Technical Data Book of NGR

TECHNICAL DATABOOK OF NGR
2X600 MW DVCRTPP
INDEX
SL.No.
Description
Document No.
Remarks
DVCs NIT
PCA.CD-001.E345ELEC V.IIF-2/S-I
Enclosed
B
C
RINFRAs Technical Specification

Approved Vendor Drawings/Document
Approved Drawings/Document of
Neutral Grounding Resistor (NGR)
REL-DVCRTPP-CEE-211-P-6081
Enclosed
Enclosed
1
a)
b)
c)
D)
GTP of NGR
GA of 3.3KV NGR
GA of 11KV NGR
RINFRAs Clarifications of hold on
approved GTP of NGR
Enclosed
REL-DVCRTPP-NEE-211-B-004
REV-01
REV-01
REV-01
EDCON/ELEC/RTPS/1151 Dated
16.11.09
Enclosed
SECTION-A
DVCs NIT
2X600 MW DVCRTPP
DCPL-K6A15
VOLUME : II-F/2
SECTION-I
TECHNICAL SPECIFICATION
FOR
NEUTRAL GROUNDING RESISTOR
(PCA.CD-001.E345ELEC)
DCPL-K6A15
CONTENT
CLAUSE NO.
DESCRIPTION
PAGE NO.
1.00.00
SCOPE OF SUPPLY
V.IIF-2/S-I : 1
2.00.00
CODES AND STANDARDS
V.IIF-2/S-I : 1
3.00.00
DESIGN CRITERIA
V.IIF-2/S-I : 2
4.00.00
SPECIFIC REQUIREMENTS
V.IIF-2/S-I : 2
5.00.00
TESTS
V.IIF-2/S-I : 4
6.00.00
SPECIAL TOOLS & TACKLES
V.IIF-2/S-I : 5
7.00.00
DRAWINGS, DATA AND MANUALS
V.IIF-2/S-I : 5
ATTACHMENTS
ANNEXURE-A
RATINGS AND REQUIREMENTS
V.IIF-2/S-I/Annx-A : 7
DCPL-K6A15
VOLUME : IIF-2
SECTION-I
1.00.00
SCOPE OF SUPPLY
1.01.00
Type, rating and connection of the equipment listed below are detailed in the
Annexures. The equipment shall be offered in strict compliance with the
same.
1.02.00
22.13 Ohms, 11000 Volts, 300 Amps for 10 seconds Neutral Grounding
Resistor Six (6) Numbers.
6.64 Ohms, 3300 Volts, 300 Amps for 10 seconds Neutral Grounding Resistor
Six (6) Numbers.
1.03.00
Each Resistor shall be furnished complete with :

a)
Fittings and accessories.
b)
Auxiliary Equipment
c)
All supporting steel work and hardwares.
1.04.00
One set of Special Tools and Tackles.
1.05.00
Mandatory Spare Parts.
1.06.0
All relevant drawings, data and instruction manuals.
2.00.00
CODES AND STANDARDS
2.01.01
All equipment and materials shall be designed, manufactured and tested in

accordance with the latest applicable Indian Standards (IS) and IEC except
where modified and/or supplemented by this specification.
2.01.02
Equipment and material conforming to any other standard, which ensures

equal or better quality, may be accepted. In such case, copies of the English
version of the standard adopted shall be submitted along with the bid.
2.01.03
The electrical installation shall meet the requirements of Indian Electricity

Rules as amended up to date and relevant IS Code of Practice. In addition,
other rules and regulations applicable to the work shall be followed.
V.IIF-2/S-I : 1
DCPL-K6A15
3.00.00
DESIGN CRITERIA
3.01.00
The Neutral Grounding Resistor (NGR) shall be used for non-effective

grounding of 11000 volt and 3300 volt System of the plant. NGR shall be
connected between the 11000 volt winding neutral point and earth of
400/11.5/11.5 KV station transformers and all unit transformers. NGR shall
also be connected between the 3300 volt winding neutral point and earth of
11/3.5 KV transformers.
3.02.00
Neutral Grounding Resistor shall be used to limit the magnitude of earth fault
current so that damage of electrical equipment is reduced, safety of personnel
is increased and sensitive, selective earth fault protection can be provided.
3.03.00
The NGR will be installed in dust prone, hot, humid and tropical atmosphere.
All equipment, accessories and wiring shall be provided with tropical finish to
prevent fungus growth.
3.04.00
The rated time for the earth fault current or specified thermal current shall be
10 seconds.
3.05.00
The Tenderer shall quote for neutral grounding resistor with final temperature
as per allowable limit due to the specified current for specified time.
3.06.00
The Resistor unit shall be air-cooled type suitable for installation at outdoor
locations.
3.07.00
The resistror enclosure shall be made of sheet steel and shall have minimum
thickness of 2 mm.
4.00.00
4.01.00
Resistor
4.01.01
The resistor element shall be made of non-aging stainless steel or equivalent

corrosion resistant material having high Electrical Resistivity and low
temperature co-efficient of resistant.
4.01.02
The resistor unit shall consist of a no. of elements. All the elements shall be
mounted inside the cubicle so as to ensure ease of inspection and
replacement of individual element. The resistors shall be edge-wound type.
4.01.03
Each Resistor element shall possess a balanced combination of both

