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Table Of Content
S.No
1
Description
Gas Sweetening Unit
1.1
1.2
Page
1
Amine system
PFD Of Amine System
2.1 Refrigeration
2.2 Dehydration Unit
2.3 PFD Of Refrigeration Unit
2.4 PFD Of Glycol Regeneration Unit
2.5 PFD Of Produce Water
3
LABORATORY Testing
15
GLOSSARY OF TERMS
16
Heat is applied to the base of the still by Lean amine flowing through the re-boiler. Hot lean
amine flows from the re-boiler base to booster pump suction and pumped through the
lean/rich heat exchanger to preheat the rich amine flowing to the still. Lean Amine flows
through Amine cooler to the Amine Surge Tank. Lean amine is stored in the surge tank until it is
pumped to the upper section of the contactor by Amine Charge Pump.
Chemical Reaction:
R2CH3N + H2S HS + R3NH+
R2CH3N + CO2 + H2O HCO3- + R3NH+
MDEA / GAS
CONTACTOR
28PCV-5071
REFLUX COOLER
AMINE AFTER
SCRUBER
GAS COOLER
Sales Gas
REFRIGERATION UNIT
ACID GASES TO
LP FLARE
Sweet Gas
AMINE STILL
COLUMN
28FCV-5131
REFLUX
ACCUMULATOR
AMINE CHARGE
PUMPS
AMINE COOLER
28LCV5081
28LCV-2021
REFLUX PUMPS
Hot Oil
Supply
AMINE
RECLAIMER
Hot Oil
Supply
AMINE
REBOILER
28-TCV5130
28-TCV5081
INLET FILTER
SOLIDS
FILTER
CARBON
FILTER
SOLIDS
FILTER
AMINE BOOSTER
PUMPS
28LCV-2001
Lean Glycol
GLYCOL
REGENERATION
UNIT
Glycol Injection
Pump
Rich Glycol
LOW TEMPERATURE
SEPARATOR
GAS CHILLER
GAS / LIQUID
EXCHANGER
GAS / GAS
EXCHANGER
GAS / GAS
EXCHANGER
PROPANE
COMPRESSOR-A
PROPANE
COMPRESSOR-B
Propane/Oil
Separator
Reboiler
OIL COOLERS
Propane/Oil
Separator
PROPANE
ACCUMULATOR
PROPANE CONDENSER
PROPANE
SUB-COOLER
PROPANE
ECONOMOZER
DC-2 Feed
Heatre
DE-ETHANIZER
Sweetening
Cloumn
PROPANE
SUCTION
SCRUBBER
DC-2
Reboiler
Recycle Gas
Compressor
To HP Flare
To HP Flare
DE-BUTANIZER
LPG to Storage Bullets
Condensate
Cooler
DC-4
Reboiler
DC-4 Reflux
Accumulator
Reflux Condensor
Fuel Gas
II.
III.
Pneumatic controllers
IV.
V.
A fully automatic Instrument Air Package provides IA to the plant. It contains two air
compressors, one wet air receiver, one heat less air-dryer package consisting two dryers that
operate in cycles, one dry air receiver and one start air receiver.
Compressors are designed for a flow rate of 121 Standard Ft3/min and 125 PSI pressure.
Normal pressure of IA is about 110 PSI throughout the plant. In case of very low pressure, a
pressure switch 63-PSLL-1011 actuates an ESD.
10,000 Barrels
Tank Construction:
Bladder type
There are five fire monitors (WFM) and seven fire hydrants (WFH) at different locations of the
plant to provide fire extinguishing medium. Also, LPG storage tanks are provided with DELUGE
system to spray water throughout the tank surface to cool it. Deluge system can be actuated
manually or from HMI using control system.
Storage & loading area are divided in two sections: one for Condensate & one for LPG.
Condensate storage area contains three storage tanks with following data:
Tank capacity:
3150 BBLs
Tank material:
Carbon steel
All the tanks are atmospheric with 8 oz pressure & 176 F design temperature. Each tank has
isolation valves at inlet & outlet, so that any of the tanks can be lined up with the outlet of
condensate to the loading stage. There are high and low level switches provided on each tank,
to actuate ESD logic as required by the PCS. All the tanks are within a contained bund area to
contain the condensate in case of any leakage from tanks and to avoid spillage out of that
bunded area.
Condensate loading area contains two tanker loading pumps to load condensate in to
customers tankers. Pumps data is given below:
Flow rate:
250 GPM
Pressure:
180 PSIg
Temperature:
122 F
On the discharge line of each pump, there is a PD type flow meter, to meter the amount of
condensate loaded to the tanker. Two tankers can be loaded at the same time with both pumps
running and both flow meters in service. There is an earthing system provided for Tankers, so
that either of the tankers currently being connected can be earthed. Earthing is required prior
to start of loading to avoid any static charge produced during the loading operation. One
diaphragm pump is also provided to load back from tanker to the storage tanks in case of any
leakage from the tanker.
