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UAOT BLOQUE 15

Water Injection Pumps

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DEN YUTURI STANDARD SPECIFICATIONS FOR


WATER INJECTION PUMPS

TABLE OF CONTENTS

1.0

SCOPE

2.0

DEFINITION OF TERMS

3.0

CODES, STANDARD AND COMPANY SPECIFICATIONS

4.0

GENERAL CONTRACTOR INFORMATION

5.0

DESIGN, FABRICATION AND ASSEMBLY REQUIREMENTS

6.0

ELECTRICAL / INSTRUMENTATION REQUIREMENTS

7.0

PROTECTIVE COATINGS

8.0

EQUIPMENT TAGGING AND NAMEPLATES

9.0

INSPECTION AND TESTING

10.0

PREPARATION FOR SHIPMENT

11.0

SPECIAL TOOLS

12.0

SPARES

13.0

DOCUMENTATION REQUIREMENTS

14.0

WEIGHT CONTROL

15.0

SAFETY

ATTACHMENTS:
A.
B.
C.
D.
E.
F.
G.

EQUIPMENT DATA SHEET INDEX AND DATA SHEETS


CONTRACTOR DOCUMENTATION REQUIREMENTS
INSPECTION MATRIX
WEIGHT/CENTER OF GRAVITY CONTROL SHEET
PIPING AND INSTRUMENTATION DRAWINGS
APPROVED VENDOR LIST FOR INSTRUMENTATION
COMPANY SPECIFICATIONS

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

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UAOT BLOQUE 15
Water Injection Pumps

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1.0 SCOPE
This specification defines the minimum requirements for the design, materials, fabrication,
assembly, inspection, testing, painting, preparation for shipment and supply of base plate
mounted centrifugal pump unit (pump/motor/controls) suitable for installation on an onshore
facility in Eastern Ecuador. The pump unit is to meet the requirements of this specification and
the referenced documents.
The following equipment items are included in the scope of supply:

P- 305 Water Injection Pumps Package

2.0 DEFINITION OF TERMS


COMPANY - UAOT BLOQUE 15
ENGINEER Engineering Company
CONTRACTOR - Centrifugal Pump Unit manufacturer

3.0 CODES, STANDARDS AND COMPANY SPECIFICATIONS


3.1

3.2

Applicable Standards, Codes and Regulations (Latest Edition)


The latest editions of the following National Codes, Standards and Regulations form a
part of this specification except as modified herein. All applicable portions of these
documents are to be used in the design and fabrication of the equipment.

API 610 (latest edition) - Centrifugal Pumps for General Refinery Services

API 670 (latest edition)


Monitoring System

API 54I - Form-Wound Squirrel Cage Induction Motors - 250 Horsepower and
larger

Vibration, Axial Position, and Bearing Temperature

COMPANY Specifications
B15-EPF-70-SP-001

Electrical Wiring Methods & Materials

B15-EPF-70-SP-011

Medium Voltage Motors

B15-EPF-60-SP-002

Instrument Design

B15-EPF-60-SP-001

Instrument Installation

B15-EPF-20-SP-003

Pipes, Valves & Fittings

B15-EPF-20-SP-001
B15-EPF-20-SP-009
3.3

Above Ground External Painting/Galvanizing Structural


Structural Steel Skid Mounted Assemblies

Equipment Data Sheets and Data Requirements:


See Attachment A, Equipment Data Sheet Index and Data Sheets which are attached to
this specification.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

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4.0 GENERAL CONTRACTOR INFORMATION


4.1

The COMPANY may choose not to select the lowest bid nor any equipment which is
technically acceptable.
Size, weight, ease of operation, efficiency, ease of
maintenance, previous experience will all be considered in the overall evaluation.

4.2

Prototype or unproven equipment not having a well established operation record will not
be considered. Only standard designs that are in regular and current production and
manufactured for the service and site conditions specified, shall be offered. Equipment,
piping and valves shall meet or exceed the design pressures and temperatures shown
on the drawings and specifications. Per Section 11, CONTRACTOR shall offer, as a
Company purchased options a list with cost; of all special tools for maintenance.

4.3

When specified in Section 7, CONTRACTOR will also be required to supply completed


data sheet(s) for all equipment in his scope of supply. Completed ISA data sheets or
detailed Bill of Material descriptions are required for each CONTRACTOR furnished
instrument. These data sheets shall be submitted for COMPANY review and approval
during the drawing approval cycle.

4.4

CONTRACTOR shall provide the cost for developing country, operation and
maintenance support for 10 days in its proposal to cover on-site alignment check,
commissioning and start-up. In addition CONTRACTOR shall provide rate sheets listing
the charges for personnel and expenses which would be charged for long term
operation and maintenance support after the initial support period has expired.
CONTRACTOR shall also provide the location of its maintenance facility nearest
COMPANY's Ecuador Operation and the name, address, phone and facsimile number
of its customer service representative at that location.

4.5

COMPANY's duly authorized agents and/or representative shall have the following:
4.5.1

Free access to those portions of CONTRACTOR's facilities utilized in any


manner for construction of the pump units and components under this
specification.

4.5.2

Free access and the right to review all records, logs, reports, and certificates
connected or concerned in any manner with construction of the pumps skids
and components under this specification.

4.5.3

Right to inspect and/or witness any of CONTRACTOR's activities and/or


operations in conjunction with this specification and to reject any work, material
or procedure deemed defective or sub-standard.

4.6

CONTRACTOR shall be responsible for all detailed design together with workmanship
and performance of the pumps, motors and controls.

4.7

In the absence of any applicable codes and standards, it is the intent of the COMPANY
that the CONTRACTOR will adhere to the best engineering practices and that material
and workmanship shall be of a high standard.

4.8

CONTRACTOR's extent of supply shall consist of the design, sizing, provision of


materials, construction, drawings, data sheets, assembly, painting, testing, delivery and
all necessary sub-vendor coordination required.

4.9

Conflicts between the requirements of this specification and the data sheets shall be
brought to the COMPANY's attention in writing. The resolution of conflicts will be
forwarded, by the COMPANY, to the CONTRACTOR in writing.
Where the CONTRACTOR's bid deviates from the specifications, this fact shall be
separately stated in the bid under the heading "Exceptions to the Specifications".
Exceptions must address the standards, job specifications and the request for quotation.
Failure to identify exceptions shall be deemed to be acceptance by the CONTRACTOR
of the specification requirements.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

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Request for substitutions of any kind shall be complete with all pertinent engineering
information required for COMPANY's evaluation of the superiority, or equivalence of the
substitution. Substitutions may not be made without express approval of COMPANY.

5.0 DESIGN, FABRICATION AND ASSEMBLY REQUIREMENTS


5.1

General Requirements
5.1.1

The completed pumps/motors/control skid assemblies will be designed for a


single lift, complete with piping to the skid edge, and valving and controls. The
skid shall be designed per Specification B15-EPF-20-SP-009 for Structural
Steel Skid Mounted Assemblies, and conform Specification B15-EPF-20-SP003 for Pipe, Valves and Fittings.

5.1.2

The CONTRACTOR shall submit to COMPANY for Approval, the detailed


design calculations and drawings of the base plate mounted Centrifugal Pump
Units including all components and appurtenances; e.g. pipe and nozzle
stresses, electric motors, padeye and base plate design, control panel, etc. The
CONTRACTOR shall have the design calculations and drawings prepared by
an engineer experienced in the design of Centrifugal Pump Units and/or the sub
components.