Mechanical and Electrical properties over the entire intended operating
temperature range without any harmful effect on the elements and their
accessories.
4.01.04
All the resistor elements constituting the NGR shall be assembled and
supported inside the cubicle in such a way that no distortion or breakage will
occur during the passage of through fault current to earth.
V.IIF-2/S-I : 2
DCPL-K6A15
4.01.05
All element connections shall be bolted type to ensure stable resistance value
throughout the working life of the unit.
4.01.06
Wet process type brown glaze porcelain insulators shall be used for
supporting resistor elements. Porcelain insulators shall have high creep age
value suitable for heavily polluted atmosphere charged with dust particles.
4.02.00
Enclosure
4.02.01
Each neutral grounding resistor shall have structural steel work enclosed on
all sides and also on top by sheet steel having a minimum thickness of 2 mm.
Suitable ventilating louvers shall be provided on sides to ensure proper
ventilation. The louvers shall be provided with fire wire mesh to make it
vermin proof.
4.02.02
Each enclosure shall be self supporting, weather proof type suitable for
outdoor mounting having a protection class as indicated in annexure.
4.02.03
Each cubicle shall be complete with a front access door with handles, lock
and also a removable bolted cover. All doors and removable covers shall be
properly gasketed with neoprene rubber gaskets. All cubicle door hinges shall
be concealed type.
4.02.04
Each cubicle shall be complete with a suitably mounted cable end box fitted
with removable gland plate for fixing cable gland. The cable size shall be as
indicated in the annexure. Double compression cable glands and tinned coper
lugs shall be provided.
4.02.05
Each cubicle shall be provided with suitable base channels for direct bolting
to the foundation at site. All necessary galvanised bolts, nuts, washers etc.
shall be supplied by the Tenderer for installation of Cubicle at site.
4.03.00
Cubicle lamp and sockets
4.03.01
Each cubicle shall be provided with 5A, 3 pin plug socket and door-switch
controlled cubicle illumination lamp.
4.03.02
Two pole switch fuse unit shall be provided for receiving 240 V single phase
AC supply for cubicle lamp and illumination circuit.
4.04.00
Wiring
4.04.01
All internal wiring between equipment and terminal block shall be carried out
by PVC insulated 650 V grade 2.5 Sq.mm Stranded copper conductor wires.
4.04.02
All wiring shall be suitably ferruled with corresponding wiring identification

marks used in the Schematic/wiring diagrams.
4.04.03
All devices and terminal blocks within the terminal box shall be clearly
identified by symbol corresponding to those used on applicable
schematic/wiring diagram. 20% spare terminals shall be provided in terminal
block.
V.IIF-2/S-I : 3
DCPL-K6A15
4.05.00
Grounding
4.05.01
All parts of enclosure, supporting structures, equipment frames etc. shall be

properly grounded at two points separately.
4.05.02
Each cubicle shall be completed with two (2) nos. ground pads, tapped holes
and bolts suitable for connection of 75 x 10 mm galvanised steel flats.
4.06.00
Painting
4.06.01
All surfaces shall be sand blasted, pickled and grounded as required to

produce a smooth, clean surface free of scale, grease & rust.
4.06.02
After cleaning, the surfaces shall be given a phosphate coating followed by 2

coats of high quality primer and stoved after each coat.
4.06.03
The equipment shall be finished with two coats of approved shade as stated
in th annexure
4.06.04
Sufficient quantity of touch-up paint shall be furnished for application at site.
4.07.00
Auxiliary equipment-Current Transformer (CT)
4.07.01
Neutral bushing current transformers shall be furnished when specified in the

annexure.
4.07.02
Current transformer shall be mounted inside the cable box with removable
arrangement
4.07.03
CT secondary leads shall be wired up to the terminal blocks.
5.00.00
TESTS
5.01.00
Routine Tests
Each equipment shall be completely assembled, wired, adjusted and routine
tested as per relevant standards at manufacturer's works. The tests shall
include:
5.01.01
Resistance measurement
5.01.02
Voltage measurement
5.01.03
Insulation resistance measurement
5.01.04
Dielectric test
5.02.00
Type Test
5.02.01
Temperature test (on one unit of each rating)

V.IIF-2/S-I : 4
DCPL-K6A15
5.03.00
Test Witness
5.03.01
All tests shall be performed in presence of Owner/Purchaser's representative,

if so desired by the Purchaser.
5.03.02
The Contractor shall give at least seven (7) days advance notice of shop
tests.
5.04.00
Test Certificates
5.04.01
Certified copies of all tests carried out at works and at site shall be furnished
in six (6) copies for approval of the Owner/Purchaser.
5.04.02
Equipment shall be dispatched from works only