LPG storage area contains two storage tanks (called Bullets) with following data:
Tank capacities:
82 Metric Tonnes
Tank material:
Carbon steel
250 PSIg
165 F
Both the tanks are of high pressure design, carbon steel tanks. Each tank has manual &
automatic isolation valves at inlet & outlet, so that any of the tanks can be lined up with plant
rundown of LPG. Two level transmitters and one sight glass are provided on each tank for level
monitoring. There are high and low level trips provided on each tank, to actuate ESD logic as
required by the PCS and CSS. Both the tanks are within a bunded area to contain the LPG, in
case of any leakage from tanks and to avoid spillage out of that bunded area. Each bullet has
high pressure control valve (PCV) to relieve excess pressure to flare in case of process upset.
These PCVs also work as BDVs in case of an ESD to flare the tanks contents & lower their
pressure to minimize risk of tank bursting or collapse.
LPG loading area contains two LPG loading pumps to load LPG in to customers tankers. Pump
data is given below:
Flow rate:
175 GPM
Pressure:
250 PSI
Temperature:
200 F
On the discharge line of each pump, there is a Coriolis type flow meter, to accurately meter the
amount of LPG loaded to the tanker. These flow meters also communicate with control system
for their running status, with high and low alarms and flow rate totalisers.
There is an earthing system provided for Tankers, so that the tanker being connected can be
earthed, prior to start of loading, to avoid any static charge produced during the loading
operation. Tanker earthing confirmation signal is inter locked with pump start permissive, so
that the pump does not start unless the earthing signal is confirmed on PLC.
LPG
In LPG we are doing some important tests which are necessary for good quality LPG:
123456-
LPG Composition.
95% Boiling Point (Weathering Test)
RVP.
Free Water
Copper Strip.
Mercaptan Sulphur.
1- LPG Composition:
For LPG composition we are using one of the latest LPG Gas Chromatograph
Reagents:
1- Helium Gas.
2- Calibration Gas.
Spec of LPG Composition is:
35.96F
3- RVP:
We are using Stanhope seta cylinder and pressure gauge to perform RVP test, approved
method ASTM D-1267.
Spec of RVP in LPG is:
Nil
RVP
Sp. Gr.
BS&W
Salt
H2S
1- RVP:
RVP is one of the most important Test in Condensate and we are using one of the latest RVP
apparatus in this lab which is (8100-2 SETA Vap II), ASTM D5191 which is correlate with D323.
Spec of RVP in condensate is:
<8 PSIa
3- BS&W:
For BS&W test we are using (Benchmark 2000), approved method ASTM D-96.
Reagents:
1- Toluene or Xylene.
Spec of BS&W in condensate is:
<0.05%
BENCHMARK 2000
4- Salt:
For salt test we are using Dual Extraction Apparatus (14300-3 Stanhope SETA) & and for
titration Potentiometric Automatic Titrator (AT-500N), approved method ASTM D 6470.
Reagents & Materials:
1- Acetone (2-propanone).
2- Alcohol.
3- Barium Nitrate.
4- Hydrochloric Acid, 0.1 mol/L.
5- Nitric acid, 0.5 mol/L.
6- Silver Nitrate Solution. 0.1 & 0.01 mol/L.
7- Sodium Chloride Solution.
8- Xylene.
9- Lead Acetate Paper.
10- Polishing Paper.
Spec of Salt in condensate is:
6lbs/1000bbl.
5- H2S:
For the detection of H2S we are using Doctor Test and for the quantity of H2S in condensate we
use method IP103.
Reagents:
1- Cadmium Sulfate Solution.
2- Sodium Thiosulphate solution, 0.1N.
3- Starch Solution, 0.5%.
4- Hydrochloric Acid.
5- Doctor Solution.
Spec of H2S in condensate is:
< 2ppm
AMINE
1- Concentration of amine, Field Test Method.
Reagents:
1- Hydrochloric Acid, 0.5N.
2- Methyl Purple or BromoPhenol Blue Indicator.
2- H2S Loading approved Method UOP-827.
Reagents:
1- Sodium Thiosulphate solution, 0.1N.
2- Starch Solution, 0.5%.
3- Hydrochloric Acid.
4- Iodine, 0.1N.
GLYCOL
Purity of Lean and Rich Glycol by Karl Fischer Moisture Titrator (MKC-501).
Reagents:
1- Anolyte (Electrolyte AG).
2- Catholyte (Electrolyte CG).
Produced Water
SERVICE STREAM
RAW / SWEET / SALES GAS
PIPING COLOUR
YELLOW
INSTRUMENT AIR
DARK BLUE
LIGHT BLUE
FIRE WATER
FIRE FIGHT FOAM
RED
YELLOWISH CREAM
ORANGE
GREEN
CONDENSATE / HC LIQUIDS
BROWN
STEAM
SILVER
ACIDS / ALKALIES
VIOLET
GLOSSARY OF TERMS
PD Meter
PSIa
PSIg
HC
Hydro-Carbon
BOM
P&ID
PFD
PPM
WFM
CSS
UPS
ESD
Emergency Shutdown
PCS
PSD
Process Shutdown
BBLs
Barrels
GPM
PID
PLC
HMI
PCV
Bund
LPG
NGL
Hz
Hertz (Frequency)
Prepared By :- Abdul Manan (DUET)
kW
kilo Watts
RPM
DPC
BDV
Blowdown Valve
EPF
DC-2
De-Ethaniser Column
DC-4
De-Butaniser Column
LTS
FG
Fuel Gas
PRV