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Babasabpatilfreepptmba.com
BABASAB
Outline
Competitive and supply chain strategies
Achieving strategic fit
Expanding strategic scope
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Marketing
and
Operations Distribution
Sales
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Service
2-5
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Implied
Demand
Uncertainty
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2-12
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Salt at a
supermarket
An existing
automobile
model
Highly uncertain
supply and demand
A new
communication
device
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Low Implied
Uncertainty
Low
High Implied
Uncertainty
High
10%
40%-100%
1%-2%
10%-40%
10%-25%
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Low
Cost
High
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Low
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Responsiveness Spectrum
(Figure 2.4)
Highly
efficient
Integrated
steel mill
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Somewhat
efficient
Hanes
apparel
Somewhat
responsive
Most
automotive
production
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Highly
responsive
Dell
2-20
Responsiveness
spectrum
Efficient
supply chain
Certain
demand
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Implied
uncertainty
spectrum
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Uncertain
demand
2-21
2-22
Lowest cost
Quick response
Modularity to allow
postponement
Pricing strategy
Lower margins
Higher margins
Mfg strategy
High utilization
Capacity flexibility
Inventory strategy
Minimize inventory
Buffer inventory
Transportation strategy
Greater reliance on
responsive (fast) modes
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2-29
Retailer
Customer
Competitive
Strategy
Product
Development
Strategy
Supply Chain
Strategy
Marketing
Strategy
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Intercompany
Interfunctional
Intracompany
Interfunctional
at Distributor
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Intracompany
Intrafunctional
at Distributor
Intracompany
Intraoperation
at Distributor
2-30
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Outline
The Role of Distribution in the Supply Chain
Factors Influencing Distribution Network
Design
Design Options for a Distribution Network
E-Business and the Distribution Network
Distribution Networks in Practice
Summary of Learning Objectives
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Factors Influencing
Distribution Network Design
Distribution network performance evaluated
along two dimensions at the highest level:
Customer needs that are met
Cost of meeting customer needs
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Factors Influencing
Distribution Network Design
Elements of customer service influenced by network structure:
Response time
Product variety
Product availability
Customer experience
Order visibility
Returnability
Supply chain costs affected by network structure:
Inventories
Transportation
Facilities and handling
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Response Time
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Local FG
Mix
Regional FG
Local WIP
Cost
Central FG
Central WIP
Central Raw Material and Custom production
Custom production with raw material at suppliers
Low
Low
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Response Time
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Hi
4-38
Number of facilities
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Number of facilities
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Number of facilities
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Total Costs
Total Costs
Facilities
Inventory
Transportation
Number of Facilities
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Number of Facilities
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Retailer
Customers
Product Flow
Information Flow
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In-Transit Merge by
Carrier
Retailer
Customers
Product Flow
Information Flow
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Warehouse Storage by
Distributor/Retailer
Customers
Product Flow
Information Flow
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Distributor/Retailer
Warehouse
Customers
Product Flow
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Information Flow
4-48
Cross Dock DC
Retailer
Pickup Sites
Customers
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Customer Flow
Product Flow
Information Flow
4-49
Comparative Performance of
Delivery Network Designs (Table
4.7)
Retail Storage
with Customer
Pickup
Response Time
Manufacturer
Storage with Direct
Shipping
Manufacturer
Storage with InTransit Merge
Distributor Storage
with Package
Carrier Delivery
Distributor
storage with last
mile delivery
Manufacturer
storage with pickup
Customer Experience
Order Visibility
Returnability
Inventory
Transportation
Information
Product Variety
Product Availability
4-50
Manufacturer
Storage with
Direct Shipping
Manufacturer
Storage with InTransit Merge
Distributor Storage
with Package Carrier
Delivery
Distributor storage
with last mile delivery
Manufacturer
storage with
pickup
+2
-2
-1
+1
-1
+1
-1
+1
-1
+1
+1
-1
+1
-2
+2
+1
-2
+1
+1
-1
-1
+2
+1
-1
+2
+1
+1
-2
+2
-2
-2
-1
+1
-2
-1
+2
+1
+2
-2
+1
+2
+2
+2
-1
4-51
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Outline
The Role of Distribution in the Supply Chain
Factors Influencing Distribution Network
Design
Design Options for a Distribution Network
E-Business and the Distribution Network
Distribution Networks in Practice
Summary of Learning Objectives
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4-57