Owner/Purchaser's written approval of shop test reports.
5.04.03
Type test certificate on equipment shall be furnished along with the tender. In
case the Type Test Certificates of identical equipment of the offered items are
not submitted, the bidders shall have to conduct the Type test on the offered
equipment before delivery free of charge to the Purchaser. Type test
performed beyond years (5) time are not acceptable.
6.00.00
6.01.00
A set of special tools & tackle which are necessary or convenient for erection,
commissioning, maintenance and overhauling of the equipment shall be
supplied.
6.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
7.00.00
DRAWINGS, DATA AND MANUALS
7.01.00
To be submitted with the Bid
7.01.01
Scheme showing series/parallel combination of resistor elements.
7.01.02
Bill of Materials.
7.01.03
Dimensional general arrangement drawings showing constructional features

etc. along with necessary foundation plan.
7.01.04
Cable termination details.
7.01.05
Technical leaflets on each piece of Electrical equipment and Type test

certificate of similar equipment quoted.
7.02.00
To be submitted after award of Contract
V.IIF-2/S-I : 5
after
receipt
of
DCPL-K6A15
7.02.01
Dimensioned General Arrangement drawings of cubicle showing disposition

of all Electrical Equipment such as C.T., resistor elements, cable termination
etc. inside the cubicle.
7.02.02
Consolidated Bill of Materials.
7.02.03
Foundation Plan and loading of cubicle.
7.02.04
Connection/wiring diagram of the whole system.
7.02.05
Erection drawings of cubicle and resistor elements.
7.02.06
Transport/shipping dimension and the dimension of space required for

handling various parts for maintenance.
7.02.07
Data Sheet and technical leaflets on each piece of equipment shall be

furnished.
7.02.08
Instruction manuals for the complete system, clearly indicating the salient
features of each equipment shall be furnished.
7.03.00
The Bidder may note that the drawings, data and manuals listed are minimum
requirement only. The Bidder shall ensure that all other necessary write-ups,
curves and information required to fully describe the equipment offered are
submitted with the bid.
V.IIF-2/S-I : 6
DCPL-K6A15
ANNEXURE-A

1.0
General
1.1
Applicable standard
IEEE-32
1.2
Service
Outdoor, free standing
1.3
Rated system Voltage

& allowable variation
11KV10%
3.3KV10%
Rated frequency and

allowable variation
50Hz5%
11KV & 3.3KV
1.4
2.0
Rating
2.1
Rated Voltage
2.2
Rated current at rated time duration Amp
300A
2.3
Rated time duration
10
2.4
Resistance in design ambient temp. Ohm
22.13 & 6.64
2.5
Allowable Tolerance in resistance value%
10
2.6
Design ambient Temperature
50
2.7
Temperature rise of resistor
350
Temp rise of Enclosure
30
Over 220C Class C
KV
Sec.
2.9
Insulation class of insulating material
2.10
Basic Insulation level and system insulation class :

System insulation class for
line end & ground end
KVrms
Insulation level(applie
1min. power frequency potential) KVrms
11KV
3.3KV
75/28 KV
(peak/r.m.s)
40/10KV
(peak/r.m.s)
75/28 KV
(peak/r.m.s)
40/10KV
(peak/r.m.s)
3.0
NGR & NGR Cubicle
3.1
Materials of resistor
Non-aging, punched
stainless steel.
3.2
Resistor element combination
Series-parallel (6 X6)
DCPL-K6A15
ANNEXURE-A
3.3
Enclosure material
Sheet steel
3.4
Min.Thickness of aluminium sheet
3.5
Enclosure protection class
IP33
3.6
Finish paint of interior & exterior
a)
shade as per IS-5
LATER
b)
Base
LATER
mm
3.7
Terminal arrangement
Through cable
3.8
Type & size of cable to be terminated
2-1/C-70sq. mm XLPE
4.0
Insulators
4.1
Type
Support insulator
4.2
Materials
Porcelain
4.3
Bushing rating KVrms
12 KV & 3.6 KV
4.4
Creepage distance
31 MM/KV
5.0
Current Transformer
5.1
Purpose
Restricted earth fault &

standby earth fault
5.2
Type
epoxy resin cast
5.3
Reference standard
As per IS
5.4
Quantity
Nos.
As per requirement
5.5
Rated Voltage
KVrms :
5.6
Current ratio
300/1A & 150/1A
5.7
Accuracy class & ALF
5P20
5.8
Burden
5.9
Insulation Level
5.10
Mounting
mm
VA
KVrms/KVpeak
:
:
:
75/28 & 40/10
2X600 MW DVCRTPP
SECTION-B
RINFRAs TECHNICAL
SPECIFICATION
Technical Specification for

Neutral Grounding Resistor
Raghunathpur Thermal
Power Project
(2 x 600 MW)
DAMODAR VALLEY CORPORATION

DVC TOWERS, V.I.P. ROAD
KOLKATA-700054, WEST BENGAL, INDIA
RAGHUNATHPUR THERMAL POWER PROJECT

[PHASE-I]
2X600 MW
FOR
DOCUMENT NO.
: - REL-DVCRTPP-CEE-211-P-6081
REVISION NO.
:- 0
RELIANCE ENERGY LIMITED

H-146/147, SECTOR-63
NOIDA (U.P) 201301
DEVELOPMENT CONSULTANTS PRIVATE
LIMITED
CONSULTING ENGINEERS
24B, PARK STREET, KOLKATA - 700 016
Project
RAGHUNATHPUR THERMAL POWER PROJECT PHASE I

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Power Project
(2 x 600 MW)

DOCUMENT CONTROL SHEET
PROJECT
RAGHUNATHPUR THERMAL POWER PROJECT [PHASE-I]

2X600 MW
CLIENT
DAMODAR VALLEY CORPORATION LIMITED
DOCUMENT TITLE :
SPECIFICATION FOR NEUTRAL GROUNDING RESISTOR
DOCUMENT NO.
REVISION NO.
ENDORSEMENTS
0
REV. NO.
Project
17.06.08
DATE
For tender enquiry

DESCRIPTION
PREP. BY
SIGN.
(INITIAL)

