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Final Documentation

Hyundai SAMHO Heavy Industries


Hull No. S505-S514
Sauer Order-No. 41006759

2x Main air compressor WP400


1x Topping up air compressor WP200 with cw pump
1x Service air compressor SC31
Please be informed that parts which where marked as option are not included in the scope
of supply as long as the word option has not been canceled. Thank you for your kind
understanding in advance.
Note:
Please let us have your esteemed comments before 01-March-2010. Later comments will
effect the delivery time.
Please let us have all your comments at the same time in electronic format as word, excel
or pdf file format sent back by e-mail. Please avoid split or multiple comments. This will save
working time and reduce errors and costs on both sides.
Revision
0

Changes
initial issue

Date
03-Aug-2009

Sign
BKL

issue of working documentation

07-Sep-2010

BKL

LVVXHRIILQDOGRFXPHQWDWLRQ-DQ%./

2/48

Sauer water-cooled piston compressor WP400

3/48

17418, HHI Samho S 505-514

Technical specification Sauer water-cooled compressor unit type WP400


2 design according attached drawing KR WP400oP
Fill up capacity (0 30 bar):
Operation pressure:
Speed:
Required power:
Stages / Cylinders:
Cooling:
Min. cooling water required for delta T 10K:
Heat dissipation to cooling water:
Heat dissipation to ambient:
Drive:
Max. ambient temperature:
Permissible inclination each direction:
Noise level at 1 m distance:
Lub. oil content crankcase:
Color for
S505/S507/S509/S511/S513
S506/S508/S510/S512/S514
Regular equipment:
-

390
m/h
30
bar
1770
rpm
81,5
kW
2/3
fresh water (max 38C, 5 bar)
116.0
l./min
abt. 78
kJ/s
abt. 17
kJ/s
direct drive
+ 5C up to + 55 C
22,5

92
dB(A)
13,5
ltr.
RAL6021
RAL5015

Sturdy rigid and weight saving design with flanged motor, no bedplate necessary
flexible coupling, fully covered inside compressor flange
air intake and silencing filter
oil- and water separators after 1st and 2nd stage, mounted
intercooler and final recooler
pressure oil lubrication with lifetime filtration by sieve
resilient mounts for the unit
flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)
all hoses type approved by class
safety valves after each stage
air thermometer after each stage, cooling water thermometer
Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
name plates (symbols) for all gauges and thermometers
solenoid valves 230 V/50/60 Hz for automatic and periodic drainage
of the separators
starting relief integrated in condensate drain automation (unloaded start)
oil pressure control switch for alarm + stop
temperature switch at air outlet for supervision of compressor cooling, alarm + stop
threephase motor size 280 S with suitable marine cable glands (brass)
rated output acc ISO B:
speed:
voltage/frequency:
starting current:
nominal current:
efficiency/ starting time DOL
weight:
protection/ ISO class

90.0
1770
440/60
abt. 963
abt. 146
abt. 94
abt. 745
IP 55/ F

kW
rpm
V/Hz
A
A
% / 2-3 sec
kg

4/48

17418, HHI Samho S 505-514

Additional equipment for each WP400:


-

1x junction box, incl. cabling from sensors


(mounted)
flange connection for all hoses
(mounted)
automatic cooling water stop valve
(mounted)
1x shut off valve between non return valve and flange for air outlet
(mounted)
root valves for the pressure gauges
(mounted)
cooling water safety valve
(mounted)
cooling water sight glass
(mounted)
1x extra air filter for yards work
No.: 036395 (supplied loose)
1x pressure switch start/stop with test cock
No.: 063026 (supplied loose)

1x spare part set B+A per vessel as per regulation DNV No.: 065606 (supplied loose)

Test and certificates:


-

test and certificate for the compressor as per regulation DNV


workstest and certificate for the motor

5/48

P&I-diagram and cooling water plan 400

6/48

7/48

Principal wiring diagram

8/48

9/48

Reserveteilliste
Spare parts list B+A

WP400

Sach-Nr.
064 367
Code-Nr.
2-0009

Seite/page: 1
Von/of:
3
Pos.
Item

Stk.
Qty.

Benennung
Designation

Sach-Nr.
Ref.-No.

