INDEX

Sr.No.

Description

Parent Material-TC Verification

Parent Material Chemical Composition as per EN 10025-2 (Page No.22)

Parent Material Mechanical Properties as per EN 10025-2 (Page No.24)

Parent Material Tolerances as per EN 10029 Class B (Page No.06,07,& 09)

SAW-Flux & Wire

SMAW-Electrode

SMAW-SS Electrode

GMAW-Solid Wire

FCAW

10

DPT

11

Paint TC & Paint Mixing

12

Ist Coat

13

IInd Coat

14

IIIrd coat

15

Galvosil

15

Galvosil

16

Grit

Parent Material-TC Verification

Points to be checked:Test Cerificata issue
Material grade
Mechanical & Chemical Properties
Dimensions & Tolerance
Heat No. & Plate No.
Surface Condition
Review of UT
Process of Manufacturer
Grain Size (if mentioned)
Carbon Equivalent Value

Batch No

Brand Name

EN 10204 3.1
EN 10025-2
EN 10025-2
EN 10029 Class B
As per TC
EN 10163-2
EN 10160 S1E1
Cust. requirement
ASTM E112
E10025-2

Supplier Sign

Supplier Remark

Nomenclature
Material
S355JR
S355J0
S355J2
S355K2
S355N
S355NL

S
Structural steel
Structural steel
Structural steel
Structural steel
Structural steel
Structural steel

Yield strength
N/mm2
355
355
355
355
355
355

JR-Impact at room temprature (20degree)

J0-Impact at ambient temperature (0 degree)
J2-Impact at -20 degree temperature
K2-Impact at -40 degree temperature
N-Impact at -20 degree temperature
NL-Impact at -50 degree temperature

BACK

DN Sign Stamp & Date

Parent Material-TC Verification

Parent Material Chemical Composition as per EN 10025-2 (Page No.22)
Material
S355 JR
S355 JO
S355 J2
S355 K2

16
0.27
0.23
0.23
0.23

Max C%
> 16 40
0.27
0.23
0.23
0.23

> 40
0.27
0.24
0.24
0.24

Si % max Mn % max P % max S % max N % max Cu % max

0.6
1.7
0.045
0.045
0.014
0.6
0.6
1.7
0.04
0.04
0.014
0.6
0.6
1.7
0.035
0.035
-0.6
0.6
1.7
0.035
0.035
-0.6
BACK

ge No.22)
Other % max.
-----

CEV
30
0.45
0.45
0.45
0.45

Parent Material-TC Verification

Parent Material Mechanical Properties as per EN 10025-2 (Page No
Min.Yield Strenth Mpa
Material
S355 JR
S355 JO
S355 J2
S355 K2

16
355
355
355
355

> 16 40
345
345
345
345

> 40 63
335
335
335
335

Tensile strength Mpa

<3
510 to 680
510 to 680
510 to 680
510 to 680

3 100
470 to 630
470 to 630
470 to 630
470 to 630
BACK

erification
s per EN 10025-2 (Page No.24)

1 Mpa = 1 N/mm2

Parent Material-TC Verification

Parent Material Tolerances as per EN 10029 Class B (Page No.06,07,& 09)
For Thickness
Nominal Thickness
3<5
5<8
8 < 15
15 < 25
25 < 40

For Length

Class B
Nominal Length
Lower Upper
0.9
0.3
< 4000
1.2
0.3
4000 < 6000
1.4
-0.3
6000 < 8000
1.6 8000 < 10000
-0.3
1.9 10000 < 15000
-0.3

Tolerance
Upper
Lower
20
0
30
0
40
0
50
0
75
0
BACK

For Width
Nominal Width
600 < 2000
2000 < 3000
3000

Tolerances
Upper
Lower
20
0
25
0
30
0

Tolerances
Upper
20
25
30

Consumable TC
Flux & Wire-SAW
ASME Sec-II Part C - SFA 5.17 F7A5 - EM12K

USN
K01113

Page no. 380

Chemical Composition of EM12K (Medium Manganese Electrodes)
C
Mn
Si
S
P
Cu
Ti
0.05 / 0.15 0.80 / 1.25 0.10 / 0.35 0.030
0.030
0.35
-

