SHA-SHIB AEEROSPACE ENGINEERING

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18.

What is the descriptive of the annealing process of steel during and after it has been annealed
(a)
Rapid cooling high strength
(b)
Rapid cooling low strength
(c)
Slow cooling low strength
(d)
slow cooling (high strength) and increasing
resistance to wear
Re-heating is done to
(a)
Remove strain and stresses
(b)
remove effect of heat treatment
(c)
Remove hardness and brittleness
(d)
none
Soaking period for tempering
(i) 30 minutes to 1 hour
(ii)
1 hour to 1.30 hour
(iii) As in (i) and depending on the thickness of material (iv) As in (ii) and depending on the thickness
of the material
The term used to describe the practice of heating steel with a welding torch to 900 to 1000 F:
(i)
Spherodizing (ii)
Normalizing (iii)
Shop annealing
(iv)
Annealing
When tabular parts are quenched they should be Immersed the
(i)
Long axis vertical to reduce war page
(ii)
Lateral axis horizontally to reduce war page
(iii)
One end blocked
(iv)
Both the end closed
On furnace the temperature is controlled by
(i)
Pyrometer
(ii)
Hydrometer (iii)
By pouring water into the furnace
Purpose of tempering is
(i)
Increase toughness decrease ductility
(ii)
Increase hardness and ductility
(iii)
Increase ductility and decrease hardness
Which is the most severe quenching liquids during cooling
(i)
Water (ii) Brine
(iii) Oil
(iv) None of the above
Heat treatable alloys may require a fuel heat treatment to restore then properties after welding
magnesium alloys
(i)
Should not be heat treated at all
(ii)
Should not be heat treated more than three times
(iii)
Should be heat treated only once (iv)
Require only hardening
Unless the pipes are annealed the loading unloading operations must be completed
(i)
After solution heat treatment
(ii)
After normalizing
(iii)
As in (i) and within two hours
(iv)
None of the above
In solution heat treatment of rivets the time between removal from the bath and quenching must be
not more than
(i) 10 sec (ii) 30 sec
(iii) As in (i) and to achieve satisfactory properties
(iv) As in (ii) and to
avoid reheat treating
Why is it considered good practice to normalize a part after welding
(i)
To relieve internal stresses developed within the base metal
(ii)
To
increase
the
hardness of the weld
(iii)
To increase ductility in a metal
(iv)
To remove the surface scale formed
during welding
The term used to describe the practice of heating steel with a welding torch to 900 to 1000 F:
(i)
Spherodizing (ii)
Normalizing (iii)
Shop annealing
(iv)
Annealing
In the process of heat treatment, During soaking period the temperature of the furnace:
(i)
Must be lowered
(ii)
Must be increased
(iii)
To be determined as per the metal
(iv)
Must be hold constant
Mark the correct statement:
(i)
Quenching oil is normally maintained between 100 to 150 degree F
(ii)
Quenching water is normally maintained above 65 degree F
(iii)
Quenching oil temperature about 80 to 150 degree F and water below 65 degree F
(iv)
As in 1 and water temperature below 65 degree F to be maintained
In heat treatment of steels, the presence of nickel slows down:
(i)
Rate of hardening
(ii)
Rate of Annealing
(iii)
As in (i) and increases the depth of hardening
(iv)
None of the above
The heat range for salt bath Furnaces are
A) Depending upon composition of bath
B)
As in a) & normally 6500 F to 17000F
0
0
C) As in a) & normally 325 F to 2450 F
D)
None of these
While heating the steel, the critical points are designated by:
(a) Ac1, Ac2,
(b) Ar1, Ar2, (c) Ar3-2
(d) Arcm

19.

(a)
(b)

