Electrical Specs Musanda

ELECTROMECHANICAL WORK AT GENERAL
SECRETARIAT OF THE EXECUTIVE COUNCIL

WAREHOUSE IN MUSAFFAH - ABU DHABI, UAE
TENDER DOCUMENTS
Volume 3
Technical Specifications
Part 3 of 3
Electrical Works
JANUARY 2015
Division 16: Electrical
Table of Contents
ElectroMechanical Work at General Secretariat

of the Executive Council Warehouse
Mussafah, Abu Dhabi UAE
TABLE OF CONTENTS
PART 3 OF 3 ELECTRICAL INSTALLATIONS
DIVISION 16 ELECTRICAL
SECTION 16010 - GENERAL ELECTRICAL REQUIREMENTS
SECTION 16035 - PAINTING AND ANTI CORROSION TREATMENTS
SECTION 16060 - EARTHING SYSTEM
SECTION 16110 - CONDUITS AND WIREWAYS
SECTION 16120 - WIRES, CABLES AND FEEDERS
SECTION 16140 - WIRING DEVICES
SECTION 16244 - EMERGENCY LIGHTING SYSTEM
SECTION 16363 - MV SWITCHGEAR
SECTION 16363 - MV SWITCHGEAR DATA SHEET
SECTION 16442 - PANEL BOARDS (MDBS, SMDBS, AND DBS)
SECTION 16500 - LIGHTING INSTALLATIONS
SECTION 16721 - FIRE ALARM SYSTEM
_________________________
Table of Contents - Electrical Installations
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General Electrical Requirements

SECTION 16010
GENERAL ELECTRICAL REQUIREMENTS
PART 1 GENERAL
1.1
SCOPE
A.
Generalities:
1.
The Contractor must provide complete installations from the power supply
terminals indicated on the drawings. The scope of work includes supply,
installation of material and equipment as described in the specifications
and/or shown on the drawings and full compliance with local authority
regulations. Associated civil works including supporting structure are also the
responsibility of the Contractor.
2.
The contractor is required to provide on completion Electrical Test
Certification in full compliance with Abu Dhabi wiring regulations
B.
General Conditions and Requirements:

1.
All electrical works shall be carried out in accordance with ADDC
regulations and the latest issue of the IEC publications.
2.
MV /LV power installations, telephone installations and civil works to be
supplied and installed as required by the Drawings and Bill of Quantities, and
whenever not listed as separate items in the Bill of Quantities are deemed to
be allowed for in the Contractors unit rates and prices.
3.
Equipment and material are to be new and manufactured in compliance with
the relevant recommendations of the International Electro-technical
Commission (IEC) or approved equivalent standards.
4.
Locations shown on the drawings indicate the approximate location of
apparatus. Exact and final locations are to be coordinated with AADC and all
other trades.
5.
Work must be carried out in a neat and efficient manner in accordance with
the specifications. Installations are to be complete ready for operation and
fully coordinated with all other works.
6.
Necessary items/accessories for operation of the systems are to be provided
even if not mentioned in the specification/or shown on the drawings.
7.
Wiring layout shown on drawings is to be used only as a guide. Electrical
drawings must be checked against all other trades drawings.
8.
Contractor is responsible to prepare all documents /drawings and obtain
approval from local authority.
9.
All structured cabling net works shall be executed by specialist contractor
approved by Etisalat.
10.
All new electrical and low current systems shall be integrated with the
existing systems. New systems adopted shall be compatible with the existing
building systems and components.
C.
General Design Conditions:

1.
Power will be delivered to the site by relevant local authority at 11KV. LV
shall be at 400/ 230 V, 3 phase, 4 wires, 50 Hz, or at 230 V, single phase, 2
wires, 50 Hz. An earthing system should be provided.
16010 - General Electrical Requirements
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2.
3.
1.2
Equipment shall be selected for continuous and trouble free service under
climatic conditions of equipment location.
The installation shall conform to the requirements of following regulations
and standards.
D.
Regulations and Standards:

The local regulatory authorities:
ADDC
ABUDHABI Municipality (ADM)
Emirates Telecommunications Corporation (ETISALAT)
Civil Defense Authority (CDA) requirements and

regulations. All works should be completed in full
compliance with the UAE Fire Regulations & Abu Dhabi
EHSMS Framework agreement
The Relevant British Standards
Abu Dhabi Wiring Regulations 2009 based on the 17th

edition of the IEE regulations
The Chartered Institution of Building Services (CIBSE)

Lighting Design Recommendations and Standards.
IEC 364-International electrotechnical committee regulations

for low voltage installations.
NFPA-American standards for fire detection systems and for
life safety.
NFPA-110/IEC standards American & international

regulations for standby generator installations.
ANSI/TIA- 942 Telecommunication standards for data

center
ISO / IEC 11801-Information technology
Industry Committee for Emergency Lighting (ICEL)

Recommendations.
International Electro-technical Commission (IEC) Standards
E.
Contractor Responsibility:
1.
The Contractor shall be responsible of the work covered in this division
including the supply, transport, storage, installation, testing and delivering in
good running conditions the electrical installations. The installation of all
items shall be as specified and shown on drawings, catalogues.
2.
Contractor is responsible to obtain all necessary approvals from authorities.
F.
Coordination of Work:
1.
The Contractor shall be responsible for coordinating the work of the electrical
installations with that of other trades. He shall prevent interferences and
conflicts and shall be the sole responsible for damages to work of other
trades, already completed.
PERFORMANCE AND STANDARDS

A.
Site Tests:
1
Acceptance tests should be carried in accordance with the ADDC regulations
and standards. Equipment and labor for testing are to be provided by the
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Contractor. Site test should be in line with Abu Dhabi wiring regulations 2009including Earth Loop Impedance testing.
1.
2.
3.
4.
A visual inspection to check proper installation, connections and nameplate

data must be carried on before testing.
Lighting and power circuits, motors, etc., must be subjected to an installation
resistance test with a Megger of at least 1000 Volts operating voltage.
Communications and security systems must also be subjected to a resistance
test.
A continuity test to all major feeders and circuits must be done.
Site test should be in line with Abu Dhabi wiring regulations 2009- including
Earth Loop Impedance testing
B.
Manuals:
1.
Complete 2 sets of instruction manuals must be provided. These should cover
operation, maintenance and spare parts list of all equipment and systems.
C.
As-Built Drawings:
1.
Complete sets of as-built drawings must be provided, including:
a.
Two hardcopies.
b.
One transparent copy.
c.
One soft copy.
D.
Manufacturers Guarantee:
1.
One year warranty for equipment specified in this document must be
provided.
E.
Contractors Guarantee:
1.
The Contractor shall guarantee his works for the duration of one year from
the date of the completion certificate.
2.
If during guarantee period any equipment or material proves defective or any
of systems fails to function properly, equipment is to be replaced and defects
and malfunctions corrected as directed by the Engineer.
3.
If during guarantee period any piece of equipment is replaced or rebuilt, the
guarantee period for this equipment is to be extended for a new period equal
to the original guarantee period.
F.
Maintenance and Operation:

1.
The Contractor shall provide necessary skills and labor to assure proper
operation and shall provide regular and preventive maintenance required for
equipment and controls during guarantee period, on a continuous 24 hours
basis. He has to act promptly to correct problems arising in operation of
equipment or system.
2.
The Contractor has to provide the employer with monthly inspection
certificates of equipment, record findings on a check list and certify that each
piece of equipment has been examined, is operating as intended and has been
properly maintained as recommended by manufacturer.
3.
The Contractor has to check all controls monthly to ascertain that they
function as designed.
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4.
1.3
The Maintenance & Operation should be handed over on completion to the

Service Provider following systems training & issue of O&M's only defects
should be the responsibility of the installer.
SCOPE OF WORK
A.
Unless otherwise specified, electrical work includes the supply, installation, testing
and commissioning of the complete electrical systems, equipment and materials
shown on the Drawings and/or described in the Specification together with all
associated ancillary work, support work and builders work in connection.
B.
The scope of work shall include for the coordination with the Electrical local
authority for execution of MV, LV, lighting fire alarm system and telephone
installations. Its the full responsibility of the Contractor to pay and to include in his
cost all fees relating to the execution of all the civil works related to these works, any
subscription fees, supervision fees, installation of LV breaker, and any Electrical local
authority charges for power connections that are to be paid to Electrical local
authority.
C.
Work related to the electrical installation provided for in this Specification is to

include any or all the following system as specified or required in the Drawings and
Bill of Quantities.
1.
LV Panel Boards.
2.
Substation as per AADC requirement
3.
Medium and low Voltage Cables including jointing of MV and LV cables.
4.
General Lighting Installations.
5.
Earthing System.
6.
Builders Work.
7.
Telecommunication Works.
8.
Installation Testing.
9.
Equipment Data.
D.
The work will include the provision of shop drawings and the calculations required
by the Specification, as well as the provision of all literature and samples in
connection with the approval of proposed equipment.
1.4
The equipment supplied will include all necessary items for a complete installation, which
will give satisfactory operation not withstanding errors and omissions. The equipment listed
in the documents is, therefore, indicative and not limitative.
1.5
SUBMITTALS
A.
Shop Drawings:
1.
The Contractor is responsible to prepare the following sets of shop drawings
and ask for approval before any construction:
a.
Two hardcopies.
b.
One transparent copy.
c.
One soft copy.
2.
These drawings are to show that the design concept is understood.
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1.6
B.
The Contractor has to submit priced lists of recommended spare parts for one-year
operation, after substantial completion.
C.
Documents relative to equipment to be supplied and installed must be submitted for

approval. Therefore, no equipment shall be installed before getting prior approval.
D.
For approval, the Contractor has to submit detailed manufacturer's specifications,

original catalogue cuts and drawings of equipment and materials to be used.
E.
The client reserves the right to operate operable defective equipment, during
guarantee period, until its repair or replacement. Spare parts shall be supplied and
shall cover the items recommended by the manufacturer for two years operation.
TRAINING
A.
The Contractor shall, at no additional cost, demonstrate to operating personnel the

functions and operation of all equipment before handing over. The operating
personnel must be trained to perform necessary adjustments to equipment, appliances
and effect routine maintenance.
PART 2 PRODUCTS
Not Applicable
PART 3 EXECUTION
3.1
Tests to include Earth Loop Impedance test & RCD test where applicable. In
line with Abu Dhabi Wiring Regulations
END OF SECTION
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Painting and Anti Corrosion Treatments

SECTION 16035
PAINTING AND ANTI CORROSION TREATMENTS
PART 1 GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
1.3
1.4
SCOPE
A.
Section includes surface preparation and application of paints and anti corrosion
treatments for electrical products, materials and equipment.
B.
Related Sections:
1.
Division 16 - Electrical.
GENERAL REQUIREMENTS
A.
Where particular methods of finish and painting are not specified, ensure following
requirements are met:
1.
Protect all metal work, plant, equipment, pipelines, ductlines, ancillaries,
brackets and supports against corrosion and oxidization.
2.
Provide ferrous metals, machined or otherwise with protective coatings at
manufacturer's works.
3.
All electrical containment elements like tray, trunking, supports, etc., exposed
to public view like car park etc., shall be applied with primer and painted to a
color of Engineers choice.
4.
Ensure all items requiring on-site decorative finishes are provided primed to
suit base material and required finish.
B.
Anticorrosive and decorative paints systems shall be from one of the approved
manufacturers. Contractor shall make a proposal, for the painting and anticorrosive
treatments for various items of work (which are not treated as such by the
manufacturer) for approval.
DAMAGED FINISHES
A.
1.5
Drawings and general provisions of the Contract including "Conditions of Contract"

and "General Requirements" specification sections, shall apply to this section.
Following delivery to site, storage on site and installation, make good any damage to
finishes, by cleaning, degreasing and re-furbishing before installation is taken over.
PAINTING REQUIREMENTS
A.
Anticorrosive Coating and Painting to Surfaces:

Surface
Anticorrosive Coating and Painting
1. All un-insulated steel pipework Two coats of red oxide primer. In addition
installed in conditioned space apply two coats of synthetic enamel paint,
within the building and within color to Engineers choice for exposed to
ceiling voids.
view pipes.
16035 - Painting and Anti Corrosion Treatments
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2. Un-insulated steel pipes installed

outside the building on roof and in
the basements.
3. All galvanized steel pipes surfaces
exposed to view, un-insulated.
4.
5.
6.
7.
B.
Two coats of two-pack epoxy paint on all

pipework, color to Engineers approval.
Two coats of etching primer followed by

two coats of approved synthetic paint,
color to Engineers choice (for fire services
color shall be red).
Un-insulated
PVC
pipework Two coats of UV resistant white paint.
surface exposed to sunlight on roof.
Supports exposed to view in car Galvanized and painted.
parks, roof, plant rooms.
Supports in ceiling void.
One coat of red oxide primer and two coats
of black enamel.
Support, brackets, hangers in roofs Mild steel brackets, angles, channels and
and other exposed locations.
hangers, all galvanized after manufacture.
Equipment and all pipework ancillaries shall be provided with factory applied paint.
PART 2 PRODUCTS
2.1
MATERIALS
A.
2.2
Use the following materials for corrosion protection and painting:

1.
Red oxide priming paint for bare iron and steelwork.
2.
Zinc Chromate priming paint for non-ferrous metals.
3.
Calcium plumbate priming paint to BS 3698 for galvanized steel.
4.
Undercoating paint for previously primed or painted surfaces before
application of finishing coats.
5.
Gloss finishing paint for previously primed or painted/undercoated surfaces.
6.
Epoxy resin paint for specialist coatings requiring resistance to acids, alkalis,
oils, solvents, abrasion or high humidity.
7.
Cold galvanizing paint for making good damage to previously galvanized
surfaces and protection to galvanized materials modified during installation.
8.
Zinc-rich metallic to BS 4652 for bare iron and steelwork where electrical
conductivity has to be assured.
9.
Bitumen based coating for cold application to BS 3416 protection to iron and
steel, particularly pipelines and fittings for use in contact with potable water.
10.
Bitumen based coatings for cold application to BS 6949 not to be used in
contact with potable water.
11.
Tar based epoxy coatings on all cast iron/ductile iron manhole covers,
gratings, gulley traps, etc., in car park areas, external unpaved areas.
PAINT QUALITY
A.
Ensure paints used are of quality and type to suit application and that primers have
good adhesion, covering power, rust-inhibiting and grain filling properties; gloss
finishing paints are of machine finish grade having high adhesion and high resistance
to solvents, mineral oils, cutting oils, detergents, chipping and impact damage.
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2.3
HEAT RESISTANT PAINT

A.
Use heat resistant paints for applications to surfaces over 80C.
PART 3 EXECUTION
3.1
3.2
GENERAL
A.
Contractor shall propose paint corrosion protection system for all services
applications from one of the acceptable paint manufacturers, for approval for only the
approved paint system.
B.
Ensure paints are applied to manufacturer's instructions and to BS 6150.
C.
Install work in accordance with approved standards, as per manufacturers

recommendations, to the satisfaction of the Engineer, and with full coordination with
local relevant authorities.
PAINTING
A.
Ferrous sheet metal work or structural support elements which are not galvanized
shall be cleaned to remove all grease and rust and have a protective coat of paint or
other approved material applied before dispatch from works. Other ferrous materials
shall receive a protective coating at works, or alternatively, be treated in accordance
with the manufacturer's approved corrosion resisting metal finishing process. Any
deterioration or damage to manufacturer's protective coating during transportation,
storage and following installation shall be made good to the satisfaction of the
Engineer. Damaged areas shall be made good as if they were bare metal.
B.
The Contractor shall be responsible for painting thermal insulation where indicated.
C.
The surface of all ferrous metal work including pipework, brackets, hangers,
steelwork, etc., (excluding ductwork), which are not protected by galvanizing shall be
cleaned to remove all grease and rust and then given one coat of primer and finished
with two coats of approved quality non-metallic paint of a color agreed with the
Engineer. The surfaces of all ferrous pipework which are to be insulated shall be
given one coat of primer. Where surfaces will be subjected to temperatures above
100C. the finishing coat(s) shall be heat resisting paint and the primer omitted.
D.
All services exposed to view shall be painted by 2 coats of enamel paint. Color to
Engineers approval.
E.
All exposed to view pipework shall be cleaned to remove all grease and rust and then
given one coat of primer and finished with two coats of approved quality non-metallic
paint to a color agreed with the Engineer.
F.
Pipework and ductwork services shall be correctly identified in order to facilitate the
use of approved paint of the correct color to comply with BS 1710 and the Engineer's
instructions.
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3.3
3.4
CLEANING AND PREPARING SURFACES FOR PAINTING