5.1.3

All tubing, exposed to injection water, shall be seamless Monel or Duplex


stainless steel with Swagelok fittings. All external bolting shall be 316 stainless
steel..

5.1.4

The Water Injection Pumps and controls shall be designed to operate in an


electrically unclassified area.

5.1.5

All equipment will be suitable for operation in the following environmental


conditions:
Atmosphere:
Altitude:
Humidity Range:
Maximum Ambient Temperature:
Minimum Ambient Temperature:
Maximum Wind Loading:
Seismic Zone

5.2

Tropical
244 meters.
70%-100%
114F
60F
85 mph
UBC Zone IV

Design Requirements
5.2.1

Paragraphs below are clarifications and additions to API Standard 610, AND
PUMPS SHALL BE DESIGNED EACH FOR 1000 GPM @ 2500 PSIG
discharge pressure, Material Class D-1 in accordance the Table H-1 per API
610, 0.97 S.G., 0.33 cP viscosity @ 200 F maximum p umping
temperature.(See attached Existing Pump Curve No. 62197).

5.2.2

For Water Injection Pumps, the casing shall be DUPLEX SS Case.

5.2.3

Pumps shall have a continuously rising Head/Capacity curve characteristic with


approximately a 10% head rise from rated point to shut off.
0

5.2.4

The whole pump casing shall have a pressure rating allowing it to be tested at
the hydrostatic test pressure of the discharge side by mounting blinds to the
suction and discharge nozzles.

5.2.5

The CONTRACTOR shall provide calculations for shaft displacement at the


coupling with forces and moments applied according to API.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps
5.2.6

5.2.7

5.2.8
5.2.9

5.2.10

5.2.11
5.2.12
5.2.14
5.2.15
5.2.16

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Seal Requirements:
For the Water Injection Pumps, the following seals are required:
John Crane Metastream Coupling, SS Shim Pack One Standard Straight Bore,
One long Hub Taper Bore, 7" Spacer, TSCS-0740-0027-1778, Removable NonSparking Brass Guard.A non sparking fixed throttle bushing shall be provided in
the seal gland.
0
A lateral critical speed analysis of the whole train, and a damped response to
unbalance curve shall be provided to the COMPANY for comment at least 6
weeks prior to construction.
A torsional vibration analysis of the completed couple train shall be provided to
COMPANY for comment at least 6 weeks prior to construction.
For pumps over 2500 HP a pressure lubrication system shall be provided to
supply oil at a suitable pressure to all bearings. The system shall include an
external oil air cooler suitable for the tropical environment sized for 95F, 100%
humidity, etc. A low pressure switch or low lube oil tank level switch shall be
provided to monitor lube system for leakage.
Materials for pump parts shall equal to API-610 class D-1 (Modified). See
Section 5.3 for a discussion of special process conditions related to material
selection for pump components exposed to process fluids.
Full radiographic inspection of suction and discharge nozzle welding shall be
provided. Other welds shall be magnetic particle or dye penetrant.
After final balancing of each assembled rotating element has been completed,
a residual balance check shall be performed and recorded.
Electric motor shall comply with COMPANY Specification No B15-EPF-70-SP011, "Medium Voltage Motors".
Couplings shall be flexible disk non-lubricated type with stainless steel hub
bolts. Acceptable manufacturers are Thomas and Metastream.
All pumps shall have their Best Efficiency Point between rated point and normal
point. The motor will be sized according to this criterion (allowing for testing on
water).

5.2.17 For pumps 2500 HP the pump shall be equipped with non contacting (eddy
current) shaft probes. Radial X-Y probes shall be provided at each bearing and
axial displacement probes (one active and one inactive) at the thrust bearing. A
one event per revolution mark and corresponding phase reference transducer
shall be installed at the pump shaft. The probes shall be wired to the control
module in the Pump Control Panel supplied by CONTRACTOR. The Analog
output (4-20mA) vibration monitoring equipment shall be wired to a terminal box
on the skid for monitoring by the plant PLC. Otherwise, for pumps up to 2500
HP, each bearing housing shall have a velocity probe mounted on the horizontal
joint with the signal wired to the unit control panel and readable without opening
the panel or a panel mounted meter.
5.2.18 The motor will be equipped with casing vibration transducers to measure
absolute vibration of the casing in the vertical plane at each bearing housing
(one inboard and one outboard). The transducers, accessories and installation
will be in accordance with API 670 (latest edition). Both motor and pump shall
use the same system and components.
5.2.19 For pump 2500 HP the pump shall be equipped with 3-wire, 100 ohm,
platinum RTDs. Two (2) RTDs are required in each bearing and two (2) in the
pump case discharge. RTDs shall be wired to temperature monitoring
equipment mounted in pump control panel supplied by pump CONTRACTOR.
(One RTD is spare at each bearing and pump discharge flange).
5.2.20 When selected, the Analog output (4-20mA) from temperature monitoring
equipment shall be wired to a terminal box for monitoring by the plant PLC.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

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5.2.21 For pumps applications using RTDs, the electric motor pump driver shall be
equipped with 6 RTDs (2 per phase), 3 wire, 100 ohm, platinum type. One RTD
shall be utilized for temperature measurement of each phase of the stator
winding, with one spare per phase (3 phases). These RTDs shall be wired to a
junction box on the base plate. Wiring from junction box to Motor Protection
Relay in MCC will be by others.
5.2.22 Each pump control panel shall be designed to monitor, alarm, and shutdown the
pump in the event of any unsafe condition existing with pump or motor. The
panel shall have provision for shutdown input from plant ESD panel. The panel
shall have one (1) set of dry contacts for COMPANY use for alarm and one (1)
set of dry contacts to shut unit down. All contacts wired for COMPANY use
shall be wired to a terminal block. 20% spare terminals shall be provided.
Panel enclosure shall be NEMA 4X Stainless Steel. All panel electrical
components shall be suitable for Class I, Div 2, Group D, for Water Injection
Pumps.
5.2.23 The pump case shall be designed with a valved vent & drain arrangement.

5.3

5.4
5.5
5.6

For Water Injection Service, the produced water pumped is a hot (180 F) and saline
(25,000 chlorides) produced water with traces of H2S and oxygen (15 ppb) with
substantial dissolved carbon dioxide resulting in a low pH water (about 6 pH). This is a
very corrosive fluid. Materials of construction for pump internals include materials such
as duplex stainless steel, or super duplex. The pump casing shall be Duplex Stainless
Steel.
The unfiltered and filtered vibration levels defined in the 8th edition of API-610 shall
apply to the pump at the design rates.
Noise levels measured three feet from the pump skid in a free field shall be provided to
COMPANY. No enclosure is required.
CONTRACTOR shall provide Protective shutdowns for each pump including but not
limited to main bill of material, Attachment B.
0