At what percentage of carbon content, two upper critical points merge together and forms a
single critical point known as
Ar3-2
(a) Slightly above 0.1%
(b) Slightly above 0.2%
(C) Slightly above 0.4%
(c) at 0.85%
20.
Fine grain of the steel is obtained when it is heated:
(a) Below critical range
(b) Well above critical range(c) Slightly above critical range
(d) Up to upper critical point
21.
Soaking time for steel is:
(a) 4 hours per inch thickness (b) 3 hours per inch thickness (c) 2 hours per inch thickness (d) 1
hour per inch thickness
22.
Dry heat furnace are fired by:
(a) Oil (b) Gas
(c) Electricity (d) Any one of these
23. To prevent scaling, better temperature regulation and for uniform heating, the type of furnace to be
used is:
(a) Liquid furnace
(b) Dry heat furnace (c) Open hearth furnace
(d)
Electric furnace
24.
Sufficient period of soaking of aircraft steel parts is:
(a) 30 60 minutes
(b) 15 45 minutes
(c) 30 45 minutes
(d) 1
hour 2 hour
25.
For water quenching, temperature of water must be maintained:
(a) Below 600F
(b) Below 650F
(c) Below 700F
(d)
0
Below 80 F
26.
For normalizing SAE 1025 mild carbon steel, the temperature should be:
(a) 1600 16250F
(b) 1625 16750F
(c) 1650 17000F
0
(d) 1675 1725 F
27.
Spheroidizing is a type of annealing which improves machinability of :
(a) Low carbon steel
(b) Medium carbon steel (c) High carbon steel
(d) Alloy steel
28.
Normalizing is carried out to:
(a) Induce ductility
(b) Improve hardness and strength (c) Improve machinability
(d) All of
these
29.
After cyaniding , quenching is done in
(a)
brine
(b)
water
(c)
oil
(d)
both A & C
30.
In SAE-1030 carbon percentage is
(a)
30 %
(b)
9.5 %
(c)
10 % (d)
30 %
31.
Which non-ferrous metal can be case-hardened
(a)
Ni
(b)
Ti
(c)
Cu
(d)
Al
32.
In case hardening the depth to be maintained for Aircraft work.
(i)
from 1/8 to 1/16
(ii)
from to 1/8
(iii)
from to (iv) from 1/32 to
1/64
34.
Nitriding is the Surface hardening of Special alloy steels by heating the metal:
(i)
In contact with hydrogen gas
(ii)
In contact with Ammonia gas
(iii)
As in 1 or with ammonia gas
(iv)
As in (ii) and or other nitrogenous gas
35.
Shot peening :
(i)
It is a sand blasting (ii)
It is a shot blasting (iii)
It improves the fatigue and
resistance in steel
(iv)
As in (ii) & (iii) and increases the life of parts subjected to repeated stress
36.
In case hardening , Nitriding and carburizing can be used to produce a wear resistant case of
(i)
0.0001 to 0.0002 in depth
(ii)
.0004 to .0005 in depth
(iii)
.0005 to .001 in depth
(iv)
.001 to .002 in depth
37.
Which one is not a form of case hardening
(i)
Carburizing (ii)
Cyaniding
(iii)
Nitriding
(iv) Sulphating
38.
The steel to be used for case hardening purpose is:
(a) Low carbon steel (b) Medium carbon steel
(c) High carbon steel (d) Alloy steel
39.
For solid carburizing, the metal box is having 2 inches legs
To avoid touching of box with furnace
(c)For free circulation of furnace gases
For proper support of the box
(d)All of these
40.
Liquid carburizing is used for small parts, where case depth required up to:
(a) 0.010 inch
(b) 0.020 inch
(c) 0.030 inch
(d) 0.040 inch
41.
In gas carburizing, the parts are heated in:
(a) Carbon atmosphere furnace
(b) Ammonia gas
(c) Carbon-dioxide gas
(d) Any
one of these

(a)
(b)

42.
The sequence of case hardening consists of:
Carburizing, tempering, case hardening and core refining
(c) Carburizing, core refining, case
hardening and tempering
Carburizing, tempering, case hardening and core refining
(d) Carburizing, case hardening, core
refining and tempering
43.
For case hardening MIL-S-6709 describe two types of nitralloys, in which composition-A is:
(a) Free machining steel
(b) High carbon steel (c) Nitriding stainless steel
(d) High
core strength steel
44. The property of a metal to resist ABRASION CUTTING ACTION, penetration or permanent distortion is
called:
(i)
Brittleness
(ii)
Hardness
(iii)
Toughness
(iv)
Malleability
45.
The property of a metal which allows them to bent or permanently distorted without rupture is called
(i)
Malleability
(ii)
Brittleness
(iii)
Conductivity
(iv)
Toughness
46.
The property of a metal to return its original shape when the force causing the shape of change is
removed is called:
(i)
Ductility
(ii)
Malleability (iii)
Elasticity
(iv)
Conductivity
47.
The property of a metal to transmit heat or Electricity is known as:
(i)
Fusibility
(ii)
Ductility
(iii)
Conductivity
(iv)
Elasticity
48.

