Beruflich Dokumente
Kultur Dokumente
Magazine for
Customers and
Employees
BE_Info 1_2009_engl.indd u1
1/2009
Contents
14
16
Success Story
in its Third Year
18
l The Company
4 Buderus Edelstahl Weathers
the Economic Crisis
6 Goodwill by Giving
15,000 euros for childrens projects
7 Brahman Wedding, and Inauguration
of the New Office Block
Two reasons to celebrate with PCK
8 10 Years of Deville Rectification
Buderus Edelstahl
9 The Continuous Improvement
Process Progress in the First Year
of Operation
10 Tomorrows Workforce
Buderus Edelstahl sponsors sports clubs
in the region
12 Exemplary Solidarity
PCK Buderus India employees give
blood for their colleague
13 2,000 Euros for the Wetzlar
Young Care Home
Support for the physically disabled
14 Success Story in its Third Year
Takeover of Buderus Edelstahl
Zerspanungstechnik
l Engineering Alloys/Billets
16 Streamlined Organisation
New department structure for
Engineering Alloys/Billets
l Tool Steel
18 From Concept to Production
EuroMold 2008
20 On course for growth:
Wu Jii Industry Co. Ltd. opens new
stockholding facility in Shanghai
BE_Info 1_2009_engl.indd 2
Editorial
Dear Readers,
The rapidly unfolding economic crisis has seriously
affected many industries, especially the steel industry.
Reduced consumer demand, and excessive stock levels
worldwide have forced companies to make strategic
adjustments that are not always pleasant for employees,
customers or suppliers. We report in this issue on how
Buderus Edelstahl is responding to the major change
in market conditions, to secure our joint future. Our
declared aim is to remain your preferred partner for high
quality special steels, and as an employer to remain
aware that our most important asset is our employees
achievements.
Although the general situation may be extremely difficult, there are many positive elements to report. Deville
Rectification in France, one of the leading manufacturers of pre-machined steel and aluminium plate, has been
part of the Buderus Edelstahl family for more then
10 years now. The successful integration of Buderus
Edelstahl Zerspanungstechnik entered its third year in
April. Our partner in India, PCK Buderus India Special
Steels PVC Ltd, opened a new office block in Chennai on
schedule at the beginning of the year, expanded its
stockholding facility, and brought an additional saw on stream. Wu Jii Industry Co.
Ltd, Taiwan, another business partner of Buderus Edelstahl of many years standing,
now has a large stockholding facility of its own in Shanghai. You will find more
coverage of these developments in this issue, as well as an account of the restructuring of our Engineering Alloy and Billet departments, and the resultant benefits.
We also describe a new certification, which defines a new quality grade for gear
steel. You will find information on our cultural commitment over recent months,
and some employee profiles. One article is devoted to Lutz Neubert, who is going
into well deserved retirement in March after 19 years dedicated service in field
sales involved in reconstruction in the east.
l Human Resources
21 The Fascinating World of Figures
Profile of Lilli Oberst, Head of Buderus
Edelstahls Central Billing Department
22 More Time for the Grandchildren,
Sport and New Interests
Lutz Neubert goes into well earned
retirement
23 Diary Dates
23 Long Service
23 Deaths
23 Editorial Information
BE_Info 1_2009_engl.indd 3
The Company
Site of the foundations for the new 8,000 tonne forging press
BE_Info 1_2009_engl.indd 4
The Company
Prospects
We are all passing through difficult times
Buderus Edelstahl, its customers, suppliers
and employees. Innovation and joint development initiatives will help us to realise
new potential. Let us tackle these tasks
jointly.
BE_Info 1_2009_engl.indd 5
The Company
Ingeborg Heitmann and Martin Stckrath (Protestant Parish), Pia-Susanne Merklinger (Neue Wohnstadt day nursery), Jens Mohr, Heike Grotstollen (Head of the Youth
Office), Karl-Peter Johann, Gudrun Geiler (Child Protection Association), Silvia Gombert (Klein-Altenstdten day nursery), Ute Bartsch (City of Alar),Mayor Roland
Esch, Eva Alexandra Frank (Bechlingen day nursery) and the Municipal Administrator of Hermannstein, Waldemar Kleber (from left to right)
Goodwill by Giving
15,000 Euros for childrens projects
Buderus Edelstahl is donating 15,000
Euros to five childrens projects instead of
distributing presents at Christmas. KarlPeter Johann and Jens Mohr presented
the cheques to the representatives of the
institutions concerned, in the headquarters of Buderus Edelstahl GmbH.
