Beruflich Dokumente
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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e
i n f o
Article history:
Received 30 April 2010
Received in revised form 2 August 2010
Accepted 4 August 2010
Available online 6 August 2010
Keywords:
Fluidized bed
Biomass
Steam gasication
Equilibrium modeling
Hydrogen
a b s t r a c t
The objective of this study was to investigate the process of generating hydrogen rich syngas through
thermo chemical uidized bed gasication of biomass. The experiments were performed in a laboratory
scale externally heated biomass gasier. Rice husk had been taken as a representative biomass and, steam
had been used as the uidizing and gasifying media. A thermodynamic equilibrium model was used to
predict the gasication process. The work included the parametric study of process parameters such as
reactor temperature and steam biomass ratio which generally inuence the percentage of hydrogen content in the product gas. Steam had been used here to generate nitrogen free product gas and also to
increase the hydrogen concentration in syngas with a medium range heating value of around 12 MJ/Nm3.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Energy is an essential factor in both livelihoods and industrial
activities and, hydrogen has been identied as a clean energy
source and a potential alternative fuel. When hydrogen is combusted, it does not add any adverse effect to the environment.
However, to make the sustainable energy security based on hydrogen, renewable resource such as biomass instead of fossil fuels has
to be utilized.
Biomass gasication produces fuel gas or synthesis gas through
the thermo chemical conversion of biomass, usually involving partial oxidation of feedstock in a reducing atmosphere in presence of
air, oxygen and/or steam (Li et al., 2004). The biomass materials
differ greatly in chemical, physical and morphological properties
and, therefore, this necessitates developing different methods of
gasication and consequently requires different reactor designs
or even gasication technologies. There is an excellent overview
concerning the characteristics of the various gasiers, i.e. of updraft and downdraft xed bed gasiers and bubbling, circulating
uidized and entrained beds (Bridgwater, 1995). Moving-bed gasiers suffer from high tar yields in the product gas (Beenackers,
1999). The inability to maintain uniform radial temperature proles and to avoid local slagging problems makes the moving bed
unsuitable for large installations (Babu, 1995). Fluidized beds
now nd wide application in biomass gasication (Corella et al.,
1998). Air-blown processes produce low caloric value gases with
* Corresponding author. Tel.: +91 343 6452157; fax: +91 343 2546745.
E-mail
addresses:
malay@cmeri.res.in,
malay_karmakar@yahoo.com
(M.K. Karmakar).
0960-8524/$ - see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2010.08.015
1908
The model was based on kinetic equations for the reaction network
solved together with mass and heat balances and, with several
hydrodynamic considerations. The reaction network used in the
model involved twelve different reactions. Schuster et al. (2001)
also developed a model for steam gasication of biomass applying
thermodynamic equilibrium calculations. With this model, the
simulation of a decentralized combined heat and power station
based on a dual uidized bed steam gasier was carried out. Fuel
composition, temperature and amount of gasication agent were
varied over a wide range and it was shown that the accuracy of
an equilibrium model for the gas composition was sufcient for
thermodynamic considerations.
Kinetic models predict the progress and product composition at
different positions along a reactor, where as equilibrium model
predicts the maximum achievable yield of a desired product from
a reacting system (Li et al., 2004). Kinetic models always contain
parameters which make them hardly applicable to different plants
(Schuster et al., 2001). An accurate description of the chemical kinetic rate expression is a key issue. The choice of chemical kinetic
laws is difcult because there are as many kinetic laws as kinetic
studies. A large discrepancy can be observed between them and
it is highly hazardous to extrapolate literature results obtained under different operating conditions (reactor, heating rate, temperature, biomass type) (Dupont et al., 2007). Although kinetic
models provide essential information on mechanisms and rates,
equilibrium models are valuable because they can predict thermodynamic limits as a guide to process design, evaluation and
improvement. Equilibrium model also provides a useful design
aid in evaluating the limiting possible behavior of a complex reacting system which is difcult or unsafe to reproduce experimentally
or in commercial operation (Li et al., 2004).
