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To cite this article: R.C. McLean , G.H. Galbraith & C.H. Sanders (1990): Testing building materials, Batiment
International, Building Research and Practice, 18:2, 82-91
To link to this article: http://dx.doi.org/10.1080/01823329008727018
NUMBER 2 1990
G.H. Galbraith
C.H. Sanders
R.C. McLean and G.H. Galbraith of the Division of Therm-Fluid and Environmental Engineering
at the University of Strathclyde and C.H. Sanders of the Building Research Establishment,
Scottish Laboratory describe an experimental and mathematical procedure for the
specification of differential permeability. Functions are developed for a number of commonly
used building components.
R.C. McLean et G.H. Galbraith de la division Therm-Fluid and Environmental Engineering de l'Universit de
Strathclyde et C.H. Sanders du Building Research Establishment, Scottish Laboratory, dcrivent une
procdure exprimental et mathmatique destine la spcification de la permeabilit diffrentielle. Des
fonctions sont dveloppes pour un certain nombre de composants habituellement utilliss dans le
btiment.
Introduction
As a prerequisite to the successful application of interstitial condensation prediction techniques, a designer must
have access to accurate values of vapour permeability
which are appropriate to the multiplicity of conditions
under which materials may operate. This question was
addressed in a previous paper (ref. 1) in which it was
shown that the currently available database, although
reasonably voluminous, in no way fulfils this requirement.
Permeability data is often inaccurate, confusing, and in
some cases misleading. Moreover, existing recommended standard tests offer no satisfactory basis for an
improved database, as the single, or double, value specification of permeability which they provide is completely inadequate for the purpose (refs 1,2). Clearly there is a
necessity for a new approach to the vapour transmission
testing of materials and the presentation of permeability
data in a form which can be unambiguously and confidently applied by a designer under any given set of
circumstances.
Where permeability is dependent upon relative humid-
Test materials
Over the course of the experimental investigation, five
different types of material were tested: plywood; plasterboard; wood; insulation; brick. These were selected as
components commonly found in building structures and
83
Density
(kg/m3)
12
503
12
9
12
15
25
12
564
784
752
391
Plywood (1)
(External Grade)
Plywood (2)
(External Grade)
Plasterboard (1)
Plasterboard (2)
Wood
Insulation
Brick (Facing)
Downloaded by [The University Of Melbourne Libraries] at 10:03 14 March 2013
Description of Material
Dry
Sample
Nominal
Thickness
(mm)
16.6
2158
Test procedure
Environmental
/Chamber
Vapour Row
-Sample
P2,T1
v.p.
Regulator -
.Cup
General arrangement
The general test method adopted followed the conventional gravimetric approach described in ref. 1 (Fig. 1).
Samples of the test materials were sealed into the mouths
of impermeable 'cups' containing a vapour pressure
regulator. The cups were positioned in an environmental
chamber where the outside surfaces of the samples were
exposed to a controlled atmosphere. With this arrangement, a constant vapour pressure difference (N/m2) was
maintained across the material and the vapour flux (q,
kg/m2s) for each sample found from the steady change in
the weight of the cup. The average permeability (jS,
kgm/Ns) corresponding to the test conditions (pi, p2) was
then calculated from
P\-Pz
(1)
Test cups
Over the course of the research a variety of cup designs,
involving different shapes and constructional materials,
were investigated. From the experience gained, it was
concluded that circular cups in glass presented the most
convenient test combination. The sealant used was a
Area
Area
1 Area 1
2 = Area 2'
P(RH)
P, (RH,)
P 2 (RHj)
84
McLEANetai.
25mm
9Smm.dia.
Wax sealant
25mm
.Vapour pressure
regulator
Temperature
With the exception of brick, permeability testing was
carried out on the selected material types at four temperatures - 10, 15, 20 and 25C.
Relative humidity
In the initial stages of the work it became apparent that
the measurement of average permeability values for use
in the construction of differential permeability curves
could most effectively be done through a combination of
different vapour pressure regulators and chamber conditions. It was also anticipated that the specification of such
curves for any given temperature would require as many
as 10-12 separate test results.