Factors Influencing
Distribution Network Design
Distribution network performance evaluated
along two dimensions at the highest level:
Customer needs that are met
Cost of meeting customer needs
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4-58
Factors Influencing
Distribution Network Design
Elements of customer service influenced by network structure:
Response time
Product variety
Product availability
Customer experience
Order visibility
Returnability
Supply chain costs affected by network structure:
Inventories
Transportation
Facilities and handling
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4-59
Response Time
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Local FG
Mix
Regional FG
Local WIP
Cost
Central FG
Central WIP
Central Raw Material and Custom production
Custom production with raw material at suppliers
Low
Low
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Response Time
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Hi
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Number of facilities
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Number of facilities
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Number of facilities
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Total Costs
Total Costs
Facilities
Inventory
Transportation
Number of Facilities
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Number of Facilities
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Retailer
Customers
Product Flow
Information Flow
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In-Transit Merge by
Carrier
Retailer
Customers
Product Flow
Information Flow
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Warehouse Storage by
Distributor/Retailer
Customers
Product Flow
Information Flow
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Distributor/Retailer
Warehouse
Customers
Product Flow
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Information Flow
4-71
Cross Dock DC
Retailer
Pickup Sites
Customers
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Customer Flow
Product Flow
Information Flow
4-72
Comparative Performance of
Delivery Network Designs (Table
4.7)
Retail Storage
with Customer
Pickup
Response Time
Manufacturer
Storage with Direct
Shipping
Manufacturer
Storage with InTransit Merge
Distributor Storage
with Package
Carrier Delivery
Distributor
storage with last
mile delivery
Manufacturer
storage with pickup
Customer Experience
Order Visibility
Returnability
Inventory
Transportation
Information
Product Variety
Product Availability
4-73
Manufacturer
Storage with
Direct Shipping
Manufacturer
Storage with InTransit Merge
Distributor Storage
with Package Carrier
Delivery
Distributor storage
with last mile delivery
Manufacturer
storage with
pickup
+2
-2
-1
+1
-1
+1
-1
+1
-1
+1
+1
-1
+1
-2
+2
+1
-2
+1
+1
-1
-1
+2
+1
-1
+2
+1
+1
-2
+2
-2
-2
-1
+1
-2
-1
+2
+1
+2
-2
+1
+2
+2
+2
-1
4-74
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Chapter 17
Coordination in the Supply Chain
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Objectives
Describe supply chain coordination, the
bullwhip effect, and their impact on
performance
Identify causes of the bullwhip effect and
obstacles to coordination in the supply chain
Discuss managerial levers that help achieve
coordination in the supply chain
Describe actions that facilitate the building of
strategic partnerships and trust within the
supply chain
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Outline
Lack of Supply Chain Coordination and the
Bullwhip Effect
Effect of Lack of Coordination on
Performance
Obstacles to Coordination in the Supply
Chain
Managerial Levers to Achieve Coordination
Building Strategic Partnerships and Trust
Within
a Supply Chain
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Lack of SC Coordination
and the Bullwhip Effect
Supply chain coordination all stages in the
supply chain take actions together (usually
results in greater total supply chain profits)
SC coordination requires that each stage take
into account the effects of its actions on the
other stages
Lack of coordination results when:
Objectives of different stages conflict or
Information moving between stages is distorted
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Bullwhip Effect
Fluctuations in orders increase as they
move up the supply chain from retailers to
wholesalers to manufacturers to suppliers
Distorts demand information within the
supply chain, where different stages have
very different estimates of what demand
looks like
Results in a loss of supply chain
coordination
Examples: Proctor & Gamble (Pampers); HP
(printers); Barilla (pasta)
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Obstacles to Coordination
in a Supply Chain
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Incentive Obstacles
Information Processing Obstacles
Operational Obstacles
Pricing Obstacles
Behavioral Obstacles
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Incentive Obstacles
When incentives offered to different stages
or participants in a supply chain lead to
actions that increase variability and reduce
total supply chain profits misalignment of
total supply chain objectives and individual
objectives
Local optimization within functions or
stages of a supply chain
Sales force incentives
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Operational Obstacles
Actions taken in the course of placing and
filling orders that lead to an increase in
variability
Ordering in large lots (much larger than
dictated by demand)
Large replenishment lead times
Rationing and shortage gaming (common in
the computer industry because of periodic
cycles of component shortages and
surpluses)
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Pricing Obstacles