Y.S. Kg/mm2 (Mpa)

400

Batch No

UTS Kg/mm2 (Mpa)

480 - 650

Brand Name

F
7
A
5
EM12k

Elongation % (I=4d)
22

Supplier Sign

Page no. 389

Mechanical properties
CVN Impact @ -50C (Joules)
27

Others
Supplier Remark

Indicates SAW flux

Symbol for tensile strengh
Symbol for heat treatment A-As welded,P-postweld heat treatmwnt
Symbol for impact test
Indicates chemical composition

BACK

nganese Electrodes)

C (Joules)

Radiography
OK

DN Sign Stamp & Date

Consumable TC
Electrode-SMAW
ASME Sec-II Part C - SFA 5.1 E7018

USN
-

C
Not Specified

Mn
1.60

Page no. 17
Chemical Composition of E7018 (Low hydrogen potassium, iron powder)
Si
S
P
Ni
Cr
Not Specified
0.75
0.30
0.20

Page no. 3, 4
Mechanical properties (single values aree minimum)
Y.S. Kg/mm2 (Mpa)
UTS Kg/mm2 (Mpa) Elongation % (I=4d)
CVN Impact @ -29C (Joules)*
399
482
22
27
* - Special rods (E7018-1) has Impact value 27 J @ -46C
Others
Batch No
Brand Name
Supplier Sign
Supplier Remark
DN Sign Stamp & Date

E
70
1
8
"-1"

Electrode
Tensile strength in ksi
Welding position
Type of covering
Improved toughness
BACK

m, iron powder)
Mo
0.30

C (Joules)*

V
0.08

Radiography
For 4 & 4.8mm

DN Sign Stamp & Date

Size

Mn+Ni+Cr+Mo+V
1.75 % max

Consumable TC
SS Electrode-SMAW
ASME Sec-II Part C - SFA 5.4 E309L-16

USN
-

Page no.-104
Chemical Composition of E7018 (Low hydrogen potassium, iron powder)
Cr
Ni
Mo
Mn
Si

C
0.04

22-25

41974.00

0.75

0.5-2.5

0.90

Page no. 3, 4
Mechanical properties (single values aree minimum)
UTS Kg/mm2 (Mpa)
Elongation % (I=4d)
Intergranular test res
520
30
Others
Batch No

Brand Name

Supplier Sign

Supplier Remark

BACK

um, iron powder)

P

Cu

0.04

0.03

0.75

DN Sign Stamp & Date

Size

Intergranular test result

Consumable TC
Solid Wire-GMAW
ASME Sec-II Part C - SFA 5.18 ER70S-6
Page no. 404
Chemical Composition of ER70S-6
USN
C
Mn
Si
P
S
K11140
0.06-0.15
1.40-1.85
0.80-1.15
0.03
0.04
Copper (Cu) inculding any coating shall not exceed 0.50% (Max)
Page no. 406
Mechanical properties
Y.S. Kg/mm2 (Mpa)
UTS Kg/mm2 (Mpa)
Elongation % (I=4d)
400
480
22

Ni
0.50

CVN Impact @ -29

Others
Batch No

Brand Name

Supplier Sign

ER
70
S
6

Supplier Remark

Electrode
Tensile strength in ksi
Filler metal (solid/composite)
Chemical composition
BACK

Cr
0.50

Mo
0.50

CVN Impact @ -29C (Joules)

27

DN Sign Stamp & Date

V
0.50

Radiography
OK

Size

Consumable TC
FCAW Wire-GMAW
ASME Sec-II Part C - SFA 5.20 E71T-1C

USN
K11140

C
0.06-0.15

Mn
1.40-1.85

Y.S. Kg/mm2 (Mpa)

400

Page no. 404

Chemical Composition of ER70S-6
Si
P
S
0.80-1.15
0.03
0.04

UTS Kg/mm2 (Mpa)

480

Page no. 470

Mechanical properties
Elongation % (I=4d)
22

Ni
0.50

CVN Impact @ -18

Others
Batch No

Brand Name

E
7
1
T
1 or 1C

Supplier Sign

Supplier Remark

Electrode
Minimum tensile stregth
Position of the welding
Electrode is flux cored
Usability of electrode with gas
BACK

Cr
0.50

Mo
0.50

CVN Impact @ -18C (Joules)

27

DN Sign Stamp & Date

V
0.50

Radiography
OK

Size

DP TC
Sr. No.