In consequence of this latter viewpoint, the early test
sequences, carried out on plywood (1) at 20 and 25C,
were rather elaborate. For example, the sequence at 25CC,
which was detailed in ref. 1, combined three chamber
conditions with wet cups, dry cups and six saturated salt
solutions, giving a total of eleven results, representing in
many cases overlapping humidity regions. The work
involved in preparing this large number of samples was
very demanding and would have been difficult to sustain
over a long test programme. In addition, because of the
excessive amount of information which had to be reconciled, the application of such a volume of results proved to
be difficult and time-consuming.
85
Preparation of samples
RH2
Relative Humidity /
Attainment of equilibrium
After the material samples had been mounted, the sealed
cups were placed in the environmental chamber at the
initial test relative humidity of 60%. Results from the tests
which were used in the calculation of permeability required the attainment of an equilibrium for each cup
assembly, i.e. a linear weight gain/loss with time. The
period taken to reach this condition varied with the
material under test and the chamber temperature.
Over the range of test temperatures, the plasterboard
and polystyrene came to equilibrium quickly, while the
wood and brick generally took several days. The longest
equilibrium times occurred with plywood and, at the
lower test temperatures, substantial intervals were
NH 4 H 2 PO 4
ZnSO 4
Temperature C
10
15
20
25
93.8
92.9
93.4
91.4
93.1
90
93
88.8
Average
%RH
Standard
deviation
93.3
90.8
0.36
1.77
McLEAN etal.
86
involved. The data corresponding to the wet cups illustrate this point.
25C 4 days
20C 7 days
15C 18 days
10C 28 days
Where salt solutions were used with plywood, the
equilibrium periods were even longer than the figures
quoted above. In fact, at 10C, an equilibrium condition
had still not been attained after several weeks in the
chamber. In view of this difficulty, it was decided not to
pursue the use of salt solutions at the two lower test
temperatures but instead to restrict the plywood tests to
wet and dry cups at the chamber humidity of 60%RH.
Although this was a deviation from the planned sequence, it was felt that sufficient information would be
gathered to allow the verification of general material
behaviour over the RH range and the identification of any
significant temperature effect.
Once an equilibrium had been established, sufficient
readings were taken to permit the accurate specification
of the slope of the weight change-time function. Generally, five readings were considered appropriate and a
standard regression technique was applied to determine
the 'best-fit' line. The weighing of the test cups was
normally conducted on a daily basis, although where the
vapour flow rates were particularly small, a two-day
interval was used.
After completion of the tests at 60%RH, the chamber
relative humidity was increased to 80% and the procedure
was repeated, in this case using only the wet cups.
Results
The results of the experimental investigation are presented here under the following format:
Test values of average permeability describes the
tabulations of average permeability determined on the
basis of the weighing, regression and calculation
procedure already outlined.
Material performance describes the generation of differential permeability relations for each of the test
materials.
Temperature effect illustrates the effects of temperature on the test values of permeability obtained and
general material behaviour.
