Beruflich Dokumente
Kultur Dokumente
Quantitative Methods and Operations Management Group, Indian Institute of Management Kozhikode, Kozhikode, India
Department of Mechanical Engineering, Indian Institute of Technology Delhi, New Delhi 110 016, India
a r t i c l e
i n f o
Article history:
Received 1 December 2010
Received in revised form 2 August 2011
Accepted 31 October 2011
Available online 18 November 2011
Keywords:
Vertical collaboration
Buyersupplier relationships
e-Market
Collaboration scheme
a b s t r a c t
Vertical collaboration problem focuses on integrating and modeling the decision problems of the suppliers and buyers together with the market intermediary by identifying the inefciencies in the traditional
marketplace and aligning the incentives of members in the e-marketplace. The present work develops
and solves real life e-marketplace models for complex buyerssuppliers procurement problems by estimating the order quantities in the collaborated supply chain. The newsvendor framework considers
demand to be independent of the selling price as is generally the case in the semiconductor industry supply chain dealing with techno-savvy customers. The vertical collaboration process would be more effective if the length of the planning horizon and order size is considered as a negotiation parameter between
the buyer and supplier. It is observed that the suppliers expected prot function increases with the buyers ordering quantity, which is important in characterizing the general structure of the collaboration
scheme of the supply chain.
2011 Elsevier Ltd. All rights reserved.
1. Introduction
Due to globalization and sustained demand growth, the semiconductor industries are focusing more to sustain their customer
base and to enhance revenue opportunities; so, they must manage
successive technological innovations effectively (Cao & Zhang,
2011; Fabbe-Costes, Roussat, & Colin, 2011). The most ideal approach is to introduce high margin innovative products at the right
time through optimal use of the resources and realignment of the
supply chain members to adjust to this trend (Ku, Gurumurthy, &
Kao, 2007). Due to rapid evolution and change of technology, the
future semiconductor manufacturers must work collaboratively
with its extended supply chain to bring about enhanced synchronization of procurement business functions (Wu, Erkoc, & Karabuk,
2005; Flynn, Huo, & Zhao, 2010).
The collaborative activities include information sharing, joint
relationship effort, and dedicated investments, which lead to
improved customer satisfaction and supply chain performance
(Nyaga, Whipple, & Lynch, 2010). The collaborative relationships,
based on trust and commitment with their supply chain partners,
are critical to achieve efciencies, exibility, and sustainable competitive advantage (Chen, Yen, Rajkumar, & Tomochko, 2011; Cao &
Zhang, 2011; Panayides & Lun, 2009). This collaborative advantage
q
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Fabrication
Wafer
Die-bank
OEM
AT
Customer /
Demand
Fab
1
Probe
1
AT
1
Customer 1
Fab
2
Probe
2
AT
2
Fab
3
Probe
3
AT
3
Customer 3
Fab
4
Probe
4
AT
4
Customer 4
Customer 2
OEM: Original
Equipment
Manufacturer
AT: Assembly/
Testing
Fab:
Fabrication
Probe: Wafer
Probe
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
3. Literature review
Vertical collaboration in buyersupplier network requires that
sensitive information and knowledge may be exchanged to other
parties including competitors through common suppliers (Barratt,
2004). So, the role of e-market is particularly important who act
as intermediaries to maintain the condentiality of information
and knowledge shared by network members (Cheng, Chen, &
Mao, 2010).
In semiconductor industries, an enterprises ability to manage
resources and inventory is the most critical factor for its long-term
success (Cao, Vonderembse, Zhang, & Raghu-Nathan, 2010). These
enterprises must structure their supply chain to respond to demand surge from new product introduction and market upside,
and to absorb short-term decline due to technological change
and market downside (Christopher, Mena, Khan, & Yurt, 2011).
The role of inventory and resource management is critical in these
industries, as the capital equipment cost is high (Bailey & Francis,
2008) and obsolescence rates are high (Gravier & Swartz, 2009).
So, these industries must consider relational contracts between
a enterprises and outsourcing suppliers, where capacity investment must take place before the new product is fully dened (Taylor & Plambeck, 2007).
In view of the above, the literature review on vertical collaboration is presented from three perspectives: (a) supply chain relationships, (b) obsolescence costs, and (c) modeling approaches.
3.1. Perspective of supply chain relationships
The present work has dened vertical collaboration as a relationship in which the buyer and the supplier work together for a common objective by sharing information and resources to solve
problems, improve products, and streamline inventory-related processes. Such collaborative relationships are essential due to the following factors: (a) shorter product life cycles in semiconductor
industry supply chain have enhanced the speed of product innovation (Cao & Zhang, 2011) (b) there is a trend toward mass customization, which compelled the buyers and suppliers to jointly design,
develop and manufacture customized products associated with
high switching costs (Lee, Kim, Hong, & Lee, 2010), and (c) the
increasing need for resource specic investments requires increased
levels of information exchange and trust (Ha, Park, & Cho, 2011). As
the buyers have recognized their interdependence on the suppliers,
they work towards long-term contracts, consensus decision making
and joint problem solving approaches (Kim, Park, Ryoo, & Park,
2010). So, the buyers adopt a supplier policy, which compel the
suppliers to collaborate while protecting the status of each supplier
during the life of a given product (Constantino & Pellegrino, 2010).
