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What Is A Kick?
It Is An Influx Of Formation Fluid Into The Well.
WELL CONTROL
What Is A Blowout?
An Uncontrolled Exit Of The Formation Fluids At The Surface
WELL CONTROL
What Is Formation Pressure?
All Formations We Drilled Consists of Rock
Grains and Pore Space.
Formation Fluid Pressure Is the Pressure of
the Fluids That Exist in Pore Space
Pore Spaces
Grains
WELL CONTROL
What Is Well Control?
Preventing A Kick
PRIMARY
MUD HYDROSTATIC
OR
Shutting In The Well After A Kick Has Been Taken
BLOW OUT PREVENTERS
SECONDARY
WELL CONTROL
Well Control?
PRIMARY
PREVENTION
TAKE KICK
KILL WELL
SHUT IN WELL
SECONDARY
5
WELL CONTROL
How Can You Prevent A Kick?
KNOW WHAT CAUSES A KICK
USE CORRECT RIG PRACTICES
WELL CONTROL
MUD HYDROSTATIC FALLS
FORMATION
PRESSURE
OR
MUD
HYDROSTATIC
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Causes Of Kicks
Kicks Occur When
Under Balance
Under Balance Is Caused by :
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What Causes Mud Hydrostatic To Drop?
Reduce Length
Of Mud Column
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Mud Hydrostatic Reduction.
Running Into Bubbles
10
WELL CONTROL
Example
Hole TVD
10,000ft (81/2)
Hole cap.
0.0772 bbl/ft
Dc / hole cap.
0.03 bbl/ft
Mud wt.
11
ppg
Formation gradient.
0.56
psi/ft
Influx size 10 bbls while POOH (Swabbing)
Gas gradient
0.1
psi/ft
What is effect on BHP when run back to the bottom
11
WELL CONTROL
Mud Hydrostatic Reduction.
Circulating Hole Clean
12
WELL CONTROL
Mud Hydrostatic Reduction.
Gas in the Well Bore
Drilled Gas
13
WELL CONTROL
Effect of Gas Expansion
Example:well depth 7000
mud wt.
11 ppg
14
WELL CONTROL
Mud Hydrostatic Reduction.
Swabbing
15
WELL CONTROL
Swabbing
Momentary reduction in BHP due to reduction in
hydrostatic force cased by the upward suction action
of the drill string, which can allow a small invasion
into well bore.
Main Causes:
1.
2.
3.
4.
16
WELL CONTROL
Mud Hydrostatic Reduction.
Pumping Light Mud
psi
17
WELL CONTROL
What Can Reduce Mud Weight ?
Loss of Barite
Centrifuge
Shakers
Desilters
Poor Mud/Settling
Pit
Hole
18
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Losses
19
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Losses
20
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Mud Hydrostatic Reduction.
Pull Out Without Filling The Hole
Rig Floor
Flowline
21
WELL CONTROL
Pressure or Level Drop Per Foot Pulled
Dry Pipe =
Wet Pipe =
22
WELL CONTROL
Example
Mud Weight
= 12 ppg
Metal Disp
Pipe Cap
Casing Cap
Stand Length
= 93 ft.
23
WELL CONTROL
Answer
Dry Pipe =
12 X 0.052 X 0.0075
(0.076 - 0.0075)
= 6.8 psi
=
Wet Pipe =
24
WELL CONTROL
Example
720 Ft Of 8 Drill Collars.
D.C. Capacity
D.C. Displacement
Mud Weight
= 15 ppg.
Casing Capacity
Calculate.
A. Drop in Mud Level when all collars are pulled
from the hole without filling the annulus.
B. Drop in Bottom Hole Pressure.
25
WELL CONTROL
Failure of Float collar
Rig Floor
Flowline
26
WELL CONTROL
Example
A13 3/8 String Casing Is Run Into The Hole With Conventional Float. The
Driller Did Not Fill The Casing For Fourteen 40 ft Joints. If Float Were To
Fail At This Point, And Mud U-tubes Up Inside The Casing, Calculate The
Effect On Bottom Hole Pressure.
Data:Casing Capacity
= 0.152 bbls/ft
Annular Capacity
= 0.1238 bbls/ft
Mud Weight
= 12.6 ppg
Answer
Hydrostatic Pressure Loss If Casing Float Fail =
Mud Gradient X Casing Capacity X Differential Height
(Casing Capacity + Annular Capacity)
0.665 X 0.152 X 14 X40
( 0.152 + 0.1238)
= 205 psi
27
WELL CONTROL
Key Prevention Practices.