6.0 ELECTRICAL/INSTRUMENTATION REQUIREMENTS


6.1

General
6.1.1
All electrical equipment shall be installed in accordance with requirements of
National Electrical Code (NEC-NFPA-70) and per COMPANY Specification
B15-EPF-70-SP-001, Electrical Wiring and Materials.
6.1.2
Electrical Classification is Class I, Div. 2, Group D, for Water Injection Pumps.
6.1.3
Instrument elements used on skid shall be selected from the attached
approved Vendor List found in Attachment F.
6.1.4
Instrumentation design and installation shall be per COMPANY specifications
B15-EPF-60-SP-002 and B15-EPF-60-SP-001, Specification for Instrument
Design and Specification for Instrument Installation.
6.1.5
All electrical equipment shall be functionally tested by CONTRACTOR as
required to assemble complete functional package. COMPANY reserves the
right to witness any and all tests carried out by CONTRACTOR.
6.1.6
Motor starters will be provided by COMPANY and located off-skid in the MCC.
Power and control wiring to motors from the MCC will be by others.
6.1.7
COMPANY will supply 4160 VAC / 3 Ph / 60 Hz and 120 / VAC/ 1 Ph / 60 Hz
power to each pump base plate (if required).
6.1.8
Control, instrumentation, and power wiring (including RTDs, vibration leads),
within the limits of the baseplate shall be installed in rigid conduits and fittings,
properly bracketed to minimize vibration and isolated or shielded to prevent

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

6.1.9

6.1.10

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interference between voltage levels.


All wiring for interconnection to
COMPANY equipment shall be pulled to stainless steel junction boxes.
Junction boxes shall be segregated internally by signal type with a minimum of
20% spares in each section. All terminals and wiring shall be identified and
appear on CONTRACTORs drawings. The motor power junction box shall be
adequately sized for termination of a 3/c, 5 KV cable with ground wire. On-skid
junction boxes & conduit layout shall be approved by Company prior to
fabrication.
All control instrument wires shall be twisted, shielded, copper pairs or triads
#16 AWG minimum. All other power and control wiring shall by type THHN,
600V copper with #14 AWG minimum for control and power.
Conduit Box shall be oversized for stress cones and oversized with insulated
standoffs and buss bars. Conduit Box shall be routable 360 in 90 steps and
should be removed for transportation.

7.0 PROTECTIVE COATINGS


7.1

CONTRACTOR's shall apply the coating system per the attached specification B15-EPF20-SP-001, Above Ground External Painting/Galvanizing.

8.0 EQUIPMENT TAGGING AND NAMEPLATES


8.1

A 316 stainless steel equipment nameplate shall be securely attached to the pump in a
prominent position. Stainless steel rivets or screws shall be used to secure the
equipment nameplate. Adhesives or welding as methods of attachment are not
permitted. The equipment nameplate shall not be fixed to a part of the pump unit that is
removed to provide access for maintenance. An outboard main skid member is the
preferred location for nameplates attached to skid packages.

8.2

Each equipment nameplate shall carry the name of the CONTRACTOR and the tag
number(s) of the equipment engraved in 1/2" high letters and numerals. The tag
numbers for the equipment shall be as indicated on the Reference Drawings and Data
Sheets. In addition to the tag number, the equipment nameplate shall also contain:
Project Name:
Equipment Type:
Model Number:
Serial Number:
Purchase Order Number:
Functional Title:
Year Manufactured:
Rating [HP, Q, TDH (Pumps) ] [HP, Bearing P/N (Motors)]

8.3

CONTRACTOR shall submit a panel front facsimile with a panel nameplate schedule for
approval. Schedule shall show nameplate wording, size and color of letters/background.

9.0 INSPECTION AND TESTING


This section describes the minimum requirements for inspection and testing and does not
relieve the CONTRACTOR of his obligation to carry out other inspection and testing as
required by the codes and standards.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

9.1

9.2
9.3
9.4
0

9.5

9.6

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All equipment supplied by the CONTRACTOR shall be subject to inspection by the


COMPANY, his authorized agents and other certifying authority if required. All test
certificates for materials used during fabrication must be available prior to final
inspection.
Requirements for inspection, testing and related documentation shall be in accordance
with the attached Inspection Matrix.
All instruments and controls shall be operationally tested by CONTRACTOR and
witnessed by COMPANY or its representative.
Hydrostatic test per ANSI B31.3 @ 1.5 x working pressure, using shop water and air
pressure; NDT butt weld piping, NDT structural skid: 100% (UT) of main beam members
and all welds associated with lifting lugs.
9.5.1 Entire fabricated package will receive shop function test pump not connected
no water pumped.
9.5.2 NPSHR testing shall be performed on one unit only at the rated conditions. The
CONTRACTOR shall at least 6 weeks before first scheduled test, submit to
COMPANY for approval, detailed procedures for all running tests, including
criteria for all monitored parameters
As an option to be quoted, witnessed performance test at rated speed, flow and
pressure. Test at vendor shop, using engine generator for power W/ converter, water
pumped will be fresh at ambient temperature.
After completion of all tests, the COMPANY may
0 request an inspection of the pump
bearings and seals and if so, this shall not be considered an additional requirement.

10.0 PREPARATION FOR SHIPMENT


10.1

After the completion of assembly, tests and coating the pump packages shall be dried
and thoroughly cleaned of all grease and loose debris. All openings, machined surfaces,
flanges, and threaded connections shall be protected by coating with rust preventative
and installing gasketed metal flange covers. All completely sealed components shall
have desiccant or equivalent inside prior to sealing. Additional requirements for
shipment preparation shall be in accordance with COMPANY's General Specification No.
B15-EPF-20-SP-009, Structural Steel Skid Mounted Assemblies.
10.2 CONTRACTOR shall be responsible for providing any bracing, clips and/or brackets
necessary for temporary support during transportation. CONTRACTOR shall also
provide the magnitude of all temporary loads at the support points. Final details of
temporary bracing, clips and brackets shall be subject to approval by COMPANY.
10.3 CONTRACTOR will be responsible for load out, tie down and securing for shipment of
the completed packages and equipment on CONTRACTOR furnished transport.
CONTRACTOR shall be responsible for supplying any required spreader bars or frames
and all required rigging for the loadout and tie down at the CONTRACTOR's facility.
CONTRACTOR shall be responsible for transport to the COMPANY designated
receiving location on U.S. Gulf Coast (for bid purposes quote delivery to the port of
Houston). Removal from conveyance upon arrival at designated receiving location shall
be by COMPANY.
10.4 Completed units shall not ship until released by COMPANY.

11.0 SPECIAL TOOLS


CONTRACTOR shall provide one set of special tools, if required, for the erection and/or
maintenance of the pump unit. These items shall be priced separately. Prior to shipment
each special tool shall be tagged with a stainless steel tag.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

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12.0 SPARES
12.1 Within 14 days after receipt of order, CONTRACTOR shall provide two (2) priced
recommended spare parts lists for each pump unit specified herein. One (1) list shall
cover commissioning.
The second list shall cover the first year of operation.
CONTRACTOR shall provide both commissioning and operation spare parts as specified
on the lists subject to review and confirmation by COMPANY. The proposed
equipment price shall not include the cost of recommended spare parts.
COMPANY will place future orders for spare parts based on CONTRACTORs submittals
and recommendations.
12.2 All spare parts furnished by CONTRACTOR shall be wrapped and packaged to preserve
an original as-new condition under site conditions of storage. The spare parts shall be
properly tagged with stainless steel tags and coded so that later identification as to their
intended equipment usage will be clear. The tags may be of the inexpensive stainless
steel (Dymo Tape) imprinted tape variety, provided that they are wired with stainless
steel wire or permanently taped to the component or box. All items supplied shall be
packaged separately and clearly marked as "Spare Parts" and shipped with the
equipment in accordance with the instructions from the COMPANY. Packing lists shall
be furnished complete and in detail so that parts can be handled without uncrating, if
desired.