While analyzing the vertical supply relationship, it has been
observed that the circulation of information and technology is a
crucial factor for supply chain efciency (Esposito & Passaro,
2009). The collaborative activities, such as information sharing,
joint relationship effort, and dedicated investments lead to trust
and commitment, which in turn lead to improved satisfaction
and performance. The buyers focus more on relationship outcomes,
while suppliers look to safeguard their transaction specic investments through information sharing and joint relationship effort
(Nyaga et al., 2010).
Literature has focused on the perspective of transaction value
by contextualizing inter-rm collaboration in terms of relationship
learning and value co-creation viewed by both the buyers and
suppliers. It has been observed that the global environmental
and inter-organizational conditions inuence learning capabilities,
which in turn inuences relationship value for both supplying and
buying enterprises (Cheung, Myers, & Mentzer, 2010). There is a
positive effect of absorptive capacity, collaborative process competence and level of engagement on the operational and relational
success of a collaboration effort. The collaborative process competence mediates the relationship between absorptive capacity and
collaborative engagement, and positively inuences both operational and relational outcomes (Zacharia et al., 2011).
The protability benets of supply chain relationships are captured predominantly by downstream chain members, whereas
cash cycle benets are realized throughout the supply chain. The
chain members nancial performance varies systematically with
measures of downstream bargaining power, downstream relationship duration, and degree of supply consolidation (Lanier Jr., 2010).
It is supported by the fact that there is a positive relationship between partnership quality and supply chain performance, which
is strengthened in the presence of high demand- and supply-side
risks (Srinivasan, Mukherjee, & Gauret, 2011). The supply chain
relationship quality focuses on communication, cooperation, trust,
adaptation and atmosphere, and this has a signicant positive impact on cooperative strategies, such as relationship persistence,
relationship frequency, and relationship diversity (Su, Song, Li, &
Dang, 2008).
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
507
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Table 1
Perspectives in SC literature supporting vertical collaborative relationships.
Authors
Perspectives
Goyal (1976)
Benets of centralized modeling approach than decentralized modeling approach in terms of supply chain system costs
(referred as the classical buyersupplier problem in the literature)
Analyzed the buyersupplier coordination problem with homogeneous buyers when the price schedule is continuous. This
problem can be treated as equivalent to a single buyer, single supplier problem. This may be due to the fact that the price
schedule that is optimal for one buyer applies to all other buyers
Discounts as a means for the suppliers to encourage the buyers to order more and to increase prots without changing the
buyers cost
Lot-for-lot (LFL) dispatch policy
Identical delivery quantity policy (IDQ) dispatch policy
Deliver-what-is-produced (DWP) dispatch policy
Analyzed the coordination problem under a newsboy problem setting; analyzed both the centralized and decentralized
decision making models of the buyer and the supplier, and suggested conditions for which centralized modeling approach is
signicantly better than the decentralized modeling approach. However, they did not provide any coordination mechanism
Centralized approach can be described as the basic deterministic model in multi-echelon inventory systems. The total
system cost per unit time in the centralized approach is represented as the summation of buyers total cost and the
suppliers total cost per unit time
The suppliers may not always benet from centralization, as it depends on the demand distribution, service levels, and the
level of market search. The suppliers might prefer competing buyers when the market search is high
Proposed the globally optimal dispatch policy for the single buyer, single supplier manufacturing problem. But it has a very
complex structure that may be very difcult to implement
The establishment and maintenance supply chain relationships is a critical element for collaborative initiatives, which
includes mutuality of benets, risks, and prot sharing
The benets of developing long-term relationships through collaboration can include decrease in transaction costs, and
increase in resource sharing, learning and risk sharing.
Compared the buyer-oriented and supplier-oriented supply chains as a solution to the decentralized modeling approach,
where the impact of power structure is an interesting issue
Coordinated ordering and inventory pooling
Monahan (1984)
Banerjee (1986)
Banerjee and Burton (1994), Lu (1995)
Goyal (1995)
Parlar and Weng (1997)
The suppliers are not isolated from the effects of cooperation or competition at the buyers level in the supply chain
Interaction of elements, such as trust, power, and dependence play an inuential role in enterprises decision to collaborate
The buyers benet from reduced ordering and inventory related costs due to coordinated ordering
There is a signicant correlation between the length of the relationship with suppliers and performance measures, such as
total logistics cost, on-time delivery and rate of return. Supply chain managers should continuously benchmark their
suppliers with best practice in the supplier market
Identify how trust, power and dependence interact with each other, and how they affect and determine the intensity of
collaboration, as well as, the selection of the appropriate information-data sharing technologies and techniques
Detailed review of buyersupplier coordination problems, which forms the basis for collaborative procurement
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
509
The semiconductor industry supply chain classify vertical collaboration activities as collaborative fulllment, pre-negotiated
purchasing contract execution, product life cycle management,
and supply chain coordination and integration, which can be described as given below:
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Buyers ProblemBP2
Maximize expected value Buyer Profit
Subject to
Buyer constraints
The objective function value of M1 gives the value of PC. Further, dene P CB and PCS as the expected values of the buyer and the supplier
prots resulting from M1. So, PC PCB P CS .