Reserveteile B+A
Spare parts range B+A

064 367

Rechteckring
R-ring

002 716

Gleichfasenring
G-ring

035 962

Rechteckring
R-ring

033 571

Nasenring
N-ring

002 634

lschlitzring
S-ring

002 605

Konzentrisches Ventil
Concentric valve

037 134

Bemerkungen
remarks

.I

10/48

Reserveteilliste
Spare parts list B+A

WP400

Sach-Nr.
064 367
Code-Nr.
2-0009

Seite/page: 2
Von/of:
3
Pos.
Item

Stk.
Qty.

Benennung
Designation

Sach-Nr.
Ref.-No.

Lamellenventil
Lamellar valve

036 959

RD-Ring
o-ring

035 970

10

Brechplatte
Bursting plate

061 942

11

Dichtring
gasket

003 493

12

Dichtring
gasket

005 001

13

10

Dichtring
gasket

005 009

14

15

Dichtring
gasket

005 023

Bemerkungen
remarks

.I

11/48

Reserveteilliste
Spare parts list B+A

WP400

Sach-Nr.
064 367
Code-Nr.
2-0009

Seite/page: 3
Von/of:
3
Pos.
Item

Stk.
Qty.

Benennung
Designation

Sach-Nr.
Ref.-No.

15

Dichtung
packing

063 748

16

Dichtung
packing

051 530

17

RD-Ring
o-ring

030 131

18

RD-Ring
o-ring

036 962

19

RD-Ring
o-ring

036 963

20

RD-Ring
o-ring

030 912

21

RD-Ring
o-ring

037 151

Bemerkungen
remarks

.I

12/48

Ref.-no. 035222

13/48

Receiver pressure switch


Technical drawing:

for 035221 and 035222

for 035223
Connection diagram:

Change over contact


Adjustment:
First set upper switching-pressure by
means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8
Advice for installation:
The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Protection
Qty.

Technical datas:
Rated service current: 6A at 220V AC 11
class:
IP65

Designation

Pressure range

Sauer reference No.

Receiver pressure switch

1 - 16bar

035221

Receiver pressure switch

2 - 32bar

035222

Receiver pressure switch

3 - 60bar

035223

14/48

Sauer water-cooled piston compressor WP200

15/48

17418, HHI Samho S 505-514

Technical specification Sauer water-cooled compressor unit type WP200


1 in design according attached drawing KR WP200mP
Fill up capacity (0 30 bar):
Operation pressure:
Speed:
Required power:
Stages / Cylinders:
Cooling:
Min. cooling water required for delta T 10K:
Heat dissipation to cooling water:
Heat dissipation to ambient:
Drive:
Max. ambient temperature:
Permissible inclination each direction:
Noise level at 1 m distance:
Lub. oil content crankcase
Color for
S505/S507/S509/S511/S513
S506/S508/S510/S512/S514
Regular equipment:
-

150
m/h
30
bar
1770
rpm
39,6
kW
2/2
fresh water (max 38C, 5 bar)
57
l/min
abt. 39
kJ/s
abt. 9
kJ/s
direct drive
+ 5C up to + 55 C
22,5

89
dB(A)
11,5
ltr.
RAL6021
RAL5015

Sturdy rigid and weight saving design with flanged motor


no bedplate necessary
flexible coupling, fully covered inside compressor flange
air intake and silencing filter
oil- and water separators after 1st and 2nd stage, mounted
intercooler and final recooler
pressure oil lubrication with lifetime filtration by sieve
resilient mounts for the unit
flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)
all hoses type approved by class
safety valves after each stage
air thermometer after each stage, cooling water thermometer
Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
name plates (symbols) for all gauges and thermometers
solenoid valves 230 V/50/60 Hz for automatic and periodic drainage
of the separators
starting relief integrated in condensate drain automation (unloaded start)
oil pressure control switch for alarm + stop
temperature switch at air outlet for supervision of compressor cooling, alarm + stop
threephase motor size 225 S with suitable marine cable glands (brass)
rated output acc ISO B:
speed:
voltage/frequency:
starting current:
nominal current:
efficiency/ starting time DOL
weight:
protection/ ISO class

43.0
1770
440/60
abt. 547
abt. 72
abt. 91
abt. 400
IP 55/ F

kW
rpm
V/Hz
A
A
% / 2-3 sec
kg

16/48

17418, HHI Samho S 505-514

Additional equipment for WP200:


-

1x junction box, incl. cabling from sensors


flange connection for all hoses
automatic cooling water stop valve
1x shut off valve between non return valve and flange for air outlet
root valves for the pressure gauges
cooling water safety valve
cooling water sight glass