(2x600 MW)
REVW. BY
SIGN.
(INITIAL)
APPRVD BY
SIGN.
(INITIAL)
Tender Document No:

Date : 16/06/08
Rev
0

Power Project
(2 x 600 MW)
OVERALL CONTENT
SECTIONS
DESCRIPTION
PART - I
SECTION-1
COMMERCIAL EVALUATION FORMAT
SECTION-2
ITB AND DRAFT CONTRACT AGREEMENT

SPECIAL CONDITION OF CONTRACT
GENERAL CONDITION OF CONTRACT
TERMS OF PAYMENT (DETAILED IN SCC)
BG REQUIREMENTS / FORMS (DETAILED IN ITB)
PART - II
SECTION-3
PART - III
SECTION-4
Project
PROPOSAL EXHIBITS

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0

Power Project
(2 x 600 MW)
PART - I
Project
SECTION-1
COMMERCIAL EVALUATION FORMAT
SECTION-2
ITB AND DRAFT CONTRACT AGREEMENT

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0

Power Project
(2 x 600 MW)
PART - II
SECTION-3
Project

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0

Power Project
(2 x 600 MW)
FOR
CONTENTS
CLAUSE NO.
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
2.00.00
SCOPE OF WORK
3.00.00
SITE CONDITIONS
4.00.00
GENERAL REQUIREMENTS
5.00.00
DESIGN CRITERIA
6.00.00
7.00.00
TESTS
8.00.00
9.00.00
DRAWINGS DATA & MANUALS
ATTACHMENTS
ANNEXURE - A
12
ANNEXURE B
LIST OF MANDATORY SPARES
14
Project

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0

Power Project
(2 x 600 MW)
FOR
1.00.00
INTENT OF SPECIFICATION
1.01.00
This specification is intended to cover the design, engineering, fabrication,

manufacture, assembly, inspection, testing at manufacturer's works, supply &
delivery, properly packed for transport F.O.R. project site of transformer neutral
grounding resistor (NGR) complete with all accessories for efficient and trouble
free operation.
1.02.00
The scope of work shall also include, at the option of the Purchaser, the
supervision of erection, testing, commissioning and putting into successful
commercial operation of all equipment furnished under this specification.
1.03.00
The work is subject to all the terms and conditions detailed in the documents
listed below, which shall form part of this specification as if bound together.
a.
Tender Notice
b.
Commercial Evaluation Format
c.
Instructions to Bidders and Draft Contract Agreement
d.
Proposal Exhibits.
1.04.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope Of Supply
Details of the equipment listed below are furnished elsewhere in this
specification. The equipment shall be offered in strict compliance with the
same.
2.01.01
2.01.02
2.01.03
Project
22.13 Ohms, 11000 V, 300 A for 10 seconds NGR
: Eight (8) Nos.
6.64 Ohms, 3300 V, 300 Amps for 10 seconds NGR
: Ten (10) Nos.
Each Resistor shall be furnished complete with :

a)
Fittings and accessories.
b)
Auxiliary Equipment
c)
All supporting steel work and hardwares.
One set of Special Tools and Tackles.

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Page 1 of 14

2.01.04
Mandatory Spare Parts.
2.01.05
All relevant drawings, data and instruction manuals.
2.02.00
Scope of Services
Power Project
(2 x 600 MW)
The services of a senior engineer, experienced in the erection and

commissioning of the equipment of similar type and rating shall be offered on
per diem basis. The work includes but not be limited to :2.02.01
Complete checking of materials at site and advising the Purchaser of any

discrepancy thereof.
2.02.02
Advice on procedure of erection to be followed.
2.02.03
Regular supervision and following up of erection work done by others.
2.02.04
Testing, commissioning
commercial operation.
2.03.00
Exclusion from Scope of Work
2.03.01
All concrete foundation works.
2.03.02
Labor and equipment for unloading and installation.
2.03.03
Cables for connection between transformer and equipment supplied by

others.
2.04.00
Delivery and commissioning schedule
2.04.01
Refer SPECIAL CONDITION OF CONTRACT (SCC), mentioned elsewhere.
3.00.00
SITE CONDITIONS
3.01.00
The equipment specified herein shall be installed at 2x600MW Raghunathpur

Thermal Power Station of Damodar Valley Corporation, Project of Reliance
Energy Limited.
3.02.00
The job site is situated at Raghunathpur in district of Purulia, West Bengal at

a distance of 11 KM from Sanka Railway Station on Adra-Bhajudha Broad
Guage Railway Section.
3.03.00
The nearest state highway, Neamatpur-Purulia State Highway (SH-74) is 7 KM

away from the job site.
3.04.00
For the purpose of equipment design, the following data shall be taken into
consideration unless otherwise indicated elsewhere :Average Grade Level
Project
and
putting
the
equipment
into
successful
: 155 Meter (above MSL)

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Page 2 of 14
Power Project
(2 x 600 MW)