A.
Ensure metal surfaces are thoroughly cleaned, all mill and weld scale removed and
finally degreased.
B.
Clean steel surfaces in accordance with BS EN ISO 8503.
C.
Prepare surfaces for painting in accordance with BS EN ISO 4618.
WEATHER AND OTHER CONDITIONS

A.
3.5
APPLICATION OFF-SITE
A.
3.6
3.8
Apply paint evenly and ensure finish shows no excessive brush marks, grinning, runs,
sagging, or other application defects.
HOT DIPPED GALVANIZED SURFACES

A.
Galvanizing shall be applied by the hot dipped process. The preparation for
galvanizing and the galvanizing process shall not adversely affect the mechanical
properties of the material being coated.
B.
All drilling, punching, cutting, bending, welding and removal of burrs shall be
completed before galvanizing.
C.
Surfaces in contact with oil shall neither be galvanized nor cadmium plated, unless
finished with an oil resisting varnish.
D.
The average thickness of the zinc coating shall be equivalent to not less than 0.6kg/m
of zinc for all surfaces, except steel wires.
E.
The thickness of the zinc coating for steel wires shall be in accordance with a national
or international standard and shall be approved by the Engineer.
SITE REPAIRS OF GALVANIZED SURFACES

A.
3.9
Wherever possible ensure paint finishes applied by manufacturers are spray applied.
FIELD APPLICATION
A.
3.7
Do not apply paints where weather, temperature, humidity or other conditions may
have a damaging effect upon finish or paint.
Repair damage to galvanized components due to installation process (i.e. following

cutting, drilling or welding) by applying two substantial coats of approved cold
galvanizing coat.
PROTECTION OF BRIGHT MACHINE PARTS

A.
Apply a protective coating to all bright machine parts before dispatch from works.
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B.
Do not remove protective coatings unless required for installation, testing or

commissioning purposes and in such cases reinstate upon completion.
C.
Repair any damaged protective coating or bright machined part, or where necessary
replace damaged component.
D.
Use and apply metal coatings in accordance with manufacturer's instructions.
E.
Complete, if possible, welding, drilling, bending and other work before metal coating.
END OF SECTION
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Earthing System

SECTION 16060
EARTHING SYSTEM
PART 1 - GENERAL
1.1
SCOPE
A.
Supply and install equipment required to connect to earth all electrical equipment and
installations in compliance with the relevant clauses of the I.E.C Regulations and based on
the TT earthing system.
B.
Work will include without limitation:

1.
Main earth system as per ADDC requirements.
2.
Generators earth system (including earthing of the generators neutral (if applicable).
3.
Test links.
4.
Earthing bars (in electrical & technical rooms).
5.
Main earthing conductors (from earthing bar to the main distribution boards).
6.
Earthing of enclosures and shielding of electrical systems and equipments.
7.
Earthing of exposed conductive parts existing inside electrical/mechanical equipment
rooms.
8.
Bonding conductors to all extraneous conductive parts of the building.
C.
Earthing installations shall be in conformity with IEC publications 364-3 and 364-4-41.
D.
Earthing for data center as per ANSI TIA 942 regulations.
1.2
SUBMITTALS
A.
The following data (but not limited to ) are to be provided:

1.
Manufacturers catalogue cuts for all accessories.
2.
Shop drawings coordinated with all other trades showing exact location of earthing
bars, details of installation, exact routing of protective and bonding conductors with
cross sectional area.
PART 2 - PRODUCTS
2.1
APPROVED MANUFACTURER AS PER VENDOR LIST
2.2
MATERIALS
A.
Electrical earth system consists of one or more earth pits at ground floor level providing an
earthing connection point with less than five ohms resistance to the general mass of earth.
B.
At each of the facilities, an earthing bar shall be supplied, connected with two insulated
earthing conductors to earth electrodes via test links and as shown on drawings to which the
following shall be connected.
1.
Exposed conductive parts at MDB room
2.
Main equipotential bonding bar of all extraneous part.
16060 - Earthing System
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Earthing System

C.
Concrete earth pit is to contain one directly driven 1.8m rod with cable conductor on top.
Diameter of the rod should not be less than 17mm.
D.
Earth rod is to be of high strength steel alloy core with molten welded copper stranded cable
35mm2, buried 700mm below ground and at least 700mm distant from concrete structure.
E.
Permanent earthing connections are to be made by exothermic welding process.
F.
Materials used for earthing are to be copper or approved copper alloys specially
manufactured for the purpose. Electrical continuity is to be of durable construction
providing an independent fault current return path of low resistance to the site earth.
G.
Earthing and protective conductors shall be 1000V, PVC insulated multi-stranded cable.
PVC cable insulation shall be continuous and intermediate jointing is not permitted.
H.
Non current-carrying metal parts such as metal conduits, raceways, outlet boxes, cabinets,
enclosure doors, etc., must be earthen.
I.
Water mains pipe, on street side, is to be connected to site earth.
J.
Cross- sections of supply phase conductors less or equal than 16 mm2 shall have equal
protective conductor size cross-section.
K.
Conductor size is to be cross section half that of main supply phase conductors for sections
greater than 16 mm2.
L.
Conductor size to be in accordance with the Regulations and in no case less than 2.5mm2.
PART 3 - EXECUTION
3.1
Earthing installation shall be protected from mechanical damage and corrosion.
3.2
Electrical continuity is to be of durable construction providing an independent fault current

return path of low resistance to earth.
END OF SECTION
16060 - Earthing System
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Conduits and Wireways

SECTION 16110
CONDUITS AND WIREWAYS
PART 1 GENERAL
1.1
SCOPE
A.
1.2
Work is deemed to include:

1.
Heavy gauge PVC rigid conduits.
2.
Heavy gauge steel conduits.
3.
Flexible steel conduit.
4.
Cable Trays & Ladders.
5.
Mounting fitting, fixing, etc
6.
Cutting and jointing, bending, etc.
7.
Junction boxes, expansion joints connectors, etc.
8.
Components for earth continuity.
SUBMITTALS
A.
The following data (but not limited to) are to be provided:

1.
Manufacturers catalogue with specifications.
2.
Samples.
3.
Shop drawings showing the exact routing of conduits, cable trays, boxes and
accessories with their types and dimensions.
PART 2 PRODUCTS
2.1
APPROVED MANUFACTURER AS PERVENDOR LIST
2.2
RIGID HEAVY GAUGE PVC CONDUITS AND FITTINGS
2.3
A.
Material is to be of rigid unplasticized PVC, high impact, resistant to chemical

corrosion, self-extinguishing. Conduits shall have a compression resistance of 750 N
per 5 cm. Material shall operate in a temperature range of -5C to 60C. Conduits
shall be marked at intervals of 1 to 3 meters. Inside and outside surfaces of conduits
shall be free from burrs, flash and other similar defects. Wall thickness of conduits
shall be uniform.
B.
Conduits shall comply with BS 6099-2-2.
C.
Flexible conduits of same material are to be used for connection to motors and to
fixtures installed in false ceiling.
RIGID HEAVY GAUGE STEEL CONDUITS AND FITTINGS

A.
Conduits and fittings shall be of heavy gauge drawn and welded steel, screwed
galvanized and not less than 20 mm external diameter.
16110 - Conduits and Wireways
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B.
2.4
2.5
2.6
Conduits shall be free from rust patches or mechanical damage and shall be
adequated protected from damage whilst stored on site. All exposed threads, die
marks and other abraisons shall be painted with two coats of an approved metallic
paint immediately the conduit is installed.
C.
Steel conduits and fittings shall comply with BS 4568 part 2.
D.
Application:
1.
In mechanical and electrical rooms (if exposed installations).
2.
In exposed area subject to physical damage.
FLEXIBLE STEEL CONDUITS

A.
Flexible conduits and assemblies are to be made from galvanized steel to BS 731.
B.
Where exposed to moisture conditions, conduits are to have PVC sheath.
C.
Application: for final connection of the rigid steel conduit to the terminal boxes of
machines and/or where vibration is likely to occur.
CABLE TRAYS
A.
Heavy-duty cable trays shall be of the return flange type slotted and perforated.
Trays shall be Hot-dip galvanized after perforation protected by two pack epoxy
finish, minimum 1mm thick (galvanizing in accordance with BS 729). Trays shall be
jointed with flange coupling strops that virtually make the flanges continuous.
These shall be secured in place with nuts and bolts.
All cable tray runs shall be continuous and constructed of bends, tees and other
accessories that are purpose made by the manufacturer of cable tray.
Cable tray shall have adequate mechanical strength for the load to be carried and
shall have provision for the addition of a minimum of 20% of the initial installed
cable and/or load. The deflection shall not exceed that recommended by the
manufacturers.
B.
The cable trays shall have engraving marks of the serie and identification numbers.
CABLE LADDER
A.
Cable ladder shall be constructed in mild steel galvanized after perforation and
protected with a two pack epoxy finish (galvanizing in accordance with BS729).
All cable ladders shall have sufficient strength and space allowance to accommodate
the future installation of an addition of 25% of the initially installed load.
Cable ladders shall not be used with greater loading or spans than those
recommended by the manufacturers.
All bends, tees or other accessories shall be purpose made by the manufacturer of
the cable ladder.
Application: Vertical mounting for installation of cable in shaft.
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PART 3 EXECUTION
3.1
CONDUITS
A.
The installation and capacity of the conduits shall be in accordance with the I.E.E.
Wiring Regulations.
The installation shall be neat and tidy.
Means shall be provided to prevent condensed or entrapped moisture remaining
within the conduit system.
The conduit system, joint boxes, loop boxes etc. shall be firmly supported.
The system shall be clean and free of sharp edges, burrs etc.
Due allowance shall be made for expansion and contraction.
PVC rigid conduit shall be formed on site. Prefabricated conduit systems shall not
be accepted.
Standard circular or looping in boxes shall be installed at intersections. Small
circular channel type inspection fittings will not be approved.
Cables connected to different category circuits shall not be run through a common
box.
Standard conduit boxes shall be installed at all lighting points and shall be
substantially fixed so as to be supported independent of the conduit system.
Conduits shall terminate directly into fixed lighting fittings having provision for
direct conduit entry.
Conduit shall be installed at least 100 mm clear of, and preferably above, pipes and
any other services.
Under no circumstances shall accessories of one type of conduit system be used
with another conduit system. e.g. black accessories may not be used with galvanized
conduit.
Not more than two right angle bends shall be allowed in any surface mounted
conduit run without the provision of an inspection fitting for drawing in purposes
between them.
Surface mounted Conduits shall not be dismantled for wiring, and must be capable
of being wired complete without draw wires being installed during erection.
Sleeves for cable must be filled with a fire retardant compound to prevent fire
spread from one compartment to another.
Conduits specified to run on the surface shall be fixed by means of galvanized
distance saddles to allow a 5mm space between the surface and the conduit.
B.
Spacing of saddles for supporting of surface mounted PVC conduits is not to be

greater than:
Conduits size (mm)
Maximum spacing of supports (m)
0.6
20
0.75
25-50
0.9
63-75
1
90-125
C.
Spacing of saddles for supporting of surface mounted steel conduits is not to be

greater than:
Conduit size (mm)
Maximum spacing of supports (m)
Page 3 of 4
Date: 09/08/2014

3
3.6
4.25
5
6
20
25
32-38
50-63
75 and larger
D.
Sizes of conduits not shown on the drawings are to be selected in accordance with
the regulations and in relation to the number and size of conductors as shown in the
table below:
Number of Conductors Relating to Exterior Diameters of Conduits
A
B
C
D
20
25
32
20
25
32
20
25
32
1.5
7
7
7
7
7
7
6
7
7
2.5
7
7
7
6
7
7
4
7
7
4
5
7
7
4
7
7
3
6
7
6
4
7
7
3
6
7
4
7
10
4
7
3
6
4
A:
Section of Conductors (mm)
B:
Straight Run
C:
Run With One Bend
D:
Run With Two Bends
Minimum size of conduit is to be 20mm (external diameter), unless otherwise indicated.

3.2
CABLE TRAYS CABLE LADDERS

A.
All sizes of cable trays shall be attached to the building framework at intervals not
more than that recommended by the manufacturer.
Screws and bolts securing trays to brackets and joining trays shall be arranged so as
to prevent damage to cables.
Cutting and modification of straight tray, ladder will not be permitted without prior
approval.
Additional protection of fireproof barriers should be provided where cable trays pass
through walls and partitions.
Cable trays and ladders are to be earthen at maximum spacing of 30m, by a cable of
16mm section.
END OF SECTION
Page 4 of 4
Date: 09/08/2014
Wires, Cables and Feeders

SECTION 16120
WIRES, CABLES AND FEEDERS
PART 1 GENERAL
1.1
1.2
SCOPE
A.

1.
Low voltage power cables.
2.
Branch circuit wiring.
3.
Control cables.
4.
Telephone cables.
5.
Termination and identification requirements.
B.
The Contractor shall be responsible for all off loading and handling of cable on site
and shall ensure that cables are delivered to site on drums properly protected against
mechanical damage.
C.
The Contractor shall be responsible for finally checking the sizes of all cables to suit
the load. The sizes of the cables and conductors shall take into account voltage
drops, fault levels, over current setting of relays, route length, derating factors,
method of laying and ambient conditions.
SUBMITTALS
A.

1.
Full details, catalogues and manufacturer data.
2.
Samples.
3.
Shop drawings coordinated with all other trades showing exact routing of
feeders, subfeeders, number and size of conductors in conduits, details of
supports, details of connection, etc.
4.
List of all feeders and subfeeders with their sizes, route length, voltage drops,
etc.
PART 2 PRODUCTS
2.1
2.2
APPROVED MANUFACTURER AS PERR VENDOR LIST

MATERIALS
A.
Cables shall have stranded copper conductors for sections 4mm for power cables
and 1.5mm for control cables.
B.
Cables shall be manufactured to IEC 502.
C.
Cable cores shall be color coded for identification.