In the buyer-oriented or supplier-oriented e-markets models,
the sub-problems can be solved sequentially. The buyer may solve
his sub-problem rst, if he dominates the marketplace and vice
versa. In the e-marketplace with supplier competition, the buyeroriented model has greater dominance, and vice versa. The rst
sub-problem (BP1) can be executed by the buyer and its solution
would determine the expected value of the buyers prots in
buyer-oriented e-marketplace (P DB ). Similarly, the objective function value of the second sub-problem (SP1) would determine the
suppliers expected prots in the buyer-oriented e-marketplace
(PDS ). So, P D P DB P DS .
Since the neutral e-market model (NEM) attempts to maximize
the expected value of system prots, its objective function value
would provide an upper bound on the total expected prots of the
buyersupplier system in the e-market. Hence, in the e-marketplace, PD < PC. So, the neutral e-market can be used as a benchmark,
and the gap between PD and PC can be considered as a potential or
motivation to improve the expected prots of the buyer and supplier in the buyer-oriented and supplier-oriented e-markets. The
following observations can be made about buyer-oriented and
supplier-oriented e-markets from these market models:
4.3.1. Buyer-oriented e-markets
1. If PD < PC: The non-collaborative structure is no better than the
collaborative structure as far as system prots are concerned.
2. If P DB P PCB : The buyers expected prots in the non-collaborative
structure are at least the same as in collaborative structure, as
the buyers feasible solution for his decision variables attains
its maximum due to his dominance in the marketplace.
3. If P CS P P DS : The suppliers expected prots in the collaborative
structure are at least the same as in the non-collaborative
structure.
1. If PDS P PCS : The suppliers expected prots in the non-collaborative structure are at least the same as in collaborative structure,
as the suppliers feasible solution for his decision variables
attains its maximum due to his dominance in the marketplace.
2. If PCB P PDB : The buyers expected prots in the collaborative
structure are at least the same as in the non-collaborative
structure.
3. PCB PDB P P DS P CS : The buyers gain from the collaborative
structure is at least the same as the suppliers loss from the
non-collaborative solution, which is obvious from the observations (2) and (3) above.
These observations are crucial for supply chain collaboration in
e-marketplaces, because one enterprises gain from the collaborative initiative is more than the other enterprises loss. In other
words, the suppliers gain from using the collaborative initiative
can be used to compensate the buyers losses under such
initiative as well as to increase the suppliers prots under the
non-collaborative scenario. This requires that the enterprises in
the non-collaborative mode of operation should be engaged in a
collaborative relationship in such a way that it would result in
the same outcome for the decision variables as in a collaborative
initiative. This would result in a mutual acceptable strategy for
fair and equitable sharing of the revenue. The revenue sharing
among the enterprises can be done by means of any supply chain
contract, such as xed payments between the enterprises of the
supply chain, quantity discounts, rebates, return policies, or a
combination of all these. It can be negotiable between these
enterprises of the supply chain, or can be imposed by one
enterprise to control the behavior of the other enterprise
(Bahinipati, Kanda, & Deshmukh, 2009b). These strategies for
generating evenue/prots of the collaborative structure using
non-collaborative strategies in e-marketplaces are called collaboration schemes.
5. Research methodology for e-market supported vertical
collaboration model
In this section, an attempt has been made to develop an analytical collaboration model when the demand for the product/component is independent of the selling price of the product/component.
The problem has been approached by a newsboy setting due to the
following reasons:
(a) It is widely applicable for components with short product
life cycles, such as consumer electronics, software/hardware
products in semiconductor industry supply chain.
(b) The newsboy problem provides the solution for the last period of the corresponding multi-period stochastic problem.
The costs and related parameters used during the development
of analytical model for the vertical collaboration problem have
been dened and presented in Table 2.
5.1. Assumptions and characterization of marketplaces
The following assumptions have been made while analyzing the
problem on hand.
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Table 2
Notations in the vertical collaboration model.
511
Table 3
Characterization of marketplaces from the perspective of vertical collaboration.