The present work aimed to develop a uidized bed biomass gasier using steam as the gasifying agent. A laboratory scale uidized
bed gasier had been developed for this purpose. The effect of
steam biomass ratio and gasifying temperature on the product
gas composition had been carried out. A thermodynamic equilibrium model had been used to predict the gas composition with
the assumptions that the principal reactions were at thermodynamic equilibrium conditions. The model considered three mass
balance equations of elements C, H, O and two equilibrium constants relations, which were solved for predicting the gas
compositions.
2. Methods
2.1. Materials
In this study, rice husk was taken as the raw material since it is
one of the important biomass resources in India. The proximate
and ultimate analyses of rice husk are presented in Table 1. The
steam, the gasication agent, had been used as the uidizing media
as it prevented the dilution of product gases with nitrogen and also
increased the hydrogen content in the product gas.
Table 1
Ultimate and proximate analysis of rice husk.
Ultimate analysis
Proximate analysis
Components
Percent
Components
Percent
Carbon
Hydrogen
Sulfur
Nitrogen
Oxygen
Ash
HHV = 15.68 MJ/kg
38.43
2.97
0.07
0.49
36.36
21.68
Volatile matter
Fixed carbon
Moisture
Ash
55.54
14.99
9.95
19.52
The superheated steam was supplied to the gasication chamber at the bottom in order to enable better uidization and thereby
attaining better gasication.
As per Geldarts classication of particle distribution, the silica
sands are classied as the group B particles (Geldart, 1973). These
silica sand particles were used as bed materials in the present
investigation. The sand samples were prepared using various mesh
sieves and the mean diameter was found as 0.334 mm. The sand
particles ensured proper uidization in the gasier bed and maintained the uniform temperature throughout the gasication zone.
During the experiment, the gasier temperature was varied in
the range of 650800 C. The experiments showed that rice husk
was difcult to be uidized due to its non-granular and aky nature. However, this uidization behavior of rice husk was improved
due to presence of silica sand as bed materials.
2.2. Experimental set up
A laboratory scale uidized bed biomass gasier had been set
up in the laboratory shed. The schematic diagram is shown in
Fig. 1. The gasier vessel was made of stainless steel with inside
diameter of 50 mm and a height of 1200 mm. The distributor plate
was tted with at the bottom and the product gas outlet pipe came
out from the top of gasier. This gasier was placed inside an electric furnace, which provided the heat for gasication reaction and
the temperature inside the gasier was controlled using a thermocouple with a control panel system. There was an under-bed feeding arrangement of biomass fuels into the reactor and a lock
hopper had been kept to dispose off the ash from the gasier
periodically.
The under-bed feeding system of biomass was comprised of two
screw feeders tted with a hopper. The upper feeder connected to a
variable speed drive system that controlled the fuel feed rate and
the lower high-speed screw feeder was used to feed the fuel inside
the gasier vessel instantaneously. The lower screw feeder also
prevented the pyrolysis of biomass outside the gasier.
Steam for gasication, obtained from a small boiler, was further
superheated in an electric furnace to the temperature range of
200250 C. The quantity of steam is very important for maintaining uidization conditions in the biomass gasiers.
The gasier had been operated at different process conditions to
evaluate the performance. The product gas was generated at varying reactor temperatures between 650 and 770 C at a xed steam
biomass ratio of 1.32. In another set of tests, the steam biomass ratios were varied in the range of 0.61.7 to produce the syngas
maintaining the gasier temperature at 750 C.
The product gas from the gasier was made dust-free and
cleaned before the sampling was done for analysis in a Gas Chromatograph. The hot product gas from the gasier was passed
through a cyclone to remove the larger particles. After the cyclone,
the gas still contained dust particles and tar and hence, it was further de-dusted by passing it through a bag lter. A water cooler
and an ice trap were used in series for cooling of fuel gas and tar
capture. Finally, the product gas was passed through a silica gel
unit to remove the remaining moisture in the gas before taking
up the sampling process.
The sampling system was composed of gas sampling probes tted with septum. The stainless steel gas sampling probes were
12.5 mm in diameter and 50 mm in length and they were located
at the downstream of suction blower. A syringe of volume of
10 ml was used to collect the gas sample through the gas sampling
probe.
The analysis was done in a Gas Chromatograph (MakeChemito,
model GC 1000). Two detectors had been used one was Thermal Conductivity Detector (TCD) and another was Flame Ionization
Detector (FID). The standard gas mixtures had been used for cali-
1909
brating the equipment. The GC showed the different picks for different constituents of product gas mixture.