1.
"Red", "Yellow" and "Blue" shall be used for phase conductors.
2.
"Black" for neutral.
3.
"Green / Yellow" for earth conductors.
16120 - Wires, Cables and Feeders
Page 1 of 3
Date: 09/08/2014

D.
Single conductor wires and cables for wiring and conduits are to have high
conductivity, electrolytic annealed copper conductors insulated with PVC flame
retardant, rated 450 / 750 V to IEC 227, and suitable for conductor temperature of
70C.
E.
PVC insulated cables are to have high conductivity electrolytic annealed copper
conductors insulated with PVC flame retardant suitable for conductor temperature of
70C, bedded with suitable filler and sheathed with PVC. Cables are rated 0.6/1 kV.
F.
Fire resistant power cables are to have plain annealed copper stranded conductors,
insulated with a mineral ceramic fire resistant tapes and a 90C, cross- linked
insulation, bedded with an extruded of steel wires and sheathed with a low smoke free
halogen sheath. Fire resistant cables are rated 0.6 / 1 kV, conform to requirements of
IEC 331 and IEC 332.
G.
Control cables are to be multicore, PVC insulated and sheathed, rated 0.6/1 kV.
Insulated conductors are to be numbered.
H.
Sheathed and insulated flexible cords shall be 300/500V rated to IEC 227 and shall
only be used for lighting pendants.
I.
The minimum cross sectional area of conductors in flexible cords shall be 0.75mm
and the length not exceeding 400mm.
J.
Telephone cables for wiring to outlets are to be twisted PVC insulated and PVC
sheathed 0.6mm diameter.
1.
Additional ground wire is to be provided in each cable.
PART 3 EXECUTION
3.1
INSTALLATION
A.
Conduit wiring system shall be used for final branch circuit wiring.
B.
Wiring termination and joints shall be made only at switches, isolators and
appliance fittings.
C.
Installation of each conductor is to be color-coded. Contractor has to maintain

coding throughout the installation.
D.
Before any cables are installed, the conduit installation and erection of distribution
boards shall be complete, dry, clean and free of burns.
E.
Cables required to be run on walls, ceilings, or other structures should be carried on

cable trays or cable ladders.
F.
All cables shall be neatly run vertically or parallel to adjacent walls, beams or other
structural members. Allowance shall be made for expansion and contraction of the
cable.
Page 2 of 3
Date: 09/08/2014

G.
The Contractor shall take all precautions to ensure that cables are not subjected to
excess heating from adjacent service pipes.
H.
Where cables are routed externally and are subject to exposure to direct sunlight,
they shall be protected with a suitably ventilated cover to shade the cables and to
allow adequate ventilation. Where changes in direction occur in cable runs, bends
having a radius of curvature not less than the minimum-bending radius
recommended by the manufacturer shall be used.
I.
All cables run between defined terminal points shall be installed without
intermediate joints.
J.
Every cable shall be permanently identified using purpose made indelible markers.
K.
Single cables are to be fixed directly to walls or ceilings. Where three or more
cables are run in parallel, they are to be fixed on cable trays.
L.
Power cables shall be terminated in suitable boxes arranged for bolting to

switchgear, motor starters and motors. Each cable entry into a terminal box shall be
made through a suitable gland.
M.
At terminations the cores of the cables shall be left of sufficient length beyond the
termination to form cable tails for connecting to the equipment. Tools shall be
adequately insulated and end cable core shall have its phase identification clearly
marked.
N.
A sufficient number of terminals shall be provided to terminate all control cable

cores.
O.
Terminal blocks for different voltage or circuit type should be segregated into
groups and distinctively labeled.
P.
Cabling in plant areas, external areas shall be provided with armored cable
Q.
Provide Cable Identification Tags & Glanding Arrangements.
END OF SECTION
Page 3 of 3
Date: 09/08/2014
Wiring Devices

SECTION 16140
WIRING DEVICES
PART 1 GENERAL
1.1
SCOPE
A.
B.
1.2

1.
Supply and installation of electrical fittings including switches, automatic and
manual lighting control equipment, sockets, disconnecting switches, etc., as
shown on the drawings.
2.
Wiring devices are deemed to include outlets, wires with protective earthing
conductors, conduits, trunking, and other raceways and fittings from outlet
back to upstream outlet or controlled circuit (for switches, etc.), or to final
branch circuit panelboard.
3.
Fixing and supporting material.
4.
Cables, conduits and fittings from telephone outlet to telephone distribution
frame/ telephone box.
5.
Cables, conduits and fittings from TV outlet to the TV splitter or tap unit.
All devices are to be standard manufactured items, uniform and modular.
SUBMITTALS
A.

1.
Manufacturer's catalogue cut with complete detailed specifications, catalogue
number, rating, overall dimensions, etc.
2.
Shop and construction drawings showing exact location of each outlet box,
installation details, wiring diagrams, etc.
3.
Samples along with material approval requests.
PART 2 PRODUCTS
2.1
2.2
APPROVED MANUFACTURER AS PER VENDOR LIST

OUTLET BOXES
A.
Boxes and covers are to be made of heavy gauge pressure moulded plastic and to be
manufactured for required application. Boxes to have brass threads for cover screws
fixing. Provision for securely terminating conduits are to be provided.
B.
Cover plates to be heavy gauge, break resistant, made from pressure moulded
plastic.
C.
Surface or recessed boxes are to be suitable for the type of related conduit system.
Sizes of boxes are to be suitable for application with switches, sockets, etc.
16140 - Wiring Devices
Page 1 of 2
Date: 09/08/2014
Wiring Devices

2.3
2.4
SWITCHES
A.
Switches are to be of the quick-make, quick-break type with silver alloy contacts in
arc resisting moulded base. Types are as shown and described on the drawings.
B.
Single pole switches are to switch the phase wire. Switches are to be mounted with
long dimensions vertical and operating handle up when in the "OFF" position.
SOCKET OUTLETS
A.
2.5
2.6
Socket outlets are to have injection moulded plastic base with self-adjusting, nonexpanding contacts to prevent permanent distortion, arranged for side or back
connection with screws accepting all required branch circuit wires. Types are as
shown and described on the drawings.
1.
16 A sockets shall be compliant with ADDC
2.
20 A sockets shall be compliant with ADDC.
ISOLATING SWITCHES
A.
Used to interrupt loads, rated as shown on drawings, 250 V AC with tumbler

operating handle to give positive indication of "ON/OFF" position of contacts.
B.
Housing: Weatherproof, IP55, made of:

1.
Die cast aluminum with anti-corrosion paint for outdoor use.
2.
Rigid polycarbonate for indoor use.
CONNECTORS FOR JUNCTION BOXES

A.
Connectors for junction boxes shall have the following features:

1.
Body made of self extinguishing material, from the polyamide.
2.
Screw less connector.
3.
Cage clamp technology.
4.
Vibration free.
PART 3 EXECUTION
3.1
INSTALLATION
A.
Locations shown on drawings are approximate. Exact locations are to be shown on

shop drawings. Switches are to be located at strike sides of doors. Unless otherwise
shown or instructed, lighting switches are to be mounted at 120cm from finish floor
level, socket outlets are to be mounted at 30cm from finish floor level.
B.
All fittings are to be visually inspected for fixing, workmanship and operation to the
satisfaction of the Engineer.
END OF SECTION
16140 - Wiring Devices
Page 2 of 2
Date: 09/08/2014
Emergency Lighting System

SECTION 16244
EMERGENCY LIGHTING SYSTEM
PART 1 GENERAL
A.
The Emergency lighting system and all its components shall be designed & installed
to meet the local requirements & the respective NFPA, EN & BS Standards and local
civil defence regulations applicable on the project. The Central battery equipment
and luminaires shall be manufactured by an ISO 9000 certified company and the
products shall bear CE certification for electromagnetic compatibility.
B.
Emergency lighting shall fulfil the following functions:

Illuminate the escape routes.
Indicate the escape route direction clearly
Provide EXIT signs on escape doors and routes to such doors.
Ensure fire alarm call points, fire fighting equipment and other life saving
equipment on the premises are illuminated.
Permit operations concerned with safety measures & to shut down all hazardous
process
The equipment supplier shall ensure that the equipment supplied meets the following
minimum design standards:
a. Defined escape routes shall be illuminated to provide initial illumination that is not
less than an average of 10.8 lux and a minimum of 1 lux measured along the path
of egress at floor level. A maximum to minimum uniformity ratio of 40:1 shall not
be exceeded.
b. Hazardous areas are illuminated to 10% of the normal lighting level.
d. In addition consideration shall be allowed to illuminate the following points of
emphasis:
Near each intersection of corridors
Near each exit door
Near each change of direction (other than on a staircase)
Near each staircase so that each flight of stairs receives direct light
Near any other change of floor level
Outside each final exit and close to it
Near each fire alarm call point
Near fire fighting equipment
Near exit and safety signs required by the enforcing authority
Near first aid points
In toilets greater than 8m2 and in all toilets for the disabled.
C.
The central Battery system exists in the building. The emergency lighting and exit
lighting shall be integrated to the system.
D.
Individual Luminaire monitoring

It must be possible that a defect of a single luminaires is identified as
- the individual luminaires address, the circuit address and
- the text location of the luminaires
At the integral controller/s on the panel or at the central computer/s.
16244 - Emergency Lighting System
Page 1 of 6
Date: 09/08/2014

2.6
SUB-CIRCUIT MONITORING & DIMMING INTERFACE

A.
Where indicated final switched / dimmed lighting circuits shall be monitored for
operation & when failure is detected in supply voltage the circuit shall be
automatically transferred from normal supply to emergency supply.
B.
Sub Circuit monitoring shall be provided as per the final site requirements. Any
power failure within a circuit or in a particular area or in a room shall turn the
emergency lighting on for the respective zone only. Energising the emergency
luminaries outside the areas of power failure will not be acceptable. Sub circuit
monitor shall be fully addressable for programming from the central controller or PC.
The supplier shall co-ordinate with the MEP contractor for the necessary sub-circuit
monitoring function.
C.
All of the normal fittings converted for emergency use shall be fitted with an
addressable monitoring module to enable the luminaire to communicate with the
System controllers.
Page 2 of 6
Date: 09/08/2014

2.6
SAFETY & EXIT LUMINAIRES
2.6.1
General
2.6.2
2.6 .3
A.
Unless otherwise stated all Exit & Safety luminaires shall be operated via a Central
Battery System. All safety and exit luminaires shall be manufactured in accordance
with EN 60598-1, EN 60598-2-22 and EN 1838. The electronic ballast with
monitoring facility and easy accessible address module shall have an automatic cutout fuse for failures within the lamp circuit. All Exit luminaires shall have pictogram
legends as per EN 1838 and ISO 3864 confirming to local civil defence requirements
with viewing distance in compliance with the relevant standards. All of the 8watt
luminaires shall produce a minimum of 337lumen output on emergency operation
throughout the rated duration of 3 hours.
B.
Safety Iuminaires shall also be operated by Central Battery System. This shall be
achieved by using high frequency electronic ballasts operating at full load or by the
use of compact fluorescent lamp down lights. The ballast in compact fluorescent
lamps shall be part of normal lighting designated as emergency lighting.
C.
All Exit and safety luminaires shall have a monitoring component with an easy
accessible addressing module. All luminaires shall have a built in monitoring facility.
All of the exit and safety luminaire shall be properly labelled (Red / White) with the
circuit and luminaire reference number.
Internal 8 Watt Emergency Luminaire (Surface mounted)

A.
The luminaire shall be manufactured in accordance with EN 60598-1, EN 60598-2-22

and EN 1838. The luminaire set shall be complete with smoothed light emission
surface and quick mounting set. The luminaire enclosure made of 850C glow wire
resistant, halogen-free Polycarbonate. Switching modes (maintained/non-maintained
and switched emergency luminaries) shall be freely programmable and mixed
operation of different modes shall be possible in a single circuit.
B.
Voltage range
Current drawn (battery operation)
Permissible temperature range
Insulation class
Degree of protection
Colour of enclosure
Lamp
:
:
:
:
:
:
:
230V 50/60Hz, 220VDC +25/-20%

30 mA
-10C up to +40C
Class II
IP 41
RAL 7035
8 W T16, 450 lm
Internal 8 Watt Exit Luminaire (Surface Mounted)

A.
The luminaire shall comply with the above specifications. In addition it shall be
supplied with three self-adhesive legend foils so that the legend can be selected in
accordance with the site requirements.
B.
Viewing distance
Page 3 of 6
30 m
Date: 09/08/2014

2.6.4
External 8 Watt Emergency Luminaire (Surface mounted)

A.

and EN 1838. The luminaire set shall be complete with smoothed light emission
surface and quick mounting set. The luminaire enclosure made of 850C glow wire
resistant, halogen-free Polycarbonate. Switching modes (maintained/non-maintained
and switched emergency luminaries) shall be freely programmable and mixed
operation of different modes shall be possible in a single circuit.
B.
Voltage range
Insulation
Colour of enclosure
Lamp
2.6.5
230V 50/60Hz, 220 V DC +25/-20%

30 mA
-10C up to +40C
Class I
IP 65
Light Grey
8 W T16, 450 lm
Ceiling Recessed Watt Emergency Luminaire

A.

and EN 1838. The enclosure shall be made of sheet steel, bezel painted with colour
RAL 9010. Switching modes (maintained/non-maintained and switched emergency
luminaries) shall be freely programmable and mixed operation of different modes
shall be possible in a single circuit.
B.
Voltage range
Insulation
Colour of enclosure
Lamp
2.6.6
:
:
:
:
:
:
:
:
:
:
:
:
:
:
230V 50/60Hz, 220 V DC +25/-20%

30 mA
-10C up to +40C
Class I
IP 20
White
8 W T16, 450 lm
Monitoring module for converted luminaires

A.
Monitoring module shall be supplied with address-switches for 15 addresses in flame

retardant Polycarbonate enclosure. The unit shall be supplied for function monitoring
of loads between 4-120 W (fluorescent lamps with high frequency electronic ballast,
tungsten halogen lamps with electronic transformer and incandescent lamps).
2.6.7 Exit Edge luminaires

A.

and DIN EN 1838. The luminaire shall be suitable for recessed ceiling mounting,
with easy re-lamping facility and plastic ceiling bezel in white colour. The luminaire
shall be supplied with integral monitoring facility. Switching modes (maintained/nonmaintained and switched emergency luminaries) shall be freely programmable and
mixed operation of different modes shall be possible in a single circuit. The fitting
Page 4 of 6
Date: 09/08/2014

shall be suitable for accepting single or double sided legend panel and the exit legend
shall be selected in line with the site requirements.
B.
Marking
Viewing distance
Voltage range
Insulation
Inclusive lamp
:
:
:
:
:
:
:
:
Silk-screened legend
28 m
230V 50/60Hz, 220VDC +25/-20%
30 mA
-10 C up to +40 C
Class I
IP 20
8 W T16, 450 Im
PART 3 EXECUTION
3.1
3.2
INSTALLATION & WIRING

A.
All of the system installation work shall be supervised by the specialist supplier.
However, the necessary containment and electrical power to support the emergency
lighting system shall be the responsibility of the MEP Contractor.
B.
The cables necessary for the system shall generally be provided as recommended by
the specialist supplier and in accordance with the civil defence regulations. Wiring
between the central battery, substation panels and luminaires shall be carried out in
fire retardant Pirelli FP 200 or equivalent cable of suitable size as per the local civil
defence requirements. The individual luminaire monitoring shall be achieved without
the need for any additional data cables.
C.
3 core fire resistant cables with earth wire shall be provided to feed substations from
central battery panel. Cable size selection details must be provided based on the
electrical load of each substation.
TESTING, COMMISSIONING & HANDOVER

A.
3.3
MAINTENANCE
A.
3.4
The complete installation shall be tested and commissioned by the specialist supplier
who is responsible to demonstrate the operation of the system to the satisfaction of
the Client's personnel. The supplier shall prepare fully detailed Operation and
Maintenance Manuals for the system and submit to the Engineer for his approval.
The supplier shall include for and be responsible for the free-of-charge regular
inspection and maintenance as recommended by the manufacturer of the complete
system for one year after the official handing over of the system.
DRAWINGS
A.
Prior to commencement of any works the MEP Contractor shall prepare and submit
working drawings detailing but not limited to:
a.
Proposed cable routes.
Page 5 of 6
Date: 09/08/2014

b.
c.
B.
3.5
Component layouts
Schematic Diagrams.
Prior to handing over the works, the Contractor is to supply the Engineer with four
sets of prints, one electronic copy of all "As-Built" drawings relating to the supplied
systems, four bound sets of all Operation and Maintenance Manuals for all equipment
installed.
APPROVED MANUFACTURERS
CEAG Notlichtsysteme GmBH(Germany), JSB (UK), Menvier (UK).
END OF SECTION
Page 6 of 6
Date: 09/08/2014
MV Switchgear

SECTION 16363
MV SWITCHGEAR
PART 1 GENERAL
1.1
SCOPE
A.
This specification covers the design, manufacturing, factory testing, marking, packing,
shipping, transportation to site, installation, site testing and commissioning of 11/0.4 kV
Distribution Substation equipped with the following equipment:
11 kV metal-clad SF6-insulated switchgear with withdrawable vacuum circuit breakers
48 V Battery and Charger
48 V DC Distribution Board
AC/DC (230 V AC/50 V DC) Adaptor, Duel rectifier with DC changeover contactors as DC
System for the 11 KV Switchgear.
CTs, VTs
0.4 kV Distribution Board
DMS Interface Cubicle
LV Energy Meter (if applicable)
Control and protection equipment
Wiring up to interface cubicle for remote control and monitoring (DMS) and only those
general aspects, which are, considered minimum quality and performance requirements by
ADDC. Further detailed and specific data are contained in the drawings, data sheets and
other documents that form part of the Tender Document.
B.
The 11/0.4 kV Distribution Substation equipment offered shall be complete in all respects
necessary for their effective and trouble free operation when connected to the distribution
system.
C.
The 11/0.4 kV Distribution Substation equipment shall be installed in indoor substation with
air condition.
D.
For applicable technical standards, tests, reference shall be made to:
IEC
60044
Instrument transformers
IEC
60050
International electrotechnical vocabulary
IEC
60060
HV test techniques
IEC
60068
Environmental testing
IEC
60071
Insulation co-ordination
IEC
60137
Bushings for AC voltages above 1000 V
IEC
60255
Electrical relays
IEC
60265
HV switches for rated voltages above 1 kV and less than 52 kV
IEC
60270
Partial discharge measurements
IEC
60352
Solderless connections
16363 - MV Switchgear
Page 1 of 18
Date: 09/08/2014
MV Switchgear