Notation
Description
MU
TU
SKU
HB
Monetary unit
Time unit
Stock keeping unit
Inventory holding cost at the buyer (per unit per unit time)
(expressed in MU)
Length of the planning horizon or cycle time of the component/
product (TU)
Selling price of the component at T = 0 (to end customer)
(expressed in MU)
Depreciation rate in the economical value of the component, such
that G HT > 0
End customer price = G HT (expressed in MU)
Arrival time of the ith demand from the customer
Number of demand arrivals during [0, T] = n
Fixed replenishment cost of the buyer (MU)
Fixed replenishment cost of the supplier (MU)
Manufacturing cost of the component by the supplier (MU)
Salvage cost or cost of obsolescence of the component (of the
unsold components at the end of the period) (MU)
Penalty per unit due to lost sale (MU)
Purchase cost per unit by the buyer from supplier (MU)
Ordering quality of the buyer (at the beginning of the planning
horizon) (SKU)
Optimal ordering quantity by the buyer in the collaborated
scenario (SKU)
Optimal ordering quantity by the buyer in the traditional
marketplace (SKU)
Optimal ordering quantity by the buyer in the electronic
marketplace (SKU)
Expected value of the buyers prot (as a function of the order
quantity) (MU)
Expected value of the suppliers prot (as a function of the order
quantity) (MU)
Expected prot of the collaborated system between buyers and
supplier (MU)
Expected value of the revenue of the buyer (component wise)
(MU)
Expected value of the holding cost of the buyer (MU)
Expected salvage value or cost of obsolescence of the buyer (of the
components) (MU)
Expected value of procurement cost of the buyer (MU)
Expected value of the replenishment cost of the buyer (MU)
Expected value of the lost sales at the buyer (MU)
Buyer takes decision about the optimal ordering quantity, for which its
expected prot is maximum.
Enterprise optimization focus or decentralized decision making
No information sharing between supply chain members
Less formal relationship with no or lower degree of commitment
Authority lies with individual enterprises
No resource, risk or prot sharing between buyer and supplier
Electronic marketplace [complete collaboration (CC)]
T
G
H
R(t)
Ai
X
KB
KS
P
V
B
C
Q
QC
QTM
QEM
PB(Q)
PS(Q)
PC(Q)
E[R]
E[HC]
E[SV]
E[PC]
E[RC]
E[LS]
Both buyer and supplier take decision (joint decision making) about the
optimal ordering quantity, for which the expected prot of the collaborated system is maximum.
Planning, division of roles and information and communication channels
are clearly dened.
Supply chain optimization focus
Complete information sharing to e-market intermediary (private
exchange)
Joint authority structure and joint resource sharing
Hybrid marketplace [PARTIAL COLLABORATION (PC)]
Buyer takes the decision about the optimal ordering quantity, for which
the expected prot of the decentralized supply chain system is
maximum.
Information sharing as and when required
Resource allocation, risk and prot sharing is done on mutual basis
Authority lies with individual enterprises
512
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
PC Q PB Q PS Q
The expected value of the supplier prot (for a given variable Q) depends on the difference of manufacturing cost and selling price of
the components, as well as the xed replenishment cost of the supplier. The expected prot function of the supplier can be represented as
PS Q C PQ K S
ER
1
X
n0
Q
X
1
X
ERjX nProb:X n
ERjX nProb:X n
nQ 1
n1
ER 0
"
"
Q
X
n1
1
X
nQ 1
Gn
HnT
2
#
Prob:X n
HTQ Q 1
GQ
2n 1
#
Prob:X n
EHC
1
X
n0
Q
X
EHCjX nProb:X n
n1
1
X
EHCjX n:Prob:X n
nQ1
"
Q
X
n1
nTHB
QTHB
2
#
1
X
HB Q Q 1T
Pr:X n
2n 1
nQ1
#
Pr:X n
8
(c) The expected value of the obsolescence cost of unsold components at the buyer is estimated based on the most likely
disposition value of the obsolete inventory or the salvage
value of the unsold components and products (at the end
of the period). This expected cost of the buyer in the discrete
case is given by the following expression:
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
ESV
1
X
"
ESVjX nProb:X n
n0
Q
X
#
VQ n Pr:X n
n0
(d) The expected cost of lost sale or goodwill of the buyer in the
discrete case is estimated as the penalty cost for the unsatised demands that arrive after the sale of Q units. The
expected value of this cost is represented in the following
expression:
"
#
1
1
X
X
ELS
ELSjX nProb:X n
Bn Q Pr:X n 10
n0
nQ 1
(e) The expected value of the procurement cost and replenishment costs are the xed costs incurred by the buyer. These
expected cost gures are represented in the following
expression:
EPC ERC CQ K B
11
VQ n Pr:X n VQ nPr:X 0
n1
"
#
1
X
nTHB
QTHB
QHB TPr:X 0
Pr:X n
2
"
#n1
1
X
HB Q Q 1T
Pr:X n
2n 1
nQ 1
"
#
1
X
Bn Q Pr:X n CQ K B
513
The expressions for PB (Q) and PC (Q) depict the expected prot
function of the buyer in the traditional market and the prot
function of the collaborative system in e-market respectively.
These expressions must be solved simultaneously for establishing
the ordering quantity for the traditional market and e-market,
for a given T value. The unique optimal ordering quantities
QTM and QEM value necessitates the above prot functions to be
concave.
5.3. Test for concavity of the expected prot function PC (Q) for
collaborative relationships
It is imperative to establish unique optimum values of the
ordering quantities (Q) of the buyer for both traditional market
and e-market, which makes PB(Q) and PC(Q) maximum, i.e., to
establish the concavity of the expected value of the prot
functions.