Design Ambient Air Temperature
: 50 0C (Max.) and 5 0C (Min.)
Basic wind speed
: 47 m/sec
Relative humidity
: 100% (Maximum)
Seismic Zone (As per relevant IS)
: III
4.00.00
GENERAL REQUIREMENTS
4.01.00
Codes and Standards
4.01.01
All equipment and materials shall be designed, manufactured and tested in

accordance with the latest applicable IEEE, Indian Standards (IS) and IEC
except where modified and/or supplemented by this specification.
4.01.02
Equipment and material conforming to any other standard, which ensures equal
or better quality, may be accepted. In such cases, copies of the English version
of the standard adopted shall be submitted along with the bid.
4.02.00
Drawings & Annexures
4.02.01
All drawings and annexure appended to this specification shall form part of
this specification and supplement the requirements specified herein.
4.02.02
This specification shall be read and construed in conjunction with the

drawings and annexure to determine the scope of work and terminal points.
4.02.03
The quantities shown on drawings and annexure are tentative for bidding
purpose only. Any variation arising during detailed engineering stage shall be
taken into account for adjustment of contract price based on unit rates quoted
in the bid.
4.03.00
Completeness of supply
4.03.01
It is not the intent to specify completely herein all details of the equipment.
Nevertheless, the equipment shall be complete and operative in all aspects
and shall conform to highest standard of engineering, design & workmanship.
4.03.02
Any material or accessory which may not have been specifically mentioned
but which is necessary or usual for satisfactory and trouble-free operation and
maintenance of the equipment shall be furnished without any extra charge.
4.03.03
The Bidder shall supply all brand new equipment and accessories as
specified herein with such modification and alteration as agreed upon in
writing after mutual discussion.
4.04.00
Proposal Data
The proposal data sheets annexed to this specification shall be filled in
without any ambiguity by typing in appropriate place on each page. These
pages must be properly signed by authorised representative of the Bidder as
Project

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Page 3 of 14

Power Project
(2 x 600 MW)
verification of the data and submitted along with the bid to form part of the
Bidder's formal proposal.
4.05.00
Guaranteed Performance
The performance figures quoted in Technical Particular sheets shall be
guaranteed within the tolerance permitted by relevant standards. In case of
failure of the equipment to meet the guarantee, the equipment may be liable
for rejection.
4.06.00
Deviation
4.06.01
Should the Bidder wish to deviate from this specification in any way, he shall
draw specific attention to such deviation.
4.06.02
All such deviations shall be clearly mentioned on the Deviation sheet

enclosed, with reference to the respective clause of the specification.
4.06.03
Unless such deviations are recorded in the Deviation sheets and submitted
with the offer, it shall be taken for granted that the offer is made in conformity
with this specification in all respects.
4.07.00
Drawing Approval
4.07.01
Before starting manufacture of any equipment, the Bidder shall have to take
approval of relevant drawings and data from the Purchaser/Consultant in
writing.
4.07.02
Any manufacture done prior to the approval of drawings/data shall be rectified

in accordance with the approved drawings/data by the Bidder at his own cost
and the equipment shall be supplied within the stipulated period.
4.07.03
Make and type of Numerical Devices and fast bus transfer scheme shall be
subject to approval by the Purchaser.
4.07.04
The Bidder shall be responsible for getting drawing approval from Owner,
Owners Consultants, Purchaser, Purchasers Consultant in the event of
ordering.
4.08.00
Record of Past Experience
4.08.01
Necessary information about the financial and technical resources,

organisation & experience to undertake the manufacturing and supply of such
equipment shall be supplied by the Bidder as an evidence of his capability for
satisfaction of the Purchaser.
4.08.02
The Bidder shall submit along with his bid a list of major contracts of supply
and erection of similar equipment already executed or under execution, giving
detailed particulars such as equipment rating, contract value, name of the
Purchaser, year of commissioning etc.
Project

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Page 4 of 14

Power Project
(2 x 600 MW)
4.08.03
Apart from the requirements stipulated elsewhere in this specification, the

following shall constitute the minimum technical qualifying requirement of the
Bidder offering against this bid.
4.08.04
a.
The Bidder must be an established manufacturer of NGR and must

have designed, manufactured, tested, supplied and commissioned in
not less than three projects equipment of similar type and ratings.
Such equipments have been in successful operation for at least three
years on the date set for opening of the bid.
b.
The Bidder must be a regular manufacturer of NGR and must have

facilities to manufacture the switchgear of the type and rating
specified.
c.
Not withstanding anything stated above, the Purchaser reserves the

right to assess Bidders financial and other capabilities to execute the
contract.
4.09.00
Quality Assurance
4.09.01
The Bidder shall follow his standard procedures for quality assurance and
control. Copy of the said standard procedures shall be submitted to the
Purchaser for his reference. However, Purchaser reserves the right to review
the same and give his observations, if any, for compliance.
4.09.02
The procedures shall be in such a form as to clearly delineate the

manufacturing sequence, inspection points, tests and test procedures,
acceptable ranges / values, reference drawings etc.
4.09.03
The Purchaser shall inform the Bidder as to which of the inspection points
and tests shall be witnessed. As a minimum, inspection and testing of the
finished equipment shall be made prior to shipment, unless specifically
waived by the Purchaser. The Bidder shall give at least seven (7) days
advance notice regarding readiness of the equipment.
4.09.04
Manufacturing and quality control procedures shall be available for audit to

the Purchaser and/or its representative at the place of manufacture.
4.09.05
The Purchaser reserves the right to inspect the equipment at the point of
manufacture and witness factory and other such tests as may be necessary
to ensure conformance to the specification.
4.09.06
The Purchaser may inspect the Bidders facilities prior to award of contract.
4.09.07
The Purchaser may witness any or all of the tests stipulated in the relevant
standards and this specification.
4.09.08
The Purchaser may conduct surveillance of the Bidders facilities for

compliance to his standard procedures of Quality Assurance and Quality
Control while work on the specified equipment is in progress.
4.10.00
Packing for Shipment
Project