The property of a metal to resist change in the relative position of molecules OR the tendency to
fracture without change of shapes is known as
(i)
Toughness
(ii)
Hardness
(iii)
Brittleness
(iv)
None
49.
The property of an metal by which it can be drawn in to wires without breaking is called:
(i)
Malleability
(ii)
Ductility
(iii)
Toughness
(iv)
None
50.
Max tensile load P.S.I which a material can with stand is known as
(i)
Tensile strength
(ii)
As in (i) and also known as ultimate tensile strength
(iii)
Stress
(iv)
As in (iii) and also strain
51.
Unit of tension is
a) N
b) N/m
c) KN/m2
d) Kg/cm2
52.
Specific conductivity of copper wire
(i)
increase as its temperature increases
(ii)
remains constant as temperature changes
(iii)
decreases as temperature decreases
(iv)
decreases as temperature increases
53.
Size of specimen taken for reverse bending test is:
(a) 5 inches
(b) 10 inches (c) 15 inches
(d) 20 inches
54.
In reverse bending test, number of bends require for small wires
(a) 50 bends
(b) 7 bends
(c) 10 bends
(d) 90 bends
55.
Torsion test is carried out on
(a) Aircraft tubes
(b) Wires
(c) Sheets & strips
(d) Bars & rods
56.
For tensile testing, it is permitted to taper the gauge length of the specimen towards center,
maximum by:
(a) 0.001 inch
(b) 0.002 inch
(c) 0.002 inch
(d) 0.004 inch
57.
For elastic limit determination, the extensometer reading is taken from:
(a) 5% load of expected elastic limit
(b) 10% load of expected elastic limit
(c) 15% load of expected elastic limit
(d) 20% load of expected elastic limit
58.
In reverse bending test, the specimen is bent through an angle of:
(a) 600
(b) 900
(c) 1200
(d) 1800
59.
In Hydrostatic test, welded exhaust tubing are subjected to an internal pressure sufficient to put the
welded seam under a tensile stress of:
(a) 1000 PSI
(b) 10000 PSI (c) 100000 PSI
(d) 1000000 PSI
60.
In torsion testing of wires, speed of revolution should not be more than:
(a) 80 revolution/min
(b) 70 revolution/min (c) 60 revolution/min
(d) 50 revolution/min
61.
In fatigue testing, the value of stress below which failure of material will not occur is known as:
(a) Plastic limit
(b) Elastic limit
(c) Proof stress
(d)
Endurance limit
62.
Specimen is tested for which strength during tensile testing
(a)
Proof stress
(b)
Fatigue strength
(c)
as in a and Yield strength
(d)
as in c and Ultimate Tensile
Strength
63.
(1) For tensile testing the specimen must be straight
(2) Specimen can be straighten by hammering or bending.

(a) (1) is true and (2) is false

(b) (2) is true and (1) is false
(c) Both (1) and (2) are true
(d) Both (1) and (2) are false
64.
Proof stress is the stress at which a permanent set occurs:
(a) 0.001 inch per inch of gauge length
(b) 0.0001 inch per inch of gauge length
(c) 0.00001 inch per inch of gauge length
(d) 0.01 inch per inch of gauge length
65.
(1) For checking elastic limit, load can be released up to zero,
(2) For checking proof stress load is released up to 20%
(a) (1) is true and (2) is false
(b) (2) is true and (1) is false
(c) Both (1) and (2) are true
(d) Both (1) and (2) are false
66.
Yield point of a metal can be determined by:
(a) Divider method
(b) Set method
(c) Extension under load method
(d) both
(b) and (c)
67.
For bending test, the diameter of the pin over which bend is to be performed, should be:
a
(a) Equal to the diameter of the test specimen
(b) Equal to the thickness of the material
Equal to diameter of thickness of the test specimen
(d) None of these
68.
For bending test of forging stock specimen, the corners are to be:
(a) Made round
(b) Broken by file
(c) Rounded to 1/16 inch radius
(d) None of these
69.
Specimen required for torsion testing of wire less than 0.033 inch diameter:
(a) 10 inch
(b) 20 inch
(c) 30 inch
(d) 40 inch
70.
Flattening test is
a) Bending test
b) Only for copper wires
c) For tube testing
d) Both
a) & c)
71.