IEC
60364
Electrical installation of buildings Protection for safety and

protection against electric shock
IEC
60445
Identification of equipment of termination of certain design

conductors including general rules for an alpha-numeric system
IEC
60466
AC insulation enclosed switchgear and controlgear for rated voltages

above 1 kV and up to and including 38 kV
IEC
60529
Degree of protection provided by enclosures (IP Code)
IEC
60664
Insulation coordination for equipment within low-voltage systems
IEC
60694
Common specifications for HV switchgear and controlgear standards
IEC
60750
Designation of equipment and control cubicles
IEC
60865-1
Short-Circuit currents Calculation of effects
IEC
61000
Electromagnetic compatibility (EMC)
IEC
61128
AC disconnectors bus-transfer Current switching by disconnectors
IEC
61129
Alternating Current Earthing Switches Induced current switches

>52kV
IEC
61166
HV AC circuit breakers Guides of seismic qualification of highvoltage alternating current circuit breakers
IEC
61243-5
Voltage detection systems
IEC
61936-1
Power installations exceeding 1 kVac Common Rules
IEC
61958
Voltage presence indicating system
IEC
62063
HV switchgear and controlgear The use of electronic and associated

technologies in auxiliary equipment of switchgear and controlgear.
IEC
62194
Method of determining enclosure thermal performance by the

influence of internal heat load and sun radiation
IEC
62271
HV switchgear and controlgear
Part 100
HV alternating-current CB`s
Part 102
HV Alternating current disconnectors and earthing switches
Part 107
Alternative current fused circuit switchesfor rated voltages above 1

kV up to and including 52 kV
Part 200
A.C. metal-enclosed switchgear and controlgear for rated voltages

above 1 kV and up to and including 52 kV
BS
3692
Isometric precision hexagon bolts, screws and nuts
BS
3382
Electro-plated coating on threaded components
BS
6121
Mechanical cable glands
IEEE
C37.122
Seismic qualification
Page 2 of 18
Date: 09/08/2014
MV Switchgear

PART 2 PRODUCTS
2.1
GENERAL
A.
The 11/0.4 kV Distribution Substation equipment ratings shall be as specified in the

Technical data Sheets.
B.
The 11/0.4 kV Distribution Substation equipment shall be capable of withstanding the

electrical and mechanical stresses as specified in the Technical Data Sheets and in the
Standard Technical Specification, Part: General Technical Requirements
C.
The highest degree of uniformity and interchange ability shall be attained. The design shall
facilitate easy maintenance, fault diagnosis and repair of the components.
D.
Cast iron shall not be used for any part, which may be subjected to mechanical shock.
E.
Materials shall wherever possible, be non-hygroscope and non-flammable. Insulating

materials shall have a high resistance to tracking.
F.
A mimic diagram of suitable size showing incoming/outgoing 11 kV feeders shall be

provided at prominent places.
2.2
11KV SWITCHGEAR
A.
General Arrangement and Construction

The Switchgear shall be suitable for mounting on a concrete floor. All necessary fixing bolts
and rails shall be provided.
The Switchgear shall be of the metal clad SF6-insulated indoor type complying with IEC
62271 as a minimum requirement unless specified to the contrary in the Specification.
The Switchgear shall be of the self-supporting bolted construction with all equipment
installed inside vertical steel structures, suitably sub divided into individual compartments
for:
1. Busbars
2. Circuit breaker
3. Cable sealing ends & CTs
4. Bus Bar VT.
5. Protection & metering.
Metal enclosures shall be made from arc-proof sheet steel, offering mechanical and thermal
properties suitable for prevailing application.
The equipment in the 11 kV Switchgear compartments must be accommodated with
necessary clearances, easy access to the equipment for testing, maintenance, removal and
normal operation and to provide safety measures against all possible hazards to the
equipment in the particular compartment, such as internal arcing faults.
The enclosure of the 11 kV Switchgear must be so designed that internal arc faults are
directed away from places where personnel or public may be present.
The 11 kV Switchgear of similar ratings/model/type shall have the same dimensions and
components. The devices shall be interchangeable with those of other units.
Page 3 of 18
Date: 09/08/2014
MV Switchgear

The 11 kV Switchgear shall be equipped with one set of three phase busbars. The circuit
breakers shall be VACUUM and have approved means of isolation.
The 11 kV Switchgear shall also incorporate earthing facilities for each set of busbars,
achieved by either suitably interlocked earthing switches/devices or other approved method.
The equipment shall be dust-proof, rodent and insect proof. It shall be capable of operating
in tropical and humid conditions and provision shall be made for electric heaters to prevent
condensation, particularly when the equipment is out of service.
The Switchgear shall be designed for automatic pressure relief in case of pressure build up
due to arcing, at the same time, ensuring that escaping gases are clear off the operating
personal in the front and rear of the Switchgear. Any devise for pressure relief shall under
normal service be absolutely vermin, dust and damp proof.
Complete protection shall be provided against approach to live parts or contact with internal
wiring parts. Particular attention shall be paid to drive linkages, bushings, earth bars and the
like to ensure that the enclosure classification is not reduced when these pass through
compartments.
Adequate clearances and surface creepage distances shall be provided to ensure satisfactory
performance under service conditions.
In order to make the type of Switchgear compatible with the arrangements familiar to
ADDC, the busbars shall be contained in a busbar chamber, which shall be positioned
physically above the cable box.
Suitable potential indicators shall be provided at each feeder.
For busbar voltage measurement withdrawable busbar VTs shall be installed (top mounted).
Connection to busbar shall be through HV protection fuse. Secondary circuit shall be
protected through MCB. ADDCs Standard Specifications for VT shall apply.
The 11 kV Switchgear shall not exceed Noise and Radio Influence Voltage Levels as
specified in Technical Data Sheets.
The 11 kV Switchgear shall be checked after assembly to ensure that no rattling of
individual components occur.
11 kV Switchgear shall be designed to ensure that thermal interaction does not unduly affect
the performance of any of the components.
All 11 kV Switchgear metal works, including cable screens shall be securely bonded
together in such a way that a firm metallic connection exists between each component of the
substation metal work and the 11/0.4 kV Distribution Substation earthing system.
All wirings shall be labelled at the terminal and equipped with approved tags.
B.
Busbars
Each busbar shall be of hard drawn high conductivity copper and shall be covered with PVC
sleeves. Silicone Rubber insulated Bus-Bar is acceptable. The single busbars shall be
arranged to permit future extensions. The method of extension has to be described clearly
and shall be shown on a drawing. Provision shall be made for extending the busbar at either
end without any need for cutting or drilling the busbar.
C.
Low Voltage Equipment Compartment

1. General Arrangements
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The low voltage equipment compartment, provided as part of the switchgear and
mounted on the feeder switchgear panels, shall be completely metal enclosed and
shall be provided with a separate front access door. If protective relays are mounted
inside this compartment, it shall have a door with a window to allow the observation
of relays. Wiring to door mounted equipment shall run inside flexible conduit,
suitably mounted to prevent stressing of the conductors when opening the door to its
extreme stop.
2.
3.
D.
All wirings shall be labelled at the terminal and equipped with approved tags.
Indicating Lamps
The following indication lamps shall be provided:
Earth Switch ON
Earth Switch OFF
Protection Relay FAILURE
Any MCB TRIP
CB IN SERVICE
CB IN TEST
A common switch shall be provided in an approved location so that all normally lit
indicating lamps can be switched off.
A common push button for all lamps testing shall be provided.
Indicating lamps fitted into the fascias of switch and instrument cubicles or panels
shall be adequately ventilated.
Lamps shall be easily removable and replaceable from the front of the panel and shall
not be requiring the use of extractors.
The bezel of metal or other approved material holding the lamp glass shall be of an
approved finish and be easily removable from the body of the fitting so as to permit
access to the lamp and lamp glass. The lamps shall be clear and shall fit into an
accepted standard form of lamp holder. The rated lamp voltage shall be 220% of the
nominal auxiliary supply AC voltage, low voltage lamps with series resistors will be
acceptable.
The color shall be in the glass and not an applied coating and the different colored
glasses shall be interchangeable. Transparent synthetic materials may be used instead
of glass, provided it can be shown that such materials have fast colors and are
completely suitable for operating in topical climates.
MCBs shall be provided in indication circuits.
The variety of indicating lamps provided shall be rationalized to reduce maintenance
and spares requirements.
Fuses and Links
Fuses shall be of the high rupturing capacity cartridge type; (rewirable type fuses will
not be accepted). Fuse holders shall be designed to lock the cartridge firmly into
position without the use of screw clamping devices.
Carriers and bases for 16 amp fuses shall be colored green and those for 6 amp fuses
shall be black. Link carriers and bases shall be white or another distinctive color.
Miniature circuit breakers may be offered in lieu of fuses in ac circuits. All colors
shall be subject to the approval of ADDC.
Interface Cubicle
A remote control interface cubicle for data dispatching and switching from the Distribution
Management System (DMS) shall be provided, to accommodate the required interface
wiring for all 11 kV switches, earthing switches, and circuit breakers, analogue information,
alarms and protection trips. The required cubicle shall be suitable for operation under the
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prevailing environmental site conditions. Each panel to be equipped with Local/Remote

switch in interface cubicle. Wiring between the Switchgear and the Interface Cubicle shall
be provided as specified in the signal list for distribution substation.
E.
Circuit Breaker
1. General
The circuit breakers shall be of the withdrawable type with horizontal isolation from
the fixed busbars and outgoing circuit connections.
2.
Making and Breaking Capacities

Each circuit breaker shall be capable of making and breaking short-circuit faults as
specified in the Technical Data Sheets.
3.
Vacuum Type
Only vacuum circuit breakers with totally enclosed and maintenance free contact
systems will be accepted.
Circuit breakers of the vacuum type shall incorporate contacts designed to ensure a
long contact life at all currents up to the rated making and breaking current switching
conditions. Contact material having low current chopping levels are preferred to
minimise the occurrence of excessive overvoltages when switching.
If additional devices are required to limit overvoltages caused during switching to a
safe level, these shall be supplied and the details shall be described in the Bid.
Contact material properties shall be such that the required dielectric strength across
open contacts is obtained at all times.
Transmission of high mechanical stresses to the vacuum enclosure during operation
shall be reduced to the minimum possible by the use of resilient mountings. Features
to prevent the application of abnormal stresses to the flexible seals shall be
incorporated.
Means for measurement of contact wear without major dismantling shall be
incorporated and an appropriate gauge shall be provided.
The details of any vacuum monitoring facilities shall be described in the Bid.
If possible, any one vacuum bottle should be able to be removed without having to
remove any of those on the other two phases.
4.
Operating Mechanisms
Circuit breaker operating mechanisms shall be of the 48 V, DC motor wound spring
type.
It shall be possible to charge the spring with the circuit breaker in either the open or
closed positions. It shall not be possible for the circuit breaker to close unless the
spring is fully charged. A visual indicating device, preferably mechanical shall be
provided to indicate the state of the spring. The device shall indicate SPRING
CHARGED when the spring is in a condition to close the circuit breaker and
SPRING FREE when the spring is not in a condition to close the circuit breaker. If
a charged spring is released when the circuit breaker is closed, the circuit breaker
shall not open and neither shall such operation result in damage. Indication lamps to
indicate spring charged shall be provided where specified.
The mechanism shall be fitted with a local manual spring release, preferably a push
button, shrouded to prevent inadvertent operation and provided with means for
padlocking. Operation counters shall be fitted to all circuit-breaker mechanisms.
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Same spring(s) shall be applied for manual/electrical (through motor) operations of

feeder switches.
Motor charging of the spring mechanism shall be fitted with a D.C. motor.
Recharging of the mechanism operating spring shall be commenced immediately and
automatically upon completion of each circuit breaker closure. An emergency hand
operated charging device shall be supplied manual charging of spring mechanism.
A contact shall be provided to initiate a Breaker Alarm if the operating spring is not
recharged within a predetermined time.
The operating mechanism shall be designed so that the circuit breaker is free to open
immediately when the trip coil is energized. A direct acting mechanical trip via an
emergency button shall be provided on each breaker.
Circuit breaker trip coil shall be series trip release type.
Means shall be provided for the manual operation of all circuit breakers for
maintenance purposes.
An approved positively driven mechanically operating indicator shall be provided to
show whether the circuit breaker is open or closed.
In the event of failure to latch in the closed position it shall not be possible for the
circuit breaker to open except at normal speed. Means shall be provided for slow
closing of the circuit breaker for maintenance purposes. It shall not be possible to use
this device when the circuit breaker is in the service position. An approved
arrangement shall be provided to prevent repeated reclosures in the event of a
permanent close signal being present.
It shall not be possible, without the use of special tools, to gain access to the tripping
toggle or any part of the mechanism, which would permit defeat of the mechanical
tripping feature.
It shall not be possible to render the electrical protection tripping feature inoperative
by any mechanical locking device.
It shall be possible to complete the closing, tripping and interlock circuits when the
circuit breaker is isolated in order to permit operation for tests purposes. The
interlocks of the circuit breaker when in the isolated position shall be arranged to
prevent interference with associated interlocks on circuits in service.
A LOCAL/SUPERVISORY switch shall be provided for each circuit breaker.
Operating mechanism for feeder and transformer control switches shall include the
following electro-mechanical DMS interface facilities:
- Internal ON/OFF position of all switches (feeder & transformer)
- Switch for LOCAL & REMOTE Operation (ON/OFF) manually and
electrically with the provision for motor installation facility on the
existing mechanism without any modification.
- For feeder switches electrical ON/OFF control switches (local and remote
positions) shall be provided including all wirings.
- Provision of lever switch/contacts incorporated with mechanism of feeder
and transformer switches for indicating ON/OFF positions.
5.
Isolating Contacts for Secondary Circuits

Means shall be provided for connecting the secondary circuit on the moving portion
with those on the fixed portion of the equipment. These connections shall be
maintained for all positions of the circuit breaker. A set of self-aligning contacts shall
be provided in the secondary connections between the fixed and moving portions to
permit ready disconnection in the event of complete withdrawal of the moving portion
of the equipment.
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Secondary circuits on the moving portions of circuit breaker equipment of equal