13.0 DOCUMENTATION REQUIREMENTS


13.1 Documentation for quotation, approval and record shall be supplied to the COMPANY by
CONTRACTOR in accordance with the CONTRACTOR Documentation Requirements
form attached to this specification.
13.2 Documentation for programmable logic controllers (PLCs) shall include an I/O wiring
connection diagram showing input and output end devices connected to the PLC I/O
cards, I/O address assignments, register assignments, and a printout of the logic
program with comments and labels for all PLC functions. The I/O and register addresses
shall be cross referenced with the logic program.
13.3 CONTRACTOR shall provide a complete document package for unit components. Other
suppliers shall forward certified data to be compiled into a single dossier by the
CONTRACTOR. An operation and preventative maintenance manual for the pump
package shall be provided by the CONTRACTOR in an indexed and assembled looseleaf binder in the quantity specified on the attached CONTRACTOR Documentation
Matrix form.
13.4 CONTRACTOR shall completely fill out the attached data sheets and return with the
quotation.

14.0 WEIGHT CONTROL


14.1 The transportation, installation, and operation of this equipment requires the
consideration of weight and center of gravity for this project. Accurate estimates of
weight and center of gravity location are required and must be provided by the
CONTRACTOR at the earliest possible date. A "Weight/Center of Gravity Control Sheet"
is attached for this purpose and must be completely filled out by the CONTRACTOR, at
the bid (preliminary estimate), submittal of approval drawings (detailed design estimate)
and at shipment (weighed).

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

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14.2 Approval drawings shall include the C.G. and weight for the motor/pump assembly.
14.3 CONTRACTOR shall provide "as-built" measured weight of the pump unit with a
complete description of what is included in the weight.
14.4 The "as-built" weight shall be painted on base plates or equipment supports (on a "sign
board" if required) in clearly visible letters at least four inches (4") high. If different, the
shipping weight, including export packing, shall be shown on a similar board, using the
same lettering, also shown in Pounds.

15.0 SAFETY
It is the intent of the COMPANY that operational hazards be reduced to a minimum.
CONTRACTOR shall use sound engineering judgment in the design, fabrication/assembly of
the pump package to ensure that it will perform the required process function without
compromising this aim. If so equipped, piping, valves, electrical conduit/cable and instrument
tubing shall be arranged in such a manner as to avoid tripping and overhead hazards, yet still
be operational. Piping, tubing and conduit of insufficient mechanical strength for standing,
shall be protected from personnel traffic.

ATTACHMENTS
The following documents are attached to and are a part of this Specification:
A)

Equipment Data Sheet Index and Data Sheets

B)

Main Bill of Materials for Water Disposal Pump

C)

Contractor Documentation Requirements

D)

Inspection Matrix

E) Weight / Center of Gravity Control Sheet


F)

Piping and Instrumentation Drawings

G)

Approved Vendor List for Instrumentation

H)

Company Specifications

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UAOT BLOQUE 15
Water Injection Pumps

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ATTACHMENT A
EQUIPMENT DATA SHEET INDEX

NUMBER

REV.

DATA SHEET TITLE

A0115-003D

Centrifugal Pump P-305

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UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.

OPERATING CONDITIONS

GENERAL

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PROJECT

P-305

APPLICABLE TO:

ESTIMATE

SERVICE

LOCATION

MOTOR DRIVE

PURCHASE

AS BUILT

WATER INJECTION PUMPS

ITEM NO.

MANUFACTURER

EASTERN ECUADOR

NO. REQUIRED

AC MOTOR

1 (ONE)

TURBINE

PUMP IS TO BE MANUFACTURED IN ACCORDANCE WITH THE FOLLOWING STDS:

PUMP SIZE

TYPE : HORIZONTAL SPLIT CASE

NO. STAGES

PRODUCED WATER

API 610

ANSI

6 x 8 x 12 MSD

LIQUID

PUMPING TEMPERATURE (F): NORM. 180 MAX.


200

CAPACITY @ PT (US gpm): NORM. 1000


1000

SPECIFIC GRAVITY @ PT 0.97

DISCHARGE PRESSURE (psig)

10

VAPOR PRESSURE @ PT (psia)

11

VISCOSITY @ PT:

8 psia @ 180 F

16
17

RATED

2500
RATED

cp
DIFFERENTIAL PRESSURE (psi)

SITE AMBIENT TEMPERATURE (F): MAX. 100 MIN 70

14
15

100' +

SUCTION PRESSURE (psig): MAX


0
psig

12
13

ANSI

12 STAGES

0.33

NPSH AVAILABLE (ft)

B73.1
B73.2

DIFFERENTIAL HEAD (ft)

2500
5954

HYDRAULIC
UNUSUAL CONDITIONS 100% R.H.

LOCATION:

SALT SPRAY ENVIRONMENT

INDOOR

HEATED

OUTDOOR

UNHEATED

WITH ROOF
w/o ROOF

CORROSION/EROSION CAUSED EXTERNALLY BY SALT

18
19
20
21
22

PROPOSAL CURVE NO.


145.1

23

SPEED (rpm)

24

NPSH REQUIRED (WATER)(ft)

25

RATED bhp

26

MAXIMUM bhp WITH RATED IMPELLER

27

MAXIMUM HEAD WITH RATED IMPELLER (ft)

28

MD
3560
21
1870
2321

MINIMUM CONTINUOUS FLOW (US gpm)


THERMAL

STABLE

500

ROTATION (VIEWED FROM COUPLING END)


SUCTION SPECIFIC SPEED

CW

CCW

10700

EFFICIENCY (%) (AT NORMAL CAP. AND RATED SUCT.


PRESS.)
78 %

6600

REMARKS: Duplex stainless steel impellers, shaft and casing

29
30
QUOTATION MAY NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE
FORM

SPEC NO.
REV. _B

BY FURNISHING INFORMATION FOR BLANK SPACES.

SHEET

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

AO115-003D
OF

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.
31

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PROJECT

P-305

CASING MOUNT:

NOZZLES

SIZE

RATING FACING
LOCATIO
N

32

CENTERLINE

NEAR CENTERLINE

33

VERTICAL

IN LINE

34

VERTICAL BARREL

35

CASING SPLIT:

AXIAL

36

CASING TYPE:

VOLUTE

37
38

FOOT

BRACKET

SUMP PUMP

OTHER

RADIAL
SINGLE

DIFFUSER

RTJ

RTJ

STAGGERED

RADIAL

SLEEVE

THRUST

LUBRICATION TYPE:
RING
PRESSURE
psig @ F

MAXIMUM ALLOWABLE PRESSURE:


3000

psig @ PT

MANUFACTURER METASTREAM
TYPE

MAXIMUM

44

PACKING:

BETWEEN

MODEL
DRIVER HALF-COUPLING MANUFACTURED BY:
PUMP MANUFACTURER

45

MANUFACTURER

46

TYPE

47

SIZE / NO. OF RINGS

48

MINIMUM
OVERHUNG

DRIVER MANUFACTURER

PURCHASER

GLAND PLATE TAPS REQUIRED:


QUENCH

FLUSH

DRAIN

VENT

REMARKS:

MECHANICAL SEAL:

49

MFR. John Crane, as per Bill of Materials

50

MODEL

51

MFR. CODE

WEIGHT OF MOTOR (lbs)

52

API CLASS CODE BSTFX

WEIGHT OF TURBINE (lbs)

53

GLAND TYPE/MATERIAL 316 SS

54

MIST

FLINGER

IMPELLER DIAMETER (in.):


RATED

BALL
OIL

FLOOD

HYDROSTATIC TEST PRESSURE 4500 psig

IMPELLER MOUNT:

OIL

COUPLING:

41

43

SIDE

40

42

SIDE

BEARINGS (TYPE/NO.):

DOUBLE

39

SUCTION
DISCHARGE

SH/105 E1

WEIGHT OF PUMP AND BASEPLATE (lbs)

REMARKS:

AUXILIARY PIPING

55
1

SEAL FLUSH PIPING PLAN

41/62
316 SS

AUXILIARY FLUSH PLAN

MATL

SEAL FLUSH PIPING:


WELDED
FLANGED

THREADED
Tubing

MATL

COOLING-WATER PIPING PLAN

SOCKET

SIGHT FLOW INDICATORS REQUIRED

EXTERNAL SEAL FLUSH FLUID REQUIRED N/A

US gpm

MATL

TOTAL COOLING WATER REQUIRED (US gpm)

/ psig

N/A

PACKING COOLING INJECTION REQUIRED


US gpm

/ psig

REMARKS: PLAN 62 INCLUDES MOTOR DRIVEN EXCHANGER

7
8
QUOTATION WILL NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE FORM

SPEC NO.
B

BY FURNISHING INFORMATION FOR BLANK SPACES.

SHEET

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

AO115-003D
OF

REV.

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.

PROJECT

P-305

TABLE H-1 CLASS (PER API 610) D-1 (MODIFIED)

10

BARREL CASE

11

INNER CASE PARTS

12

IMPELLER

13

CASE/IMPELLER WEAR RINGS

14

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DUPLEX

SHAFT/SLEEVE
316SS

500 K MONEL /

BASEPLATE (MATERIAL/TYPE)
API STANDARD 610 STANDARD BASEPLATE NO.

DUPLEX

ANSI B73.1 STANDARD BASEPLATE NO.

DUPLEX

REMARKS:

15
INSPECTION REQUIRED FOR NOZZLE WELDS:

16

TEST NONWITNESSED
WITNESSED OBSERVED
17

PERFORMANCE

18

HYDROSTATIC

19

NPSH

MAGNETIC PARTICLE

INSPECTION REQUIRED FOR CASTINGS:

(ONE PUMP)

RADIOGRAPHIC

ULTRASONIC

20

SHOP INSPECTION
MATERIAL
CERTIFICATION

21

DISMANTLE AND INSPECT AFTER TEST

MAGNETIC PARTICLE

CASTING REPAIR PROCEDURE APPROVAL

RADIOGRAPHIC

22
23

DYE PENETRANT

INSPECTION REQUIRED FOR


DYE PENETRANT
ULTRASONIC

REMARKS:

24
25
26

MOTOR DRIVER BY:

27

ITEM NO.

28

HP 2000

29

MFR. RELIANCE

SUPPLIER

RPM 3600

TURBINE DRIVER BY

MTD BY SUPPLIER

ITEM NO.

MTD BY

FRAME L9500

HP

MATL

RPM

TYPE

30

INLET STEAM psig

31

TYPE INDUCTION

32

ENC TEAAC-XT

INSUL: F
TEMP

TEMP F

EXHAUST psig
STEAM RATE FL

lb/BHP/HR

RISE: 8 F
33

VOLTS/PHASE/HERTZ

34

BEARINGS

35

SLEEVE

4160 / 3PH / 60 Hz
LUBE OIL RING

0 FULL LOAD AMPS

36
37

BEARINGS

LUBE

NOZZLES

SIZE ANSI RATING FACING POSITION

INLET

EXHAUST

REMARKS:

38
QUOTATION WILL NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE FORM

SPEC NO.
B

BY FURNISHING INFORMATION FOR BLANK SPACES.

SHEET

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

AO115-003D
OF

REV.

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.
39
40

PROJECT

P-305
PIT OR SUMP DEPTH (in.)

N/A

FLOAT AND ROD

MINIMUM SUBMERGENCE REQUIRED (in.)

41

COLUMN PIPE

FLANGED

42

LINE SHAFT

OPEN

43

GUIDE BUSHINGS

44

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BOWL

CARBON STEEL

THREADED
/ ENCLOSED

N/A
STAINLESS STEEL

LINE SHAFT

GUIDE BUSHING LUBE

46

REMARKS:

WATER

FLOAT SWITCH

AT RUNOUT:
OIL

NONE

PUMP THRUST (lbs):


AT MINIMUM FLOW

45

BRONZE

AT DESIGN FLOW
DOWN

GREASE

47
48

DELIVERY, WEEKS

49

PUMP PRICE

50

DRIVER PRICE

51

EST. FREIGHT

52
53

TOTAL PRICE
THE SOUND LEVELS GENERATED BY THE PUMP AND DRIVER SHALL BE WITHIN THE LIMITS OF THE ATTACHED
SPECIFICATION

54
55
56
QUOTATION WILL NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE FORM

SPEC NO.
B

BY FURNISHING INFORMATION FOR BLANK SPACES.

SHEET

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

AO115-003D
OF

REV.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

FIC
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ATTACHMENT B
MAIN BILL OF MATERIALS FOR WATER DISPOSAL PUMP

ITEM

ITEM DESCRIPTION

SKID-MOUNTED ELECTRIC MOTOR DRIVEN MULTISTAGE CENTRIFUGAL WATER INJECTION PUMPS AND
RELATED EQUIPMENT PER THE SCOPE OF SUPPLY AS DETAILED ON THE ATTACHED BILL OF MATERIALS.

SULZER MULTI-STAGE CENTRIFUGAL PUMP: RATED 1000 GPM @ 2500 PSIG DISCHARGE PRESSURE, MD# MSD
6X8X12A - 12 STAGES, MATERIAL CLASS D1, DUPLEX STAINLESS STEEL CASE, IMPELLER WITH WEAR RINGS,
K-MONEL SHAFT WITH 316 SS SLEEVE, SLEEVE / BALL BEARINGS, JC 1648-RS MECHANICAL SEAL, PLAN 41
SEAL FLUSH, PLAN 62 AUXILIARY FLUSH, NON WITNESSED HYDROTEST, NON WITNESSED
PERFORMANCE/NPSH TEST, MATERIAL TEST REPORTS: CASE, IMPELLERS, SHAFT. NOTE 1

ELECTRIC MOTOR, RELIANCE SQUIRREL CAGE INDUCTION MOTOR, HORIZONTAL FOOT MOUNTED, 2000
HORSEPOWER, 3600 RPM, 4160 VOLT, TEAAC CLASS F INSULATION, 1.15 SF, FRAME 9500, API THIRD EDITION
PER SPEC. 5011, ENDURASEAL SEALED STATOR INSULATION, FOOT PLANE PER API 541, VERTICAL JACKING
PROVISIONS, DUAL INSULATING BEARINGS WITH GROUND STRAP, API CONSTANT LEVEL OILERS, PREMIUM
BALANCE PER API, COAST TO REST SEALS, SLEEVE BEARINGS, COOPER BAR ROTOR, SPANISH NAME PLATE,
85 DBA @ 1 METER, SS HARDWARE, 2 PIECE SOLE PLATE, BEARINGS RTD'S - 2 PER PHASE, SPACE HEATER,
OVERSIZED MAIN BOX W/SPACE HEATER & ATANDOFF INSULATORS / QUICK DISCONNECT, UNWITHNESSED
ROUTINE TEST PER NEMA. NOTE 2

JOHN CRANE METASTREAM COUPLING, SS SHIM PACK ONE STANDARD STRAIGHT BORE, ONE LONG HUB
TAPER BORE, 7" SPACER, TSCS-0740-0027-1778, REMOVABLE NON-SPARKING BRASS GUARD.