Let DPC Q PC Q 1 PC Q
D2 PC Q DP C Q 1 DPC Q
If D2PC(Q) < 0, then PC(Q) is a concave function of Q.
The nal expression after simplication and rearrangement of
terms can be represented by Expression (14).
HTQ 1
D2 PC Q V G B
Pr:X Q 1
Q 2
1
X
HTQ 1 HB TQ 1
PrX n
n1
n1
nQ 2
14
As the salvage cost is less than penalty cost due to loss sales and
goodwill, V < B ) V - B < 0. Further, G HT P 0 ) G HT QQ 1
P
2
6 0. So, the rst expression in Equation (14) is
0 ) G HT QQ 1
2
nQ 1
CQ K B QV HB TPr:X 0
Q
X
HnT
HB nT
VQ n QTHB
Pr:X n
Gn
2
2
n1
1
X
HTQ Q 1 HB QQ 1T
Bn Q Pr:X n
GQ
2n 1
2n 1
nQ 1
negative, and hence D2PC(Q) < 0. This implies that the expected
prot function of the collaborated system is a concave function.
So, there is unique value of the decision variable Q, which makes
PC(Q) maximum, i.e., there is a unique QEM for e-market model.
Similarly, it can be proved that PB(Q) is concave and has a unique
QTM for traditional market model.
Let QC = Value of the decision variable for maximum PC(Q). So,
QC must satisfy the following inequalities:
12
PC Q C 1 PC Q C < 0
15
PC Q C 1 PC Q C < 0
16
P C Q P B Q P S Q CQ K B Q V HB TPr:X 0
Q
X
HnT
HB nT
Gn
VQ n QTHB
Pr:X n
2
2
n1
1
X
HTQ Q 1 HB Q Q 1T
GQ
Bn Q Pr:X n
2n 1
2n 1
nQ 1
C PQ K S PQ K B K S Q V HB TPr:X 0
Q
X
HnT
HB nT
Gn
VQ n QTHB
Pr:X n
2
2
n1
1
X
HTQ Q 1 HB Q Q 1T
GQ
Bn Q Pr:X n
2n 1
2n 1
nQ 1
13
n1
nQ1
17
Pr:X n
ekT kTn
n!
18
So, the expression (17) can be simplied by incorporating the probability value presented in expression (18).
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
In the traditional marketplace, when there is no collaboration between buyer and supplier, QTM is the smallest value of Q that
satises
P G B V HB T G BPr:X 6 Q
1
H HB Q 1T X
ekT kTn1
kT
n 1!
nQ 1
C G B V HB T G BPr:X 6 Q
P G B V HB T G BPr:X 6 Q
1
H HB Q 1 X
ekT kTn
k
n!
nQ 2
LetgQ V HB T G BPr:X 6 Q
22
H HB Q 1
Pr:X P Q 2:
k
Then, from expression (19), QTM is the smallest value of Q for which
C + G + B + g(Q) < 0.
P G B V HB T G BPr:X 6 Q
H HB Q 1
Pr:X P Q 2 < 0
k
H HB Q 1
Pr:X P Q 2
k
So, the expressions (15) can be represented by the following expression (19).
H HB Q 1
Pr:X P Q 2
k
19
PC Q 1 PC Q P G B V HB T G BPr:X
6 Q 1
H HB Q
Pr:X P Q 1
k
20
The value the optimal ordering quantity for the collaborative model
can be determined by solving these relations for various T values to
establish optimal (Q, T) combination for supply chain relationships.
5.4. Comparison between traditional marketplace and e-marketplace
In a centralized supply chain (e-marketplace), information is
open to all echelons and information ow is smooth, and there is
a central planner who makes all the decisions. Hence, optimal
decisions which maximize the system-wide supply chain prot
can be made. On the other hand, in a decentralized supply chain
(traditional marketplace), the entities are separate, and often each
considers its own prot only. In order to improve the supply chain
efciency, the supply chain entities can collaborate by setting an
appropriate contract. This contract which results in decisions by
individual parties that maximize the prot of the entire supply
chain and leaves each member of the chain satised is called a collaboration contract. This work has presented a two parameter relational contract in the form C(Q, T), where Q is the optimal ordering
quantity of the buyer to the supplier and T is the optimal length of
the planning horizon until which the buyer decides to be in the
market for traditional market, hybrid market and e-market. This
contract will help to determine the nature of relationships between
the members based on the transaction cost, i.e., based on the total
expected prot of the stakeholders or the entire SC. This contract
will ensure successful procurement and operational business
practices for long-term relationship in terms of resource sharing,
knowledge sharing, information sharing, and prot and risk
sharing.
In the collaborated e-marketplace, where there is complete collaboration between buyer and supplier, QEM is the smallest value of
Q that satises
P G B V HB T G BPr:X
6 Q
H HB Q 1
Pr:X P Q 2 < 0
k
21
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
515
Fig. 2. Flow chart depicting the overall logic of the proposed vertical collaboration scheme.