0-60
60-100
80-100
60-93
across sample
20
25
10
10
15
Temp. (C)
0.10 Plywood (1)
0.10 0.12
0.10 0.11
0.49
Plywood (2)
Plasterboard (1) 2.00 2.18
2.13 2.10
2.39
2.37 2.33
2.82
Plasterboard (2) 2.30 2.42
0.18 0.16 + 1.56
+0.31 0.23
Wood
0.64 0.62 +0.61
Insulation
+0.63 0.62
Brick
0.071 0.073
15
0.47
2.64
3.05
1.57
0.61
0.24
20
0.69
0.53
2.62
3.21
1.42
0.63
0.22
25
0.52
2.44
3.00
1.28
0.65
10
+2.67
+3.10
+ 1.47
+0.62
15
2.43
3.00
1.35
0.66
0.15
20
0.35
*0.29
*2.33
2.87
1.15
0.66
0.13
25
*0.28
*2.36
2.81
0.95
0.68
10
3. 04
3. 52
2. 20
0. 63
15
2.75
3.46
2.40
0.64
0.36
20
1.15
0.88
3.04
3.57
2.30
0.64
0.34
25
0.88
2.82
3.42
2.07
0.64
-
87
Material
1.02 x 10"i2
1.04 xlO- 12
0.18 xlO""
0.73 x 10-12
Plywood (1)
Plywood (2)
Wood
Brick
9.158 x
5.505 x
1.959 x
1.652 x
0.102
0.105
0.076
0.106
Table 5. Comparison between mathematically predicted and measured permeabilities for plywood,
wood and brick
Relative humidity range
Material
Plywood (1)
Plywood (2)
Wood
Brick
Measured
Predicted
Measured
Predicted
Measured
Predicted
Measured
Predicted
0-60
60-100
60-90(93)
80-100
1.02x10-12
1.09 xlO" 12
1.04x10-12
1.09x10-12
0.18x10-"
0.22X10-U
0.73 x 10-i2
6.87 x 10"i2
6.96 x 10-12
5.34 xlO- 12
3.48 x lO" 12
11.50X10-12
11.53 xlO- 12
8.79 x 10-i2
9.39 x 10-12
2.30x10-"
2.19x10""
3.38xlO"i2
3.48 x 1Q-12
(2)
-e~
1.42x10""
1.41x10""
1.15x10-"
1.02x10""
2.21 x IO-12
2.27x10-12
0.74 x 10" 12
JUe
5.73 x IO-12
3.79x10-12
2.86xlO-i 2
2.13x10-12
(3)
1.34x10-12
1.60x10-12
Plasterboard, polystyrene
The behaviour of these materials is significantly different
from those discussed in the previous paragraphs, having
only a small variation in permeability over the test ranges
considered. The experimental permeabilities for these
materials have been plotted at the mid-point relative
humidities as shown in figs 10 to 12. Linear regression has
been used to determine a best-fit straight line for each
material as given below:
Thin plasterboard: M = (1.68 + 0.0124RH)
x lO-" kgm/Ns
Thick plasterboard: fi= (1.78 + 0.018RH)
x 10-" kgm/Ns
;u = (0.64 +1.81 xlO- 5 RH)
Polystyrene:
x 1Q-"k g m / N s
The above equations are shown plotted in the corresponding figs 10 to 12. Inspection of these lines shows that
the gradient in each case is relatively small. Therefore,
only a limited loss of accuracy would result if a constant
value of permeability corresponding to ^60-100 was used
over the range of interest for calculation purposes.
For consistency with the results for plywood, wood and
brick, it is possible to apply the same exponential form of
differential permeability relation to plasterboard and
polystyrene, with the parameters B and C being designated as zero where necessary (Table 6).
Temperature effect
The relationship between test temperature and permeability can be examined by calculating the overall
average permeability /I&-100 for plywood (2), plasterboard
(thick and thin), wood and polystyrene. This has been
McLEAN etai.
88
2
x 10
HAND DRAWN
MATHEMATICAL FUNCTION
2S
26
24
HAND DRAWN
MATHEMATICAL FUNCTION
22
y. = ( 0 - 7 3 * 1 - 6 5 2 x l O " 4 e
20
)X1O M 2
>ihty,u kgm/N
J
/
2 10
E
2
30
40
Relative
50
60
70
80
90
1
a
Q.
2
1
0
100
10
30
40
so
eo
Relative Humidity'/.
20
Humidity "'
70
80
90
HAND DRAWN
MATHEMATICAL FUNCTION
= (104 + 5-505
JO
40
50
60
Relative Humidity*/.
10
20
30
40
50
60
Relative Humidity /
70
80
90
WO
XlO
HAND DRAWN
40
1
1
II
MATHEMATICAL FUNCTION
, -3 0076RH )x , c -11
p- = (0-18 + 1-959 x 0 e
35
a
E
vt
30
ut
2
- 2 5
X1O'
II
z
E
n't-O
//
//
//
/ /
/ /
/ /
/ /
is
//
io
>
S 3
o
E20
_^,
___-
+
"
"
Per
IO6RH
//
1-0
05
0
0
10
20
30
40
50
Relative Humidity'/.