When pricing policies for a product lead to
an increase in variability of orders placed
Lot-size based quantity decisions
Price fluctuations (resulting in forward
buying)
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Behavioral Obstacles
Problems in learning, often related to communication in the
supply chain and how the supply chain is structured
Each stage of the supply chain views its actions locally and is
unable to see the impact of its actions on other stages
Different stages react to the current local situation rather than
trying to identify the root causes
Based on local analysis, different stages blame each other for
the fluctuations, with successive stages becoming enemies
rather than partners
No stage learns from its actions over time because the most
significant consequences of the actions of any one stage occur
elsewhere, resulting in a vicious cycle of actions and blame
Lack of trust results in opportunism, duplication of effort, and
lack of information sharing
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Managerial Levers to
Achieve Coordination
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16-96
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Process-based view
Trust and cooperation are built up over time as
a result of a series of interactions
Positive interactions strengthen the belief in
cooperation of other party
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Designing a Relationship
with Cooperation and Trust
Assessing the value of the relationship and
its contributions
Identifying operational roles and decision
rights for each party
Creating effective contracts
Designing effective conflict resolution
mechanisms
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Organizations Dependence
High Level of
Interdependence
Effective Relationship
Low
Low Level of
Interdependence
Low
Organization
Relatively Powerful
High
Partners Dependence
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Logistics
In recent years, Logistics has received
increased management attention.
Corporations are using logistics as a
competitive weapon to meet the challenges
of global competition and turbulent business
environment.
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Logistics
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Logistics
In the Industrial and commercial world.
Logistics has a acquired wider meaning
It covers activities for the material flow from
the source to the processing facilities, and
subsequent distribution of finished goods
from there to the ultimate users.
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Logistics Management
The Council of Logistics Management defines
Logistics Management as:
The process of planning, implementing and
controlling the efficient, cost effective flow
and storage of raw materials, in-process
inventory, finished goods and related
information from point of origin to point of
consumption for the purpose of conforming
to customer requirements
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Logistics Management
Logistics Management is an integrating
function which coordinates and optimizes all
logistics as well as integrates logistics activities
with other functions including marketing,
sales, manufacturing, finance and IT
It Includes the design and administration of
system to control the flow of materials, workin-process and finished inventory to support
business unit strategy
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Components
Inbound Logistics
Internal Logistics
Outbound Logistics
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Inbound Logistics
Sourcing and vendor selection for supply of
raw materials and manufacturing parts
Inbound transportation and procurement
planning
Raw materials warehousing including
consolidation warehousing
Management of Inventory
Information system for effective support
strategic alliances with the supplies and
transporters
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Internal Logistics
Capacity Planning Operational planning
Production planning
Materials Requirement planning
Shop floor control
Management of in-process inventory
Supporting material handling facilities
planning and their deployment etc
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Transporters
The inventory at all levels
Sales order processing
Sales return processing
Accounts receivable realization and
Counter flow of information from the customers to the factory
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Logistics Management
Logistics Management refers to designing,
developing, producing and operating an
integrated system which is responds to
customer expectations by making available
the required quantity of required quality
products as and when required to offer best
customer service at the least costs
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Logistics Management
For Service Industry
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Major features of
Logistics Management
Smooth flow of all types of goods such as raw materials, workin-process and finished goods
Meeting customer expectations about product and related
information requirements
Real time flow of information about products demand and
availability
Delivery of quality product in required quantity without
excessive safety stock
Best possible customer service at the least possible cost
Integration of various managerial functions for optimization of
resources
Movement and storage of goods in appropriate quantity
Enhancement of productivity and profitability
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Tactical
Operational
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Seasonal demand
Acceptance of seasonal inventory to balance
lead production times.