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Table 4
Diminishing growth rate of ordering quantity and concavity of prot.
T
QTM
QEM
PTM(QTM)
PEM(QEM)
1
2
3
4
5
6
7
8
9
10
9
17
24
31
37
43
47
49
50
50
11
19
27
35
42
48
54
59
62
63
44.788
120.101
179.983
227.220
259.100
279.820
284.960
277.750
265.170
249.190
47.392
123.202
185.086
232.887
266.908
287.694
296.118
293.637
282.985
268.104
% Increase
in QTM
% Increase
in QEM
88.89
41.18
29.17
19.35
16.21
9.30
4.25
2.04
0
72.73
42.10
29.63
20.00
14.28
12.50
9.26
5.08
1.61
(B) The logical ow of simulation for the HY scenario can be outlined as follows:
Step B.1: Repeat the Steps 14 as in TM scenario.
Step B.2: Estimate the PS(Q) value for each QTM and T combination by using expression (3.3).
Step B.3: Estimate the total prot PTM(QTM) = PB(QTM) + PS(QTM),
and tabulate the results for each QTM and T combination.
Step B.4: Determine the optimal QTM and T combination at
which PTM(QTM) is maximum, which proposes the optimal contract C(Q, T) in the HY scenario with parameters QHY and T.
(C) The logical ow of simulation for the EM scenario can be
outlined as follows:
Step C.1: Determine the expected prot function of the collaborated system PC(Q) in terms of Q and T by using Expression (10).
Step C.2: Solve the above expression to determine the optimal
QEM for maximum PC(Q), where T = 1, 2, 3,. . .
Step C.3: Estimate the PC(Q) value for optimal QEM at a particular
T value.
Step C.4: Tabulate the results for each QEM and T combination.
Step C.5: Determine the optimal QEM and T combination at
which PEM(QEM) is maximum, which proposes the optimal contract C(Q,T) in the EM scenario with parameters QEM and T.
The preliminary simulation runs for different xed parameter
values and order arrival rates (with the use of input data set 1) resulted in the following inferences:
1. Irrespective of TM or EM, and cycle time and demand arrival
rate, the expected prot values show concavity (Table 4). The
expected prots in e-markets and traditional markets shows
concavity while plotted against cycle time for all values of
demand arrival rate.
2. Irrespective of the demand pattern and cycle time, the expected
prot margin for operating in e-markets is higher than that
operating in traditional markets. Further, the expected prot
margin in both the cases increase with higher demand arrival
rate (k).
3. For a given demand pattern, the ordering quantity increases
with cycle time and stabilizes at higher cycle time (Table 4).
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Table 5
Prot comparison for optimal time period for input data set 1.
T
QTM
QEM
PBTM
PTM(QTM)
PBEM
PEM (QEM)
1
2
3
4
5
6
7
8
9
10
9
17
24
31
37
43
47
49
50
50
11
19
27
35
42
48
54
59
62
63
37.788
89.101
127.983
154.22
168.10
170.82
163.96
150.75
135.17
119.19
44.788
120.101
179.983
227.22
259.10
279.820
284.96
277.75
265.17
249.19
34.392
86.202
124.086
147.89
160.91
163.69
154.12
136.64
116.99
99.10
47.392
123.202
185.086
232.887
266.908
287.694
296.118
293.637
282.985
268.104
2.604
3.101
5.103
5.667
7.808
7.874
11.158
15.887
17.815
18.914
Table 6
Prot comparison for optimal time period for input data set 2.
T
QTM
QEM
PBTM
PTM(QTM)
PBEM
PEM (QEM)
1
2
3
4
5
6
7
8
9
10
7
13
18
23
28
32
35
37
37
37
9
15
21
26
32
36
40
44
46
47
21.870
59.617
88.393
107.865
118.456
120.775
116.191
106.832
95.340
83.381
22.870
78.617
122.393
156.865
182.456
196.775
201.191
197.832
186.340
174.381
17.557
55.994
83.872
104.270
111.540
115.096
109.509
96.062
82.549
68.675
24.557
80.994
126.872
162.270
187.540
203.096
209.509
208.062
200.549
189.674
1.687
2.377
4.479
5.405
5.084
6.321
8.318
10.230
14.209
15.293
Table 7
Prot comparison for optimal time period for input data set 3.
T
QTM
QEM
PBTM
PTM(QTM)
PBEM
PEM (QEM)
1
2
3
4
5
6
7
8
9
12
22
31
40
48
55
61
63
63
15
25
35
45
54
62
69
75
79
46.232
100.825
133.827
144.977
135.059
105.668
59.886
3.675
56.108
69.232
163.825
232.827
279.977
302.059
300.668
278.886
230.675
170.892
38.007
94.232
126.084
133.944
122.233
91.868
44.121
18.438
87.173
73.007
169.232
241.084
288.944
313.233
314.868
295.121
256.561
203.826
3.775
5.407
8.257
8.967
11.174
14.200
16.235
25.886
32.934
opt for electronic marketplace (EM) and there is complete collaboration (CC) between the buyer and supplier.