An orice meter was positioned on the pipe between the box
containing silica gel and the suction blower to measure the gas
yield. The pressure drop across this orice plate was measured
using a micro manometer and this pressure drop was then used
to estimate the gas yield rate.
2.3. Mathematical modeling
At chemical equilibrium, a reacting system achieves its most
stable composition when the entropy of the system is maximized
and its Gibbs free energy is minimized. Two approaches are described for equilibrium modeling: stoichiometric and non-stoichiometric (Smith and Missen, 1982). The stoichiometric approach
requires a clearly dened reaction mechanism incorporating all
chemical reactions and species involved. In a non-stoichiometric
formulation, on the other hand, no particular reaction mechanism
or species are involved in the numerical solution. The only input
required to specify is the feed elemental composition, which can
be readily obtained from ultimate analysis data. This method is
particularly suitable for problems with unclear reaction mechanisms and feed streams like biomass whose precise chemical compositions are unknown.
The laboratory scale gasier described above was operated under near-steady-state conditions. In the current equilibrium model
the reactor was implicitly considered to be zero-dimensional, i.e.
neither any spatial distribution of parameters is considered nor
were there any changes with time, because all forward and reverse
reactions had reached the chemical equilibrium state. Thus, the
molar inow for any individual element involved in the chemical
reactions was written as the sum of moles of that element in the
various feed streams. In this study, tars had not been included in
the product stream.
To develop the model, the chemical formula of feedstock was
dened as CHxOY. The global gasication reaction could be written
as follows:
C H2 O CO H2
131:4 kJ=mol
Boudouard reaction
Methanation reaction
C 2H2 CH4
74:9 kJ=mol
CH4 H2 O CO 3H2
206:2 kJ=mol
CO H2 O CO2 H2
41:2 kJ=mol
According to Von Fredersdorff and Elliot (1963), the three reactions namely, Boudouard, steam gasication and methanation
were in equilibrium and the water gas shift reaction was a combination of the Boudouard and steam gasication reactions.
To nd the ve unknown species i.e. x1, x2, x3, x4 and x5 of the
producer gas, ve equations were required. Those equations were
generated using mass balance equations and equilibrium constants
relationships. Considering the global gasication reaction in Eq.
(1), the rst three equations were formulated by balancing each
chemical element.
Carbon balance:
x2 x3 x5 1 0
Hydrogen balance:
1910
Oxygen balance:
x2 2x3 x4 w m Y 0:
Ultimate analysis of rice husk (dry and ash free basis) yielded a
typical mass composition of 49% carbon, 46.4% oxygen, and 3.8%
hydrogen with the balance comprised of traces of nitrogen and sulfur. Considering the major elements, the fuel was represented on a
molar basis as CH0.93O0.71.
Chemical equilibrium is usually explained either by minimization of Gibbs free energy or by using an equilibrium constant. To
minimize the Gibbs free energy, constrained optimization methods
are generally used which requires an understanding of complex
mathematical theories. The present thermodynamic equilibrium
model, a more simplistic one, was developed based on the equilibrium constant method and not on the Gibbs free energy principle.
In this study, the other two equations were obtained from the
equilibrium constants of the reactions described in Eqs. (4) and (6).
For the present model study, the thermodynamic equilibrium
was assumed for all chemical reactions in the gasication zone.
All gases were assumed to be ideal and all reactions form at 1
atmospheric pressure. Therefore, the equilibrium constants, which
were the functions of temperature for the methanation reaction
and the water gas shift reaction, are given below:
The equilibrium constant k1 for methanation reaction
k1
x5
10
x1 2
DH 0 J
DB:T 2 DC:T 3 DD
DA:T
R
T
R
2
3
17
where DA, DB, DC, DD are the coefcients for determining specic
heats of gases and J is a constant.
