEXAGON SOCKET HEAD CAP BOLT

M6*50()

HEXAGON NUT

M6-1

SPRING WASHER

M6

HEXAGON SOCKET HEAD CAP BOLT

M10*30

O RING

S-6

TABLE COVER
COLLAR
LID
O RING

P-9

COUPLING
COLLAR
COUPLING

FLANGE
O RING

P-320

SPRING PIN

6*56

HEXAGON SOCKET HEAD CAP BOLT

M5*12

TABLE COVER
HEXAGON SOCKET HEAD CAP BOLT

M10*35

COLLAR
KEY
D RING

DR 362 379.6 8

BACKUP RING

DR 362 379.6 8

D RING

DR 408 425.6 8

BACKUP RING

DR 408 425.6 8

BASE
TURCITE B

TURCITE B

O RING

S-145

O RING

S-145

LINER
WORM WHEEL
PISTON SHAFT
PISTON
FLANGE
LOCK PLATE
HEXAGON SOCKET HEAD CAP BOLT

M5*12

O RING

P-48

OIL SEAL

TC13016014(AE4451F0)

O RING

P-30

O RING

P-7

CYLINDER
FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M5*30

SEAL

SPGY 30 36 2.2

HEXAGON SOCKET HEAD CAP BOLT


FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M6*25

COLLAR
O RING

P-22

FLANGE
SCALE

MPR-736B-E2

LOCK NUT
HEXAGON SOCKET HEAD CAP BOLT

M8*25

HEXAGON SOCKET HEAD CAP BOLT

M5*16

TAPERED ROLLER BEARING

HR32020XJP5

O RING

P-26

HEXAGON SOCKET HEAD CAP BOLT

M10*35

O RING

G-250

HEXAGON SOCKET HEAD CAP BOLT

M10*60

TABLE
WORM GEAR
O RING

G-115

COMPRESSION SPRING

TB 12*20

STRAIGHT PIN

5*20

O RING

G-65

FLANGE
CYLINDER
CORD RING

3*1000

V RING

VL-0450

V RING

V-425L

COLLAR
LID
PIN
LINER
TAPER PIN

10*50(Threaded)

FLUSH HEAD SCREW

M6*15

HEXAGON SOCKET HEAD CAP BOLT


HEXAGON SOCKET HEAD CAP BOLT

M8*16

O RING

S-16

HEXAGON SOCKET HEAD CAP BOLT

M10*50

INTERNAL SNAP RING

R-14(TH-A-14)

CHECK VALVE
COMPRESSION SPRING

THS6310-2

CHECK VALVE
O RING

P-5

Q
1
8
2
8
4
1
1
1
1
6
1
1
1
6
1
1
1
1
1
1
2
16
4
8
16
8
8
3
1
1
3
3
1
2
1
1
1
1
4
6
1
8
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
8
6
2
1
2
1
1
1
1
1
6
8
2
3
6
1
1
1
1
4
20
20
2
1
1
1
1
1
1
1
8
1
4
8
16
2
16
10
4
4
4
4
4

MAKER

C
2
*
*
*
*
2
*
*
*
*
2
*
2
*
*
*
*
2
*
*
2
*
*
*
*
*
*
2
*
*
*
2
*
*
*
*
2
*
*
*
*
*
*
2
2
2
2
*
*
*
2
2
*
*
*
*
*
*
*
2
2
2
2
*
*
*
*
*
*
*
*
2
*
*
*
*
*
2
2
*
2
*
*
*
2
2
*
2
*
*
2
2
2
*
*
*
*
*
*
*
*
2
*
2
*
2
*
2

NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

C
B

C
26

28

27

C-C (S=1/2)

10

11

12

13

B-B (S=1/1)

14

15

16

17

18

19

20

21

22

23

24

25

G
Y
Y
F
W
F
F
F
W
S
S
W
S
Y
S
W
F
S
Y
S
F
G
Y
F
Y
W
G
Y

2
6
0
7
0
5
3
5
0
0
1
0
0
7
1
0
3
1
7
2
5
6
8
5
0
0
6
6

5
2
1
1
7
7
3
1
7
8
0
7
8
5
0
7
4
0
5
1
7
8
0
4
1
1
8
0

1
2
0
1
0
8
0
1
0
0
0
0
0
0
0
0
1
0
0
0
8
4
1
0
0
1
4
1

1
0
2
1
7
6
7
0
8
2
2
7
2
5
2
7
1
2
5
0
6
3
0
4
2
1
3
1

1
5
0
6
5
4
6
7
5
6
8
5
7
0
8
0
8
8
0
2
3
3
1
1
5
6
2
0

A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A

T I T L E
WORM GEAR
MSR NUT

M35(P=1.5)

HEXAGON SOCKET HEAD CAP BOLT

M6*20

LID
O RING

G-75

SLEEVE
COLLAR
LINER
O RING

G-85

BALL BEARING

51207P5

SHELL TYPE NEEDLE ROLLER BEARING

HMK4030

O RING

G-75

BALL BEARING

51209P5

INTERNAL SNAP RING

TH-A-50

SHELL TYPE NEEDLE ROLLER BEARING

HMK4030

O RING

G-70

COLLAR
SHELL TYPE NEEDLE ROLLER BEARING

HMK4030

INTERNAL SNAP RING

TH-A-50

OIL SEAL

TC356012(AE2107E1

SLEEVE
TIMING PULLEY

32S8M0300A

SPAN RING

SCE300 30*35

FLANGE
HEXAGON SOCKET HEAD CAP BOLT

M6*25

TIMING BELT

STS-300S8M600

TIMING PULLEY

24S8M0300AF

HEXAGON NUT

M10-1

Q
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1

MAKER

C
*
*
*
*
2
*
*
*
2
2
2
2
2
2
2
2
*
2
2
2
*
*
*
*
*
*
*
*

PALLET DIMENSIONS
Tap Pallet Specification
Unit: mm

NOTE

The value shown in ( ) indicates the dimension in inches.

Unit: mm

NOTE

(1) The value shown in ( ) indicates the dimension in inches.


(2) Hydraulic pressure applies only to the ports for clamping
(3) When the pressure inside machine is increased, one port for unclamping needs to be
used as a drain port (only for 1-degree index table)

T-slot Pallet Specification


Unit: mm

Unit: mm

NOTE

(1) The value shown in ( ) indicates the dimension in inches.


(2) Hydraulic pressure applies only to the ports for clamping
(3) When the pressure inside machine is increased, one port for unclamping needs to be
used as a drain port (only for 1-degree index table)

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