Do Not R.I.H. Too Fast.
Monitor Trip Tank.
Always Fill Hole With Correct Mud.
Monitor ECD.
Keep Viscosity Down To Acceptable Level.
Keep Casing Full.
Know What Mud Is In Hole.
28
WELL CONTROL
Causes Of Abnormal Pressure
Under Compaction
Faulting
Sand Lens
Salt Dome
Artesian
Gas Cap
Leaks Around Casing
29
WELL CONTROL
Under Compaction (Trapped Water)
30
WELL CONTROL
Sand Lens
31
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Faulting
Sand A
0
Sand A
0
32
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Salt Domes
33
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Artesian Effects
Rain
Underground
water level
1000
Spring
0
500
34
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Gas Cap Effect
7000
8000
.465 psi/ft
Normal Pressure
35
WELL CONTROL
Example
Calculate the pressure at top of the reservoir
Pressure at 8000
= 8000 X .465 =
3720 psi
1000
100 psi
Pr at 7000
= 3720 100
3620 psi
E.M.W. at 8000
8.94 ppg
E.M.W. at 7000
9.94 ppg
36
WELL CONTROL
Leaks Around Casing
37
WELL CONTROL
Causes Of Kicks
Revision:
KICKS OCCUR WHEN
UNDERBALANCE
UNDERBALANCE IS CAUSED BY :
MUD WEIGHT REDUCTION.
DROP IN MUD LEVEL.
INCREASE IN FORMATION PRESSURE.
38
WELL CONTROL
Kick Prevention
Monitor Trips - In And Out
Circulate Bottoms Up If In Doubt Of Hole Condition
Monitor Well At All Times
Trip Carefully In And Out
Pump Out If Tight Hole
Circulate Through Choke If A Lot Of Gas Is Expected
Keep Mud In Good Shape
Always Keep Hole Full
Double Check Effect Of Lightweight Mud/Pills
Pump Good Cement
39
WELL CONTROL
What Is Warning Signs
Information From the Well That
Tells You That the Well May Be Getting
Close to Being Under Balanced
Your Safety Margin Is Getting Less.
40
WELL CONTROL
Kick Warning Signs
1. ROP Changes
Overbalance Less
Softer Rock
2. Hole condition
Squeezing Rock
Torque / Drag / Fill
3. Data from Mud
Gas
Cuttings
Temperature
Chlorides
Shale Property
Trip Monitor
41
WELL CONTROL
Major Warning Signs
Improper Fill up or Displacement During Trips
Connection Gas
Increased Background Gas
Increased Drilling Rate
Flowline Mud Temperature Increase
Increased Chloride Content of Mud
Increased Drill String Torque
Increased Drill String Drag
Increased Number and Size of Cuttings
Decreasing Shale Density
42
WELL CONTROL
What Is a Drilling Break
Hydraulics
RPM
Rock Type
Bit Type
Overbalance
43
WELL CONTROL
Increased Drilling Rate
9.00
9850
9.15
9.30
9855
9860
Increasing
Drill Rate
(ROP)
Geolograph Chart
44
WELL CONTROL
Increased Drill String Torque
45
WELL CONTROL
Cuttings Size and Shape
Drilled cuttings
Knocked Off,
Heaving Shale Cuttings
46
WELL CONTROL
Cause of Connection Gas
Mud Static
Kick Can Occur
0
psi
3000
psi
Annular
Pressure Loss
= 250 psi
11 ppg
mud
BHP=
6864 psi
BHP=
7114 psi
12000
7000 psi
Formation Pressure
7000 psi
47
WELL CONTROL
Flow Line Temperature Graph
9500
Normal
Pressure
9600
9700
9800
9900
Abnormal
Pressure
10000
10100
10200
Temperature Increase
48
WELL CONTROL
Shale Density Graph
Abnormal Pressure Zones Exhibited a DECREASING
Shale Density with DEPTH
Normal Trend Line
9500
9600
Shale
Sand
Normal
Pressure
Shale
9700
9800
9900
Sand
Shale
Increasing
Formation Fluid
Pressure
10000
10100
Sand
10200
49
WELL CONTROL
Surface Kick Indicators
Excess Flow From the Well When Tripping
Return Flow Rate Increase When Pumping
Pit Gain
Drilling Break
Decreased Pump Pressure/increased SPM
Flow From Well With Pumps Off
50
WELL CONTROL
What Action to Take?