Description/Agent

Cleaner

Penetrant

Developer

Manufacturer

Item

Description

Corrosion test

Non drying test

----

----

Sensitivity test

----

----

Performance test

----

Drying property

----

----

Cleaning Efficiency

----

----

10

Colour

11

Halogen & Sulpher %

12

Mfg. & Expiry date

13

Batch No.

14

Supplier sign

15

Supplier remark

BACK

Paint TC
Sr.no.

Decription

Thinner

Hardner

1
2
3
4
5

Quality code
Colour Code
Date of manufacturing
Date of expiry
Product name
Decription & its specified value as
per standard
Supplier remark
Supplier sign

Hardner
97040
97330
98930
97170

Thinner
8450
8450
8710
8700

6
7
8

Paint Mixing
Primer
MIO
PU
Galvosil

Base
17360
17630
55930
15709

BACK

Primer

MIO

PU

Galvosil

PLEASE REFER NEXT

SHEET-Ist,IIind,IIIrd

Primer
Sr.no.

Description
First coat

Specification values

Standard

1
2
3

Specific gravity
Grinding
Viscocity

Min.
Primer 17360
ISO 2811-1
3.07
ISO 1524
--ASTM D562
97

Specific gravity

Specific gravity

Max.

Unit

3.13
80
101

G/ML
Microns
KU

Thinner 8450
ISO 2811-1
0.84

0.87

G/ML

Hardner 97040
ISO 2811-1
0.95

0.99

G/ML

BACK

MIO
Second coat

Sr.no.

Description

Specification values

Standard

Unit

Min.

Max.

0
1.44
0.88
35
0

80
1.5
93
70
7

mym
G/ML
KU
Mills
Hr

Specific gravity

Thinner 8450
ISO 2811-1

0.84

0.87

G/ML

Specific gravity

Hardner 97330
ISO 2811-1

0.93

0.95

G/ML

MIO 17630
1
2
3
4
5

Grinding
Specific gravity
Viscocity
Sag index
Dry BKIII

ISO 1524
ISO 2811-1
ASTM D 562
ASTM D 4400-99
ASTM D 5895-03

BACK

PU
Third coat

Sr.no.

Description

Standard

1
2
3
4
5
6
7
8

Grinding
specific gravity
viscocity
Sag index
Dry BKIII
Gloss 60
Surface dry
Tack free @ 25 deg.

PU 55930
ISO 1524
ISO 2811-1
ASTM D562
ASTM D4400-99
ASTM D5895-03
ISO 2813
-----

Specific gravity

Specific gravity

Specification values
Min.

Max.

0
1.26
80
7
0
90
15
2

20
1.31
95
12
4
100
30
2.5

Thinner 8710
ISO 2811-1

0.96

0.98

Hardner 97330
ISO 2811-1

1.08

1.1

BACK

Unit
MYM
G/ML
KU
Mills
Hr
GU
Minus
Hrs

G/ML

G/ML

Galvosil

Sr.no.

Description

Standard

1
2
3

Grinding
Specific gravity
Viscocity

ISO 1524
ASTM D1475-98
ISO 2555

Specification values
Min.

Max.

0
1.12
1.25

60
1.18
1.5

Specific gravity

Thinner 8700
ISO 2811-1

0.88

0.89

Specific gravity

Hardner 97170
ISO 2811-1

6.8

7.3

Galvosil 15709

BACK

Unit
mym
G/ML
CP

G/ML

G/ML

Product name
Product code
Hardness
Density

Profilium 23
PRO23

Profilium 45
PRO45
> 64 HRc
7.4 mini

Profilium 58
PRO58

Profilium

Chemical
composition

C0.85% - Si0.4% - 0.6%Mn1.2% - S0.05% P0.05%

Technical
Data
Sheet

General shape

Angular

Refer ISO 11124

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