(2x600 MW)
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Power Project
(2 x 600 MW)
4.10.01
The equipment complete with its accessories, spares, special tools and
tackles shall be suitably protected by respective packing for shipment
considering handling during transit, distance and weather conditions involved.
The Bidder shall submit the packaging method for shipment to be adopted by
him, if so desired by the Purchaser.
4.10.02
Each consignment shall be marked with Equipment name, Purchasers name

& address, Project details, handling instruction etc. It shall be complete with
part list and identification details. The copies of the part list of each
consignment shall also be furnished to the Purchaser after dispatch.
4.10.03
Equipment shall be packaged for transportation so as to meet the space and

weight limitation of transport facilities. The Bidder shall obtain approval from
concerned
authorities
for
transportation
of
over
dimensioned
consignment/package, if any, before starting manufacture of such equipment.
5.00.00
DESIGN CRITERIA
5.01.00
The Neutral Grounding Resistor shall be used for non-effective grounding of

11000 V and 3300 V system of the plant. NGR shall be connected between
the 11000 V winding neutral point and earth of station transformers and all
unit transformers. NGR shall also be connected between the 3300 V winding
neutral point and earth of auxiliary transformers.
5.02.00
Neutral Grounding Resistor shall be used to limit the magnitude of earth fault
current so that damage of electrical equipment is reduced, safety of personnel
is increased and sensitive, selective earth fault protection can be provided.
5.03.00
The NGR shall be installed in dust prone, hot, humid and tropical atmosphere.
All equipment, accessories and wiring shall be provided with tropical finish to
prevent fungus growth.
5.04.00
The rated time for the earth fault current or specified thermal current shall be
10 seconds.
5.05.00
The Bidder shall quote for neutral grounding resistor with final temperature as
per allowable limit due to the specified current for specified time.
5.06.00
The resistor unit shall be air-cooled type suitable for installation at outdoor
locations.
5.07.00
The resistor enclosure shall be made of sheet steel and shall have minimum
thickness of 2 mm.
6.00.00
6.01.00
Resistor
Project

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6.01.01
The resistor element shall be made of non-aging stainless steel or equivalent

corrosion resistant material having high electrical resistivity and low
temperature co-efficient of resistant.
6.01.02
The resistor unit shall consist of a no. of elements. All the elements shall be
mounted inside the cubicle so as to ensure ease of inspection and
replacement of individual element. The resistors shall be edge-wound type.
6.01.03
Each resistor element shall possess a balanced combination of both

mechanical and electrical properties over the entire intended operating
temperature range without any harmful effect on the elements and their
accessories.
6.01.04
All the resistor elements constituting the NGR shall be assembled and
supported inside the cubicle in such a way that no distortion or breakage shall
occur during the passage of through fault current to earth.
6.01.05
All element connections shall be bolted type to ensure stable resistance value
throughout the working life of the unit.
6.01.06
Wet process type brown glaze porcelain insulators shall be used for
supporting resistor elements. Porcelain insulators shall have high creep age
value suitable for heavily polluted atmosphere charged with dust particles.
6.02.00
Enclosure
6.02.01
Each neutral grounding resistor shall have structural steel work enclosed on
all sides and also on top by sheet steel having a minimum thickness of 2 mm.
Suitable ventilating louvers shall be provided on sides to ensure proper
ventilation. The louvers shall be provided with fire wire mesh to make it
vermin proof.
6.02.02
Each enclosure shall be self supporting, weather proof type suitable for
outdoor mounting having a protection class as indicated in annexure.
6.02.03
Each cubicle shall be complete with a front access door with handles, lock
and also a removable bolted cover. All doors and removable covers shall be
properly gasketed with neoprene rubber gaskets. All cubicle door hinges shall
be concealed type.
6.02.04
Each cubicle shall be complete with a suitably mounted cable end box fitted
with removable gland plate for fixing cable gland. The cable size shall be as
indicated in the annexure.
6.02.05
Each cubicle shall be provided with suitable base channels for direct bolting
to the foundation at site. All necessary galvanised bolts, nuts, washers etc.
shall be supplied by the Bidder for installation of Cubicle at site.
6.03.00
Cubicle lamp and sockets
6.03.01
Each cubicle shall be provided with 5A, 3 pin plug socket and door-switch
controlled cubicle illumination lamp.
Project

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Power Project
(2 x 600 MW)
6.03.02
Two pole switch fuse unit shall be provided for receiving 240 V single phase
AC supply for cubicle lamp and illumination circuit.
6.04.00
Wiring
6.04.01
All internal wiring between equipment and terminal block shall be carried out
by PVC insulated 650 V grade 2.5 Sq.mm stranded copper conductor wires.
6.04.02
All wiring shall be suitably ferruled with corresponding wiring identification

marks used in the schematic / wiring diagrams.
6.04.03
All devices and terminal blocks within the terminal box shall be clearly
identified by symbol corresponding to those used on applicable
schematic/wiring diagram. 20% spare terminals shall be provided in terminal
block.
6.05.00
Grounding
6.05.01
All parts of enclosure, supporting structures, equipment frames etc. shall be