$0
70
60
90
100
10
20
30
40
50
60
Relative Humidity /.
70
80
90
100
100
89
Plasterboard (thin)
Plasterboard (thick)
Polystyrene
2.62
3.21
0.63
0
0
0
Z 0-8
10
20
30
40
SO
SO
Relative Humidity
70
"/
80
90
100
+ 0.4 (M6O-IOO)
Discussion of results
The test results are discussed under two headings,
'Material Performance' and 'Temperature Effect'.
Material performance
The differential permeability graphs given in Figs 6 to 12
illustrate clearly that the materials tested can be classified
under two distinct performance patterns, which relate
generally to the expected transmission characteristics of
non-hygroscopic and hygroscopic media (ref. 1). With
plasterboard and polystyrene, only relatively small variations in permeability with humidity occur, whereas with
wood, plywood and brick, extremely large variations are
evident. For example, for plywood (2), the value of
permeability at 9 5 % RH is some twenty times greater than
the value at low humidity.
0
0
0
Polystyrene, plasterboard
The permeability of polystyrene is effectively constant
over the whole humidity range and any of the test values
plotted in Fig. 12 would be sufficient for its specification.
Plasterboard displays an increase in permeability with
humidity, due probably to the effects of the paper coating,
although this is small compared with the changes which
occur with wood, plywood and brick. The permeability
variations for both thicknesses are accurately represented by the linear regression relations shown in Figs 10
and 11. Similar expressions could, of course, be obtained
from two test results, one at high humidity and the other
at low humidity. It is also clear that, at the expense of
some accuracy, the vapour permeability of this material
would be adequately specified by a single test value,
preferably one corresponding to the upper end of the
humidity range, e.g. At6o-iooPlywood, wood, brick
From Figs 6 to 9, the existence of two effective humidity
regimes is clearly identified, with a transition between
them occurring at around 60%RH for plywood and wood
and 75%RH for brick. Below this transition, material
behaviour is similar to that of plasterboard, with the
permeability increasing only slowly with humidity.
Above the transition, changes in permeability are rapid.
The higher transition humidity apparent for brick suggests a much smaller pore size distribution than exists for
the other materials.
The obvious dependence of permeability on humidity
for plywood, wood and brick confirms the uniqueness of
permeability test values to the conditions of the test (refs
1,2). Values of permeability presented without reference
to the test conditions, as illustrated in ref. 1, are therefore
of little use to a designer. However, even where test
conditions are specified, the permeability values quoted
may still bear little relevance to the permeability associated with the conditions to which a material might be
subjected in practice. For example, a relative humidity
range of 75100% is not untypical of the situation which
could prevail during the winter months. Under such
operating conditions, the average permeabilities for the
four test materials can be determined from the appropriate mathematical equations as
plywood (1): 9.93 x 10"12kgm/Ns
plywood (2): 8.10 x 10"12kgm/Ns
wood: 19.3 x 10~12kgm/Ns
brick: 3.05 x 10"12 kgm/Ns
These values can be compared with the permeabilities
listed in Table 7, which correspond to the humidity limits
for the standard tests of various countries. It is clear that
the actual average permeabilities for the required 75100% RHrange differ substantially, in some cases by a
90
McLEAN etal.
Table 7. Values of average permeability for plywood, wood and brick pertaining to standard tests
Standard
test
British (ref. 11)
French (ref. 7)
German (ref. 12)
American (ref. 6)
RH
Range
0-75
0-88
0-88.5
0-50
50-93
0-50
50-100
0-90
90-100
Plywood (1)
Plywood (2)
Wood
Brick
1.21
1.66
1.69
0.95
1.16
1.47
0.8
0.98
3.4
2.7
2.7
4.0
4.1
1.8
8.6
1.8
1.5
0.95
0.98
5.8
1.8
4.6
1.6
17.8
13.9
1.23
1.28
0.73
1.26
0.73
1.93
0.91
5.05
12.25
4.4
31.2
V H
10
/i?