VALVES:

ONE 8" G2JF, BALL VALVE - 1500# RTJ FLANGED ENDS, CS BALL/STEM INTERNALLY COATED - FIRESAFE.

ONE 6" G2J BALL VALVE, 1500# RTJ FLANGED ENDS, REDUCED PORT NICKEL PLATED CS BALL/STEM,
INTERNALLY COATED CS BODY, GEAR OPERATED FIRESAFE.

ONE 6" G5J SWING CHECK VALVE, 1500# RTJ FLANGED ENDS, CS BODY/COVER, 316 SS DISC, INTERNALLY
COATED.

ONE 4" G5J SWING CHECK VALVE, 1500# RTJ FLANGED ENDS, CS BODY/COVER, 316 SS DISC, INTERNALLY
COATED.

10

ONE 2" G2J BALL VALVE, 1500# RTJ FLANGED ENDS, REDUCED PORT, NICKEL PLATED CS BALL/STEM,
INTERNALLY COATED CS BODY, GEAR OPERATED FIRESAFE.

11

ONE EACH 1/2" NEEDLE VALVE - 6000 PSIG, NPT CONNECTIONS 316 SS BODY AND STEM, METAL, METAL SEAT.

12

TWO EACH 3/4" GAUGE VALVE, 6000 PSIG, NPT CONNECTIPONS316 CONNECTIONS SS BODY AND STEM,METAL,
METAL SEAT, MULTIPORT W/BLEED

13

ONE 3" CHOKE VALVE, 1500# RTJ FLANGED ENDS, CS BODY WITH SUITABLE ORIFICE, COR_VAL OR EQUAL.

14

ONE 4" G2J BALL VALVE, 1500# RTJ FLANGED ENDS, REDUCED PORT, NICKEL PLATED CS BALL/STEM,
INTERNALLY COATED CS BODY, GEAR OPERATED FIRESAFE.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

FIC
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15

INSTRUMENTS:

16

THREE PUMP RTD'S: 3-WIRE, 100 OHM, PLATINUM 385 WITH XP HEAD- MINCO. ONE SLEEVE BEARING RTD
INBOARD, ONE SLEEVE BEARING RTD OUTBOARD AND ONE PUMP CASING RTD.

17

FOUR, PROXIMITY PROBES: NON-CONTACT TYPE FOR X AND Y POSITION ON INBOARD/OUTBOARD (4 EA. PER
MOTOR) PUMP BEARING HOUSING WIRED TO JUNCTION BOX OR CONTROL PANEL ON SKID, 1/4" - 28 MALE
MOUNTING CONNECTION, 0.5 METER LENGTH WITH CONNECTOR AND SS ARMOR

18

FOUR PROXIMITY TRANSMITTERS: LOCATED IN PANEL TO CONVERT PROXIMITY PROBE SIGNAL TO 4-20 MA.
TO OFF SKID PLC.

19

ONE PRESSURE INDICATOR: 4" DIAL FACE, PHENOLIC CASE, SOLID FRONT, BLOWOUT BACK, 316 SS WETTED
PARTS, 1/2" NPT CONNECTION, LIQUID FILLED , ASHCROFT.

20

ONE PRESSURE INDICATOR: 4" DIAL FACE, PHENOLIC CASE, SOLID FRONT, BLOWOUT BACK, 316 SS WETTED
PARTS, 1/2" NPT CONNECTION, LIQUID FILLED , ASHCROFT.

21

ONE LOW SUCTION PRESSURE SWITCH: 1/2" NPT CONNECTION, STAINLESS STEEL CONSTRUCTION, 120 VAC,
NEMA 4X- BARSDALE OR EQUAL.

22

ONE, FLOW SWITCH : 3/4" NPT CONNECTION, STAINLESS STEEL CONSTRUCTION, FIELD CONFIGURABLE DUAL
SWITCH POINT(SPDT) RELAYS FOR FLOW OR SINGLE SWITCH POINT (DPDT), 24 VDC INPUT, NEMA 4X, SET AT
525 GPM/550 GPM.

23

ONE LOW DISCHARGE PRESSURE SWITCH: 1/2" NPT CONNECTION, SS CONSTRUCTION, 24 VDC, NEMA 4X,
SPDT, SET AT 2349# FALLING.

24

ONE FISHER RECIRCULATION FLOW CONTROL VALVE: 2" 1500# RTJ CONNECTION , CS/SS CONSTRUCTION,
SIZE 46 PNEUMATIC ACTUATOR, 4-20 MA POSITIONER , NEMA 4X.

25

ELECTRICAL:

26

ONE RELIANCE ELECTRIC MOTOR: 2000 HP, 3600 RPM, 4160 VOLTS, TEAAC CLASS F INSULATION, 1.15 SF,
FRAME 9500, BEARINGS RTD`S - ONE PER BEARING, STATOR RTD'S - 2 PER PHASE, 85 DBA @ 1 METER.

27

SPACE HEATER

28

COMPLETE ASSEMBLY OF ALL ON SKID COMPONENTS

29

NEMA 4 SS JUNCTION BOX FOR TERMINATION OF VIBRATION AND TEMPERATURE OUTPUTS TO THE PLC ,\.

30

RELAY BASED PANEL PACKAGED IN 316 SS NEMA 4X, ENCLOSURE, PANEL TO ACCOMMODATE THE PSI, PSH
AND VSH SHUTDOWN FUNCTIONS, START/STOP AND E-STOP.

31

FABRICATED STEEL, SINGLE LIFT SKID, A-36 CARBON STEEL, 1/4" CHECKERED FLOOR PLATE W/4" CURB AND
(2) 2" DRAIN COUPLINGS, FOUR LIFTING LUGS, COMPLETE ASSEMBLY OF ALL ON SKID COMPONENTS.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

FIC
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32

MISCELLANEOUS:

33

ONE TEMPORARY STRAINER CONE, 8 IN., 600# SS CONSTRUCTION WITH 1/8 INCH PERFORATIONS

34

ALL INTERCONNECTING PIPING AS SHOWN WITHIN THE SKID AREA ON THE P&ID THAT ACCOMPANIED THE
INQUIRY IS SUPPLIED

35

ONE 3/4", 1500# THREADED BALL VALVE, STD. PORT. ANSI 316 SS BALL/ ANSI 316 STEM, DURAFIL SEAT

36

PAINT/PREPARATION FOR SHIPMENT: PAINT PER SPECIFICATION B15-EPF-20-SP-001 TO INCLUDE PAINT OVER
OF PUMP AND MOTOR.