properly grounded at two points separately.
6.05.02
Each cubicle shall be completed with two (2) nos. ground pads, tapped holes
and bolts suitable for connection of 50 x 6 mm galvanised steel flats.
6.06.00
Painting
6.06.01
All surfaces shall be sand blasted, pickled and grounded as required to

produce a smooth, clean surface free of scale, grease & rust.
6.06.02
After cleaning, the surfaces shall be given a phosphate coating followed by 2

coats of high quality primer and stoved after each coat.
6.06.03
The equipment shall be finished with two coats of approved shade as stated
in the annexure
6.06.04
Sufficient quantity of touch-up paint shall be furnished for application at site.
7.00.00
TESTS
7.01.00
Routine Tests
Each equipment shall be completely assembled, wired, adjusted and routine
tested as per relevant standards at manufacturer's works. The tests shall
include:
7.01.01
Resistance measurement
7.01.02
Voltage measurement
7.01.03
Insulation resistance measurement
7.01.04
Dielectric test
Project

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Power Project
(2 x 600 MW)
7.02.00
Type Tests
7.02.01
Temperature test shall be carried out on one unit of each rating. The cost of
such test, if any, shall be quoted separately.
7.03.00
Test Witness
All tests shall be performed in presence of Purchaser / Purchaser's
representatives, if so desired by the Purchaser. The Bidder shall give at least
seven (7) days advance notice of the date when tests are to be carried out.
7.04.00
Test Certificate
7.04.01
Certified reports of all the tests carried out at the works shall be furnished in
six (6) copies for approval of the Purchaser.
7.04.02
The equipment shall be dispatched from works only after receipt of Purchaser
/ Purchaser's written approval of the test reports.
7.04.03
Type test certificate on any equipment, if so desired by the Purchaser /

Purchaser, shall be furnished. Otherwise the equipment shall have to be type
tested, free of charge, to prove the design. Type tests performed before five
(5) years are not acceptable.
8.00.00
8.01.00
A set of special tools & tackle which are necessary or convenient for erection,
commissioning, maintenance and overhauling of the equipment shall be
supplied.
8.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
9.00.00
DRAWINGS, DATA & MANUALS
9.01.00
Drawings, data and manuals shall be submitted with the bid and in quantities
and procedures as specified in General Conditions on Contract and / or
elsewhere in this specification for approval and subsequent distribution after
the issue of Letter of Intent.
9.02.00
To be Submitted with the Bid
9.02.01
Proposal sheets duly filled in.
9.02.02
Scheme showing series/parallel combination of resistor elements.
9.02.03
Bill of Materials.
Project

(2x600 MW)
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Page 9 of 14

Power Project
(2 x 600 MW)
9.02.04
Dimensional general arrangement drawings showing constructional features

etc. along with necessary foundation plan.
9.02.05
Cable termination details.
9.02.06
Technical leaflets on each piece of electrical equipment along with write up on

salient features.
9.02.07
Type test certificate of similar type and rating of offered equipment.
9.03.00
To be submitted for Purchasers Approval and Distribution

(A) : Approval Category
(R) : Reference Category
9.03.01
Guaranteed Technical Particulars (A) and Quality assurance plan (R)
9.03.02
Dimensioned General Arrangement drawings of cubicle showing disposition

of all electrical equipment such as resistor elements, cable termination etc.
inside the cubicle. (A)
9.03.03
Consolidated Bill of Materials. (A)
9.03.04
Foundation Plan and loading of cubicle. (A)
9.03.05
Control schematic (A) and wiring diagram of the whole system. (R)
9.03.06
Erection drawings of cubicle and resistor elements.
9.03.07
Transport/shipping dimension and the dimension of space required for

handling various parts for maintenance. (R)
9.03.08
Test certificates (A)
9.03.09
Instruction manuals for the complete system. (R)

The manual shall clearly indicate method of installation, check ups and tests
to be carried out before commissioning of the equipment.
9.04.00
Any other relevant drawing or data necessary for satisfactory installation,

operation and maintenance.
9.05.00
The drawings and document marked with (A) above are of Approval
category and are subject to review by Purchaser. Those marked (R) are for
reference category.
The Purchaser may also review the documents marked (R) if found
necessary. The Bidder shall note that the approval of drawings & documents
by the Purchaser does not relieve him of his contractual obligation.
9.06.00
Project
All drawings shall be prepared by using Auto CAD, approved version and
documents shall be generated using MS Office. The paper copy of the
(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Page 10 of 14

Power Project
(2 x 600 MW)
drawings & document shall be submitted for approval & reference. All final
drawings and documents shall be submitted in CD in Auto CAD (approved
version) and MS office format as applicable for Purchasers future reference.
The Bidder may note that the drawings, data and manuals listed herein are
minimum requirements only. The Bidder shall ensure that all other necessary
write-ups, curves and information required to fully describe the equipment are
submitted with his bid.
Project

(2x600 MW)
Tender Document No:

Date : 16/06/08
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0
Page 11 of 14
Power Project
(2 x 600 MW)

ANNEXURE-A
1.0
General
1.1
Applicable standard
IEEE-32
1.2
Service
Outdoor, free standing
1.3
Rated system Voltage