First :
Second :
51
WELL CONTROL
Reason for Shut In
To Prevent Blowout
To Allow Pressure Reading to Be Taken for
Kill Mud
Shut In Methods
Hard
Soft
52
WELL CONTROL
Shut In Practices
Things That Delay Shut In.
Flow / Pit Alarms Not Set (Properly)
Drill Too Far After Drilling Break
Lack of Shut In Training
Lack of Maintenance & Testing
Waiting for Instructions
Accumulator Unit Not Working
Not Monitoring Trips
Low Level of Crew Awareness
53
WELL CONTROL
Soft Method
Drilling
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Soft Method
Tripping
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Hard Method
Drilling
56
WELL CONTROL
Hard Method
Tripping
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Hard Vs Soft
Hard
Quicker
Less to Remember
Smaller Influx
Soft
Slower
Checks if choke line is Clean
Larger Influx
Reduces Water Hammer Effect
58
WELL CONTROL
Top Hole Drilling
Problems
1. Shallow Gas
Many Rigs That Are Burned up Suffered
Shallow Gas Kicks
2. Losing the Hole and a Re-drill
59
WELL CONTROL
Shallow Gas
Wind Direction
200 ft
60
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Shut in Data
SIDPP
SICP
Pit Gain
SIDPP
Tells You Under Balance Inside Drill String
SICP
Pit Gain
Tells You Size of Influx at Shut in
61
WELL CONTROL
SIDPP Vs SICP
SIDPP
psi
Pump
SICP
0
psi
Choke
Manifold
Influx Height
62
WELL CONTROL
Pressure Vs Strokes
Increase SPM = Increase PSI
Approximate Effect Is :
New SPM
63
WELL CONTROL
Pressure Vs Drilling Fluid Density
Increase M. Wt = Increase PSI
Approximate Effect Is:
= Old Pump Pressure X
64
New M.Wt
Old M.Wt
WELL CONTROL
Kill Mud
Kill Mud Weight
SIDPP
TVD X 0.052
65
WELL CONTROL
Initial and Final Circulating Pressure
I.C.P. = Slow Circulating Pressure + SIDPP
66
Kill M.Wt
Old M.Wt
WELL CONTROL
Bottom Hole Pressure
Pressure Exerted on the Bottom of the Hole.
B.H.P = Mud Hydrostatic
+
Back Pressure Held at Remote Choke
+
Annular Pressure Loss (APL)
67
WELL CONTROL
Slow Pump Rate
Normally 1/2 - 1/4 Drilling SPM
Why Kill Well at Slow Rate?
How Are They Taken?
When Are They Taken?
How Are They Used in Kill Process?
68
WELL CONTROL
Causes Effect the Choice of SCR
1. Size Of Choke And Choke Lines.
2. Minimize Excess Pressure Exerted On
Formations During The Kill.
3. To Allow Kick Fluid To Be Handled At Surface.
4. To Reduce The Chance Of Overloading The
M.G.S.
5. Allow Choke Operator Time To Make
Necessary Choke Adjustments.
6. Ability To Mix Kill Mud.
7. To Reduce Damage To The Pump
69
WELL CONTROL
When Should Be Taking SCR ?
1. At Beginning of Each Shift.
2. After Mud Properties Changed .
3. When Long Sections of Hole Are Drilled
Rapidly (500 Ft).
4. When Returning to Drilling After Kill.
5. When Changed B.H.A (Nozzles, D.C, Motor.)
70
WELL CONTROL
Where To Read Standpipe Pressure.
When Recording SCR
SCR s Should Be Read On The Drill Pipe
Pressure at The Remote Chock Panel.
SCR s Should Be Taken With The Bit Near The
Bottom.
71
WELL CONTROL
Time For Build
600
600
psi
Casing Pressure
psi
Casing Pressure
High
Permeability
Low
Permeability
Slow
Pressure
Pressure
Fast
Time
72
Time
WELL CONTROL
Gas Migration
Why?
Gas Is Light And Will Migrate (Percolate) Up Hole
Speed Of Migration?
Depends On Mud Wt + Mud Viscosity
How Can I See Migration?