Izod test measures

a) Toughness
b) Height of upswing c) Energy in breaking
d) Hardness
72.
Fatigue test is for determining
a) Stress in material
b) Strain in rod
c) Stress limit for material d) Elongation of wire
73.
Torsion test is essential for
a) Wires
b) Tube
c) Rods
d) Sheet
74.
Bending test indicates
a) Ductility
b) Brittleness c) Hardness
d) Density
75.
Bearing strength of a material refers to
a) Direct tensile load it can bear
b) Resistance to tear at the point of applied load
c) Resistance to fracture at the point of applied load
d) Resistance to shear
76.
Fusibility of a metal refer to its property that permits
a) Welding
b) Drawing into thin sheets c) Drawing into wires d) Good thermal conductivity
77.
A metal part or structure fails under repetitive or fluctuating loading or stress is called:
(a) Fatigue fracture (b) Ductile fracture (c) Creep fracture
(d) Brittle fracture
73.
Permanent deformation of metal caused by applied load is called:
(a) Stress
(b) Elastic deformation
(c) Plastic deformation
(d) None of these
74.
The point at which marked increase in deformation occurs without increasing the load during tensile
testing of a material, is:
(a) Yield point
(b) Yield strength
(c) Proof strength
(d) Tensile
strength
75.
For tensile testing, the extensometer must be calibrated to:
(a) 0.0001 inch
(b) 0.0002 inch
(c) 0.0003 inch
(d)
0.0004 inch
76.
Yield strength of a metal can be determined by:
(a) Divider method (b) Drop of beam method
(c) Set method
(d) None of
these
77.
The rolled section having dimension of 6x 6 or larger & approximately square is called
(a) bloom
(b) billet
(c) slab
(d) none of these
78.
In metal powdered parts, property of the metal will be of:
(a) Particles of maximum quantity
(b) Individual particles will held there property
(c) Uniform nature
(d) None of these
79.
Extrusion is used for making
(a)
channels
(b)
angle
(c)
T-section
(d) All
80.
In joined part, the opposition offered in crushing
(a)
shear strength
(b)
bearing strength
(c)
compression
strength
81.
Fatigue crack occurs due to

82.
is

(a)
continuous reversal load
(b)
in new parts (c)
both a & b
(d)
none
Property of a material to be drawn plastically before breaking is called ductility. Most ductile material

a) Copper
b) Gold
c) Lead
d) Tin
Up setting is a forging operation :
(i)
In which a hot piece of metal is Increases in thickness and decreased in Length
(ii)
In which a hot piece of metal is increased in Length and decreased in thickness
(iii)
In which a hot piece of metal neither increases in length nor in thickness
(iv)
In which hot piece of metal is increase in length and thickness
84.
Cold drawing of wire increases the tensile strength tremendously but greatly reduces the
(i)
Tenacity
(ii)
Malleability (iii)
Ductility
therefore must be annealed
frequently(iv) Hardness
85.
When metal is cold worked it is customary
(i)
To relieve the Internal strains after fabrication
(ii)
To give a heat treatment
(iii)
To anneal or normalize the parts
(iv)
All the above are correct
86.
Colour of extruded bar of aluminum alloy in 5 inches is
(a)
red marking near the end of each length (b)
blue marking near the end of each length
(c)
stamp of blue and white color
(d)
none of the above
87.
L shaped channels are produced by
a) Forging
b) Extrusion c) Machining
d) Casting
88.
Blow hole is a defect in steel, which can occurs in
(a) Ingots
(b) Rolling
(c) Drawing
(d) Forging
85.
The type of forging in which two dies are used, one is attached to the hammer and other to anvil, is
known as:
(a) Hammer forging
(b) Drop forging
(c) Cold forging
(d) Press
forging
86.
Fins and Laps is a type of defect in steel, which can occurs in
(a) Cold drawn seamless tube
(b) Rolling
(c) Ingot
(d) Forgings
87.
I-Beam is produced by
(a) extruding (b) forging
(c) casting
(d) rolling
88.
T-series, Z-section and angles are formed by
(a)
rolling
(b)
forging
(c)
extrusion
(d)
all
89.
Due to improper rolling the defect caused are :
(i)
scabs or cold shuts (ii)
Snakes(iii)
As in (ii) and also fins and laps
(iv)
All
are
correct
90.
Hardness testing equipments measured hardness in term of
(i)
Resistance to impact (ii)
Resistance to penetration
(iii)
Resistance to change in its
length
91.
In Vickers Hardness Test, angles between two opposite diagonals of diamond pyramid is:
(a) 1260
(b) 1360
(c) 1460
(d) 1560
92.
While testing a material for hardness, sufficient distance from edges should be there to avoid:
(a) Buldging at opposite side
(b) Deflection while testing (c) Ridge scales
(d)
Scratches
93.
Load applied in Shore Scleroscope hardness test is:
(a) 30 kg
(b) 50 kg
(c) 10 kg
(d) None of these
94.
In Izod impact test, the specimen is :
(a) Supported on two supports
(b) Clamped in heavy jaws
(c) Attached with pendulum
(d) None of these
95.
For checking the area of depression in Brinell Hardness Test, Accuracy of microscope should be:
(a) 0.05mm (b) 0.005mm (c) 0.5mm
(d) 0.0005mm
96.
Load applied for soft material in Vickers hardness test is:
(a) 20 kg
(b) 15 kg
(c) 10 kg
(d) 5 kg
97.
Hardness induced in a metal due to deformation is known as:
(a) Stress hardening
(b) Age hardening
(c) Work hardening
(d) None of these
98.
Which of these is indicator of elasticity & plasticity both?
a) Rockwell hardness test
b) Brinell hardness test
c) Shore Scleroscope
d)
Vickers hardness test
99.
Rockwell hardness tester
(a)
measures resistance to penetration (b)
measures diameter of indention
(c)
measures depth of penetration
(d)
both A & C are correct.
99.
In rock well hardness testing
83.