current rating shall be identical in order to permit interchangeability.
F.
Protection Scheme
1. 11 kV
- General
Relays shall be of approved type and comply generally with the requirements of
IEC 60255 and other approved standards and shall be contained in dust proof,
moisture proof flush-mounted cases with transparent fronts and semi gloss black
bezel; and shall be provided with breathers.
Test plugs to suit each different type of relay or test socket shall be provided for
each switchboard or set of relay panels. The test plugs shall have terminals for
both the relay and wiring side connections, which shall accept, both wires and plug
connectors, and shall be supplied with a flexible cable for connection to a portable
relay test set.
All relays shall be arranged in such a way that any dust, which may have collected
in or upon the relay housing shall not fall on the relay mechanism when opening
the housing.
Auxiliary relays shall also be mounted in dust proof cases.
All protective relays shall be provided with a name and data plate of approved
standard, which shall include the ratios of the associated current and/or voltage
transformers.
All metal bases and frames of relays shall be earthed, except where the frame must
be insulated for special requirements. An earth terminal shall be provided on the
back of the relay case.
Each relay which initiates tripping shall be provided with a trip isolation facility
which should be integrated into the relay in such a way that the tripping has to be
isolated prior to withdrawal of the relay from its housing.
All relays which are connected to the tripping circuit of a circuit breaker or to the
coil circuit of an auxiliary tripping relay shall be provided with approved operation
indicators which, whenever possible, shall be of the mechanically operated type.
Indicators shall also be provided on such additional relay elements to enable
identification of the faulty phase.
Each indicator, whether of the electrically operated or mechanically operated type,
shall be capable of being reset by hand without opening the relay housing and
relay operation shall not be possible whilst resetting the operating indicator. Each
indicator shall be so designed that the status is not shown before the relay has
completed its operation. Indicators shall not reset during a failure of auxiliary
power to the relay.
It shall not be possible to operate any relay by hand without opening the case.
Unless otherwise specified, the current circuit for the relays shall be suitable for 1
A, 50 Hz and voltage circuit shall be rated for 63.5 V, 50 Hz (Ph-N) or 110 V by,
50 Hz (Ph-Ph).
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The maximum ac fault voltage across any two points of a current circuit shall not
exceed 3000 volt peak and non-linear resistors shall be included if necessary to
achieve this limitation.
If bolts or nuts are so placed as to be inaccessible with an ordinary spanner, not
less than 2 suitable special spanners shall be provided.
All calculations to determine relay settings and adequacy of CT and VT rating
shall be submitted to ADDC for approval. In the event that the rating of the VT or
CT proposed is insufficient to handle the connected burden in accordance with this
specification, the Bidder/Contractor shall supply the CT and VT with the
necessary increased capacity and ratio at no extra cost.
The Bidder/Contractor shall provide electrical protection relay schedules including
manufacturer, type designation, characteristic details and ranges and actual
protection settings to be used, on a per circuit basis.
All protection relays offered shall have been fully type tested in accordance with
the appropriate standards and shall have had satisfactory operational service.
Comprehensive datas related to these requirements shall be submitted with the
Bid.
- Protection of 11kV incomer cables
1)
Directional Over-Current and Earth Fault Protection
A three-phase O/C and one E/F numerical protection to detect inter-phase and
phase to ground faults shall be provided. The tripping characteristics shall be
selectable; either a definite time characteristic or a large number of inverse
time characteristics, according to IEC-60255 and BS-142.
Relays shall be supplied with front and rear ports equipped with
communication software for local/remote access of data and parameter
download.
HMI-keypad facilities shall be provided for local access to setting, monitoring
and disturbance data shall also be provided.
The current setting ranges shall be at least for over-current 20% to 200% of
IN, in steps of 10% or less and for earth fault 10% to 80% of IN, in steps of 5%
or less. The high-set element shall have a setting range of 200 percent to 3000
percent of nominal. The tripping time of high-set elements should be within
20 ms.
Each of the protection elements shall have separate trip and alarm contacts,
and a separate trip indicator.
Over-current and earth fault protection relays shall be provided for all 11kV
cable feeders, 11kV bus section, power and auxiliary transformers. The relays
should be designed to cater the feeder requirements, for example second
harmonic restraint feature should be available on the transformer feeders.
Selectable Directional feature should be available on all overcurrent and earth
fault relays.
2)
Line Differential Protection (on both sides of new circuits with FO cables)
This protection system shall be based on percentage biased current
differential principle, which shall be capable of clearing all faults within the
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protected zone, and maintaining stability against all kinds of through fault
currents up to the magnitude of switchgear fault rating.
The protection shall be of numerical type and phase-segregated.
The fault detection principle shall be independent of power swings. Faults
near weak infeeds shall be detected as well as faults near high-energy centers.
The differential protection shall be designed with exchange of digital
information pertaining to the magnitude and phase angle of fault currents
flowing at both ends of the feeder through the fiber-optic interface.
Fiber-optic interface equipment shall be provided with all necessary
accessories. This shall include repeaters as required for use on long
transmission lines.
The conceptual design of the protection shall be unaffected by:
Zero sequence mutual coupling
Sudden power reversal
Cable charging currents
Interaction of fault resistance and sources feeding with different fault
angles producing misleading measurement of reactance
Collapse of voltage on the faulted phase(s)
External switching phenomena
Power frequency variations.

Close-in high-current faults shall be cleared instantaneously and the relay
may trip the breaker without information from the remote end. Also,
measuring algorithms to provide switch-onto-fault facility shall be included.
The design shall have the ability to provide on-line monitoring and self-check
facilities to monitor the state of health of the entire protection system.
Hardware and software shall be checked by software sub-routine
continuously. Important components supervised shall include:
CPUs and associated Memory (ROM, RAM, EEPROM)
Input Signal Validity (A/D Converter)
OS Software
Protection Functions Software
Communication System Software
Watchdog and Self-Monitoring Software
Output Signal Integrity
Interference Noise Level
Algorithm Execution/Logic Performance
Analogue Measuring System
Digital Input conversion System
I/O Logic Points
Power Supply Noise/Failure
Internal Clock.
The relay shall further have the following facilities:
Serial interfaces for on-line and off-line transmission of relay

operation data, feeder load data, fault recording, remote setting
and remote test initiation
Storage facility for on fault information for at least the latest

three system faults, giving on demand relay operations, operating
times, load data, etc.
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Serial interface facility to a PC for further data exploitation with

the required software for this purpose.
The scheme shall be provided with thermal O/L built-in high-speed

backup protection elements:
In the case of loss of signal transmission over fiber optic cables, the
differential measurement function shall be automatically blocked. The
relays shall be allowed to work with backup O/C and E/F functions.
- 11/0.4kV Transformer Protection
1)
Directional Over-Current and Earth Fault Protection
The CB for Transformer Feeders shall be fitted with three protection class
CTs, rated 5P20 or better and three metering CTs, class 1 as per CT & VT
specification for MV switchgear Clause 2.5.5.1 and applicable ADDC
Technical Standard Specification S-SWG-MV-VTCT. The secondary circuit
for protection CTs shall be connected to (IDTM) O/C and E/F numerical relay
supplemented with instantaneous functions.
To guarantee the correct operation of connected protection equipment,
through fault stability calculations shall be submitted showing the sufficiency
of the chosen CT cores, i.e. rated output, rated accuracy limit factor, rated
primary current, knee-point e.m.f and resistance of the secondary windings
(corrected to the maximum service temperature).
The O/C and E/F Protection Relay shall be designed to closely follow the
characteristics:
Withstand transformer inrush currents
Permit transformer overloads
To be co-ordinated with time/current characteristics of HRC

fuses (if applicable) for down-stream feeder protection.
Time/current characteristics and a schematic diagram shall be submitted with the
Bid.
The O/C and E/F relay should be housed in a suitable housing shall have front
connections and shall be accessible from the front.
Alternatively a built in control supply arrangement may be provided to trip the
breaker.
The protection curves and all other settings shall be adjustable through microswitches which when viewed from the front clearly show the unit settings. The
protection setting range and minimum pick up current shall be in accordance with
the protection of 500 to 2000 kVA transformers.
The O/C and E/F relay shall provide local indication of a fault operation.
It should be possible for the relay to perform a self-check giving clear indication of
the status of the over current and earth fault elements.
The O/C and E/F relay shall have facility of historic fault information with time,
date and fault records. The CT circuits to the O/C and E/F relay shall be routed
through the test terminal blocks and also tripping circuits from O/C and E/F relay
to the CB. DC supply for numerical O/C & E/F relay to be routed through test
block. The numerical O/C & E/F relay shall have output constants as required by
DMS signal list
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Other auxiliary relays with flag indication to give trip/alarm in case of transformer
protections such as oil temperatures etc. shall be provided.
2)
Numerical Stand-By Earth-Fault Relay (Not applicable)

A stand-by earth fault relay having the same curve specification like the O/C
functions shall be provided. The stand-by earth-fault relay shall be located in
the transformer control panel of 11kV switchgear and CT for stand-by earthfault protection shall be integrated in 0.4 kV distribution board, CT shall be
located on the neutral busbar between neutral cable connection and link to
earth busbar.
The earth fault function shall have current ranges from 20% to 80%,
adjustable in steps of 10% or less.
The IDMT and instantaneous functions provided for the earth fault protection
also shall have separate trip and alarm contacts and separate trip indicators.
The Stand-by Earth Fault relay shall be powered by 48 VDC.
G.
Isolator cum Earthing Switches (for GIS)

Means to safely isolate and ground any feeder breaker of the Switchgear shall be provided.
Motor-operated combined isolator cum earthing switches suitable electrical and mechanical
interlocked with the breaker shall be provided.
Isolator cum earthing switches shall be designed to withstand the rated and fault current of
the largest breaker interrupter element that can be fitted into the Switchgear.
The three-way switches must have definitive stops at their "ON", "ISOLATED" and
"GROUNDED" positions, with no direct movement from the "ON" through the
"ISOLATED" into the "GROUNDED position.
View-ports or mechanical indicators connected directly and permanently to the operating
shaft are required to positively display the actual switch position. Indirect position indicators
are not acceptable.
Power operated drives shall be provided which shall be suitable for local, remote and DMS
control and should be fitted with a removable emergency manual operation facility.
H.
Interlock System (for GIS)

The interlock system must positively prevent an operator from reaching or creating
unintentionally a dangerous or potentially dangerous condition. Systems that can be
bypassed without the use of tools and/or force are not acceptable.
Specifically the following conditions must be impossible to reach:
-
Electrically and manually operating the breaker with the isolator cum earthing
switch not fully engaged in any of its three positions.
Electrically and manually closing or opening of the isolator cum earthing switch
whilst the breaker is closed.
Electrical interlocks shall be provided as specified, particularly for the incoming
feeders and the bus-tie breakers.
When the manual emergency cranks are used, it shall be impossible to control the
devices electrically.
At the optical output of the capacitive voltage indication devices a no-voltage
relay for interlocking shall be provided.
CLOSING of earth switch when the power cable is energised
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All breakers for remote and/or DMS control shall have a local cut-out switch of the
key-operated type allowing selection of the operation modes as applicable.
I.
Locks and Padlocks

Provisions for padlocks and padlocks shall be provided on the Switchgear.
Padlocks shall be provided as listed below (three ordinary keys for each lock shall be
supplied).
Locking the isolator cum earthing switch in the isolated and earthed position
Locking the C.B. control switch
Locking the Local/Supervisory switch.
Six (6 Nos.) master keys to fit all types of control and lock switches shall be provided for
each 11/0.4 kV substation.
Suitable wall mounted metal cased key cabinet shall be provided. In each key box
provisions shall also be foreseen to keep permit books and danger boards.
J.
Floor Inserts
Where metal inserts or rails are required in the floors for constructing the panels or guiding
the circuit breakers into position, these rails shall be included in the Contract. It shall be
possible to remove/install the circuit breakers from/into the fixed portion without the aid of
special portable ramps or the like.
K.
Voltage and Current Transformers

Concerning voltage and current transformer specifications and technical data, reference shall
be made to Standard Technical Specification, Part:
L.
Cable Boxes
Cable boxes shall be adequately sized to accommodate air-insulated heat shrinkable type
terminations.
The minimum distance between the lower end of the cable socket and the inner face to
which the gland is bolted shall be that required to effect the necessary clearances in
compliance with the requirements of the heat shrink cable terminations used and in any case
not less than 450 mm. Above this face there shall be no projection which restricts the
spreading of the cores of the cable.
The cable box shall be positioned below the busbar chamber and shall completely enclose
the cable above the switchgear room floor.
Cable glands shall be suitable for 11 kV, 3 Core, XLPE insulated, Double Steel Tape
Armour, PVC Served Cables, cable size range 95 to 300 mm Copper. Gland plates, unless
otherwise specified, shall have glands pointing vertically downwards.
Each panel shall be supplied complete with Heat Shrinkable/Plug-In Termination Kit of an
acceptable and approved make, Cable Lugs support glands, etc. The termination kit shall be
suitable for 95 mm for Transformer Feeder and 185, 240 or 300 mm for Cable Feeder.
M. Earthing of Metal Parts

All metal parts of the switchboard and integral earthing features shall be directly connected to
a copper earth bar, which shall run along the full length of the switchboard.
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The cross sectional area of the earth bars shall be sufficient to carry the rated short time
withstand current of the switchgear for the time specified.
The frame of draw-out circuit breakers and earthing trucks shall be automatically connected to
the switchboard earth bar through substantial plug type contacts.
N.
Corona
The equipment shall be designed in such a way to minimise corona or other electrical
discharge and radio interference.
O.
Switchgear Space Heater

Each switchgear compartment shall be equipped with a space heater, fed from a separate
power source (regardless of the position of the 11 kV CB (ON or OFF) position. The space
heater shall be protected by a two-pole MCB with auxiliary N/C contact wired to a group
alarm terminal and shall be equipped with sensors for temperature and humidity control. The
heater shall be located at a suitable position and its capacity shall be as required to maintain
the interval temperatures above the dew point taking into consideration the specified
environmental conditions. A switch for each heater shall be provided so that the heater
circuit can be switched ON or OFF as required independently. The heating elements
shall be installed vertically, with minimum all round clearances of 50 mm and shall meet
requirements as specified in the Technical Data Sheets.
P.
Labels
Each panel of each switchgear shall have a blank circuit label approximately 30 cm x 8 cm
mounted on the front of the panel in a prominent position. These labels shall be made of
suitable engraving material approximately 2 mm thick, white surface with black engraving.
Small black labels of similar material shall be mounted on the rear of the panels. The circuit
names will be engraved at site by ADDC.
Q.
Fault Current Indicator

Through fault current indicator with ring/split core-balance CT shall be provided on incomer
feeders only.
It shall be fixed flush mounted on the access door, in such a way that it can be seen through
a window without opening the door.
The through fault current indicator shall operate while passing a fault current through the
CT.
The through fault current indicators shall be of the automatic re-set type, i.e. the indication
should re-set to the normal position as soon as the system is back to normal condition, can
be offered.
The required power supply shall be described in details. Power supply from other than CT or
AC auxiliary supply will not be accepted.
The indicator shall also have provision for remote indication and shall be complete with all
necessary components including cabling.
R.
11kV Voltage Detectors

11 kV plug-in type voltage indicators with three glow discharge lamps to indicate phases
ALIVE shall be provided at each outgoing/incoming and transformer feeder. The voltage
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detector (capacitor Type) shall be connected to each phase on the circuit side. The glow
discharge lamps are to be located on front of the panel.
2.3
POWER CIRCUITS, CONTROL, PROTECTION & TELECOMMUNICATION WIRING
A.
In selecting cable and wire sizes, due regard shall be paid to the appropriate de-rating
factors in relation to the climatic conditions at site. All cables and wires shall continuously
carry their rated currents under the worst temperature conditions, which prevail in summer,
and shall also withstand maximum fault currents without damage or deterioration.
B.
All secondary copper wiring within panels, boards, etc. shall be in accordance with the
relevant IEC standards, it shall be carried out for the fully rated distribution voltage (2 kV
AC/ 1 min. test voltage), and shall consist of copper wires. The bare ends of stranded wires
shall be provided with squeezed sleeves.
C.
Secondary wiring to be performed at Site shall enter the terminal block at one side only.
The panel wiring shall terminate in one or more terminal blocks accommodated at the side
or bottom.
D.
Generally for wiring, the cable tails shall be so bound that each wire may be traced back to
its associated cable without difficulty.
E.
Extra 20% spare terminals of each type shall be provided.
F.
Minimum size shall be as specified in Technical Data Sheets.
G.
All wiring shall be properly supported, neatly arranged, readily accessible and securely
connected to terminal blocks in such a manner that wherever practicable, wiring can be
easily checked against diagrams.
H.
Internal terminations of standard conductors shall be made with solderless crimping type
tinned. Copper lugs which shall firmly grip the conductor, or by an equally suitable
method. Insulating sleeves shall be provided over the exposed parts of lugs.
I.
Engraved core identification ferrules marked to correspond with board wiring diagram
shall be fitted at both ends of each wire.
J.
Separate ferrule numbering and identification shall be attached to the wires connecting the
protective relays, even if the numbering and identification are printed on the wires
themselves.
K.
As far as possible, all circuits shall be run along the shortest path to their addresses but
shall be run only in horizontal and vertical planes. Diagonal runs are not acceptable.
L.
However, the wire runs shall not block access for ready test or removal of any device
without disturbing other devices.
M.
If wiring is provided to equipment installed on doors, bundled conductors shall be used on

the hinged doors with extra/flexible wire, so arranged that a twisting rather than a bending
motion, is imparted to the moving bundled conductors. Each bundle shall be anchored such
that the moving bundle length is the maximum available without loops.
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N.
Conductors between terminal blocks and apparatus shall be laid in plastic ducts or covered
with plastic bands.
O.
All power circuits, control and protection wiring and low level signal wiring shall be physically
separated. Separate laying-way shall be provided for power cables, and the working voltage of
each power circuit shall be marked on the associated boards.
P.
Conductor ends not connected to compression-type terminal blocks shall be provided with
approved claw-washers, which neatly retain all strands, "Push-on" or "quick" type connectors
shall not be used for current transformers and trip circuits. These connectors maybe used for
alarm and control system and within an equipment assembly only. Sample of any such
connectors shall be submitted for ADDC s approval.
Q.
Wiring shall be arranged to give easy access to the terminal or relays and other apparatus.
R.
Soldered or wire strapped connections shall only be inside electronic systems. Any wire
wrapping shall be in accordance with IEC Publication 60352.
S.
As far as reasonably possible, all outgoing wiring shall be grouped by function (CT, VT,
Trip, Alarm, etc.) with those going to a common destination allocated to adjacent terminal
blocks. Terminal block configuration shall be submitted for ADDCs approval. Labels shall
be provided on the fixed portion of the terminal boards showing the function of the group.
T.
Insulating barriers shall be provided between each group of power circuit terminals and
between the terminal categories as applicable. The height and spacing between the barriers
shall be such as to give adequate protection to the terminals.
U.
Connections for indicating instruments, and for the telecommunication circuits from
transducers, or modem outputs, shall use individually shielded wire pairs. One (1) extra
terminal per pair of terminals shall be provided to connect this shield to ground.
2.4
CORROSION PROTECTION
A.
The Switchgear shall be treated and protected to withstand at least five years of operation
after FAC under the site conditions without sustaining significant corrosion or attacks from
fungus or rodents, provided the surfaces remain mechanically undamaged.
B.
The manufacturers standard corrosion protection may be acceptable subject to the approval
by ADDC.
C.
Manufacturers standard paint color shall be used, but a light grey finish with high scratch
resistance is preferred.
D.
All hardware used in the assembly of the Switchgear must be either of corrosion proof
material, or be hot dip galvanized.
E.
For Corrosion Protection measures, reference shall be made to section 16035
F.
A detailed Corrosion Protection/Painting description shall be submitted with the Bid.
Page 16 of 18
Date: 09/08/2014
MV Switchgear