Steady Rise In Surface Pressure After Initial Stabilization
73
WELL CONTROL
Gas Migration
SIDPP or SICP
Migration
Shut In Pressure
Time
74
WELL CONTROL
Float in Drill String
600
psi
600
SIDPP
500
Time
SICP
600
Time
75
WELL CONTROL
Clean Annular
Annular Loaded
With Cutting
0
psi
psi
76
psi
psi
WELL CONTROL
Bit off Bottom
0
psi
psi
77
WELL CONTROL
Packed Off
0
psi
78
psi
WELL CONTROL
Leak Off Procedure
1. Drill 10 - 15 Feet Rat Hole
2. Test Surface Equipment
3. Circulate To Condition Mud
4. Pull Inside Casing
5. Shut In Well
6. Pump 1/4 - 1/2 Bbl/Min Into Well*
7. Plot Pressure Rise
8. When Pressure Rise Slows Down Or Stops; Shut Down
Pump
9. Measure Pressure Where Pressure Rise Slows Down
10. Monitor Stable Pressure Then Bleed Back Pressure
* Varies With Company Policy
79
WELL CONTROL
How Is Formation Strength Measured?
Trend Line
Pump Pressure
Volume Pumped
WELL CONTROL
Fracture Pressure
= (Mud Wt. ppg X .052 X Shoe TVD) + L.O.T.
MAASP
Difference Between Pressure That Will Fracture The
Rock And The Mud Hydrostatic Pressure
= (Fracture Mud Wt - Current Mud Wt) X .052 X Shoe TVD
81
WELL CONTROL
MAASP Vs Leak Off
MAASP = Leak Off At Time Of Leak Off Test
If Mud Weight Is Increased The Hydrostatic On
Shoe Increases
Therefore
Margin Between Mud Hydrostatic And Fracture
Gets Less.
This Margin Is Called M.A.A.S.P.
82
WELL CONTROL
Well Condition Required For Accurate Leak - Off Test.
83
WELL CONTROL
What Exerts Pressure On The Formation?
Mud Hydrostatic
Friction Losses In Annulus
Bridging/Packing Off In Annulus
Shutting In Well With Pumps Running
Kicks And The Kill Process
Choke Line Friction
84
WELL CONTROL
What Can Increase The Risk Of Exceeding
MAASP
Incorrect Casing Shoe Setting Depth
Unexpected High Pressure
Large Kick Size
Low Fracture Pressure
Long Open Hole Sections
Gas Migration
Bad Kill Practices
Too Much Safety Margin
Choke Line Friction Loss
85
WELL CONTROL
Principle Of Kill Method
Restore Primary Control
How ?
Clean Out Influx
Replace Old Mud With Kill Mud
At All Times
Maintain Correct Bottom Hole Pressure.
How ?
Use Approved Kill Method
One That Maintains Correct And
Constant Bottom Hole Pressure
86
WELL CONTROL
Bottom Hole Pressure
Pressure Exerted on the Bottom of the Hole.
B.H.P = Mud Hydrostatic
+
Back Pressure Held at Remote Choke
+
Annular Pressure Loss (APL)
Most Times APL Is Small And Can Be Ignored.
87
WELL CONTROL
Pressure Balance
BHP = Hydrostatic + Back Pressure
To Maintain Constant BHP!
If
Fluid Hydrostatic
Then
Choke Back Pressure
88
WELL CONTROL
Role Of Choke
The Choke (Remote Or Manual) Is A Device
For Adjusting Back Pressure.
A Kick Is Due To Lack Of Mud Hydrostatic.
The Choke Provides A Back Pressure To
Compensate For Lack Of Mud Hydrostatic.
When Heavy Mud Is Pumped The Operator
Reduces Back Pressure.
89
WELL CONTROL
Start up Procedure
This Procedure Starts the Kill Correctly.
It Ensures That B.H.P Is Correct for the Kill.
It Can Be Stated That the Start up Procedure
Calibrates the Well Kill to Correct B.H.P.
How?
Bring Pump Up to Speed Holding Casing
Pressure Constant.
90
WELL CONTROL
Drillers Method
Two Circulation's
1st Clean Out Influx
2nd Circulate Kill Mud
91
WELL CONTROL
1st Circulation
Start up - Bring Pumps up to Kill Rate Holding
Casing Pressure Constant
When up to Speed Look at Drill Pipe Pressure.
Hold It Constant at This Value For Complete Circulation
On Completion of Circulation Shut Down
The Reverse of Start up Procedure
If Annulus Is Clean S.I.C.P Will Now Read S.I.D.P.P
If Annulus Is Not Clean Then S.I.C.P Will Be Greater
Than S.I.D.P.P
92
WELL CONTROL
2nd Circulation
Start up - Bring Pumps up to Kill Rate
Holding Casing Pressure Constant
When up to Speed Maintain Casing Pressure
Constant Until Kill Mud Is at the Bit
With Kill Mud at Bit Switch to Drill Pipe Pressure and
Hold Constant Until Clean Mud Returns at Surface
It May Be Preferred to Use the Wait and Weight
Procedure for the 2nd Circulation.