Buderus Edelstahl has been providing financial support to social institutions for some
years now, instead of sending Christmas
gifts to customers. Several projects were
of mentally ill parents. They have the opportunity to express and work through their
experiences, perceptions and feelings in an
appropriate environment. A further 3,000 is
going to the city of Wetzlar, presented to
Heike Grotstollen, Head of the Youth Office.
The money is going to support the On the
move together project. This is a model project for the district of Niedergirmes. Parents
will be given a welcome present for all babies, as part of the project module Welcome to life. The project is managed jointly
with Wetzlar City Council, and the Lahn Dill
church social service. Mayor Roland Esch
accepted the donation together with Silvia
Gombert (Klein-Altenstdten day nursery)
and Eva Alexandra Frank (Bechlingen day
nursery), and wants to invest the money in
early years musical education for children.
Children will be introduced by way of play
to singing, speaking, music, movement and
instrumental music. Support also extends to
the district of Hermannstein. Municipal administrator Waldemar Kleber is using the
donation for several projects, including the
Panama day nursery, and the Special Needs
primary school.
BE_Info 1_2009_engl.indd 6
The Company
Business friends with the bride and groom: Michael Hammer, Gabriele Peschiera, Mallika Laxman, the Bride
and Groom, Jens Mohr, Fritz Bogner, Ulrich Keiner (from left to right)
were filled with numerous wedding ceremonies of great antiquity, to launch Meena
Laxman and her bridegroom into their
married life. This included rituals for the
bridegroom leaving bachelorhood, his
cleansing, fertility rituals, and many symbolic acts. We attended all the rituals,
reports Ulrich Keiner. That is a great honour for us, because only guests belonging
to the family or who are regarded as members of the family may be present during all
the ceremonies. Other Buderus business
partners present were Gabriele Peschiera of
Comas Acciai Speciali, who had travelled
from Italy, and Fritz Bogner senior of Bogner Edelstahl in Vienna. The company feted
the young couple, and enjoyed the traditional Indian wedding feast, served on large
banana leaves. The musical accompaniment
with Vedic song and Indian wedding music
was as exotic as the food of the wedding
table. It is a bit like being entering a fairyland, says Ulrich Keiner.
New office block and new saw
in Chennai
Jens Mohr, Michael Hammer and Ulrich
Keiner took the opportunity to inaugurate
the new office block in Chennai together
with the Laxman family. More modern
and larger than the old building, the new
one comprises leisure facilities, shower
rooms and overnight accommodation for
PCK employees, as well as office and
meeting rooms. Jens Mohr cut the first
ceremonial ribbon for the inauguration;
the second one followed at the new bandsaw, required for larger tool steel ingots.
Our stay in Chennai was another fantastic experience for us, says Ulrich Keiner.
PCK is much more than a business partner. A friendship over the years has developed from our joint business relationship.
BE_Info 1_2009_engl.indd 7
The Company
BE_Info 1_2009_engl.indd 8
The Company
Participants
CIP Process
Written
response
Start
Idea originator
PL rep team
Register idea
Works
Management
Accept idea
Registration
info to the
originator
No
Acceptance
Yes/No to
originator
Yes
Works
Management
CIP team
Define action
Works
Management
Approve/
Appoint
an implementer
Implementer
Implementation
Works
Management
Approve
implementation
Yes
Works
Management
PL rep team
Evaluate/
Make award
Recognition
award
No
Award info
to originator,
P-EZ, Works
Management
End
BE_Info 1_2009_engl.indd 9
The Company
Tomorrows
Workforce
Buderus Edelstahl
sponsors sports clubs
in the region
The reputation of Buderus Edelstahl rests
both on the quality of its products, its
customer focus and its market success,
and on the fact that Buderus Edelstahl
has traditionally been committed in
numerous ways to Wetzlar and the Central Hesse region the companys main
operational base. Buderus Edelstahl has
now donated 1,500 each to 10 sports
clubs in and around Wetzlar.