PART 3 EXECUTION
3.1
INSTALLATION
A.
3.2
Install work as specified, as shown on the drawings, to the satisfaction of the Engineer, and
in accordance with local relevant authorities regulations.
TESTING AND INSPECTION
A.
B.
C.
GENERAL
1. The 11/0.4 Distribution Substation equipment shall be subject to inspection and test
during manufacture and after the completion by ADDC.
2. Testing of each equipment shall be according to IEC Standard 62271 as a minimum
requirement.
3. Type Test Certificates shall be submitted with the offer.
4. Acceptance by ADDCs representative of any equipment shall not relieve the
manufacturer from any of his performance guarantees or from any other obligations.
5. Test Certificates for each equipment shall be submitted prior to delivery.
6. The various components of the 11/0.4 kV Distribution Substation shall be inspected
visually prior to any test in accordance with the list of defects set forth below:
Material
1.
2.
Finish
1.
2.
3.
4.
D.
3.3
Parts not made of material as specified

Any component missing or damaged.
Dirt, grit or foreign matter embedded in finish
Painting work not in order
Pits, cavities on the surface of components and busbars. The contact surface
of switches and breakers not being smooth and uniform in thickness
Steel parts rusted.
Construction
1. Construction of any major components not as per specification or good engineering
practice
2. Nuts and bolts not tight
3. Nuts not freely moving or loose on threads
4. Doors of the housing do not fit properly
5. Welding not proper
6. Locking arrangement not proper
7. Earthing straps between doors and housing not of adequate size
8. Marking/Name Plates
9. Caution notices missing, not legible, incomplete or not permanent
FACTORY TESTS
A.
Type Tests (Only applicable for Pre-Qualification):

1. Dielectric tests
2. Temperature rise tests
3. Measurement of the resistance of the main circuit
4. Making and breaking tests
Page 17 of 18
Date: 09/08/2014
MV Switchgear

5.
6.
7.
8.
Rated peak withstand current and rated short-time current tests on main and earthing
circuits
Short-circuit test procedure
Capacitive current switching tests
Operation & mechanical endurance tests.
B.
Routine Tests
1. Power frequency voltage tests
2. Voltage test on auxiliary circuits
3. Measurement of resistance of main circuits
4. Operation tests
5. Continuity with diagrams (scheme check)
6. Measurement of closing and opening speeds and times
7. Measurement of operating torque
8. Checking of partial discharges on individual components
9. Dielectric testing and main circuit resistance measurement.
C.
Sample Tests:
1. The following sample (or quality acceptance) tests shall be carried out in the presence
of ADDC on the selected samples of 11 kV Switchgear.
a.
Verification of dimensions of various components including thickness of
mild steel sheets and paint
b.
Functional tests of all major components according to the Specifications and
relevant IEC standards.
D.
Site Tests:
1. The 11/0.4 kV Distribution Substation supplied should be suitable for specified
functions illustrated in this specification unless otherwise approved by ADDC.
2. The Bidder/Contractor shall carry out electrical and function tests when installation of
the 11/0.4 kV Distribution Substation has been completed.
3. The tests shall comprise but not limited to the following:
a. Visual and wiring checks for the equipment installation & wiring
b. Power frequency voltage test
c. Insulation resistance test
d. Secondary/Primary Injection test
e. Relay test
f.
Checking of proper annunciation system operation
g. Calibration and adjustment of instrumentation
h. Interlocking checks
i.
Functional checks on Control, Protection and Monitoring Equipment.
4. The scope of the tests should be finalized and submitted to ADDC for approval prior
to implementation.
END OF SECTION
Page 18 of 18
Date: 09/08/2014
MV (11 kV) Switchgear - Data Sheet
SECTION 16363
Sl. No.
REQUIRED
1.00
GENERAL
1.01
Applicable standards
1.02
Type test
1.02.1
carried out
1.02.2
date
1.02.3
testing laboratory
1.02.3.1
name
1.02.3.2
country
IEC
dd-mm-yy
Type
1.04
Commercial operation time of offered switchgear years

type
2.00
CONSTRUCTION DATA
A.
Switchgear
2.01
Manufacturer
name
2.01.2
country of manufacturing
2.02
Enclosure
2.02.1
material
2.02.2
arc-proof
2.02.3
degree of protection
IP
2.02.4
color
RAL
2.02.5
Rated gas pressure at 20C
bar abs.
2.02.6
Minimum gas pressure at 20C
bar abs.
2.02.7
gaskets
2.02.7.1
62271-200
yes/no
1.03
2.01.1
TENDERED
yes
68
7032
material
TENDERER'S STAMP SIGNATURE
_____________________________________________________________________________________________________________
09/08/2014
MV Switchgear Data Sheet
Page 1 of 12
SECTION 16363
Sl. No.
2.03
2.03.1
2.04
REQUIRED
Control and protection compartment
degree of protection
IP
insulation medium
2.04.2
material
2.04.3
single busbars
SF6
copper
yes
upper part
2.04.3.1
location
2.04.3.2
sections
No.
2.04.3.3
number of runs
No.
2.04.3.4
dimensions
2 04 3 4 1
2.04.3.4.1
height
mm
2.04.3.4.2
width
mm
yes/no
elevated busduct
2.04.3.5.1
number of runs
2.04.3.5.2
dimensions
2.04.3.5.2.1
height
2.04.3.5.2.2
width
2.04.4
4X
Busbars
2.04.1
2.04.3.5
TENDERED
no
double busbars
upper part
2.04.4.1
location
2.04.4.2
number of double busbar sections
No.
2.04.4.3
number of runs
No.
2.04.4.4
dimensions
2.04.4.4.1
height
mm
2.04.4.4.2
width
mm
_____________________________________________________________________________________________________________
09/08/2014
Page 2 of 12
SECTION 16363
Sl. No.
2.04.5
REQUIRED
yes/no
transfer busbar
2.04.5.1
location
2.04.5.2
number of runs
2.04.5.3
dimensions
No.
2.04.5.3.1
height
mm
2.04.5.3.2
width
mm
2.04.6
TENDERED
minimum clearances
2.04.6.1
between phases
mm
2.04.6.2
phases to earth
mm
2.04.7
phase barrier provided
yes/no
2 04 8
2.04.8
bus joints silver plated
yes/no
2.04.8.1
2.05
2.05.1
thickness of plating
Busbar support insulators
manufacturer
2.05.1.1
name
2.05.1.2
country of manufacturer
2.05.2
2.06
applicable standards
IEC
Earthing busbar
2.06.1
material
2.06.2
minimum cross-section
2.06.3
dimension
copper
mm2
2.06.3.1
height
mm
2.06.3.2
width
mm
2.06.4
number of runs
210
No.
_____________________________________________________________________________________________________________
09/08/2014
Page 3 of 12
SECTION 16363
Sl. No.
2.07
REQUIRED
TENDERED
Circuit breaker (vacuum type)
2.07.1
2.07.2
class
2.07.3
operating facilities
IEC
62271-100
E2, C2
2.07.3.1
hand
yes
2.07.3.2
motor
yes
2.07.3.3
counter
yes
2.07.3.4
tripping coils, including trip cct. supervision
2.07.4
No.
operation mechanism
2.07.4.1
opening
spring
2 07 4 2
2.07.4.2
closing
spring
2.07.5
mechanical position indicator of main contact
yes
2.07.6
mechanical trip free operation mechanism in

transformer feeder
yes
2.07.7
facility for measuring degree of vacuum
yes
2.07.8
cable testing facility without disconnecting the cable
yes
2.08
Earthing
2.08.1
each busbar section
isolator cum earthing switch
2.08.2
feeder
isolator cum earthing switch
2.09
Isolator cum earthing switch
2.09.1
2.09.2
operating facilities
IEC
62271-102
2.09.2.1
hand
yes
2.09.2.2
motor
yes
2.09.2.3
mechanical position Indicator
yes
_____________________________________________________________________________________________________________
09/08/2014
Page 4 of 12
SECTION 16363
Sl. No.
2.10
2.10.1
REQUIRED
Surge arresters (if applicable)
manufacturer
2.10.1.1
name
2.10.1.2
2.10.2
2.10.3
type
2.11
2.11.1
IEC
MO plug-in type
manufacturer
name
2.11.1.2
2 11 2
2.11.2
2.11.3
independent sensor for each chamber
IEC
yes
with remote monitoring facility
2.12.1
60099
SF6 Gas density (pressure) sensors/transmitters
2.11.1.1
2.12
TENDERED
Space heater
manufacturer
2.12.1.1
name
2.12.1.2
2.12.2
2.12.3
application
IEC
2.12.3.1
LV compartments
yes
2.12.3.2
each motor-drive compartment
yes
2.12.4
control system
2.12.4.1
humidistat
PTC type
2.12.4.2
thermostat
PTC type
2.12.5
MCB for each heater provided
yes
_____________________________________________________________________________________________________________
09/08/2014
Page 5 of 12
SECTION 16363
Sl. No.
2.13
2.13.1
REQUIRED
TENDERED
Live indicators
manufacturer
2.13.1.1
name
2.13.1.2
2.13.2
2.13.3
type
2.13.4
provided for each phase
yes
2.13.5
provided at each feeder
yes
2.13.6
provided with optical output
yes
2.14
2 14 1
2.14.1
IEC
61243-5
plug-in
Weights
one complete feeder panel
B.
Wiring
2.15
Material
2.16
Cross-sections
kg
copper
2.16.1
power circuits (min)
mm2
2.5
2.16.2
control circuits (min)
mm2
1.5
2.16.3
CT circuits (min)
mm2
2.16.4
VT circuits (min)
mm2
2.5
2.16.5
telecommunication/control/protection connections
2.16.5.1
yes
pairs are screened (for communication)
2.16.5.2
external wiring
mm
1.5
2.16.5.3
other wiring
mm2
0.5
_____________________________________________________________________________________________________________
09/08/2014
Page 6 of 12
SECTION 16363
Sl. No.
REQUIRED
3.00
ELECTRICAL DATA
A.
General
3.01
Radio Influence Voltage at 1 MHz
dB
3.02
Noise level
dB(A)
3.02.1
3.03
Remote control Interface terminals/cubicle
B.
Switchgear
3.04
Common
IEC
TENDERED
48
60551
yes
3.04.1
nominal operating voltage
kV
11
3 04 2
3.04.2
rated
t d voltage
lt
kV
12
3.04.3
frequency
Hz
50
3.04.4
rated short-time withstand current, 1s
kA
25
3.04.5
rated peak withstand current
kA
80
3.04.6
insulation level
3.04.6.1
power frequency withstand voltage, 1 min.
3.04.6.1.1
phase to phase and phase to earth
kV
28
3.04.6.1.2
across isolating distance
kV
32
3.04.6.2
lightning impulse withstand voltage
3.04.6.2.1
phase to phase and phase to earth
kV
75
3.04.6.2.2
across isolating distance
kV
81
3.05
Busbars
3.05.1
rated current
3.05.2
current carrying capacity at 50C
1250
_____________________________________________________________________________________________________________
09/08/2014
Page 7 of 12
SECTION 16363
Sl. No.
3.06
3.06.1
REQUIRED
TENDERED
Circuit Breakers
rated currents
3.06.1.1
transformer incomer
1250
3.06.1.2
outgoing feeder
630
3.06.1.3
bus coupler/sectionalizer
1250
3.06.2
3.06.2.1
transformer incomer (80 MVA)
3.06.2.2
outgoing feeder
3.06.2.3
3.06.3
3 06 3 1
3.06.3.1
rated breaking current capacity

short circuit breaking current
3.06.3.1.1
AC component r.m.s. value
kA
3.06.3.1.2
DC component
3.06.3.1.3
asymmetrical including DC component
kA
3.06.3.2
line charging breaking current
3.06.3.3
cable-charging breaking current
3.06.3.4
back to back capacitor bank breaking current A
3.06.3.5
small inductive breaking current
3.06.3.6
out of phase breaking current
3.06.4
>25
rated making current capacity
3.06.4.1
short circuit making current
kA
3.06.4.2
capacitor bank in rush making current
kA
_____________________________________________________________________________________________________________
09/08/2014
Page 8 of 12
SECTION 16363
Sl. No.
3.06.5
3.06.5.1
REQUIRED
time ratings
opening time at
3.06.5.1.1
10% of rated short-circuit current
ms
3.06.5.1.2
ms
3.06.5.1.3
ms
3.06.5.1.4
ms
3.06.5.2
0-t-CO-t`-CO
rated operating sequence
3.06.5.2.1
with t =
3.06.5.2.2
with t` =
min.
3.06.6
first - pole - to clear factor
3 06 7
3.06.7
maximum spring recharging time
3.06.8
interrupter
3.06.8.1
TENDERED
0.3
3
1.5
25
manufacturer
3.06.8.1.1
name
3.06.8.1.2
3.06.8.2
arc quenching medium
3.06.8.3
pressure/vacuum inside the interrupter
3.06.8.4
contact wear indication provided
yes/no
3.06.8.5
facility for checking loss of vacuum provided
yes/no
3.06.8.6
vacuum monitoring relay provided
yes/no
3.06.8.7
shielding against X-Ray radiations provided
yes/no
3.06.8.8
length of interruption
3.06.8.9
type of contact material
3.06.8.9.1
contacts silver plated
3.06.8.9.1.1
thickness of plating
3.06.8.9.2
contact pressure on contacts
vacuum
mmHg
mm
yes
m
kg/m2
_____________________________________________________________________________________________________________
09/08/2014
Page 9 of 12
SECTION 16363
Sl. No.
REQUIRED
TENDERED
3.06.8.10
maximum temperature rise over the specified C
3.06.8.11
ambient temperature
3.06.8.12
heat dissipation at normal current
3.06.8.13
number of switchings
3.06.8.13.1
with rated current
No.
20,000
3.06.8.13.2
with rated short circuit breaking current
No.
100
3.06.8.14
kW
number of operations
before first inspection and maintenance
3.06.8.14.1
switching at rated load
No.
3.06.8.14.2
switching at 100% fault capacity
No.
3.06.8.14.3
switching at 50% fault capacity
No.
3.06.8.14.4
making under fault conditions
No.
3.06.9
whether the circuit breaker is suitable for

trip-free or fixed trip operation (mechanically)
and (electrically)
yes/no
3.06.10
whether the circuit breaker designed to close

and latch on making or fitted with current
release
yes/no
3.06.11
whether any anti-pumping device provided

rated supply voltage of operating mechanism
yes/no
3.06.11.1
closing coil
Vdc
110
+10% -20%
3.06.11.1.1
allowable variation of voltage
3.06.11.1.2
power required at normal voltage
kW
3.06.11.2
tripping coil
Vdc
110
+10% -20%
3.06.11.2.1
3.06.11.2.2
kW
_____________________________________________________________________________________________________________
09/08/2014
Page 10 of 12
SECTION 16363
Sl. No.
3.06.11.3
REQUIRED
spring charging motor
Vdc
110
+10% -20%
3.06.11.3.1
3.06.11.3.2
kW
3.06.11.3.3
motor rated current
3.06.11.3.4
motor starting current
3.06.12
rated voltage of shunt opening release
3.06.12.1
normal current at rated voltage
3.06.12.2
power
3.06.12.3
duration
ms
3.06.13
whether control circuitry is suitable for

monitoring of closing and tripping circuits
3.06.14
auxiliary switches (directly driven)
TENDERED
yes/no
3.06.14.1
normally open (NO) when breaker is closed
No.
3.06.14.2
normally close (NC) when breaker is closed
No.
3.06.14.3
adjustable w.r.t the position of main contacts No.
3.06.14.4
rated voltage
Vdc
3.06.14.5
normal current at rated voltage
3.06.14.6
breaking current
3.06.15
current required at rated voltage by other

auxiliaries
3.06.16
wiping contacts
110
3.06.16.1
number
No.
3.06.16.2
rated voltage
Vdc
110
3.06.16.3
current carrying capacity
3.06.16.4
breaking capacity
_____________________________________________________________________________________________________________
09/08/2014
Page 11 of 12
SECTION 16363
Sl. No.
3.07
3.07.1
REQUIRED
TENDERED
Isolator cum earthing switch

rated currents
3.07.1.1
transformer incomer
1250
3.07.1.2
outgoing feeder
630
3.07.1.3
1250
3.07.2
3.07.2.1
transformer incomer
3.07.2.2
outgoing feeder
3.07.2.3
3.07.3
auxiliary contacts (directly driven)
3 07 3 1
3.07.3.1
number (NO/NC)
No
No.
6/6
3.07.3.2
voltage
Vdc
110
Vdc
110
3.07.3.3
motor
3.07.3.3.1
voltage
3.07.3.3.2
power
3.08
Space heater
3.08.1
power
3.08.2
rated voltage
Vac
3.08.3
rated current
C.
Wiring
3.09
Power frequency withstand voltage
kV ac1min
230
_____________________________________________________________________________________________________________
09/08/2014
Page 12 of 12
MDBs, SMDBs and Distribution Boards