In the third case (Table 7), the buyer would want to order 40
SKU, and would be in the market for T = 4 TU. In this case, the buyer
would want to maximize his own prots [PB (QTM) = 144.977 MU].
However, the system prot would be maximized in hybrid market
(HY) at T = 5 TU and QTM = 48 SKU, in which case, the buyer would
lose 9.911 MU, but the system would gain 22.082 MU. The cost
savings from this solution (i.e., 22.082 MU) can be used to compensate the buyer as well as to increase the expected prots of the
buyer and supplier. Further, the collaborated system (EM) prots
would be maximized at T = 6 TU and QEM = 62 SKU, in which case,
the buyer would lose 53.109 MU, but the system would gain
34.891 MU. The cost savings from this solution cannot be used to
compensate the buyer as well as to increase the expected prots
of the buyer and the supplier. The managerial decision in such a
case is to opt for a hybrid marketplace (HY) and there is partial collaboration (PC) between the buyer and supplier.
The insight from the above analysis is that as T increases, the
collaborative system prot increases. But the buyer loses more in
e-market than in traditional market. When the system cost advantage (in terms of prot) by participating in an e-market can be used
to compensate for the buyer losses, the buyer would participate in
collaborative relationships (CC). When the system cost advantage
by participating in a hybrid market can be used to compensate
for the buyer losses, the buyer would participate in partial collaborative relationships (PC). Otherwise, the buyer and supplier would
be engaged in independent decision making leading to no collaborative relationships (NC).
The analysis of the simulation results for the vertical collaboration problem can also be depicted by various characteristic plots.
The relationship between the expected prot of the buyer (in
TM) and the expected prot of the supply chain systems (in both
HY and EM) with the planning (time) horizon and the optimal
ordering quantities have been depicted in the Figs. 4ac and Figs.
5ac respectively. Further, the relationship between optimal ordering quantity and the planning (time) horizon have been presented
in Fig. 6ac for various scenarios. These proles are indicators of
the performance of the supply chain under the characterization
of various collaborative schemes dened in the present study,
518
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Fig. 4a. Relationship between planning horizon and expected prots (data set 1).
Fig. 4b. Relationship between planning horizon and expected prots (data set 2).
Fig. 5a. Relationship between optimal ordering quantity and expected prots (data
set 1).
Fig. 5b. Relationship between optimal ordering quantity and expected prots (data
set 2).
Fig. 4c. Relationship between planning horizon and expected prots (data set 3).
which leads to various managerial implications for the procurement professionals of the semiconductor industry supply chain.
The prot functions are also solved for three sets of data, and in
each set, for different order arrival rates (k). The comprehensive
results with associated managerial decisions are depicted in
Tables 810. Further, some analysis has been made for data sets
3.1, 3.3, and 3.4 depicted in Table 10 regarding the optimal decision for collaboration. For data set 3.1, two managerial decisions
are feasible. For the complete collaboration (CC) case with optimal
T = 9, the buyers loss of 11.91 MU can be compensated from overall
system prot of 12.01 MU. So, the net system prot would be
(12.0111.91 = 0.10 MU). For the partial collaboration (PC) case
with optimal T = 8, the buyers loss of 0.64 MU can be compensated
from overall system prot of 7.36 MU. So, the net system prot
would be (7.360.64 = 6.72 MU). So, the optimal managerial
decisions would be the selection of hybrid marketplaces (HY) with
partial collaboration (PC). Similar analysis can be made for the data
sets 3.3 and 3.4 in Table 9, and the optimal managerial decisions
Fig. 5c. Relationship between optimal ordering quantity and expected prots (data
set 3).
would be the selection of e-marketplaces (EM) with complete collaboration (CC) in both the cases.
In real-world semiconductor industries, shorter T is preferred
by both buyer and supplier. This is due to the following. The product is usually set at a xed price (through price negotiations) well
before the R&D has been able to go through the process. So, with a
xed price and shorter T, the individual gain of the buyer and supplier may be high. This strategy may be suited for faster-to-market
of the product. However, due to short life cycle of the product in
this industry, the buyer would be interested to select the optimum
T, as he is investing on the supplier to develop a strategic relationship. The optimum T is selected in such a manner that the systems
gain can be used to compensate for the loss of the buyer. An incentive scheme would be in place for equitable sharing of excess system gain between buyer and supplier, which is the most attractive
feature of this model. This may lead to a situation in which the
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
519
Fig. 6a. Relationship between planning horizon and optimal ordering quantity
(data set 1).
Fig. 6b. Relationship between planning horizon and optimal ordering quantity
(data set 2).
Fig. 6c. Relationship between planning horizon and optimal ordering quantity
(data set 3).
OEM may revise the price of the product to increase the market
share.