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Protective packaging
Principal purpose is to protect the product from
damage.
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Matching schedules
Quantity discounts should be tied to carrier
quantity discounts.
Volume relationships
Volumes sold willBabasabpatilfreepptmba.com
affect inventory requirements.2-135
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Retailers
With the exception of very large retailers who act
more like wholesalers, smaller sales are the norm.
These generally cost more for transportation and
order processing.
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Channel competition
The more popular a product, the easier it is to
persuade channel members to promote your
product.
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Logistics Activities
Transportation
Storage
Packaging
Materials handling
Order fulfillment
Forecasting
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Production
planning
Purchasing
Customer service
Site location
Other activities
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Chapter 18
Pricing & Revenue mgmt
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Objectives
Outline
The Role of Revenue Management in the Supply
Chain
Revenue Management for Multiple Customer
Segments
Revenue Management for Perishable Assets
Revenue Management for Seasonable Demand
Revenue Management for Bulk and Spot
Customers
Using Revenue Management
in Practice
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Example 15.5
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) , ) = NORMINV(p*, , Q* = F -1 (p*,
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Example 15.6
Bulk contract cost = c B = $10,000 per million units
Spot market cost = c S = $12,500 per million units
= 10 million units
= 4 million units
p* = (c S c B ) / c S = (12,500 10,000) / 12,500 =
0.2
) = NORMINV(0.2,10,4) = 6.63 , Q* =
NORMINV(p*,
The manufacturer should sign a long-term bulk
contract for 6.63 million units per month and
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purchase any transportation
capacity beyond that16-163
on
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Chapter 3
Supply Chain Drivers and Obstacles
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Outline
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Facilities
places where inventory is stored, assembled, or fabricated
production sites and storage sites
Inventory
raw materials, WIP, finished goods within a supply chain
inventory policies
Transportation
moving inventory from point to point in a supply chain
combinations of transportation modes and routes
Information
data and analysis regarding inventory, transportation, facilities throughout the
supply chain
potentially the biggest driver of supply chain performance
Sourcing
functions a firm performs and functions that are outsourced
Pricing
Price associated with goodsBabasabpatilfreepptmba.com
and services provided by a firm to the supply chain
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A Framework for
Structuring Drivers
Competitive Strategy
Supply Chain
Strategy
Efficiency
Responsiveness
Facilities
Inventory
Transportation
Information
Sourcing
Pricing
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Facilities
Role in the supply chain
the where of the supply chain
manufacturing or storage (warehouses)
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Inventory
Role in the supply chain
Role in the competitive strategy
Components of inventory decisions
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Components of Inventory
Decisions
Cycle inventory
Average amount of inventory used to satisfy demand between
shipments
Depends on lot size
Safety inventory
inventory held in case demand exceeds expectations
costs of carrying too much inventory versus cost of losing sales
Seasonal inventory
inventory built up to counter predictable variability in demand
cost of carrying additional inventory versus cost of flexible production
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Transportation
Role in the supply chain
Role in the competitive strategy
Components of transportation decisions
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Transportation: Role in
the Supply Chain
Moves the product between stages in the
supply chain
Impact on responsiveness and efficiency
Faster transportation allows greater
responsiveness but lower efficiency
Also affects inventory and facilities
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Transportation:
Role in the Competitive Strategy
If responsiveness is a strategic competitive
priority, then faster transportation modes can
provide greater responsiveness to customers
who are willing to pay for it
Can also use slower transportation modes for
customers whose priority is price (cost)
Can also consider both inventory and
transportation to find the right balance
Example 3.3: Laura Ashley
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Components of
Transportation Decisions
Mode of transportation:
air, truck, rail, ship, pipeline, electronic
transportation
vary in cost, speed, size of shipment, flexibility
In-house or outsource
Overall trade-off: Responsiveness versus
efficiency
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Information
Role in the supply chain
Role in the competitive strategy
Components of information decisions
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Information: Role in
the Supply Chain
The connection between the various stages in
the supply chain allows coordination
between stages
Crucial to daily operation of each stage in a
supply chain e.g., production scheduling,
inventory levels
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Information:
Role in the Competitive Strategy
Allows supply chain to become more efficient
and more responsive at the same time
(reduces the need for a trade-off)
Information technology
What information is most valuable?