SECTION 16442
MDBs, SMDBs AND DISTRIBUTION BOARDS
PART 1 GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
SCOPE
A.
1.3
1.4

Conform to General Requirements for Electrical Services of Division 16.
DESCRIPTION OF WORK
A.
Supply and installation of main low voltage switch boards (MDB), sub main
distribution boards (SMDB), final distribution boards (DB), motor starters and motor
control center (MCC) and related accessories.
B.
This specification section covers the design and fabrication of low voltage switchgear
including all items of equipment and materials necessary to complete the assembly
and the information, documents and data required to be supplied by the supplier.
C.
Any separate panels shall be as detailed hereafter. Separate panels shall comply with
the requirements of this specification section.
CODES AND STANDARDS

A.
The assemblies and the associated equipment shall conform to the requirements of the
latest edition of the following standards and codes where applicable:
1.
Low voltage switchgear and IEC 60439-1, IEC 60529, BSEN60439.
control gear assemblies
2.
Circuit breakers
IEC 947-1, BS EN 60947-2, BS EN 60898.
3.
Isolators/switch disconnectors IEC 60947-1, IEC 60947-3
4.
Current transformers
IEC 60185
5.
Voltage transformers
IEC 60186
6.
Measuring instruments
IEC 51, IEC 414
7.
Contactors
IEC 60947-1, IEC 60947-4
8.
Overload relays
IEC 60947-1, IEC 60947-4
9.
Control relays
IEC 337-1, IEC 60947-1, IEC 60947-5
10.
Indication
lamps,
push IEC 60947-5-1, IEC 337-1, IEC-60536
buttons, switches
11.
Tropicalisation
IEC 68-2-30, IEC 68-2-1 & 2, IEC 68-2-11
12.
Automatic transfer switching
IEC 947-6-1
13.
Direct
acting
indicating BS EN 60051 / IEC 51
analogue electrical-measuring
instruments
and
their
accessories.
16442 - MDBs, SMDBs & DBs
Page 1 of 27
Date: 09/08/2014

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
Electrical
apparatus
for
explosive gas atmospheres.
Method for determining the
comparative and the proof
tracking indices of solid
insulating materials under
moist conditions.
Electrical relays.
Low voltage fuses.
Class 0.5,1 and 2 alternating
current watt-hour meters.
Insulation coordination for
equipment within low-voltage
systems, including clearances
and creepage distances for
equipment.
Electrical
measuring
transducers for converting
AC electrical quantities to
analogue or digital signals.
Low-voltage switchgear and
control gear. Part 3: Switches,
Disconnectors,
SwitchDisconnectors and FuseCombination units.
Low-voltage switchgear and
control
gear.
Part
4:
Contactors
and
MotorStarters.
PVC Insulated cables for
switchgear and control gear
wiring.
Earth
leakage
circuit
breakers.
Earth
leakage
circuit
breakers.
BS EN 60079 / IEC 79
IEC 112
BS 5992 / IEC 255

BS 88 / IEC 269
BS 5685 / IEC 521
IEC 664
IEC 688
BS EN 60947 / IEC 947-3
BS EN 60947 / IEC-947-4
BS 6231 / IEC 502
BS EN 61008
BS EN 61009
B.
Applicable local laws and regulations.
C.
All panel boards shall be manufactured only by manufacturer having BS EN ISO 9001
Certificates. The Contractor shall also submit test certificates such as ASTA or as
issued by any other independent testing authority confirming the declared short circuit
ratings of Switch Boards and circuit breakers.
D.
All mains and sub-main panel boards shall undergo the following test before
dispatching and a test certificate shall be forwarded for the same.
1.
Primary injection test for all circuit breakers and meters.
2.
Secondary test for all protective relays.
3.
Milli-Volt droptest.
4.
Insulation test.
5.
Function test.
Page 2 of 27
Date: 09/08/2014

1.5
E.
All such tests shall be witnessed by the Engineer or it shall be carried out by an
independent testing authorities.
F.
The Contractor is responsible for complying with all codes, which apply to
equipment. Any special certification requirements or inspection by other authorities
arising from the above shall be arranged by the Contractor and the costs for the same
included in this quotation.
G.
The equipment to be provided by vendor must be in complete compliance with this

specification and reference codes. Exceptions or deviations if any, shall be listed
separately, with the quotation for the Engineers approval. Any exception, which is
not listed, shall not be considered.
H.
Project Conditions:
1.
Verify dimensions by field measurements.
2.
Determine suitable path for moving switchgear into place considering project
conditions.
3.
Verify clearance requirements. Locate switchgear to meet installation
tolerances.
4.
Revise locations and elevations from those indicated as required to suit
project conditions.
SUBMITTALS
A.
Manufacturers Technical Data: During the time of the Contract and before
substantial completion of the electrical installation, submit to Engineer three(3)
copies of descriptive literature, technical data, maintenance recommendations(from
the equipment manufacturer), catalogues etc
B.
Test Reports: Provide test reports. Provide other tests reports necessary to establish
the adequacy, quality, safety, completed status, and suitable operation of each system.
C.
Installation Instructions: Submit the complete manufacturers installation instructions

of all the products used.
D.
Calculations: Forward the following calculations and data:

1.
Calculations and charts proving that discrimination in the breaker
characteristics is achieved. Detailed short circuit level calculation to select
the short circuit rating of the various switchboards. Bus bar sizing calculation
for each switchboard. Calculation for Temperature rise inside switchboards
E.
Shop Drawings: The Contractor shall furnish the following drawings and documents
along this submittal for approval:
1.
Dimensioned drawing showing outline of the switch boards arrangement and
position of important external features. These drawings shall show masses,
crane lift necessary for untanking and size of lifting lugs or eyes.
2.
Single line diagram showing all auxiliary devices.
3.
Original catalogues for various proposed components.
4.
Drawings of nameplate and all termination arrangements.
5.
Drawing giving typical mechanical and electrical details of the voltage
control apparatus.
Page 3 of 27
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6.
7.
8.
9.
10.
11.
12.
13.
1.6
Details of cable terminations and fittings.

Foundation plan, including foundation loading.
Schematic and connection diagrams covering all equipment pertaining to the
switch board.
Type and special test certificates as applicable.
Approved test certificate / test report.
Schedule of Accessories and Fittings.
Technical Manual giving installation, operation and maintenance instructions.
Schedule of recommended spare parts.
QUALITY ASSURANCE
A.
Design, manufacture, testing and method of installation of all apparatus and materials
furnished under requirement of these specification shall conform to latest publications
or standard rules of the following:
1.
ADWEA regulations for electrical installation works.
2.
Department of Civil Defense requirements.
3.
ETISALAT standards and requirements.
B.
Product selection for restricted space: Drawings indicate maximum dimensions for
the equipment, including clearance between the equipment and adjacent surfaces and
items. Switchgears having equal performance characteristics and complying with
indicated maximum dimensions may be considered.
PART 2 PRODUCTS
2.1
APPROVED MANUFACTURER
A.
2.2
GENERAL
A.
2.3
Only approved manufacturer as per latest ADDC vendor list.
The specification hereunder shall be applied to all panel boards referred on the
drawings (power layout, single line diagrams as MDB.
MAIN LOW VOLTAGE SWITCH BOARD (MDB)

A.
The switchboards shall comply with BS EN 60439 Part 1, Multi-cubicle type FBA,
Form 4, Type 6, Construction.
B.
The switchboards shall be rated 400V three phase and neutral 4 wire 50HZ with
neutral solidly grounded. The equipment shall be suitable for operating on a system
having a fault level of 50 kA rms symmetrical. The switchboard shall be tested for
internal arc withstand as per AS 3439/1.
1.
The minimum short circuit rating of MDBs shall be 50 kA for 3 seconds.
C.
The switchboard shall confirm to fully type tested (TTA) design having passed all 7
tests complying to the latest editions of BSEN 60439-1. The Contractor shall submit
valid test certificates such as ASTA or as issued by any other independent testing
Authority to the Engineer for approval.
Page 4 of 27
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D.
Refer to the single line diagram for rating and type of feeder required.
E.
Provide meters and CTs as shown in the single line diagram. Meters shall be mounted
in separate compartment in each section. Provide permanent lifting means on top of
shipping sections.
F.
Provide permanent lifting means on top of shipping sections.
G.
Include an integral roll-along lifting device for any switchgear equipped with draw
out devices. Mount lifting device on top of switchgear.
H.
Electrical Characteristics:
1.
Rated Operating Voltage: 690 V.
2.
Rated Insulation Voltage: 1000 V.
3.
Rated Current: 3200 A.
4.
Rated Short Circuit Withstand Current:50 kA, 1 sec.
I.
Special Tools:
1.
The Contractor shall provide a complete set of all special tools and devices
necessary for the operation and maintenance of the complete assembly.
2.
The Contractor shall provide a wall mounted panel to accommodate these
tools and devices.
J.
The switchgear assembler should have a valid ISO 9001 certification.
K.
The switchgear system and devices shall originate from single reputed manufacturer.
L.
In case of local assembly the authorized / approved assembler shall strictly follow the
guidelines and standards laid down by the manufacturer.
M.
The Contractor shall provide fault level calculations to substantiate proper selection
of all devices.
N.
The Contractor shall carry out routine tests at their works with the valid testing
equipment calibrated by reputed laboratory.
O.
The assemblies shall be of the dead-front, multi-cubicle type forming an enclosed

FBA with air insulated switching devices. Each incoming or outgoing circuitswitching device shall be housed in its own enclosure. The switchgear shall be
completely compartmentalized and metal enclosed in accordance with Form 4 Type 6
separation described in IEC 439. Assemblies shall be freestanding. All switchboards
and MCC shall be single fronted and not double-front.
P.
All air circuit breakers shall be withdrawable type. The incoming air circuit breakers
shall have manually and electrically operated spring charge mechanism while the
outgoing air circuit breakers shall be manually operated.
Q.
All equipment and materials shall be new.
R.
The assembly, including the framework, wiring, earth bar, etc., shall be suitable in all
respects for extension at both ends such that only the minimum of work will be
required to make such extensions.
Page 5 of 27
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2.4
S.
The switchgear shall be painted inside and out. Unpainted galvanized coating of
internal metal work will not be acceptable.
T.
A space of 100mm shall be provided at the bottom of each panel.
U.
A vertical cable alley covering the entire height shall be provided. The cable alley
shall be minimum 250mm wide.
V.
The panel shall be of uniform height of not more than 2450 mm.
SWITCHBOARD CONSTRUCTION
A.
The degree of protection, according to IEC 529, shall be IP 44 with fixed front frame
plus overall plain door and gasket.
B.
The switchboard shall be built-up of individual freestanding cubicles to allow easy

installation on site. The cubicles shall be made of electro-zinc coated sheet metal of
2mm thickness. The sheet metal shall be coated with a thermosetting powder of any
epoxy resin base modified by polyester resin, which provide perfect finish and
excellent protection against corrosion (standard "all climate" protection). The color
shall be to RAL 7032 /9002 and to the Engineers approval.
C.
The switchboard shall be:

1.
Provided with a metal sill frame made of structural steel channels section
properly drilled for mounting the switchgear along with necessary mounting
hardware. Hardware shall be zinc plated and passivated.
2.
Provided with labels on the front and rear indicating the switchgear
designation.
3.
Provided with cable entry facilities at bottom with 3mm thick removable
gland plates and necessary cable glands. For 1 core cable these plates shall be
nonmagnetic.
4.
Provided with gaskets all round the perimeter of adjacent panels, panel and
base frame, removable covers art doors.
5.
Provided with bus-bar running at the top all along the Switchgear in a
separate sheet steel enclosure.
D.
Operating devices shall be incorporated only in the front of the switchgear with a
hinged door.
1.
Only the handles of control and selector switches, push buttons, knobs and
cutouts for lamps and meters shall be arranged on the front doors of the
respective compartments to permit operation without opening the door.
Protective relays shall be mounted on the front door of the compartment. All
other equipment pertaining to a circuit shall be mounted on the withdrawable
chassis. All cutouts shall be provided with gaskets for the purpose of dust
proofing.
E.
Current transformers shall not be directly mounted on the buses. Current transformers
shall be mounted on the fixed portion of the compartment.
F.
Suitable barriers shall be placed between circuit breakers and all control, protective
and indication circuit equipment including instrument transformers. External cable
Page 6 of 27
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connections shall be carried in separate cable compartments for power and control
cables.
G.
After isolation of the power and control connections of a circuit, it shall be possible to
safely carry out maintenance in a compartment with the bus bars and adjacent circuits
live.
H.
The withdrawable chassis shall move on suitable guides and on stainless steel rollers
or balls to facilitate easy withdrawal.
I.
Cable entry shall be from front from a separate cable alley provided adjacent to each
vertical section. Cable shall enter each module from the sides.
J.
Cable alleys shall be provided with suitable hinged doors. The cable termination shall
be completely shrouded. It shall be possible to safely carry out maintenance work on
cable connections to any one circuit with the bus bars and adjacent circuits live.
Adequate number of slotted cable support arms shall be provided for cleating the
cables.
K.
The switchgear shall be divided into distinct vertical sections each comprising:
1.
A completely metal enclosed bus bar compartment running horizontally.
2.
Individual feeder modules arranged in multi-tier formation. It is essential that
the modules are integral multiples of the basic unit size to provide for
flexibility in changes, if any, at site.
3.
Enclosed vertical bus-bars serving all modules in the vertical section for
safety isolation of the vertical bus-bars, insulating barrier with cut outs shall
be provided to allow the power stab contacts to engage with vertical bus-bars.
4.
A horizontal separate enclosure for all auxiliary power and control buses, as
required, shall be located so as to enable easy identification, maintenance and
segregation from the main power buses. Tap off connections from these buses
shall be arranged separately for each vertical section.
L.
Each vertical section shall be equipped with thermostatically controlled space heaters,
which may be located in the cable alley and with internal light.
M.
Open metal sheet shall be provided between two adjacent vertical sections running to
the full height of the switchgear except for the horizontal bus-bar compartment.
However, each shipping section shall have metal sheets at both ends.
N.
All equipment associated with a single circuit shall be housed in a separate module
compartment of the vertical section. The compartment shall be sheet steel enclosed at
the sides and the rear with the withdrawable units in the position or removed.
However, for front cable entry type switchboards, a plate cover with a slot to permit
wiring connections shall be provided on the side corresponding to the cable alley
O.
All doors shall be provided with concealed type hinges and captive screws.
P.
All withdrawable chassis housing circuit breakers shall be of the fully draw out type.
Q.
It shall be possible to draw out the withdrawable chassis without having to unscrew or
unbolt any connections to the equipment mounted on the withdrawable chassis. The
power and control draw out type connections shall be of the slab-in or sliding type.
Page 7 of 27
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All draw out contacts including for auxiliary and control wiring shall be of selfaligning type.
R.
All identical equipment and corresponding parts including chassis of draw out
modules of the same size shall be fully interchangeable, without having to carry out
modifications. For trouble free interchangeability, the draw out arrangement shall be
designed such that normal dimensional variations are taken care of by self-aligning
feature of the modules.
S.
All out-going breakers shall be fitted on prefabricated appropriate mounting plates