""w^-^lS1 'C
r .10
b
! - 5
(b) Plasterboard (thin)
:H
8 5
;*:
.- -15
-IS
(d) Polystyrene
10
*-.>
(c) Wood
Recommendations
Permeability specification-a new approach
Data presentation
The research has confirmed that, when permeability
varies significantly with relative humidity, a realistic
assessment of material performance requires the provision of a curve of differential permeability. It has been
shown that a suitable mathematical representation of
such permeability data is possible in terms of three
curve-fit parameters, taken with an exponential form of
differential permeability relationship (equations 2 and 3).
A new system of data presentation, in which these three
constants are listed for any given material, would therefore allow a complete performance specification to be
provided. In certain cases, one or more of the values
would be zero.
Test procedure
The test procedure which has been developed enables
the required mathematical function between permeability and humidity to be established in a straightforward
manner. Although it is certainly more elaborate than any
existing test technique, involving as it does three vapour
pressure regulators and two chamber conditions, the
additional effort required is fully justified by the relationship which it renders.
Some reluctance is to be anticipated in introducing an
enhanced test method of this type. However, the importance of condensation control in buildings is such that a
serious attempt should be made to establish vapour
transmission data to a much higher degree of accuracy
than exists at present.
Test temperature
The two main requirements pertaining to the suitability of
a test temperature are:
the test permeabilities obtained should be representative of the values prevailing in practice, and
the tests themselves should not be made unduly
cumbersome.
In the absence of any significant temperature-dependence of permeability, the second requirement becomes
predominant. Obviously, it is desirable that testing be
carried out at a temperature which corresponds as much
as possible to practical applications and, intuitively, the
lower end of the temperature scale is given consideration.
However, there are certain disadvantages to low-temperature testing, the main one being the long test periods
necessary. This is particularly noticeable with low-permeability hygroscopic materials such as plywood, as the
91
Acknowledgement
The experimental work described was funded by the
Building Research Establishment Scottish Laboratory and
forms part of their overall research programme into
condensation in buildings. A preview of this paper,
providing a brief summary of the work undertaken and
introducing the new system of data presentation proposed, was published in Construction, the journal of
technical information for professional and technical staff
in the Departments of Environment and Transport.
References
1. Galbraith, G.H. and McLean, R.C. (1986) 'Realistic vapour
permeability values', Building Research and Practice, 14, 2,
March/April.
2. McLean, R.C. and Galbraith, G.H. (1988) 'Interstitial condensation: Applicability of conventional vapour permeability
values', Building Services Engineering Research and Technology, Series A, 9, 1.
3. Chartered Institution of Building Services Engineers Guide,
A10. 'Moisture Transfer', 1986.
4. American Society of Heating, Refrigeration and Air Conditioning Engineers (1985) Handbook of Fundamentals.
5. Joy, F.A. and Wilson, A.G. (1966) 'Standardisation of the dish
method for measuring water vapour transmission'. National
Research Council of Canada, 31.
6. ASTM E96-80, 1980. 'Standard test methods for water vapour
transmission of materials.'
7. Norme Experimentale T56-131, 1982. 'Determination of the
water vapour permeability index of rigid cellular materials.'
8. Chang, S.C. and Hutcheon, N.B. (1953) 'Performance of
desiccants in the dry pan test for water vapour permeance of
membranes'. Canadian Journal of Technology, 31.
9. Handbook of Chemistry and Physics, 48th edition, 1968. The
Chemical Rubber Co., Cleveland, Ohio.
10. Sears, F.W. (1956) 'Thermodynamics, the kinetic theory of
gases and statistical mechanics', 2nd edition. AddisonWesley.
11. British Standard 4370 (1973) 'Methods of test for rigid cellular
materials'.
12. Deutsche Normen DIN 52615, 1973. 'Determination of water
vapour permeability of building and insulating materials'.