Groundwork for youth
Buderus Edelstahls sponsorship extends to
cultural as well as social and sporting ac-
TUS Niedershausen sports club (left, SC Gladenbach sports club (bottom left),
TUS Naunheim sports club (bottom right)
10
BE_Info 1_2009_engl.indd 10
The Company
A donation is priceless
What can be achieved with a relatively
modest sum with clubs is shown by the effusive response. Angelika Ferber, deputy
handball department manager at the Alar
sports club, We have devoted ourselves
principally to youth work, and want to get
the kids off the street. So we put our heart
and soul into this work. Buderus Edelstahls
support is priceless. The club could not survive without donations like this. We have
used it to buy a complete new set of kit and
balls for youth teams. Of course we will
then also appear under the Buderus Edelstahl banner at home games.
Unique in the clubs history
It was Fritz Jacobs, Logistics Manager at
Strieder Stahllogistik, a Buderus Edelstahl
contractor, who suggested sponsoring the
TUS Niedershausen youth sports club. The
club was overwhelmed when they received
Dilltal handball club
the money. Nothing like that has ever happened in their history. We can equip three
complete youth teams with the money.
Some of our old kit was more than 10 years
old. And there are also Buderus Edelstahl
employees living in Lhnberg-Niedershausen-Obershausen, who are also members of
the club, or their children are. So this creates an additional bond with the company
BE_Info 1_2009_engl.indd 11
11
The Company
Exemplary Solidarity
PCK Buderus India employees give blood
for their colleagues
Vijay (on the left) negotiates with his colleague in Sales
The success of PCK Buderus at the Indian locations Chennai, Pune and Ludhiana
is due in no small measure to the principle of one for all, all for one as applied
to the companys employees, treated as members of one family. This principle not
only makes for good cooperation within the organisation it is taken quite literally
in a crisis, as illustrated by the case of Vijay.
Good working conditions
for good performance
This attitude is illustrated firstly by the
companys efforts to provide employees
with safe working and living conditions.
This includes apartments near the company
premises, and transport to work. Each
workplace is adapted to the jobs particular
physical requirements, in line with the state
of the art. This is a matter of course for the
Laxman family that runs the company, in
addition to the state health and social provision, because only employees who feel at
ease in their working environment can deliver 100 % performance, and be committed to the company long-term.
Solidarity by management
and employees in adversity
However rigorous and extensive the safety
provision, accidents cannot be entirely
eliminated. This was illustrated by the case
of Vijay. He suffered an accident at work
with serious injuries to both legs. Management arranged for the best available treatment. Vijay was taken to the leading hospital in Chennai for an urgent operation
lasting several hours under Dr S.S.K. Marthandam. The heavy loss of blood during
the complicated operation meant that
Vijay needed a blood transfusion. This
illustrated the solidarity of management
and employees at PCK Buderus, who do-
Vijay (on the left) acts as the interface between Stockholding and Sales
12
BE_Info 1_2009_engl.indd 12
The Company
Berhard Pauly, former Steel Bar Sales and Stockholding department manager, drew
the attention of Buderus Edelstahl to the Young Care programme of the Mansion
House in Wetzlar Casino that cares for young physically disabled adults. The donation
of 2,000 was used for a unique art trip to Lake Constance.
Buderus Edelstahl consistently supports social projects that not infrequently fulfil
long cherished dreams. Its a great feeling
to give people some extraordinary pleasure
they did not even dare to dream of before,
says Eva-Marie Wagner, social worker at
Young Care. But before the journey could
start, there were some obstacles to overcome. Many difficult questions had to be
considered, such as, Will the six residents
who require constant care manage such a
long trip, will their state of health permit it,
can adequate care be ensured for such a
long period, even if the project is financed
by generous donations like that of Buderus
Edelstahl?
The Mansion House Young Care team
took up the challenge, and found the right
solutions. The care coordinator and all six
carers promised their full support and the
And finally we were able to draw something with our modest resources, to the
best of our ability. All that would not have
been possible without the support of Buderus Edelstahl, acknowledges Eva-Marie
Wagner.