In summary, the semiconductor industries has to set incentives
to create a situation, in which all the supply chain members has
self-interest to secure the sustainable stability of the entire network. On one hand, these incentives must be of monetary nature
to create a short-term winwin situation (higher prots). On the
other hand, the incentives have to be of non-pecuniary nature to
create unique long-term relationship proposition, which cannot
be imitated easily by competitors (Gulati, Lawrence, & Puranam,
2005). This might result in higher prots or joint growth opportunities in the future. The collaboration in supply chain network relies on condence and understanding. These characteristics have to
develop over time to achieve a superior joint solution of the problem. As the present work has not considered the perspective of
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B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Table 8
Managerial decision-making concerning collaboration for input data set 1.
SET 1
Optimal Q (SKU)
PB(Q) MU
PSYS(Q) MU
Optimal time
period T (TU)
Buyers loss
(DPB) MU
System prot
(DPSYS) MU
72.450
66.532
38.159
143.450
157.532
165.159
4
5
6
5.918
34.291
14.082
21.709
108.472
77.469
64.817
211.472
228.469
239.817
4
6
6
31.003
43.655
16.997
28.345
144.977
135.059
91.868
279.977
302.059
314.868
4
5
6
9.918
53.109
22.082
34.891
181.822
169.807
119.199
348.822
376.807
390.199
4
5
6
12.015
62.623
27.985
41.377
237.554
222.342
160.362
452.554
485.342
503.362
4
5
6
15.212
77.192
32.788
50.808
Managerial
decision
PC
T=5
NC
T=4
PC
T=5
PC
T=5
PC
T=5
Table 9
Managerial decision-making concerning collaboration for input data set 2.
SET 2
Optimal Q (SKU)
PB(Q) MU
PSYS(Q) MU
Optimal time
period T (TU)
Buyers loss
(DPB) MU
System prot
(DPSYS) MU
120.775
116.191
109.509
196.775
201.191
209.509
6
7
7
4.584
11.266
4.416
12.734
170.82
163.96
154.12
279.82
284.96
296.118
6
7
7
6.86
16.7
5.14
16.298
221.111
211.801
198.935
363.111
371.801
382.935
6
7
7
9.31
22.176
8.69
19.824
271.546
259.718
247.049
446.546
455.716
470.049
6
7
7
11.828
24.497
9.17
23.503
347.244
347.244
335.828
573.244
573.244
585.828
6
6
6
0
11.416
0
12.584
Managerial
decision
CC
T=7
NC
T=6
NC
T=6
NC
T=6
CC
T=6
The model is used to compare the effect of sourcing strategy alternatives for components on the total cost (purchasing, inventory,
shortage and obsolescence costs) incurred by the supply chain
members over the length of its entire planning horizon. Over the
planning horizon, the buyer rm could use either short- or longterm suppliers. Long-term contracts cover at least 1824 months
and include provisions for multiple shipments consistent with
the replenishment policies of the manufacturer. In contrast,
short-term contracts comprise much shorter periods (typically 3
6 months), with provisions for multiple shipments during the contract period. The choice of short-term suppliers and contract prices
are based on a periodic search process initiated by manufacturers.
In particular, it evaluates the cost and benets of short term and
long term contracts for input components.
521
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Table 10
Managerial decision-making concerning collaboration for input data set 3.
SET 3
Optimal Q (SKU)
PB(Q) MU
PSYS(Q) MU
Optimal time
period T (TU)
Buyers loss
(-DPB) MU
System prot
(DPSYS) MU
170.40
169.76
158.41
231.40
238.76
243.41
7
8
9
0.64
11.91
7.36
12.01
234.99
233.53
219.97
323.99
330.53
336.97
7
8
9
1.46
15.02
6.54
12.98
299.902
294.455
291.605
415.902
424.455
430.605
7
8
8
5.447
8.297
364.947
359.577
351.865
505.947
514.577
522.865
7
8
8
5.37
13.082
8.63
16.918
451.549
434.315
427.377
610.549
613.315
620.377
6
7
7
17.234
24.172
2.766
9.828
8.5533
14.703
Managerial decision
CC (PC)
T = 9 (8)
PC
T=8
CC (PC)
T = 8 (8)
CC (PC)
T = 8 (8)
NC
T=6
522
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
523
8. Concluding remarks
The present work aims at developing generic analytical modeling frameworks for vertical collaboration initiatives in the semiconductor industry supply chain dealing with short lifecycle
products where the demand is independent of the selling price.
The procurement process has been investigated by characterizing
the market space into three different types, such as traditional
marketplace, hybrid marketplace and e-marketplace. This process
has explored the conditions in which vertical collaboration works,
and has been extended through simulation to comprehensively assess the nature of relationship with individual supply chain mem-
Fig. 7. Proposed relationship between members in a semiconductor supply chain (pull system). (see above-mentioned references for further information.)
524
B.K. Bahinipati, S.G. Deshmukh / Computers & Industrial Engineering 62 (2012) 504526
Acknowledgment
The authors are grateful to the reviewers and the area editor for
their valuable comments and suggestions, which led to signicant
improvement in the manuscript.
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