(mounted)
(mounted)
(mounted)
(mounted)
(mounted)
(mounted)
(mounted)

attached electric driven cooling water pump 1,1 kW


440V,60 Hz Y-connected
2,4 A
3410 rpm
ISO F, IP55
max prepressure 2,5 bar

(mounted)

1x extra air filter for yards work


No.: 036395 (supplied loose)
1x spare part set B+A per vessel as per regulation DNV No.: 064007 (supplied loose)
1x pressure switch start/stop with test cock
No.: 063026 (supplied loose)

Test and certificates:


-

test and certificate for the compressor as per regulation DNV


workstest for the motor
certificate for motor

17/48

P&I-diagram and cooling water plan WP200 / WP240

26

18/48

26

Air temperatur switch

19/48

Principal wiring diagram

20/48

21/48

Reserveteilliste
Spare parts list B+A

WP200
WP240

Sach-Nr.
064 007
Code-Nr.
2-0009

Seite/page: 1
Von/of:
3
Pos.
Item

Stk.
Qty.

Benennung
Designation

Sach-Nr.
Ref.-No.

Reserveteile B+A
Spare parts range B+A

064 007

Rechteckring
R-ring

002 716

Gleichfasenring
G-ring

035 962

Rechteckring
R-ring

033 220

Nasenring
N-ring

034 213

lschlitzring
S-ring

033 221

Konzentrisches Ventil
Concentric valve

037 134

Bemerkungen
remarks

.I

22/48

Reserveteilliste
Spare parts list B+A

WP200
WP240

Sach-Nr.
064 007
Code-Nr.
2-0009

Seite/page: 2
Von/of:
3
Pos.
Item

Stk.
Qty.

Benennung
Designation

Sach-Nr.
Ref.-No.

Lamellenventil
Lamellar valve

036 959

RD-Ring
o-ring

035 970

10

Brechplatte
Bursting plate

061 942

11

Dichtring
gasket

003 493

12

Dichtring
gasket

005 001

13

10

Dichtring
gasket

005 009

14

15

Dichtring
gasket

005 023

Bemerkungen
remarks

.I

23/48

Reserveteilliste
Spare parts list B+A

WP200
WP240

Sach-Nr.
064 007
Code-Nr.
2-0009

Seite/page: 3
Von/of:
3
Pos.
Item

Stk.
Qty.

Benennung
Designation

Sach-Nr.
Ref.-No.

15

Dichtung
packing

063 748

16

Dichtung
packing

051 530

17

RD-Ring
o-ring

030 131

18

RD-Ring
o-ring

036 962

19

RD-Ring
o-ring

036 963

20

RD-Ring
o-ring

030 912

21

RD-Ring
o-ring

037 151

Bemerkungen
remarks

.I

24/48

Ref.-no. 035222

25/48

Receiver pressure switch


Technical drawing:

for 035221 and 035222

for 035223
Connection diagram:

Change over contact


Adjustment:
First set upper switching-pressure by
means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8
PG13,5
Advice for installation:
The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Protection
Qty.

Technical datas:
Rated service current: 6A at 220V AC 11
class:
IP65

Designation

Pressure range

Sauer reference No.

Receiver pressure switch

1 - 16bar

035221

Receiver pressure switch

2 - 32bar

035222

Receiver pressure switch

3 - 60bar

035223

26/48

Sauer screw compressor SC15 to SC52

27/48

General hint:
Please note that the transport and installation instructions are a extract of the manual.

Sauer screw compressor general informations


The drive
The electric motor (01) drives
the compressor stage (04)
through the v-belt pulleys (02)
and the v-belts
The air path
Air flows into the suction filter
(05) and the suction valve (06)
into the compressor stage
(04), which compresses the
air. The relief valve (07) closes
and the suction valve (06) opens at st ar delta and the reverse way at upper
pressure point into the idle running phas e. The oil separator (08) decreases
the residual oil to 2-4mg/m. In the compressed- air recooler (09) the
compressed air temperature reduces to 9-13C above ambient temperature
and leaves the machine through the compressed air outlet (10).
The oil curcuit
Cooling and sealing lube oil
flows int o t he compressor
stage (04) by the
produced
pressure into the oil tank
(11).The oil leaves
the
compressor stage (04) mixed
with the compressed air. The
place according the regulations
safety valve(12) protects the
machine against excess
pressure. The oil will be
separated from the air up to
98% by our special design of
the oil tank (11), which collects
the oil. The residual separation
of the oil will be carried out by
the oil separator
(08). The
working temperature of the oil is optimized by the oil temperature controller
(13). The oil passes the by-pass line or the oil controller (14) and flows
through the oil filter (15) back into the compressor stage (04).
Cooling
The compressed air after-cooler of the cooling fluid heat exchanger is
cooled either by
a built-in cooling air ventilator or
water cooling.
The electric motor is always cooled by its own ventilator fan. In the case
of water-cooled compressors, a fresh air ventilator additionally ensures
sufficient fresh intake air for the removal of radiated heat.

