Sie sind auf Seite 1von 9

FINE

FABRICATORS
Addres:Canal Bank Pulli No 5, Behind Sagar House .
Nawab Pura, Lahore - Pakistan Tel No:0092-4236543428 Fax No: 0092-42-36557147 E.mail:
info@finefabicators .com , web
www.finefabricators.com

FEASIBILITY OF BROILER SHED FOR 30,000


BIRDS
PREPARED BY: ( MUHAMMAD FARHAN SAFDAR )
14/3/2014

FINE FABRICATORS

TABLE OF CONTENTS

1.

DISCLAIMER

2.

PURPOSE OF THE DOCUMENT

3.

INTRODUCTION TO FINE FABRICATORS

4.

EXECUTIVE SUMMARY.

5.
6.
7.

BRIEF DESCRIPTION OF PROJECT & PRODUCT


CRITICAL FACTORS
INSTALLED & OPERATIONAL CAPACITIES

8.

GEOGRAPHICAL POTENTIAL FOR INVESTMENT

9.

POTENTIAL TARGET MARKET

10.

BROILER PRODUCTION PROCESS

11.

PROJECT COST SUMMARY

12.

PROJECT COST FEASIBILITY

13.

COST OF EACH FLOCK

FEASIBILTY OF BROILER SHED FOR 30000 BIRDS

FINE FABRICATORS

1.DISCLAIMER
This information memorandum is to introduce the subject matter and provide a
general idea and information on the subject. Although, the material included in this
document is based on data / information gathered from various reliable sources;
however, it is based upon certain assumptions which may differ from case to case. The
information has been provided on 'as is where is' basis without any warranties or
assertions as to the correctness or soundness thereof. Although, due care and
diligence has been taken to compile this document, the contained information may vary
due to any change in any of the concerned factors, and the actual results may differ
substantially from the presented information. Fine Fabricators, its employees or agents
do not assume any liability for any financial or other loss resulting from this
memorandum in consequence of undertaking this activity. The contained information
does not preclude any further professional advice. The prospective user of this
memorandum is encouraged to carry out additional diligence and gather any
information which is necessary for making an informed decision, including taking
professional advice from a qualified consultant / technical expert before taking any
decision to act upon the information.

2. PURPOSE OF THE DOCUMENT


The objective of the pre-feasibility study is primarily to facilitate potential
entrepreneurs in project identification for investment. The project pre-feasibility may
form the basis of an important investment decision and in order to serve this objective,
the document/study covers various aspects of project concept development, start-up,
production, marketing, finance and business management.
The purpose of this document is to facilitate potential investors in broiler farm by
providing them a general understanding of the business with the intention of
supporting potential investors in crucial investment decisions.
The need to come up with pre-feasibility reports for undocumented or minimally
documented sectors attains greater imminence as the research that precedes such
reports reveal certain thumb rules; best practices developed by existing enterprises by
trial and error, and certain industrial norms that become a guiding source regarding
various aspects of business set-up and it's successful management.
Apart from carefully studying the whole document one must consider critical
aspects provided later on, which form basis of any Investment Decision.
FEASIBILTY OF BROILER SHED FOR 30000 BIRDS

FINE FABRICATORS

3. INTRODUCTION OF COMPANY
Fine Fabricator established in 1989 is one of the largest and specialized poultry
equipment manufacturing company in Pakistan.
We at Fine Fabricators are operating in conformance with ISO9001:2008 (Quality
Management System) specialized in detailed design, manufacture and fabrication. We
work as closely as possible with all our customers. We challenge them to think beyond
their current needs, looking for ways to cost effectiveness through products and
processes. Our creative approach is what makes us stand out of the crowd, and thats
why our projects consistently won industry awards and we generate repeat business its
something we are proud of.
We being the pioneers in Pakistans poultry equipments as realized, we are now
looking forward global dream: to make Fine Fabricators as international manufacturer in
poultry industry.

4. EXECUTIVE SUMMARY
Broiler meat is a rich source of protein with an ever growing demand. In broiler farming,
the Day Old Chicks (DOCs) of specific broiler strain e.g. Babcock, purchased from
reputed hatchery/ company are raised on specially formulated feed for a period of
about six weeks, with a turnover of six flocks per year. Both rural and semi-urban areas
are suitable for this business.
Success of broiler farm largely depends on good management practices. After
brooding and rearing period, birds are sold at farm gate on 'Live Body Weight' basis to
traders or transported to market. The farm gate price of live bird is determined on daily
basis. A conventional broiler farm of 30,000 birds is suggested in this pre-feasibility
study as a viable economic size to enter this business. The proposed business started
in a new constructed shed requires total estimated investment of Rs. 15 million.

5. BRIEF DESCRIPTION OF PROJECT & PRODUCT


In the proposed broiler farm, the Day Old Chicks (DOCs) are raised on high
protein and energy feed in a conventional open housing system for a period of six
weeks (All in-All out system). The purpose built farm is acquired on rental basis.
FEASIBILTY OF BROILER SHED FOR 30000 BIRDS

FINE FABRICATORS

After six weeks, the birds are sold on live body weight basis to traders, wholesale
markets or sold directly to the shopkeepers in the urban markets. With ever
increasing demand for white meat, broiler farming can be a profitable venture.
Annually, six flocks of birds are raised on the farm, depending on area climate.