For Buderus Edelstahl it is a matter of
course to accept its social responsibility,
and act on it in numerous ways, say the
Directors Karl-Peter Johann and Jens
Mohr.
BE_Info 1_2009_engl.indd 13
13
The Company
14
BE_Info 1_2009_engl.indd 14
The Company
List of machines
CNC milling:
Waldrich gantry milling machine
Table (W x L, mm): 2250 x 6700
Max. weight on table (kg): 100 000
Positioning ranges (mm):
X: 7500 / Y: 3400 / Z: 3000 / W: 800
Waldrich gantry milling machine
Table (W x L, mm): 2500 x 10 000
Max. weight on table (kg): 100 000
Positioning ranges (mm):
X: 11 000 / Y: 4000 / Z: 1000 / W: 3000
BE_Info 1_2009_engl.indd 15
15
Engineering Alloys/Billets
Streamlined Organisation
As of 1 January this year, the previously separate Engineering Alloys and Billets
departments were merged. The combined operation is now headed by Bjrn Rech,
who was previously responsible for the Engineering Alloys department. He is now also
responsible for the Billets operation previously managed by Frank Agel, who has now
left the company.
make for less internal wastage, and eliminate possible sources of error arising from
cross communication. I look forward to
dealing with the billet customers from now
on, and to an exciting challenge that will
make my working life even more interesting. Buderus Edelstahl billets are produced
and supplied mainly for closed-die forging
plants. The ingots we melt in our own
100-tonne electric arc furnace are rolled
Combining the two departments at management level made sense, says Bjrn Rech,
since there is a large degree of overlap,
with many customers processing both our
forged engineering alloy and our rolled billets. It is principally these customers who
benefit from this merger; they will now deal
with the same people and have the same
contacts, which will save time in defining
requirements and outcomes. It will also
16
BE_Info 1_2009_engl.indd 16
Engineering Alloys/Billets
New certification
Last year, Buderus Edelstahl again achieved
a major contribution to optimising supply
chain management. A concept for lean materials testing within the process chain, and
a new quality grade for gear steel, have
been defined jointly with a certification
body and a leading industrial gear systems
manufacturer. Bjrn Rech is certain that
other customers in the field of industrial
gear manufacturing will benefit from this
work.
Overall view of the disc saw centre
German-speaking region. Buderus Edelstahl also supplies indirectly to the automotive industry, where demand is somewhat subdued because of the current
economic situation. Many customers are
behaving cautiously, and reducing their
stock holdings at present. Bjrn Rech
nevertheless has a positive view of prospects. Although we cannot currently say
how long this reluctance in the marketplace will persist, one thing is certain: cars
will still be built and billets will still be
needed in the future.
Buderus Edelstahl will remain the reliable, progressive partner of choice for customers in this and other product fields.
BE_Info 1_2009_engl.indd 17
17
Tool Steel
EuroMold 2008
The Buderus Edelstahl family with sales partners from all parts of the world celebrates the successful exhibition.
18
BE_Info 1_2009_engl.indd 18
Tool Steel
Selin Szen, Michael Renk (3rd from the left) Recep Celik (3rd from the right), Managing Director of
Celikmetal and Dirk Bockholt (2nd from the right) receive the award from the organisers of the Kalip
trade fair in Istanbul
Special award
EuroMold also provided an opportunity for
awards of a special kind. For example Peter
Vetter and Erwin Kreisel were given a model car by Audi AG in recognition of an ex-
BE_Info 1_2009_engl.indd 19
19
Tool Steel
pacity of around 1,500 tonnes of plastic
mould steel and die steel.
Buderus Edelstahl has been working successfully since 1989 with the representative
office Metal System Co. Ltd. Under the management of David Chen and Wilson Lin, they
rapidly succeeded in establishing a longterm presence in the Taiwan and China markets in the fields of plastic mould steel and
die steel. The island of Taiwan in the West
Pacific is an important centre for the business activities of Buderus Edelstahl GmbH in
Asia, with its neighbouring countries Korea
20
BE_Info 1_2009_engl.indd 20
Human Resources
read, which is the only way to keep up-todate. I also regularly attend information
and training events of the Tax Academy
and other institutions. Otherwise she
thinks errors soon arise that could have serious effects and be detrimental to the
company or its business partners. Lilli
Oberst works closely together with management and the Sales department.