28/48

Pneumatic connection
Screw type compressors will be delivered complete an ready for connection.
The connection from the compressed air outlet (10) to the piping system
must only take place through a tape sealed flexible hose, so that no forces
can be transmitted between the comp ressed air piping system and the
compressor unit.
The pipe end of the piping system is to be roughly secured. In order to avoid
that condensate collected in the compressed air recooler (09) is fed into the
piping system or into the downstream receiver tank, a condensate trap with
automatic separator is to be installed in the discharge line, if possible in
direct vicinity of the compressed- air outlet (10).
A non return valve between piping system or receiver tank and machine is
not required, because this device
is already installed in the screw type
compressor. It is, however, recommended to install a shut off valve in the
compressed air line, so that the comp ressor is able to be disconnected from
the piping system , if necessary.
Electric connection
Electric connection is only to be carried out by skilled electricians. Check if
current, voltage and frequency is according
to the nameplate data. The
cross section of the feed line
and the fuses are to be dimensioned in
accordance with the local prescriptions!
Condensate trap
The condensate collected in the condensate trap is oily and must not be fed
into the sewage system without further treat.

29/48

17418, HHI Samho S 505-514

Technical specification Sauer air cooled screw compressor SC31- 08-M60w.c


1 as per enclosed drawing KR-CH-SC31wk
Capacity as per ISO 1217
Operation pressure:
Required power:
Cooling:
Heat dissipation:
Drive:
Ambient temperature up to:
Lub. oil content:
Color:
S505/S507/S509/S511/S513
S506/S508/S510/S512/S514
Standard Equipment:
-

200
m3/h
7
bar
22
kW
watercooled
22,9
kJ/sec
v-belt driven
50
C
9
ltr.
RAL6021
RAL5015

air intake filter


compressor rotors with asymmetric profile
final air cooler
non-return valve mounted on the compressor
oil separator
oil recooler
safety valve
starting relief
self induced pressure lubrication with oil filter
sound proof canopy
automatic control unit ALUP AIRCONTROL AC1(microprocessor control and monitoring unit)
combined load/unload and start/stop control by integrated pressure-transmitter,
star-delta start, indication of pressure, compressed air temperature, running hours
supervision of oil- and air temperature, pressure and maintenance intervals
potential free contact for remote alarm indication, start/ stop push button
resilient mounts incl. flexible hose for airoutlet
threephase electrical motor size 200 L:
rated output acc ISO B:
speed:
voltage/frequency:
starting current:
nominal current:
protection/ISO class

Additional equipment for the SC31:


- flange connection for the hoses
- spare part set seagoing DNV
- 1 additional cyclone separator incl. automatic
Cooling water shut off valve

24,7
3545
440/60
abt. 100
abt. 40
IP 55/ F

kW
rpm
V/Hz
A
A

(mounted)
(supplied loose)

Test and certificates:


-

test and certificate for the compressor as per regulation DNV


workstest for the motor

10.9.20078
CSP

30/48

Hint: Pos 18-21 are just in use in case


of a water cooled screwcompressor version.
In case of a air cooled version these parts
can be ignored. Please refer to the technical
specification.

31/48

Spare part set seagoing


Anlagentyp
Compressor
type

Keilriemensatz
V-Belt set

SC15-8 MA
SC15-10 MA

163.00033XPA957
163.00033XPA957

SC22-8 MA
SC22-10 MA

163.00032XPA930
163.00032XPA930

SC26-8 MA
SC26-10 MA

163.00002XPA1215
163.00058XPA1180

SC31-8 MA
SC31-10 MA

163.00002XPA1215
163.00060XPA1207

SC42-8 MA
SC42-10 MA

163.00128XPA1480
163.00072XPA1429

SC52-8 MA
SC52-10 MA

163.00006XPA1180
163.00012XPA1207

SC51-8 MA
SC51-10 MA

163.00012XPA1207
163.00013XPA1232

SC61-8 MA
SC61-10 MA

163.00019XPA1282
163.00133XPA1307

SC76-8 MA
SC76-10 MA

163.00127XPA1207

No. No.

consists of:
Ansaugfilterpatrone und
Schelle
Suction filter cartridge and
clamp
172.08788
173.08789

labscheidepatrone
Oil seperator
cartridge

lfilter
Oil filter

Verschluschraube
plug screw

No.

