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PREAMBLE
PART 2: ASSESSMENT
Table 1: Safety and health
Table 2: Performance
Table 3: Quality management
General conditions
Technical requirements
This certificate covers single- and double-storey buildings
which are constructed in accordance with a rational design,
prepared by a professional engineer, that:
will ensure the structural integrity of the entire building
adheres to construction details within this certificate
where the strengths of mechanical fixings are verified
where the bracing in double-storey buildings must occur in
the same panel position at both ground- and first-floor level –
ie, the braced panel of the first floor is directly above the
braced panel on the ground floor.
Marking
A plaque at least 100 mm x 75 mm, with Agrément South Africa’s
identification logo together with the number of this certificate, as
depicted, must be fixed at an appropriate position to an external
wall of all Imison 3 Building System buildings.
Validity
The continued validity of this certificate is subject to a satisfactory
review by Agrément South Africa every three years.
Signed
Chairman
19 March 2008
Scope of assessment
This assessment applies to those innovative aspects of the Imison
The conventional aspects of the
3 Building System described in Part 3 of the certificate. It also
construction are subject to the
rules of good building practice applies to those conventional aspects of the building system
(typically as described and which, in the opinion of Agrément South Africa, are influenced by
illustrated in Agrément South the innovative aspects. The innovative aspects referred to are:
Africa’s Supplement to expanded polystyrene under-slab insulation at ground
certificates and in the Home level
building manual Parts 1, 2 & 3
issued by the National Home prefabricated load-bearing wall frame panels using
Builders Registration Council), galvanised light-gauge, cold-rolled steel components
and must comply with the with insulating core, erected on site and finished with a
National Building Regulations. proprietary fibre reinforced plaster coating, and the
anchorages of the walls to foundations
fire-protected light-gauge galvanised steel first-floor dry
deck.
prefabricated, light-gauge, cold rolled steel roof
construction and the anchorage of the roof to the walls.
Assessment
In the opinion of Agrément South Africa, the system as described
in the certificate is suitable for the construction of buildings of the
types specified (page 1).
The performance in use of buildings erected with this system will
be such that they will satisfy:
the relevant requirements for safety and health prescribed
by Agrément South Africa
where stated in Table 1, the requirements of the National
Building Regulations
For details see Agrément South Agrément South Africa’s performance criteria and
Africa’s Assessment criteria: requirements for durability and habitability.
building and walling systems.
Agrément South Africa’s detailed comments on the assessment
are set out in Tables 1, 2 and 3 below. Each aspect of
performance was assessed by experts in that field.
Durability Given regular and adequate Agrément South Africa’s opinion is based on knowledge of
maintenance, the durability the materials used in the construction of Imison 3 buildings
of Imison buildings will be and from experience gained in the evaluation of building
similar to that of systems of a similar nature.
conventionally constructed
buildings.
General description
Imison 3 Building System buildings are single or double storey
buildings that are constructed in accordance with a rational design,
covering all aspects of design, prepared by a professional
engineer that:
will ensure the structural integrity of the entire building
adheres to the construction details within this
certificate.
- the professional engineer monitors those aspects of
the works that are covered by the rational design is
being correctly interpreted and that the construction
techniques being used are appropriate to the
project.
- The professional engineer takes full responsibility
for the rational design.
The Imison 3 Building System is a building system comprising:
concrete surface bed with thickened foundation beams
(on non-problematic soils)
a galvanised light gauge, cold rolled structural steel
frame
core infill panels made up of:
- expanded polystyrene (EPS) with a density of 16
3
kg/m
- galvanised steel reinforcing mesh cladding to both
sides of the wall panel
- alkaliresistant woven fibreglass reinforcing mat to
both sides of the wall panel
- spray applied fibre reinforced plaster 25 mm thick
a galvanised light gauge, cold rolled structural steel,
first floor dry deck
timber or light gauge, structural steel roof trusses.
light or heavyweight roof cladding
Concrete surface bed with beam thickening under external and
internal walls form foundations. The surface bed is cast on a
damp-proof membrane (on EPS insulation if required).
Columns are galvanised light gauge cold-rolled steel and are either
round, square or back-to-back lipped channel and are anchored to
the foundations with galvanised steel brackets. Columns are at
600 mm or 1200 mm centres and can be positioned either centrally
or flush with the inside face of wall panels.