This Is in Case of Any Influx That Was Not Cleaned Out
in the1st Circulation
93
WELL CONTROL
Wait and Weight
One Circulation
Pump Kill Mud From the Start
Procedure
Start up - Bring Pumps up to Kill Rate
Holding Casing Pressure Constant
Once up to Speed the Drill Pipe Pressure Should
Equal I.C.P
Allow Drill Pipe Pressure to Fall From I.C.P to F.C.P
As Kill Mud Is Pumped to the Bit With Kill Mud at the
Bit Hold Drill Pipe Pressure Constant at F.C.P Until Kill
Mud Returns at Surface
94
WELL CONTROL
ICP = SIDPP + SCR Pressure
Kill Mud
FCP = SCR X
Old Mud
Step Down From Icp To Fcp
Using Either Graph Or Chart
Strokes To Bit
PSI
STKS
0
100
200
300
400
500
600
700
750
PSI
1400
1350
1300
1250
1200
1150
1100
1050
1025
ICP
FCP
FCP
ICP
SIDPP
0
95
WELL CONTROL
Things To Watch
Following A Choke Adjustment The Drillpipe Gauge
Takes Longer To React Due To Length Of System
Kill Mud Only Does Good When Going Downhole.
Therefore Re-zero Stroke Counter
Calculated ICP Is Only A Guideline. Actual (True) ICP Is
Seen At Start Up
If Actual ICP Is Different Then Recalculate Graph Or
StepDown
96
WELL CONTROL
Comparison of Killing Methods
Ease of Calculation ( Driller Method )
Lower Annulus Pressure ( Wait & Weight)
Shortest Circulating Time (Wait & Weight )
97
WELL CONTROL
Non-Routine Techniques
Drillers And Wait & Weight Only Work With Bit Below
The Influx.
Problems May Be:Unable To Use Pump
Hole Plugged
Bit Above Influx
In These Situations It May Be Necessary To Use
Other Well Control Techniques
Volumetric
Stripping
Combined Volumetric/Stripping
98
WELL CONTROL
Volumetric Method
Applications
WELL CONTROL
Volumetric Method
To keep BHP constant
Bleed mud through choke maintaining SIDPP constant
BHP
Bad practice
Due Hold casing Pressure Constant
BHP
= Ph Ann. + SICP
= Ph Ann (decrease to bleed mud) + SICP (constant)
= Decrease
100
WELL CONTROL
Well Control Problems
Indicators of Mechanical Failures
Changes In Drillpipe And Casing Pressures During
Well Control Variations Can Indicate Potential
Mechanical Problems
WELL CONTROL
Problem
DP psi
Loss of Circulation
Plugged Choke
Choke Washout
Plugged Nozzle
Nozzle Washout
String Washout
102
Csg psi
BHP
WELL CONTROL
Bad Practices
Incorrect Start Up
Changing SPM
Holding Wrong Pressure
Not Using Graph/Step Down
Not Pumping Correct Mud
103
WELL CONTROL
How Do You Know That The B.H.P Is:
A. Correct ?
B. Constant ?
A. Use Correct Start Up
B.
104
WELL CONTROL
Procedure
Brining up pump to kill speed
Correct Action
wrong Action
Effective on BHP
105
WELL CONTROL
Procedure
Driller Method (1st Circulation)
Correct Action
wrong Action
Effective on BHP
106
WELL CONTROL
Procedure
(2nd Circulation) While Pumping Kill Mud To Bit
Correct Action
wrong Action
Effective on BHP
107
WELL CONTROL
Procedure
(2nd Circulation) While Pumping Kill Mud From
Bit to Surface
Correct Action
wrong Action
Effective on BHP
108
WELL CONTROL
Procedure
W&W Method (While Pumping Kill Mud To Bit)
Correct Action
wrong Action
Effective on BHP
109
WELL CONTROL
Procedure
Increase Pump Speed
Correct Action
wrong Action
Effective on BHP
110
WELL CONTROL
Procedure
Decrease Pump Speed
Correct Action
wrong Action
Effective on BHP
111
WELL CONTROL
Procedure
W&W Method (While Pumping Kill Mud From Bit
To Surface)
Correct Action
wrong Action
Effective on BHP
112