No.

No.

172.51002 172.00221

165.04545
167.01247

172.11105
172.08787
173.08787

172.00222
172.58112

172.08786
173.08786

172.58111

172.03291
SC51-76

2 x 172.58111

172.11103
SC61-76 ab
F0502977

165.00017
167.01249

167.01250

32/48

Cover Page

P ult
C a b in e t:
P ro te c tio n :
IP 5 4
C o lo u r:
RAL 7035

V D E :

0113

S C 31-42 M A50
S C 31-42 M A60
W irin g :

C u s to m e r:

M a in c u rre n t:

black

C o n tro l c urrent 230V :

red

C o ntrol current D C :

d a rk blue

P ro te ction line:

g reen/yellow

P ot.free contacts:

o ra nge

S S M , K ie l

400/440

R a te d v o lta g e :

230

C o n trol voltage:
R a te d p o w e r:

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

(k W )

F r e q u e n c y :5 0 / 6 0 Hz

V
C u s to m e r's fu s e s : (A )

50Hz

60Hz

22

2 5 ,3

63

30

3 4 ,5

80

F
SC 31-42 MA
Orig.

cover page

from

238.00207MA-00

from

Page
of

10 Ps.

33/48

ameter
option

8
L1
L2
L3

/2.1
/2.1
/2.1

2
25mm
L l

-1T1

-1P1 A

100/5A

100/5A

K k

B
2

2
10mm

/3.3

-3K1

-3K3
2

/3.4

10mm 2

1
2
25mm

6mm
1

-3K2
/3.3

mains switch
option

-1Q1

PE

/2.1

-W001
1

-X1

gr/ge

D
U

PE

PE
W1

W2

Supply

V1
3x400V/PE 50Hz MA50
3x440V/PE 60Hz MA60
U1

line contactor

Status

Change

Date

Name

P TC

V2

-1M1

option with mainswitch


without supply terminal

U2

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

compressor motor

delta contactor

star contactor

F
s u p p ly

SC 31-42 MA
Orig.

m a in

from

current

238.00207MA-00

from

Page
of

10 Ps.

34/48

1
/1.8
/1.8

/1.8

L1

L1

L2

L2

L3

L3

-2F1

/2.1

control trafo
primer side

-2Q2

4A

/2.1

-2F2

4A

/2.1

I>

0,45-0,63A

I>

I>

400V for MA50


440V for MA60

0,53A

B
1

-3K4
/3.5

4 0 0 V

+ /-

5 %

4 4 0 V

+ /-

5 %

-2T2

230V

-2F5

10 V

18 V

0V

-2F6

1A

N5

10V

1A

L5

0V

-2S1 11

N6

18V

L6

0V

12

N4

/3.1
/3.1

/3.1
/3.1
/3.1

/4.6
230V

/1.8

L4

PE

PE

/3.1
/3.1

D
-X1
1

PE

1.1

gr/ge

-W002

-2R1

E
T

for option mainswitch


without emm. stop button

KTY
/4.3

-optionheater 440V/600W

Status

Change

Date

Name

Emergency stop

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

F
c o n tro l v o lta g e

SC 31-42 MA
Orig.

h e a ter

from

238.00207MA-00

from

Page
of

10 Ps.

35/48

/2.8

L5

/3.1

/2.8

N5

/3.1

/2.8
/2.8
/2.8

L6

/3.1

N6

/3.1

PE

-3F5

-3F6

1A

1A

-A3.5

ALU P A C 1

C
6

/2.8

13

12

15

14

L4

L4
21

-3K2

/3.4 22

/3.3 22

PE

PE

-3K1

-3K2

A1

/6.1

21

-3K3
/2.8

11

10

-3K3

A1

A1

/6.1

A1

-3K4
A2

A2

A2

A2

E
/2.8

N4

N4
1.2 1
1.2 3

1.2 5
6.6 13

4
14

7.2 21

22

/1.6 1
/1.6 3

/1.6 5
13

/3.4 21

4
14
22

/1.5 1
/1.5 3

/1.5 5
13

/3.3 21

-W003

2
1
A1

14
22

-X1
3

PE

gr/ge 5
7

-3Y1

13

2
/2.2
4 /2.2
6
/2.2
8

/6.1

-X1
4

14

A2

line contactor

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

star cont.

delta contactor

SC 31-42 MA
Orig.