Example 3.4: Andersen Windows
Example 3.5: Dell
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Components of Information
Decisions
Push (MRP) versus pull (demand information
transmitted quickly throughout the supply
chain)
Coordination and information sharing
Forecasting and aggregate planning
Enabling technologies
EDI
Internet
ERP systems
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Supply Chain Management software
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Sourcing
Role in the supply chain
Role in the competitive strategy
Components of sourcing decisions
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Sourcing: Role in
the Supply Chain
Set of business processes required to
purchase goods and services in a supply chain
Supplier selection, single vs. multiple
suppliers, contract negotiation
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Sourcing:
Role in the Competitive Strategy
Sourcing decisions are crucial because they
affect the level of efficiency and
responsiveness in a supply chain
In-house vs. outsource decisions- improving
efficiency and responsiveness
Example 3.6: Cisco
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Pricing
Role in the supply chain
Role in the competitive strategy
Components of pricing decisions
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Pricing: Role in
the Supply Chain
Pricing determines the amount to charge
customers in a supply chain
Pricing strategies can be used to match
demand and supply
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Sourcing:
Role in the Competitive Strategy
Firms can utilize optimal pricing strategies to
improve efficiency and responsiveness
Low price and low product availability; vary
prices by response times
Example 3.7: Amazon
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Obstacles to Achieving
Strategic Fit
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Summary
What are the major drivers of supply chain
performance?
What is the role of each driver in creating
strategic fit between supply chain strategy and
competitive strategy (or between implied
demand uncertainty and supply chain
responsiveness)?
What are the major obstacles to achieving
strategic fit?
In the remainder of the course, we will learn
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Definitions
The design and management of seamless, valueadded process across organizational boundaries
to meet the real needs of the end customer
Institute for Supply Management
Managing supply and demand, sourcing raw
materials and parts, manufacturing and
assembly, warehousing and inventory tracking,
order entry and order management, distribution
across all channels, and delivery to the customer
The Supply Chain Council
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SCM Definition
Material Flow
Supplier
Converter
Distributor
Retailer
Source
Converter
Supplier
Distributor
Consumers
End-User
Value-Added Services
Funds/Demand Flow
Information Flow
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Channel Intermediaries
Retailer
Merchant
Wholesaler
Agents and
Brokers
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Channel Intermediaries
Retailers
Merchant
Wholesalers
Agents
and
Brokers
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Results
of
Supply Chain
Management
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Synchronized Flow
Customer Value
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Supply chain
strategy
Supply chain
Planning
Supply chain
Operation
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Shipment Scheduling
Resource Scheduling
Short Term Planning (Weekly,Daily)
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1.
2.
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Internal SCM
Strategic planning
Demand planning
Supply planning
Fulfillment
Field service
Customer relationship
management
Market
Price
Sell
Call center
Order management
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The Processes
Customer Relationship Management - provides the structure for how relationships with customers
are developed & maintained, including the PSAs between the firm & its customers.
Customer Service Management - provides the firms face to the customer, including management of
plants & to obtain & manage manufacturing flexibility in the supply chain.
Supplier Relationship Management - provides the structure for how relationships with suppliers are
developed & maintained, including the PSAs between the firm & its suppliers.
Product Development and Commercialization provides the structure for developing and bringing to
avoidance.
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Inventory Control
Where is inventory held, (supplier, warehouse,
retailer)
how much, and why?
Is inventory held due to uncertainty in
production, distribution or customer demand?
Is there anything that can be done to reduce
uncertainty thereby reducing inventory?
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Supply-Chain Management
Important activities include determining
1. Transportation vendors
2. Credit and cash transfers
3. Suppliers
4. Distributors and banks
5. Accounts payable and receivable
6. Warehousing and inventory
7. Order fulfillment
8. Sharing customer, forecasting, production
information
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Benefits of
Supply Chain Management
Reduced Costs
Improved Service
Common Benefits
of Supply Chain
Management
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Enhanced Revenues
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