NDTS/OPR/FM/28

PHASED ARRAY ULTRASONIC TESTING PROCEDURE

Client: Hindustan Petroleum Corporation Limited.
Rev.No.00

08-12-2015

Procedure no. : NDTS/18410/PAUT/281505 Rev 00

Page | 17

Annexure -1, Scan Plan for

Pipe Girth and longitudinal
welds

NDTS/OPR/FM/28

RECORDABLE ULTRASONIC TESTING PROCEDURE

Client: Om Tech NDT services, Surat
Rev.No.00

26/07/2015

Procedure no. : NDTS/ 150274/PAUT/280301

Page | 18

Inspection Layout: Longitudinal Seam

Piece
Thickness

OD

ID

7.5mm

357mm 342mm

HAZ: 50%

HAZ Width: 5mm

Sweep Length Index Offset

30mm

100mm

0mm

Material

Shear
Velocity

Steel 1020 3.24mm/s

Compression
Velocity

5.89mm/s

Phased Array Probe: PA Probe

Index Offset: -15mm

Scan Offset: 0mm

Mirrored: False

Wedge: X3-SB57-N55S
Velocity
2.34mm/s

Primary Offset Height 1st Element Length Width Angle

20mm

13mm

24.1mm 30mm

39o

Transducer: X2-PE-10M16E0.6P
Total Aperture: 9.6mm

Number of Elements: 16

Element Pitch: 0.6mm

Sectorial Beamset 1 Beamset

Law Configuration: Sectorial
Wave Type: Shear

First
Min Max Angle
Focus
Element Angle Angle Steps

Element Quantity
16

45o

60o

1.07o

None

Page | 18

NDTS/OPR/FM/28

RECORDABLE ULTRASONIC TESTING PROCEDURE

Client: Om Tech NDT services, Surat
Rev.No.00

26/07/2015

Procedure no. : NDTS/ 150274/PAUT/280301

Page | 19

Phased Array Probe: PA Probe

Index Offset: 15mm

Scan Offset: 0mm

Mirrored: True

Wedge: X3-SB57-N55S
Velocity
2.34mm/s

Primary Offset Height 1st Element Length Width Angle

20mm

13mm

24.1mm 30mm

39o

Transducer: X2-PE-10M16E0.6P
Total Aperture: 9.6mm

Number of Elements: 16

Element Pitch: 0.6mm

Sectorial Beamset 1 Beamset

Law Configuration: Sectorial
Wave Type: Shear

First
Min Max Angle
Focus
Element Angle Angle Steps

Element Quantity
16

45o

60o

1.07o

None

Page | 19

NDTS/OPR/FM/28

RECORDABLE ULTRASONIC TESTING PROCEDURE

Client: Om Tech NDT services, Surat
Rev.No.00

26/07/2015

Procedure no. : NDTS/ 150274/PAUT/280301

Page | 20

Inspection Layout: Girth welds

Piece
Thickness

OD

ID

Width

Index Offset

Material

Shear
Velocity

Compression
Velocity

7.5mm

357mm

342mm

200mm

0mm

Steel 1020

3.24mm/s

5.89mm/s

HAZ: 25000000%

HAZ Width: 5mm

Weld
Region

Angle Height Gap

Upper Fill

Root

7.5mm 0mm

Cap

Height

Widt
h

Overla
p

Top

0.45m
m

12m
m

6mm

Botto
m

0.45m
m

12m
m

6mm

Phased Array Probe: PA Probe

Index Offset: -20mm

Scan Offset: 0mm

Mirrored: False

Wedge: ABWX929 10L32-A1R

Velocity
2.33mm/s

Primary Offset Height 1st Element

26.1mm

6.03mm

Length

Width Angle

30.38mm 40mm

39o

Page | 20

NDTS/OPR/FM/28

RECORDABLE ULTRASONIC TESTING PROCEDURE

Client: Om Tech NDT services, Surat
Rev.No.00

26/07/2015

Procedure no. : NDTS/ 150274/PAUT/280301

Page | 21

Transducer: 5L16-A1
Total Aperture: 9.6mm

Number of Elements: 16

Element Pitch: 0.6mm

Sectorial Beamset 1 Beamset

Law Config.: Sectorial

Wave Type: Shear

Element
Qty

First
Min Max Angle
Focus
Element Angle Angle Steps

16

50o

70o

1.05o

None

Phased Array Probe: PA Probe

Index Offset: 20mm

Scan Offset: 0mm

Mirrored: True

Wedge: ABWX929 10L32-A1R

Velocity
2.33mm/s

Primary Offset Height 1st Element

26.1mm

6.03mm

Length

Width Angle

30.38mm 40mm

39o

Transducer: 5L16-A1
Total Aperture: 9.6mm

Number of Elements: 16

Element Pitch: 0.6mm

Page | 21

NDTS/OPR/FM/28

RECORDABLE ULTRASONIC TESTING PROCEDURE

Client: Om Tech NDT services, Surat
Rev.No.00

26/07/2015

Procedure no. : NDTS/ 150274/PAUT/280301

Page | 22

Sectorial Beamset 1 Beamset

Law Config.: Sectorial

Wave Type: Shear

Element
Qty
16

First
Min Max Angle
Focus
Element Angle Angle Steps
1

50o

70o

1.05o

None

Page | 22