(a)
softer the piece of metal, the deeper will penetration under given load.
(b)
the hardness is indicated on dial gauge graduated the B & C scale.
(c)
For non ferrous metal the steel ball should be used and hardness No. be read on B scale
(d)
All the above
100. In Rockwell hardness testing the minor preliminary load is applied
(a)
to securely lock the part in place
(b)
to make indentation in the part
(c)
to get accuracy of the readily
(d)
all are correct
101. A Rockwell hard ness tester determines hardness by forcing a penetrator into a sample and
measuring
(i)
The diameter of the resulting impression (ii)
The depth of the resulting impression
(iii)
As in 1 an d10 Kg load is called minor load
(iv)
As in 2 and a conical diamond, a 1/16 ball and a 1/8 ball can be used.
102. Mark the correct statement
(a)
brinell hardness is the dia of ball
(b)
lesser the rock well No, softer the
material
(c)
more the Rockwell No, softer the material
(d)
none
103. Maximum size of ball for Rockwell hardness test is:
(a) 5mm
(b) 10mm
(c) mm
(d) 1 mm
104. In Rockwell hardness test, the working range of the B scale is:
(a) B0 B150
(b) B0 B100 (c) B0 B20
(d) None of these
105. In Rockwell hardness test, B scale is a combination of:
b)
1
a) Diamond cone, 150kg load and Red dial
/16 inch ball, 100kg load and Black
dial
d)
1
c) Diamond cone, 100kg load and Black dial
/16 inch ball, 100kg load and Red dial
106. Minimum thickness necessary with hard steel for Rcokwell hardness test is:
(a) 0.027 inch
(b) 0.27 inch
(c) 0.0027 inch
(d) None of these
107. In Rockwell Hardness Test, if B scale is used for material harder than B-100
(a) It will give inaccurate reading
(b) Ball may get flattened
(c) No reading will be their
(d) None of these
108.
In Rockwell hardness test, red dial is used for:
(a) Ball penetrator
(b) Diamond point penetrator
(c) both (a) and (b)
(d) None
109. In Rockwell hardness test, combination used for aircraft material are:
(a) A and B
(b) C and D
(c) A and D
(d) B and C
110.
In brinell hardness testing, the thickness of material should not be less than
(a) 5 times
(b) 10 time
(c) 20 times
(d) 50 times
111.
112.
113.
114.

Brinnel harness tester is used for

(a)
Larger part and low hardness
(b)
(c)
small part and large hardness
(d)
Brinell hardness tester
(a)
uses steel ball(10+-0.01mm) penetrator (b)
(c)
as in (a) and measure dia of impression
(d)
Hardness testing method of steel is
(a)
brinell or barcol
(b)
barcol or Rockwell
the above
Brinell tester used for :(a)
Al
(b)
Structural steel

small part and low hardness

large part and high hardness
as in (a) and measure depth of impression
none of the above
(c)

brinell or Rockwell

(d)

none of

(c)
Brass
(d)
a and c are
correct
115. For Brinell Hardness Testing, application of load should be for at least:
(a) 20 second
(b) 15 second (c) 10 second
(d) 5 second
116. In brinell tester, during testing of hardness of non ferrous metal pressure uses ir of
(i)
3000kg(FOR STEEL) (ii)
500kg
(iii)
1000 kg
(iv)
100 kg
117. Barcol tester is used by
(a)
harder material
(b)
softer material
(c)
all type of material
(d)
none