-optionsolenoid valve
heater

collect error

F
o u tp u t s ig n a ls

from

238.00207MA-00

from

Page
of

10 Ps.

36/48

3
Compr. temp

5
Pressure sensor

temp.sensor
in oil heater

lead-lad
load-no load

local
remote

7
Emergency stop

Diff.Press.

option: ext.
pressure switch

A
+24

/5.1

-X1
7

-4R3

A2

-4U1

B
T

KTY

KTY

/2.3

21

13

22

14

10

-2S1

21

/2.4

22

A1

-X1
C
-W004

-W005
Schirm

16

br

we

17

sw

19

18

gr

we

20

21

KTY

bridge for mainswitch

-4R2

22

23

24

25

+24V

4 -20m A

-A3.5

ALU P A C 1

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

F
in p u t s ig n a ls

SC 31-42 MA
Orig.

from

238.00207MA-00

from

Page
of

10 Ps.

37/48

1
se n se o f

3
o v e rp re s s u r e

PTC M1

o v e r lo a d

RS485-interface - Option -

r o t a t io n

- option -

connection to PC or to next compressor

Schirm

TXD

RXD

+24

/4.8

-X1

RxD (B-)

27

TxD (A+)

-5R3

Schirm

-5B1

P TC

-X1

-W006

11

12

32

33

34

PE

0-4bar
0,8bar

-X1
-W008

C
-X1
PE

21

26

27

29

28

30

31

+12V

+24V

32

33

34

35

D
-A3.5

ALU P A C 1

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

F
SC 31-42 MA
Orig.

in p u t s ig n a ls

from

238.00207MA-00

from

Page
of

10 Ps.

38/48

1
/6.1

L4

L4
+24

/7.1

/5.1

O p tio n : lo c a l re m o te sw itch

-X1

re m o te start / stop

13

-6S2

13

13

remote start/stop

-6K5

-6K6

14

param. 008 = 2
param. 018 = 1

7.5
14

14

B
-X1
8

10

A1

A1

-6K5

21
6.2

6.2 22

/6.1
/6.1

13

-3K1

-6K6

-6K5

-6K5

A2

43

A2

14

44

3.2

N4
PE

N4
PE
13
4.4 21
6.3
31
6.4 43

4.4 13

14
22
32
44

-X3

/7.1
/7.1

14

E
IM C S

Remote on

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

Local

-B P

Remote

ext. pressure
switch

Remote
start/stop

running signal

F
lo c a l-re m o te

SC 31-42 MA
Orig.

s w itc h e r

from

238.00207MA-00

from

Page
of

10 Ps.

39/48

1
/3.8

L4

8
L4

/7.1

A
option:
space heater
on/off

option:
terminals for
condesate drain

option:
terminals for
Bekomat
13

-7S3
Heater On/Off

14

21

-3K1
22

-option-

-7H1
D
/3.8
/3.8

Heater On
lamp on

D
N4
PE

N4
PE

X1

15

16

PE

17

18

PE

19

20

/7.1
/7.1

PE

E
1

L1

PE

L1

PE

-7R2
(-1M1)

Ultramat /Bekomat

space heater -1M1

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

supply Bekomat

condesate drain

supply condensate drain

F
s p a c e h e a te r

SC 31-42 MA
Orig.

c o n d e n s a te p o rt

from

238.00207MA-00

from

Page
of

10 Ps.

40/48

A
in te rface
R S -232/R S -485

to Compressor 3

cable: LiY C Y 3x0,5m m

C
32

R S -2 32in te rface

D
PC

33

34

PE

32

33

34

PE

RS485in te rface

RS485in te rface

b o th cables
p arallel

b o th cables
p arallel

lead-lag
s e lector sw .

com pressor 1

32

w irin g

o f

R S 4 8 5 -in te rfa c e s

to

34

PE

RS485in te rface

D
c o m pressor 2

adress 1

33

adress 2

P C

(re f. to page 5)

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

F
s e r. in te rfa c e

SC 31-42 MA
Orig.

w irin g

from

238.00207MA-00

from

Page
of

10 Ps.

41/48

A
m o u n tin g

r a il T S 3 5

719m m
d r ill h o le

6 ,5 m m

a t b o th

e n d s

719

6 . 5 + 0.1

15

344.5

344.5

6K6

6K5

3F6

2T2

2Q 1

3F5

3K4

2F5

3K2

2F2

3K3

2F1

3K1

2F6

15
X 1

1T 1

EDI1 6

U V WP

1 .7 5

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

F
SC 31-42 MA
Orig.

c o n s tru c tio n

from

238.00207MA-00

from

Page
of

10 Ps.

42/48

A
90

145

X3

b a c k p la n e c a b in e t

Status

Change

Date

Name

Date

15.11.07

Name

GKL

Check.