Strong team
Lilli Oberst is supported by three colleagues,
and a trainee. Lilli Oberst particularly enjoys working with her good team. Teamwork is very important to me, she says,
and Im pleased that people have quickly
accepted me and supported me.
Lilli Oberst can frequently make good
use of her mother tongue. Russian or
Ukrainian customs officials and customers
are always delighted to hear I speak their
mother tongue. And many a truck driver
who has made his way to Buderus Edelstahl
in Wetzlar but run into communication
problems, speaking neither English nor
French, has been delighted to hear that
there is a Mrs Oberst who understands
everything they say. There is nothing in
this job I dont enjoy doing, says Lilli Oberst
with enthusiasm. And you can see she
means it.
Exciting job
I have to learn a great deal, and attend
many seminars to acquire all the knowledge I need for this job, continues Lilli
Oberst. She has to constantly keep up-todate in her job. The work has to immediately take account of changes in economic
relations, especially in the field of foreign
trade, and constant changes in legislation
and regulations. Every day I have a lot to
BE_Info 1_2009_engl.indd 21
21
Human Resources
22
worked from 1969 to 1990 at the Steel Advice Centre of the East German DDR-Metallurgie. During this time he ambitiously
acquired further qualifications as metals
science chartered engineer at the Freiberg
Mining Academy, and acquired extensive
experience in the course of an assignment
abroad in the then Czechoslovakia, where
he worked from 1979 to 1985 in the Metallurgical Industry Technical Commercial
Bureau in the Prague trade delegation. The
job I had then had no chance of survival
after reunification, says Lutz Neubert,
since there was already an advisory centre
for steel applications in Dsseldorf. But his
outstanding knowledge of the metalwork-
New Contacts
Customers of the Engineering Alloy and
Billet division will still be served by
Bjrn Rech and Sina Kaczor. Erwin
Kreisel is responsible for tool steel sales
for postcode areas 08 and 09. The
remaining districts will be covered by
Oliver Schaub and Peter Spielvogel.
BE_Info 1_2009_engl.indd 22
Editorial information
Long service
50 years service
Pfaff, Dieter
Rotter, Hubert
23. 3. 2009
1. 4. 2009
40 years service
Maric, Milorad
Ognjenovic, Dane
19. 2. 2009
19. 2. 2009
25 years service
Mller, Harald-Peter
Gath, Edwin
Dietrich, Karl-Heinz
Dietz, Thomas
Schmidt, Udo
Nickel, Gerd
1. 2. 2009
1. 4. 2009
2. 4. 2009
2. 4. 2009
16. 4. 2009
16. 4. 2009
10 years service
Franz, Veronika
15. 3. 2009
Deaths
Fey, Manfred
Kirchhof, Karl
Schmitz, Franz
Fritz, Kurt
Schulz, Alfred
Age
70
77
87
75
66
Publisher:
Buderus Edelstahl GmbH
Editors address
Buderus Edelstahl GmbH
Buderusstrae 25, 35576 Wetzlar, Germany
Tel. (0 64 41) 3 74-0
Fax (0 64 41) 3 74-28 82
Editor:
Jens Mohr (responsible for the content)
Texts: Dr. Hubert Bruntrger, Jens Mohr,
Anne Kuhlmann, Sigrid Krekel,
Sebastian Zimmermann
Photo acknowledgements/sources:
Bottom of page 6, Hans-Ulrich Pllmitz
Page 17, Alexander Ghr
Buderus Edelstahl GmbH holds the rights for
photos, plans and diagrams, unless otherwise
indicated.
Overall production:
Composition, design and lithography: Die Feder,
Konzeption vor dem Druck GmbH, Wetzlar
Printing: Druckhaus Bechstein GmbH, Wetzlar
Print run:
German 5,000, English 3,000 copies
Printed in Germany 5/2009
2009 Buderus Edelstahl GmbH
BE_Info 1_2009_engl.indd 23
23
BE_Info 1_2009_engl.indd u4