NOTES:
1. Only Sulzer Pump according to "Item Description" is accepted as a valid option.

It is not

accepted other manufacturer brand. The Materials of the pump shall be in accordance with "Item
Description", It is not accepted the option of an internally coated C.S. case.

* Seal to be John

Crane according to Sulzer recommendation.


2. Only Reliance Motor according item description is accepted as valid option. It is not accepted
other motors brand. Service Factor Shall be 1.15.
3. This Main Bill of material will be used for Bid evaluation purposes.

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

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ATTACHMENT C
CONTRACTOR DOCUMENTATION REQUIREMENTS

NOTES:
1. The CONTRACTOR shall furnish the specified documentation with the original and each copy
of their quotation as tabulated on pages 2 and 3 (Contractor Documentation Requirements) as
well as any other technical information which they deem necessary and appropriate.
2. CONTRACTOR shall furnish for approval and record the specified documentation in the number
of copies indicated and within the number of calendar days indicated following receipt of
Purchase Order.
3. All CONTRACTOR documentation shall be submitted in original form on clear and legible
copies. Prints with white lines and dark background are not acceptable. Maximum drawing size
shall be 24 x 36 unless approved by COMPANY. Preferred sizes for final documentation are
8-1/2x11 or 11x17.
4. CONTRACTOR shall furnish all requested documentation in proper form and quantity in
accordance with the specified requirements. Each document must be properly identified by
name of manufacturer, purchase order number, project identification, plant name and location,
complete equipment name, and tag number located on the cover sheet or first page of said
document or, in the case of drawings, on each drawing.
5. All documentation transmitted must specify its intended use such as for approval, for
fabrication, for construction, as-built drawings, certified prints, spare parts list, type of
manual, etc.
6. CONTRACTOR shall furnish final documentation as printed matter on 8 x 11 or 11 x 17
size. Where original drawings must be reduced in size to meet these requirements, a full-size,
certified, reproducible transparency of each drawing shall be supplied in addition to the
reduced-size copy.
7. Documentation or drawings for approval shall be accurate. Preliminary documentation is not
acceptable. Any part of work subject to approval must have a signed release, dated and
issued, before any fabrication begins.
8. Final CONTRACTOR documentation
Documentation Receipt Form.

must

be

accompanied by the

CONTRACTOR

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

WITH

FIC
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FOR COMPANY APPROVAL

CERTIFIED PRINTS

PROPLS.
ITEM

DOCUMENT

PRINTS

ELECT
RONIC

PRINTS

DAYS
ARO

ELECT
RONIC

PRINTS

Descriptive Literature

1 ea

Completed Instrument Data Sheets

General Arrangement Drawings

14

Shop Details & Assembly Drawings

28

Dimensional Drawings

28

Component Cross-Section Drawings

28

Component Outline Drawings

28

Component Details

28

Sub-CONTRACTOR Drawing & Data Index

28

10

Piping & Instrument Schematics

28

11

Piping Drawings

12

Burner Control Logic Drawings

13

Mill Test Reports (Case, Impeller


Shaft, Wheels)

14

Radiograph Records

15

Hydrostatic Test

16

Stress Relief Charts

17

Record Showing Location of Heat Jobs

18

Welding Procedures

14

19

Structural Drawings & Design Data

14

20

Wiring Diagrams

28

21

Control Schematic

28

22

Cable & Conduit Layout Drawings

28

23

Performance Curve or Data

1 ea

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:
WITH

FIC
B15-EPF-20-SP-063-0
0
22 de 28

FOR COMPANY APPROVAL

CERTIFIED PRINTS

PROPLS.
ITEM

DOCUMENT

PRINTS

ELECT
RONIC

PRINTS

DAYS
ARO

ELECT
RONIC

PRINTS

24

Performance Test Data

180

25

Bill of Materials and/or Components

28

26

Manufacturers Data Sheets

27

Recommended Spare Parts for


One Year Operation

14

28

Recommended Spare Parts for


Start-up

14

29

Installation Instructions

30

Operating Instructions

28

31

Maintenance Instructions

28

32

Other Inspection Records/Reports

33

Nameplate Rubbing

34

Users Reference List

35

Detailed Manufacturing Schedules

36

List of Special Tools Required

1 ea

37

Recommended Start-up &


Commissioning Procedures

1 ea

38

1 ea
1 ea *
4
3

60

ASME Code Calculations

28

39

Structural Calculations

28

40

Insurance Certificate

41

Material Status Report

1 ea *

42

Fabrication Status Report

1 ea *

43

Unpriced Purchase Orders

44

Weight / Center of Gravity Control


Sheet

28

1 ea

1 ea

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

UAOT BLOQUE 15
Water Injection Pumps

FIC
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ATTACHMENT D
INSPECTION MATRIX
ITEM
NO

ACTIVITY
DESCRIPTION

WITNESS/
VERIFY

REVIEW OF
DOCUMENTS

OBTAIN
CERT.
AND/OR
TEST
RECORDS

MATERIAL TEST REPORTS

HEAT TREATMENT CHARTS

WELDING PROCEDURES

WELDER
RECORDS

WORKMANSHIP, DIMENSIONS

MATERIALS / BOM

COMPLIANCE WITH PURCHASE


ORDER

COMPLIANCE
SPECIFICATIONS

RADIOGRAPHS

10

ULTRASONIC TESTING

11

HYDROSTATIC TESTING

12

RUN TESTING

13

PERFORMANCE TESTING

14

AUXILIARY
TESTING

15

NON-DESTRUCTIVE TESTING

16

COMPLETE UNIT TESTING

17

TRIAL FIT SUB-ASSEMBLIES

18

SOUND LEVEL

19

PROTECTIVE COATING

20

PREPARATION FOR SHIPMENT

21

NAMEPLATE / TAGGING

22

TORSIONAL/LATERAL
ANALYSIS

QUALIFICATION

COMMENTS

Case,
Wheels

Impeller

Shaft,

WITH

See NTD Below

Same as Performance Test

EQUIPMENT

Same as Performance Test

ROTOR

23
24
25

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

UAOT BLOQUE 15
Water Injection Pumps

FIC
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ATTACHMENT E

WEIGHT/CENTER OF GRAVITY CONTROL SHEET


EQUIPMENT DESCRIPTION OR
SPECIFICATION TITLE:

EQUIPMENT TAG NO

WATER INJECTION PUMP

P-305

WEIGHT
DATA
(POUNDS)

SPEC. NO.: 018H

ESTIMATED
WEIGHT

% CONTINGENCY
ALLOWANCE

WEIGHT *
STATUS
(1, 2 or 3)

DRY
LIFT
OPERATING
TEST
SIZE DATA (OVERALL DIMENSIONS ANTICIPED) IN FEET, INCHES
A
X

DIM

Plan

C.G.