6. CRITICAL FACTORS

Background knowledge and related experience of the entrepreneur in


broiler farm operations.

Application of good poultry husbandry practices such as timely feeding,


watering, lighting, vaccination, medication, temperature / humidity control and
culling of uneconomical birds to ensure flock's best performance and higher
efficiency in disease-free environment.
Awareness of supply and demand of chicken in the market as the price of
chicken meat fluctuates throughout the year.
Efficient marketing of the project and bulk supply to wholesalers.

7. INSTALLED & OPERATIONAL CAPACITIES


In this pre-feasibility study, all the calculations have been based on a flock size of
30,000 birds. As six flocks are produced per year, hence total 180,000 birds are reared
per annum.

8. GEOGRAPHICAL POTENTIAL FOR INVESTMENT


Rural and peri-urban areas around major cities are suitable for setting up a broiler
farm. Setting up a farm at an isolated place will minimize the risk of disease. Proximity
of the farm to the city enables the farmer to establish links with the market for buying
farm inputs and selling of grown-up birds, swiftly. Sub- urban and rural areas around big
cities e.g. Lahore, Rawalpindi, Faisalabad, Hyderabad, Karachi, Peshawar and Quetta
are recommended for starting a broiler farm.

9.

POTENTIAL TARGET MARKET

Marketing of chickens follow traditional channels of distribution. Generally,


grown-up birds are distributed in the market through market agents and
intermediaries such as Arhti and wholesalers. In some cases, the middleman provides
DOCs and other farm inputs (feed, vaccination, medication etc.) to the broiler farmers
under a contract to buy back mature birds from them.
Birds are transported to the urban market and are sold to retailers or marketFEASIBILTY OF BROILER SHED FOR 30000 BIRDS

FINE FABRICATORS

street poultry shops. Few poultry meat processing plants process raw poultry
meat into dressed chicken, quality cuts or other forms to the market. The integrated
processing units distribute frozen and dressed chicken packed in whole or cut-ups to
the consumer through retail shops under their brand names. Major domestic markets
include all major cities across the country including Karachi, Lahore, Peshawar and
Quetta etc. The wholesale and retail price of
poultry meat is determined daily on consumer's demand and supply situation.

10.

BROILER PRODUCTION PROCESS

The broiler farming must begin with a clean and sanitized shed. The layout
of open conventional shed should be north-south to ensure clean, dry and
well-ventilated shed as this provides fresh air and carries off humidity.
The entire building and all equipment should be properly disinfected and
fumigated. The equipment and walls of the shed should be checked for
cleanliness, disinfection and spraying before the arrival of DOCs. Disinfectants
can be prepared with Phenol, Potassium Permanganate, Carbolic Acid and
Formalin. A solution of Sodium Hydroxide/Caustic Soda with warm water can also
be used to clean the house.
To sanitize the shed from germs and insects, it is fumigated with
Formaldehyde gas, produced by putting Formalin on Potassium
Permanganate. The house should be vacant and sealed for 30 minutes after the
fumigation so that the gas infiltrates in every corner.
Litter is spread on the floor to prevent direct contact of birds with the floor.
Rice-husk and sawdust are generally used as litter. It should be dry and free of
moulds. Caked or moldy material should be removed and refilled with fresh
materials. Extensively wet and dusty litter should also not be used. Using new
litter for each flock is good for raising disease-free broiler birds.
The DOCs should be procured from well reputed hatcheries and should be
of uniform size, active and bright eyed, having healed navel. The skin of shanks
should be shiny.
The DOCs should arrive at the farm early in the morning so that the
management has a full day to observe them for any issue.
Flushing should be done by offering 250 gm glucose per gallon of water
as readily available source of energy and to clear the digestive tract.
Keep light at high intensity 20-22 hours per day for the first week. Closely
regulate temperature of shed.
Special attention should be given to temperature and relative humidity
FEASIBILTY OF BROILER SHED FOR 30000 BIRDS

FINE FABRICATORS

maintenance in the shed. The temperature for brooders should be 99 F,


encircled by chick guard/sheets. The brooder is essential part of broiler

farming, also known as 'Artificial Mother' as it provides necessary heat to DOCs


shortly after arrival till 7 days of age.
Mostly, 24 hours light is provided during brooding and early growing
period. Initially, for first fifteen days, light intensity should be 40-60 watts per 200
sq. ft of space which can be replaced by 15 watts bulb in the start of third week.

Starter feed should be offered as a source of energy to chicks as it is


easily digestible and a good source of energy. Broilers are fed two types of ration
i.e. broiler starter (mash or crumb form) fed up to four weeks of age and then
broiler finisher (mash or crumb form) fed from fifth to sixth week. There are many
feed mills that prepare these formulated feeds.