& allowable variation
11KV10%
3.3KV10%
Rated frequency and

allowable variation
50Hz5%
11KV & 3.3KV
1.4
2.0
Rating
2.1
Rated Voltage
2.2
Rated current at rated time duration Amp
300A
2.3
Rated time duration
10
2.4
Resistance in design ambient temp. Ohm
22.13 & 6.64
2.5
Allowable Tolerance in resistance value%
10
2.6
Design ambient Temperature
50
2.7
Temperature rise of resistor
350
2.8
Temp rise of Enclosure
30
2.9
Insulation class of insulating material
Over 220C Class C
2.10
Basic Insulation level and system insulation class :
KV
Sec.
System insulation class for

line end & ground end
KVrms
Insulation level (applied

1min. power frequency potential) KVrms
3.0
NGR & NGR Cubicle
3.1
Materials of resistor
Project
11KV
3.3KV
75/28 KV
(peak/r.m.s)
40/10KV
(peak/r.m.s)
75/28 KV
(peak/r.m.s)
40/10KV
(peak/r.m.s)
Non-aging, punched
stainless steel.

(2x600 MW)
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Date : 16/06/08
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Page 12 of 14
Power Project
(2 x 600 MW)

3.2
Resistor element combination
Series-parallel (6X6)
3.3
Enclosure material
Sheet steel
3.4
Min. Thickness of aluminium sheet
3.5
Enclosure protection class
IP33
3.6
Finish paint of interior & exterior
a)
shade as per IS-5
LATER
b)
Base
LATER
mm
3.7
Terminal arrangement
Through cable
3.8
Type & size of cable to be terminated
2-1/C-70sq. mm XLPE
4.0
Insulators
4.1
Type
Support insulator
4.2
Materials
Porcelain
4.3
Bushing rating KVrms
12 KV & 3.6 KV
4.4
Creepage distance
31 mm/KV
Project
mm

(2x600 MW)
Tender Document No:

Date : 16/06/08
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0
Page 13 of 14

Power Project
(2 x 600 MW)
ANNEXURE-B
LIST OF MANDATORY SPARES
Sl.
no.
Items
Qty
1.
Brown glazed porcelain insulators for supporting between

mounting frame and each resistor assembly
4 Nos.
2.
Interposing insulator assembly
4 Nos.
3.
Ceramic and Micanite insulator for supporting between resistor

and mounting frame
4 Nos.
Project

(2x600 MW)
Tender Document No:

Date : 16/06/08
Rev
0
Page 14 of 14
2X600 MW DVCRTPP
SECTION-C
APPROVED VENDOR
DRAWINGS/
DOCUMENTS
2X600 MW DVCRTPP
SECTION-D
RINFRAs CLARIFICATIONS OF
HOLD
ON APPROVED GTP OF NGR
DATED: - 16.11.09

Technical Data Book of NGR

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TECHNICAL DATABOOK OF NGR

RINFRAs Technical Specification

TECHNICAL DATABOOK OF NGR

CODES AND STANDARDS

SPECIAL TOOLS & TACKLES

DRAWINGS, DATA AND MANUALS

RATINGS AND REQUIREMENTS

Each Resistor shall be furnished complete with :

Fittings and accessories.

All supporting steel work and hardwares.

One set of Special Tools and Tackles.

Mandatory Spare Parts.

All relevant drawings, data and instruction manuals.

CODES AND STANDARDS

All equipment and materials shall be designed, manufactured and tested in

Equipment and material conforming to any other standard, which ensures

The electrical installation shall meet the requirements of Indian Electricity

The Neutral Grounding Resistor (NGR) shall be used for non-effective

The resistor element shall be made of non-aging stainless steel or equivalent

Each Resistor element shall possess a balanced combination of both

Cubicle lamp and sockets

All wiring shall be suitably ferruled with corresponding wiring identification

All parts of enclosure, supporting structures, equipment frames etc. shall be

All surfaces shall be sand blasted, pickled and grounded as required to

After cleaning, the surfaces shall be given a phosphate coating followed by 2

Sufficient quantity of touch-up paint shall be furnished for application at site.

Auxiliary equipment-Current Transformer (CT)

Neutral bushing current transformers shall be furnished when specified in the

CT secondary leads shall be wired up to the terminal blocks.

Insulation resistance measurement

Temperature test (on one unit of each rating)

All tests shall be performed in presence of Owner/Purchaser's representative,

Equipment shall be dispatched from works only

SPECIAL TOOLS & TACKLES

DRAWINGS, DATA AND MANUALS

To be submitted with the Bid

Scheme showing series/parallel combination of resistor elements.

Dimensional general arrangement drawings showing constructional features

Cable termination details.

Technical leaflets on each piece of Electrical equipment and Type test

To be submitted after award of Contract

Dimensioned General Arrangement drawings of cubicle showing disposition

Consolidated Bill of Materials.

Foundation Plan and loading of cubicle.

Connection/wiring diagram of the whole system.

Erection drawings of cubicle and resistor elements.

Transport/shipping dimension and the dimension of space required for

Data Sheet and technical leaflets on each piece of equipment shall be

RATINGS AND REQUIREMENTS

Outdoor, free standing

Rated system Voltage

Rated frequency and

11KV & 3.3KV

Rated current at rated time duration Amp

Rated time duration

Resistance in design ambient temp. Ohm

22.13 & 6.64

Allowable Tolerance in resistance value%

Design ambient Temperature

Temperature rise of resistor

Temp rise of Enclosure

Over 220C Class C

Insulation class of insulating material