Roof trussses are timber or light gauge steel with light or heavy
weight cladding.
Ceilings are always installed to both first floor deck and roof.
The panels are assembled using jigs that ensure squareness and
accuracy of the panels and are preset for the different types of
panels being assembled. Door and window jigs can be adapted to
accommodate different sizes of doors and windows. Panels are
joined together using EPS tongues slotted into grooves cut into the
sides of the panel.
Wall panel posts to both sides of doors and window lintels over
over doors and windows and wall panels below windows have
rebates that are refilled with reinforced concrete.
The foundations and foundation slab are cast within the perimeters
of factory-produced jigs that follow the shape of the building.
Wall setting out lines are marked on the floor slab. A damp-proof
course complying with the requirements of SANS 952 or one that
is covered by a valid Agrément certificate, is positioned below all
walls. Each completed wall panel is numbered in the factory and
its position marked on plan. Each panel is placed on site in close
proximity to its numbered position ready for installation.
First floor walls are erected in the same manner as ground floor
walls and are anchored to the floor construction with m8
galvanised bolts and large diameter washers.
The steel structure is the same as for standard walls. The EPS
core is however, 200 mm thick with 70 mm thick Fibrecote fibre
reinforced plaster (density 2200 kg/³) to one side and 30 mm to the
other side.
Gable walls
Gable triangles are constructed in the same manner as external
and internal walls. The gable walls are stabilised at eaves level
with a lattice girder in the plane of the ceiling to the engineer’s
specification.
Agrément certificate 2007/338: Fibrecote is the subject of Agrément certificate 2007/338. Two or
Fibrecote Fibre Reinforced three coats of Fibrecote fibre reinforced plaster are spray applied
Plaster with a patented spray-gun at high velocity (150 m/s) to the
substrate (core material) to a thickness of 20 mm. The density of
Fibrecote is between 1850 kg/m³ to 2200 kg/m³ depending on fire
and acoustic requirements.
The following day the base coat is lightly wetted and the second
mesh coat spray applied to a thickness of between 6 mm to 9 mm.
Firstly a thin layer is applied to the rough base coat and the alkali
resistant woven fibreglass mesh is pressed into the wet layer with
a trowel covering the entire surface of the wall. Mesh is
overlapped by 100 mm where the sheets join to ensure complete
coverage and continuity of the mesh. Z-shaped galvanised wire
ties pass through the mesh and EPS core tying the two mesh
layers together (5/m²). The mesh is then completely covered with
spray coat and lightly levelled with a long steel trowel to remove
and high points.
The final coat is spray applied when the mesh coat is hard to the
touch.
Finish
Externally the skim coat can be either pigmented or finished with
two coats of an alkali resistant acrylic emulsion paint.
Internally the finish is to client requirements.
Roofs
Roof trusses are conventional timber or galvanised light gauge,
cold rolled structural steel. Both types of truss are anchored to the
stud columns with galvanised mild-steel straps SFS screwed to the
tops of columns and bent over the tie-beam of steel trusses and
SFS screwed, or the strap is bent over and spiked to the tie-beams
of timber trusses.
Alternatively galvanised angle iron brackets can be SFS screwed
to the steel ring-beam and bolted to the tie-beam of both types of
roof truss.
Ceilings (roof)
Insulated and uninsulated ceilings are always installed and may be
conventional 6,4 mm gypsum plasterboard, expanded extruded
polystyrene or fibrecement sheets fixed to timber or galvanised
steel brandering in the recommended manner. Insulation is
mineral wool insulation and is installed in close contact with the
ceiling.
Services
Services are pre-planed and are built into the wall panels during
manufacturing. All supply services are from above eliminating the
need for services in the floor slabs. Waste water and drainage
pass through precut holes in the floor or wall panels. Holes can be
lined to project the plaster and to assist in plastering to the correct
thickness. The plumbing pipes, including bends and junctions, are
checked for leakage before the core material is inserted.
Fittings
Light weight fittings (eg coat hooks) are either fixed to the plaster
surface with toggle bolts or expanding anchor bolts. Heavy weight