DRY
(, )

OPERATING
(, )

DRY

OPERATING

A =

B =
C =
Elevation

DIM

C.G.
C.G. Co-ordinates
to be clearly shown on
General Arangement Drawings

X =
Y =
Z =

ITEM
1.0 SKID STEELWORK

WEIGHT CHECK LIST


INCLUDED IN
APPLICABLE
WEIGHT DATA
YES / NO
YES / NO

2.0 FIRE PROOFING

YES / NO

3.0
INSULATION

YES / NO

THERMAL

YES / NO

YES / NO

YES / NO

5.0 SKID ELECTRICAL


6.0 SKID PIPEWORK

YES / NO
YES / NO

YES / NO
YES / NO

REMARKS

WEIGHT STATUS *
1 = PRELIMINARY
ESTIMATE
2 = DETAILED
DESIGN ESTIMATE

YES / NO

4.0 SKID INSTRUMENTS

BY

ESTIMATED WEIGHT
(IF NOT INCLUDED)

REV.

BY

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

=
WEIGHED
INFORMATION

REMARKS

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

UAOT BLOQUE 15
Water Injection Pumps

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ATTACHMENT F
DRAWINGS
Drawing No.

Drawing Title

Revision

B15-EPF-01-100

Legends and Symbols

B15-EPF-101A

Instrument Detail

B15-EPF-101B

Instrument Details

FO3-EPF-01 109E

Water Disposal Pumps

HSP-1011871-41

JOHN CRANE SEAL

62197

EXISTING PUMP CURVE

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

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ATTACHMENT F
APPROVED VENDOR LIST FOR INSTRUMENTATION
CATEGORY EQUIPMENT/ FUNCTION
MANUFACTURER
Electrical
2301 A, sharing load and speed control
Woodward
Electrical
Amp-meters
Yokogawa
Electrical
Amps recorders
Bristol
Electrical
Battery charger
La Marche
Electrical
Central load panels
Square D
Electrical
Conduit and accessories
Crouse-Hinds
Electrical
Current transducers
Yokogawa
Electrical
Electrical motors (high capacity)
Reliance,Siemens
Electrical
Electrical motors (low capacity)
Baldor,Marathon,Reliance,Siemens
Electrical
Ignition transformer
Webster
Electrical
Lamps, explosion proof
Crouse-Hinds
Electrical
Portable electric plants
Yanmar
Electrical
Power supplies
Power one
Electrical
Starters, soft starters
Westinghouse Cutler Hammer
Electrical
Transformer current/voltage indicators
Simpson
Electrical
Transformers (high capacity)
Powell Esco
Electrical
Transformers (low capacity)
General Electric/ Westinghouse
Electrical
UPS (CPF plant), 90 S series
Deltec
Electrical
UPS (Islands)
Ferrups Best Power
Electrical
Voltage regulator
Basler
Electrical
Voltmeters
Yokogawa
Electrical
Watt-meters
Yokogawa
Instrument Actuators, crash valves
Bettis Controls & Actuators
Instrument Actuators, valves
Automax
Instrument BS&W monitor
Invalco
Instrument Control devices
Allen Bradley
Instrument Control valves, regulators, I/P controllers
Fisher
Instrument Crash valves and process shut-in valves
W-K-M Dynacentric
Instrument Device Net, Control Net, Ethernet
Allen Bradley
Instrument Differential pressure switches
Mid West
Instrument Differential pressure transmitters
Rosemount
Instrument ESD push buttons
Crouse-Hinds
Instrument Fire Detection System (FDS, control panel)
Cerberus Pyrotronics
Instrument Flame detectors UV/IR (ESD system)
General Monitors
Instrument Flame detectors, ignitor, pilots
Fireeye
Instrument Floats
Omega
Instrument Flow meters, turbine
Halliburton
Instrument Gas flow transmitters
Yokogawa
Instrument Pressure vacuum safety valves (PVSVs)
Varec
Instrument Human Machine Interface (HMI)
Wonderware Intouch
Instrument Instrumentation ball & needle valves, SST316
Whitey
Instrument Instrumentation tubing connectors and fittings
Swagelok
Instrument LACT unit
Daniel
Instrument Level controls (sumps)
Magnetrol
Instrument Level indicators, liquid
K-TEK
Instrument Level indicators, tank
Major
Instrument Level interface transmitters
Drexelbrook
Instrument Level sight glasses
Kenko
Instrument Level sight glasses, high pressure
Penberthy
Instrument Level switches
Drexelbrook

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

Level switches, crude oil (tanks T-101 A/B)


Level transmitters
Modems
Orifice fittings
Panel alarm annunciator
Panels and junction boxes
Panelviews
PD meters
Pilot gas regulators, burners
PLCs
Pressure gauges
Pressure microcontrollers
Pressure recorders
Pressure Safety Valves (PSVs)
Pressure switches
Pressure switches (well heads)
Pressure switches, control panels
Pressure transducers
Pressure transmitters
PSVs used with chemical pumps, check valves
Rupture discs
Scraper passage indicator
Smoke/heat detectors
Solenoids, DC
Solenoids, crash valves
Temperature microcontrollers
Temperature switches
Temperature transmitters
Thermocouples
Thermometers
Thermowells
Air conditioners
Automatic drains, condensate
Centrifugal pumps, air compressors (Islands)
Chemical pumps
Chemical pumps
Chlorine pumps (potable water plant)
Diesel Topping Plant
Engines and generators (designed to work at an ambient
temperature of 45 degrees C)
Explosion proof pumps (used at condensate scrubbers)
Fire system pumps
Gas and diesel station pumps, meters
Gas compressor
Gas cooler
Gas membrane system
Oil diffusers
Screw air compressor
Sump pumps (used for wastewater), three phases, 460 V.
Trash Incinerator
Vibration switches (engines)
Water filters
Water trappers
Water wells for human consumption, 15 HP

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Babbit
Rosemount
Microwave Data System MDS
Daniel
Ronan
Hoffman
Allen Bradley
Daniel
Noth American
Allen Bradley
Ashcroft
Watlow Controls
ITT Barton
Crosby by Anderson Greenwood
SOR
Barksdale
Murphy
Omega
Rosemount
Nupro
Fike
TDW Pig-Sig
Fenwall Kidde
Asco
Versa
Watlow Controls
SOR
Rosemount
Omega
Ashcroft
Ashcroft
Panasonic
Spirax Sarco
Ingersoll Rand
Hydroflow
Texteam
Pulsatron
Petrofac
Caterpillar
L-G Agoulds
Aurora
Fill-Rite
Ariel
Zurn Industries
Kvaerner
Deltech
Gardner Denver
ABS
Pennram ESS
Balmac
Wemco
Deltech
Franklin

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

UAOT BLOQUE 15
Water Injection Pumps

Departamento:
Cdigo No.:
Revisin :
Pgina No.:

FIC
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ATTACHMENT H
COMPANY SPECIFICATIONS

SPECIFICATION
NUMBER

DATE

REV

SPECIFICATION TITLE

B15-EPF-70-SP-001

01/06

Electrical Wiring Methods and Materials for Skid Equipment

B15-EPF-70-SP-011

01/06

Medium Voltage Motors

B15-EPF-60-SP-002

01/06

Instrument Design

B15-EPF-60-SP-001

01/06

Instrument Installation

B15-EPF-20-SP-003

01/06

Pipe, Valves, & Fittings

B15-EPF-20-SP-001

01/06

Above-Ground External Painting/Galvanizing

B15-EPF-20-SP-009

01/06

Structural Steel Skid Mounted Assemblies

La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.

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