Substituting Eq. (17) into Eq. (16), one gets
ln k
J
DB:T DC:T 2 DD
DA: ln T
2I
RT
2
6
2T
18
DG0 J RTDA: ln T
DB:T DC:T 2 DD
2 I
2
6
2T
19
D CH4 C 2H2
20
DA, DB, DC and DD were obtained from the data on heat capacity. The equations to determine the values of DA, DB, DC and DD
are expressed as
DA ACH4 AC 2AH2
21
11
DB BCH4 BC 2BH2
22
Heat balancing of the reactants and products of the global reaction in Eq. (1) results in the equation shown below:
DC C CH4 C C 2C H2
23
DD DCH4 DC 2DH2
24
k2
x 3 x1
x 2 x4
12
14
dln k DH
dT
RT 2
15
ln k
DH
dT I
RT 2
13
where Tam = (T1 + T2)/2, T1 and T2 are the reference temperature and
the reactor temperature, respectively. The values of the heat capacity constants A, B, C and D are given by Perry and Green (1997) and R
is the universal gas constant in J/mol-K.
Following Zainal et al. (2001), the equilibrium constant k can be
written as
RT ln k DG0
16
s
P
X e X p 2
RMS
N
where, Xe and Xp were the experimental data and the predicted value of product gas species from present model, respectively, and N
was the number of observations. The RMS error for the present
experimental runs had been presented in Table 2b. It was observed
1911
Temperature = 750 C,
steam biomass ratio = 1.0
H2
CO
CO2
CH4
Temperature = 770 C,
steam biomass ratio = 1.0
Present Model
RMS error
Present model
RMS error
50.76
19.78
25.52
3.96
48.88
22.7
22.2
6.22
2.66
55.0
22.3
18.5
4.2
52.2
23.0
16.9
7.9
2.517
Table 2b
RMS error for different experimental runs of the present work.
Expt. run No.
1.
2.
3.
4.
5.
6.
7.
8.
Operating parameters
RMS error
650
690
730
770
Const at 750
Const. at 1.32
1.44
1.80
2.04
1.91
1.90
2.65
3.27
3.62
0.6
1.0
1.32
1.70
from these tables that the predicted results generally agreed well
with the experimental data.
3.2. Effect of reactor temperature
Fig. 2 shows both theoretical and experimental composition of
the product gas at different reactor temperatures. It was observed
that H2 and CO concentrations increased with rise in temperature
and the concentrations of CH4 and CO2 showed an opposite trend.
According to Le Chateliers principle, higher temperatures favour
the reactants in exothermic reactions and the products in endothermic reactions. Therefore, the endothermic reaction in Eq. (5)
was strengthened with increasing temperature, which resulted in
an increase of H2 concentration and a decrease of CH4 concentration. It could be seen that a good agreement existed between the
predicted values and the experimental data, indicating that the
equilibrium model predicted reasonably well about the gas compositions for the uidized bed gasier.
60
H2-Model value
H2-Exp value
CO-Model value
CO-Exp value
CO2-Model value
CO2-Exp value
CH4-Model value
CH4-Exp value
50
40
30
20
10
0
640
660
680
700
720
740
760
780
Temperature, deg C
Fig. 2. Gas composition vs. gasication temperature with steam biomass ratio of 1.32.
1912
60
50
H2-Model value
H2-Exp value
CO-Model value
CO-Exp value
CO2-Model value
CO2-Exp value
CH4-Model value
CH4-Exp value
40
30
20
10
0
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
Table 3
Carbon balance and gasication efciency of experimental results of uidized bed gasier.
Exp. run no.
Constant at 1.32
650
690
47.25
11.25
31.9
9.6
11.28
1.03
84.10
62.99
50.5
12.83
28.51
8.16
11.23
1.12
85.82
64.78
1.32
1.70
730
770
0.60
1.00
Constant at 750
52.2
15.9
25.65
6.25
11.16
1.16
85.83
65.58
53.08
17.85
23.9
5.17
11.09
1.21
87.88
66.06
47.81
27.48
18.09
6.62
12.21
1.05
84.83
65.75
51.17
19.65
23.15
6.03
11.42
1.16
87.68
66.10
51.89
17.38
24.81
5.92
11.18
1.21
90.11
66.15
48.88
22.70
22.20
6.22
11.59
1.09
86.25
65.96
1
4. Conclusion
CGE
1
1
Acknowledgements
The authors thankfully acknowledge Prof. Gautam Biswas,
Director, Central Mechanical Engineering Research Institute
1913