GKL

Stand.

F
SC 31-42 MA
Orig.

c o n s tru c tio n

from

238.00207MA-00

from

Page
of

10

10 Ps.

description

external cable

Status
-W003 lflex 3x1,5

-W006 lfl. 3x1,5

-W007 lflex 3x1mm

-W008 lflex 3x1mm

-SST LIYCY 3x0,5mm

functional text

Change
Date
Name
Date

Name

Check.

Stand.

GKL
GKL
Orig.

SC 31-42 MA

from

space heater -1M1


space heater -1M1

from
te rm in a l

-5B1

we
gn
br
RS-485 shield

RS-485 TXD

RS-485 M
RS-485 RXD

34
PE

32
33

shield

-A3.5

-A3.5

-A3.5

-A3.5

PE
PE

6
1

-1Q1
W

supply
PE -1M1

-1Q1

26

-A3.5

supply

21
27

-1Q1

-5B1

-5B1

PE

21

22

30

29

23

21

22

21

15

14

13

10

1
2

gr/ge

N4

-3K1

-3K1

-3K4

-A3.5

-A3.5

-A3.5

-2S1

-A3.5

-2S1

-A3.5

-A3.5

-A3.5

-A3.5

A2

pressure switch -5B1


supply

pressure switch -5B1

pressure switch -5B1

PE
19

Bekomat
condensate drain
condensate drain
condensate drain

20
PE

17
18

PE

16

15

1.1

Bekomat

12

11

10

Bekomat

gr/ye

heater
space heater -1M1

-6R2
-6R2

14

remote control
2

13

remote control

PTC

14

lead lag selector

13

lead lag selector

PTC

6
8

-2R1

3
PE

collect error

A1

collect error

-3Y1

-3K3

gr/ge

A2

-3K4
-2T1

bridges

PE

collect error

solenoid valve

-3Y1

???

connection

solenoid valve

-W002 SINF-JB 3x1,5

solenoid valve

description

-2R1

connection

conn. no.

gr/ge

internal function
description

heater

-X 1

5.6
5.7

5.5
5.6

1.4

1.2

1.2

1.1

1.1

5.2

5.2

7.5
5.1

7.4

7.4

7.4

7.3
7.3

7.2
7.3

7.2

2.2

5.4

5.3

4.6

4.6

4.5

4.5

3.7

3.7

3.6

3.5

3.5

3.4

2.2

2.2

Page

page/line

heater

external function

c o n n e ction line:

43/48

15.11.07

s trip

238.00207MA-00
Page
1

of
Ps.

Status

external function

c o n n e ction line:

-X 3

description

functional text

Change
Date
Name
Date

Name

Check.

Stand.

6
7
8

remote start/stop
Running
Running

4
5

remote start/stop

Remote

connection

Remote

conn. no.

-3K1

-3K1

-6K6

-6K5

-6K5

-6K5

-6K5

description

13

14

A1

43

44

21

22

connection

Local

internal function

6.6

6.6

6.5

6.5

6.4

6.4

6.3

6.3

Page

page/line

Local

description

external cable

44/48

bridges

15.11.07

GKL
GKL

SC 31-42 MA

Orig.
from
te rm in a l

from
s trip

238.00207MA-00
Page
2

fr. 2
Ps.

45/48

Material list
No.