Feeding three or four times each day will stimulate feed intake and
prevent wastage. The desired Feed Conversion Ratio (FCR) is 2.20. Check
regularly the availability of water and feed for chicks.

Keep feed free from aflatoxins. Remove all leftover feed from bins,
hoppers and troughs.
Place rodenticide out of the reach of DOCs.
Remove dead birds immediately and dispose them properly. Send the
dead birds to lab for postmortem examination if there is excessive mortality.
Follow bio-security plans by not allowing visitors or attendants to enter
sheds without disinfected boots and clothes.
Follow the recommended vaccination schedule. Vaccination can be
provided to chicks through eye drops, drinking water and subcutaneous
injections.

Table 1: Vaccination Schedule for Broiler Birds


Age in Days
1 day

Disease
Infectious Bronchitis Disease (IBD)

Vaccination
IB-Vaccine

Procedure
Aerial spray or eye drops

5 days

Newcastle Disease (ND)

ND-Vaccine (Lasota)

Eye drops

8 days

Infectious Bursal Disease (IBD)

IBD Vaccine (Gumboro)

Eye drops

17-18 days

Hydro Pericardium Disease

HPS- Hydro Vaccine

Sub-cut injection

21-22 days

Infectious Bursal Disease (IBD)

IBD Vaccine (Gumboro)

In drinking water

25-26 days

IBD+ND

IBD+ND Vaccines

In drinking water

FEASIBILTY OF BROILER SHED FOR 30000 BIRDS

FINE FABRICATORS

11.

Mortality losses should be kept below 8% by timely prophylactic measures


(vaccination, medication, disinfection etc.). The New Castle Disease and
Gumboro are extremely dangerous diseases that can eradicate the entire flock.

PROJECT COST SUMMARY


A detailed financial model has been developed to analyze the commercial
viability of broiler farm (30,000 birds). Cost details are mentioned below.

FINE FABRICATORS ( A RELIABLE NAME IN POULTRY INDUSTRY)


12. FEASIBILITY REPORT FOR 30,000 BROILERS
REARED IN ENVIRONMENTALLY CONTROLLED HOUSE

Total Cost(Rs.)

CAPITAL INVESTMENT.
1 LAND
Land required for shed construction is 1.5 acre. It is assumed that land is available
2 BUILDING
Cost of one Poultry house 45'x400'=18000 sq.ft.
Feed Store, Generator Room, Boundary Wall and official rooms.
TOTAL
3

EQUIPMENTS
CONE FANS 54"
AIR INLETS
VENTILATION WINCH SYSTEM
INSULATED WINDOWS
INSULATED DOORS
SMALL FAN 36"
COOLING PADS CHINA
FEEDING AND DRINKING SYSTEM PAK
CONTROLLER
SYSTEM ERECTION
HEATER MUNTER
DEISEL GENERATORS
WEIGHING SCALE
ELECTRIFICATION
MISC. ITEMS

No of units

P.U Cost

10
48
1
16
6
3
60
1
1
1
1
2
1
1
1

40000
1450
55000
5490
17063
27000
3100
1250000
100000
175000
380000
600000
350000
250000
100000
TOTAL
TOTAL

FEASIBILTY OF BROILER SHED FOR 30000 BIRDS

RS
RS
RS

9,000,000.00
2,000,000.00
11,000,000.00
Total Cost

RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
RS
2+3

400,000.00
69,600.00
55,000.00
87,840.00
102,378.00
81,000.00
186,000.00
1,250,000.00
100,000.00
195,000.00
380,000.00
1,200,000.00
350,000.00
250,000.00
100,000.00
4,806,818.00
15,806,818.00

FINE FABRICATORS

13. COST PER FLOCK:


(B): EXPENDITURE
(Rearing expanses for one flock of 30000 broilers of 5-6 weeks)
Sr
Expenditure(Rs.) at Feed Conversion Ratio (FCR) of
Particulars
#
1.7
1.8
1.9
2.0
2.1
1 Cost of day-old chicks @ Rs. 40/chick
1200000
1200000
1200000 1200000 1200000
(Rs.)(Depends on market rate)
2 Feed consumption per bird (kg)
3
3.25
3.4
3.6
3.8
3
4
5

Total feed consumption


(No. of bags)
Cost of feed/bird Rs.45/kg (Rs.)

2040

2160

2280

4050000

4387500

4590000

4860000

5130000

240,000

240,000

240,000

240,000

240,000

150,000

150,000

150,000

150,000

150,000

6
7

Electricity / POL charges (Rs.)

200,000

200,000

200,000

200,000

200,000

Farm Rent (2 months) (Rs.)

200,000

200,000

200,000

200,000

200,000

Miscellaneous charges (Rs.)

100,000

100,000

100,000

100,000

100,000

5667500

5964650

6143480

6381920

6620360

RS

6652260

1950

Vaccination/Medication
Rs.8/bird
Labour charges (Rs.)

Total:-

cost

1800

RETURN Sale of 29100 birds weighing 1.8 kg each


@ Rs.127/kg live weight

FEASIBILTY OF BROILER SHED FOR 30000 BIRDS