Quant.
1
2
3

1
2
2

136.00185
137.00401
132.00196

4
5
6

137.08940

132.00173

132.00602

1
1
2

132.00603
132.00604

9
10
11

1
1

136.01250

Name
Air-Control 1
fuse terminal f. fuse 6,3x32mm

Maker

fuse terminal f. fuse 5x20mm


fuse 5x20mm 1A time-lag

Siemens

3RT1026-3AL20-1AA0
3RT1034-3AL20-1AA0

contactor type S0 3Ph.11KW,AC230V50/60Hz


contactor type S2 3Ph.15KW,AC230V50/60Hz

Siemens

3RT1015-2AP01-1AA0
3TG1010-0AL2

contactor type S00, 3-ph. AC230V 50/60Hz 1NO


relay 4- pol. 50/60Hz

Siemens
Siemens

3RH1921-1DA11

auxiliary switch for relay S0-S3 1NC 1NO

8WA2011-1SG20

90.820-F06-4Mf
3SB12031AC01
3SB14000C

heater 600W 440V KTY


temp. sensor KTY G1/4
emergency stop button 40mm,1 NC rd,22mm
switch element, 22/30mm 1 NC

Ref.
-A3.5

Sauer
Phoenix
Siemens
Siemens

fuse 6,3x32mm 4A time-lag

132.00377
132.00601
137.00462
136.00103

Art.No.

Part. No.

Blatt : 1

-2F1, -2F2
-2F6
-3K2
-3K1, -3K3

Siemens
MA60

-3K4

MA50
-3K1, -3K3
-2R1

Siemens
Helios
Jumo
Siemens

-4R2
-2S1

Siemens

12

136.01251

13

136.01217

STV0,16

control transformer 440/230/18/10V 160VA

EMB

MA60

136.00416
136.00120

STV0,16

control transformer 400/230/18/10V 160VA

EMB

MA50

EDI16
8WA1011-1PM00

pressure sensor 0-16bar 4-20mA

Condor

-4U1

8WA1205

PE terminal 35mm
terminal 35mm

Siemens
Siemens

-X1
-X1
-X1, -X3
-X1, -X3

-2S1
-2T2

14

15
16

2
3

137.08671
137.08647

17
18

137.08668

8WA2011-1PG30

PE terminal 4mm 3 connection

Siemens

137.08666
136.05009

8WA2011-2DG20

19

3
1

two-tier terminal 4mm


interposing relay 1S AC/DC230V

Siemens
Siemens

Option

-6K6

20

132.00278

auxiliary relay 230V 50/60Hz 2NO 2 NC

Siemens

Option

-6K5

21

key-operated switch 1NO

22

136.00090
136.08323
136.08314

3RH1122-2AP00
3SB12022LB01
VqE48
EC48

Ammeter 100/5A

Siemens
Peterreins

Option
Option

Microtherm

Option

23

1
1

24

25

3TX7002-2AF00

current transformer 100/5A

-6S2
-1T1
-1P1

3RV1011-0GA10
MC1,5/4ST/3,81

circuit-breaker 0,45-0,63A
Mini-Combicon fem. connector 4-pol.

Siemens

-2Q2

132.00455
134.00220

Phoenix

-A3.5

26

134.00221

134.00054

MC1,5/5-ST/3,81
MC1,5/6-ST/3,81

Mini-Combicon fem. connector 5-pol.

27
28

Phoenix
Phoenix

-A3.5
-A3.5

134.00223

MC1,5/10-ST/3,81

Phoenix

-A3.5

29

1
1

Mini-Combicon fem. connector 6-pol.


Mini-Combicon fem. connector 10-pol.

134.00224

MSTB2,5/3-ST

Combicon fem. connector 3-pol.

Phoenix

30

134.00225

MSTB2,5/7-ST

Combicon fem. connector 7-pol.

Phoenix

-A3.5
-A3.5

31

135.06339

1229
3SB1202-2AB01

solenoid valve 230V AC 50/60Hz


knob-operated switch 1S

Brkert
Siemens

Option

-7S3

signalling light 230V white

Siemens

Option

-7H1

32
33

1
1

3SB1212-6BG06

Date

Stat. Change

Date

Name

Name
Check.
Stand.

15.11.07
GKL
GKL

SC 31-42 MA
Orig.

from

-3Y1

material list

from

238.00207MA-00

Blatt 1
von 2

Ps.

46/48

Material list
No.

Quant.

35
36

Art.No.

Part. No.

Name

Blatt : 1
Maker

mounting rail 35mm 719mm

Ref.

137.09131

136.00378

3LD2504-0TK53

mains switch 22 kW 63A

Siemens

opt. mains sw.


SC 31

136.00389

3LD2704-0TK53

mains switch 37 kW 100A

Siemens

opt. mains sw.

SC 21-52

SC 42

Date

Stat. Change

Date

Name

Name
Check.
Stand.

15.11.07
GKL
GKL

SC 31-42 MA
Orig.

from

material list

from

238.00207MA-00

Blatt 2
von 2

Ps.

47/48

242

48/48