and access to their operating toggles shall be provided through an appropriate front
cover, fixed to the front frame.
T.
The cable connection shall be made in a separate compartment. The access shall be
possible through hinged covers.
U.
The cubicle shall be divided into modules with a minimum of 15% of empty modules
for extension.
V.
All incoming cable entries shall be from bottom. Outgoing cable entries shall be from
bottom or top as per the requirement.
W.
Compartments for future breakers shall be complete with bus connections, plug-in
base and mounting plates, ready for the insertion of a breaker.
X.
ACBs shall be draw-out with ratings, breaking capacity etc. as mentioned elsewhere
in this specification and Contract drawings.
Y.
Out-going MCCBs shall be draw out type, operated by door interlocked rotary
handles with ratings breaking capacity etc. as given elsewhere in this specification.
Z.
The draw out contact shall be only between copper/copper alloy faces, which are
silver-plated.
AA.
All live parts shall be provided with suitable automatic shutter to cover all live parts
when the section is in withdrawn position.
BB.
No cast iron or cast aluminum shall be used in any part of the assembly which is
subjected to mechanical stress.
CC.
All incoming and outgoing switching devices shall have provision for locking in the
off position.
DD.
Where the FBA is required to bridge one or more civil work expansion joints in the
substation construction, this requirement shall be detailed on the civil drawings.
EE.
Degree of Protection:
1.
The degree of protection shall be a minimum of IP 44. IP 20 minimum shall
apply within an isolated compartment or cubicle while the remainder of the
assembly is live. Metallic barriers shall provide this protection. Unless
otherwise approved this requirement shall apply to bus-bar shutters and to
Page 8 of 27
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devices energized from external supplies, such as motor heater auxiliary

switches.
FF.
Incoming and Sectionalizing Units:

1.
Incoming and sectionalizing units shall be air circuit breakers and shall be
mounted in separate panels.
2.
Air circuit breakers shall be four-pole or three-pole type as indicated in the
single line diagram for three phase and neutral systems. They shall be
provided with In Service/Out of Service/Test Point positions and suitable
locking devices shall be provided for the Out of Service and Test Point
positions.
3.
A dedicated compartment shall be included for metering on the incomers.
4.
Supplier shall supply details for incoming units and bus-bar standard earthing
arrangements.
GG.
Outgoers:
1.
They shall be ACB or MCCB with type and ratings as indicated in the
Contract drawings and as specified in the relevant section of this
specification.
2.
Suppliers shall provide a minimum 160mm space between the base of the
switchgear and the underside of the lowest outgoers.
3.
All incoming and out going circuit breakers shall be provided with a release
to trip the breaker, instantaneously if closed onto a fault.
4.
All compartments shall occupy the full cubicle width; a semi module
compartment or vertical division between compartments is not acceptable.
5.
Supplier shall ensure that the number of outgoing feeders in any vertical
section of switchboard shall be such that there is adequate space in the cable
alley for all power, and all control cables entering the panel. The number of
feeders shall not exceed 8 numbers for each vertical panel.
HH.
Cable and Wire Terminations and Terminals:

1.
All internal control and auxiliary wiring shall terminate in suitable spring
loaded, clamp type terminals and shall be provided with a permanent, easily
read numbering system at both ends in accordance with the wiring diagram.
Wires shall be identified by means of numbered and or lettered sleeves.
2.
Formal blocks shall be arranged and positioned to afford easy access for
carrying out external cabling, testing, inspection and maintenance.
3.
Cable Glands shall be of the double sealed compression type with position
armor bond suitable for XLPE and PVC insulated cables.
II.
Mechanical Indications: All main circuit devices other than contactors shall be
provided with mechanically operated on and off indicators which shall be
positively driven in both directions and shall be visible from the front of the
assembly.
JJ.
Safety Shutters:
1.
Where shutters are provided to maintain IP 20(minimum), they shall
automatically cover all bus bar and cable spouts or isolating contacts
whenever removable or withdrawable units are removed.
Page 9 of 27
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2.
3.
The safety shutters shall be automatically opened and closed by action of the
removable or withdrawable unit movement. A positive drive to the shutters
shall be provided in both directions.
They shall be capable of being padlocked in the closed position.
KK.
Interlocks:
1.
All units shall be provided with a complete set of electrical and mechanical
interlocks to prevent incorrect operation and to provide safety for personnel
in addition to any external interlocks specified for operational reasons.
2.
On removal of withdrawable units, mechanical interlocks shall be provided to
prevent the following operations and any other operations which could cause
danger or damage:
a.
The unit being closed unless it is correctly located in the service,
isolated or earthed positions or unless it is removed from the fixed
part of the assembly.
b.
The unit being withdrawn from or inserted into the feeder spouts or
isolating device when it is in the closed position.
c.
The unit being moved to any position other than that selected by
means of the mechanical selector.
d.
The unit being withdrawn or inserted into the fixed part unless it is in
the correct state for withdrawal or insertion.
e.
The unit being closed in the service position unless all auxiliary
circuits between fixed and removable parts have been completed.
f.
Means shall be provided to prevent opening of cubicle doors or
covers before disconnection of supply to exposed live parts within.
LL.
Interlocks and Transfer Functions:

1.
The general philosophy of the required inter-trips and interlocks shall
generally be as indicated hereunder. The vendor shall submit all logic
diagram and interlocking line diagram to the Engineer for approval.
2.
The main switch board incoming transformer feeders and the bus section
circuit breaker shall be provided with the required electromechanical
interlock for auto transfer incase of failure of an incoming supply facilities
shall be provided for manual transfer.
3.
The various interlocking schemes shall generally as indicated on the drawings
and to the Engineers approval.
MM.
Nameplates shall be engraved on traffolite sheet, with white letters on black

background. Nameplates for main breaker, tie breaker, section and outgoers modules
identification and for the entire switchboard shall have letters not smaller than 13 mm
high. Nameplates for branch breakers, switches, push buttons, control devices, pilot
lights and metering shall have letters not less than 3 mm high. All nameplates shall be
mechanically fixed with non-ferrous metal screws.
NN.
Warning signs on doors and access panels shall be engraved traffolite with white
letters on red background.
OO.
Control contacts, auxiliary contacts, relays and small or light mechanisms shall be
enclosed and protected, and shall be accessible for repair or adjustment.
Page 10 of 27
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2.5
2.6
PP.
Engraved trafolite/aluminum mimic of the SLD shall be provided on the front face of
the switchboard. The same shall be mechanically fixed with non-ferrous metal
screws.
QQ.
Anti condensation heaters shall be provided within the assembly and shall be
controlled by a panel-mounted hygrostat with a 50% to 100% setting range.
BUSBARS
A.
The bus-bars shall be TPN+E (full neutral and half earth). Earth bar shall run through
the entire length of the switchboard. The metal frames and all components shall be
connected to the earth bar.
B.
The bus-bar shall be of uniform cross section throughout the length of the switchgear
and shall be of hard drawn high conductivity tinned copper.
C.
Bus-bars shall be provided with at least the minimum clearances in air as per
applicable standards for a 500V, 3 phase system.
D.
The complete bus-bar system shall be certified for a fault level as indicated on the
drawings, certificate for a typical bus-bar system assembled by the switchgear
assembler shall be submitted to the Engineer for approval.
E.
Bus-bars shall be totally enclosed within sheet steel compartments to provide

optimum safety against accidental contact. The busbar compartments shall be
properly marked with danger signs.
F.
Horizontal and predrilled vertical bus-bar, make modification and extension very easy
in addition to the above characteristics.
G.
The vertical bus-bars shall be accessible through hinged doors.
H.
The bus-bars shall be PVC sleeved with high die electric strength (450 V/mm). The
maximum operating temperature at a design temperature of 55 deg. C shall not
exceed 90 deg. C for normal operating and 200 deg. C for short circuit conditions.
The bus-bar dropper shall be rated at 120 % of the current carried by the busbar with
a minimum of 800 A rating.
SUB-MAIN DISTRIBUTION BOARD, SMDB-FREE STANDING

A.
Description:
1.
The distribution panel(s) shall be of the free standing cubicle multitier type
incorporating 3 phase, neutral and earth insulated tinned copper busbars, all
necessary CTs, and the like as required.
2.
Each cubicle shall be equipped with thermostatically controlled heaters which
shall be 'on' all the time and ventilation means.
3.
Switchboard shall be designed to operate on a 400/230V 3 phase and neutral
50HZ supply and shall have a minimum short circuit rating of 30 kA for one
second, for the MDB's, switchboards shall be constructed in accordance with
BSEN 60439 Part 1 multicubicle type FBA FORM 4b type 6.
4.
Main Distribution panel(s) shall be equipped with all necessary circuit breakers
and components with enough spare outgoing for any future use.
Page 11 of 27
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2.7
B.
Busbars:
1.
The busbars shall be made of hard drawn high conductivity tinned copper and
rated for continuous operation. The main bus bar rating shall be the same
throughout the entire length of the switchboard and a provision shall be made
in the busbars system to allow for expansion and contraction caused by
temperature variation.
2.
The busbar shall be sized taking into consideration the ambient temperature
and the specified temperature rise.
3.
The neutral busbar shall have the same size as the phase busbars while the earth
bar shall have a minimum size of half the phase busbar.
C.
Breakers:
1.
All breakers shall be fixed type and all circuit breakers of the same type and
rating shall be entirely interchangeable.
2.
The cubicle shall be front operated with a mechanical ON/OFF position
indicator and shall be designed and tested in accordance with relevant
standards.
3.
The main incoming supply shall be complete with a flush mounted ammeter for
each phase, CTs, phase to phase voltmeter. Each meter shall have a phase
selector switch and indication lamps.
D.
Enclosure:
1.
The switchboard shall be constructed of a minimum 2mm thick electrogalvanized steel coated with high solid enamel polyester electrostatic spray and
oven baked. There shall be adequate channel frames, drilled or slotted for ease
of assembly, to support cable tails, clamps and terminations within the cubicles.
2.
The busbars shall run in a separate compartment with the partition shall be
made of Alu-zinc or of similar material as the enclosure of at least 1mm
thickness. All entries and openings shall be vermin-proof. All live conductive
parts either on the incoming or outgoing side shall be shielded in such a manner
that they cannot be accidentally touched when the doors are open.
3.
The degree of protection of the Switch Board enclosure should be IP 44.
4.
The Contractor shall provide all necessary means of ventilation and forward the
necessary calculation in order to ensure that maximum temperature rise within
the panel will not exceed 35 deg at the operating ambient temperature of 55C.
SUB-MAIN DISTRIBUTION BOARD, SMDB-WALL MOUNTED

A.
General: MCCB distribution boards shall comply with IEC 60439-1 Form 2b type 2
B.
Enclosures:
1.
MCCB distribution boards must be totally enclosed.
2.
The degree of protection according to IEC 439.1 shall be IP 41 minimum for
indoor installation and IP 55 for outdoor installation.
3.
The enclosure shall be manufactured from minimum 1.5 mm thick electrozinc coated sheet steel with Epoxy polyester powder finish and color to the
Engineers approval.
4.
A hinged door fitted with lock and key has to be opened for operating the
switchgear. Access to the cabling space and to the switchgear shall be
obtained by removing a front cover bolted fastener.
Page 12 of 27
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5.
6.
2.8
Ample-wiring space shall be provided. Detachable blank gland plates shall be

provided at the top and bottom.
Anti condensation heater shall be provided.
C.
Pan Assembly:
1.
The pan assembly shall be completely independent unit that can be taken out
of the enclosure for maintenance purpose.
2.
All components are mounted on a strong chassis consisting of 2mm thick
electro-zinc coated folded sheet steel.
3.
Bus-bars shall run in separate compartment with metallic partition and shall
be made of hard drawn high conductivity tinned copper, air insulated and full
neutral and earth bar included.
D.
Breakers:
1.
Incoming and out-going breakers shall be MCCBs of fixed type. Breaking
capacity of the MCCBs shall be in line with the prospective fault level of the
installation but shall not be less than fault level calculation. Ratings and
capacity shall be as given elsewhere in this specification.
2.
Short circuit calculations shall be submitted to the Engineer for approval.
3.
Breaker selection shall be made to achieve maximum discrimination between
the upstream and downstream breakers.
E.
Electrical Characteristics:
1.
Rated Insulation Voltage: 600 V (AC).
2.
Maximum Rated Current of Busbars: Up to 630 A.
3.
Rated short time withstand current of bus-bars shall be as shown on the single
line diagram.
4.
The short circuit capacity of the distribution boards shall be 30 kA minimum
and shall be rated to withstand the short-circuit level of the position it is
installed. A short circuit level calculation shall be submitted and the short
circuit level of the distribution board shall be upgraded accordingly.
F.
Auxiliaries and Accessories:

1.
All MCCBs shall be provided with 2 number spare NC and NO contact.
2.
In addition the incomer shall be provided with ammeter and voltmeter and
selector switches.
DISTRIBUTION BOARDS
A.
Description:
1.
The specification hereunder shall be applied to al panel boards referenced on
the drawings/load schedules as DBs. The distribution board shall be flush /
surface mounted split busbar type and shall be provided with standard
extension box to allow cable glanding if required. The distribution board shall
be surface mounted when installed within the electrical room/service rooms.
2.
Distribution boards shall be provided with an isolator incomer with common
ELCBs for group of lighting and A/C circuits and common ELCBs for group
of power circuits for each section of MCBs or RCBOs for each power circuit
as shown on schedules.
3.
As a standard item, all MCB boards shall be provided with permanent circuit
identification charts to the approval of the Engineer.
Page 13 of 27
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4.
5.
2.9
MCBs shall comply with IEC 898 and RCBOs shall comply with BS EN
61009. ELCBs shall comply with BS EN 61008.
DBs inside electrical rooms shall be surface mounted type fixed onto a U
channel support.
B.
Enclosures:
1.
MCB distribution boards to be surface / flush mounted type. Enclosures within
electrical rooms must be surface mounting type; powder coated rustproof sheet
steel units, complete with circuit breakers providing thermal overload and
magnetic short-circuit and earth fault protection as per drawings. The enclosure
protection to be IP 31, while the complete assembly shall comply to IEC439-1.
2.
Surface wall mounted DBs shall be fixed on U channel support and not direct
to the wall. Enclosure shall be from GMC, Rittal, Himal, Electra or ETA.
C.
Busbar:
1.
The MCBs shall be mounted on either 3 phase or single phase or split busbars
as appropriate. All spaces which are not provided with breakers shall be
covered with blank plates.
2.
A final sub-circuit neutral assembly and an earthing bar assembly shall be
available to facilitate the connection of neutral conductors and protective
conductors respectively.
D.
Breakers:
1.
Miniature circuit breakers, RCBOs and earth leakage circuit breaker and shall
be provided as indicated on the load schedules.
2.
The short circuit rating for the MCBs and RCBOs shall be 25KA for DBs.
3.
All circuit breakers shall be factory calibrated to ambient temperature of 50C.
DISCONNECT SWITCH
A.
Disconnect switches (isolators) shall be manufactured to IEC and British standards.
B.
Disconnect switches shall be heavy duty (AC23) with operating handle interlocked
with the switch cover, in general purpose rust proof aluminum enclosure and to IP44
finished in gray stove finish.
C.
Switches shall be quick make, quick break action. Provision shall be made for
padlocking in either the On or Off position.
D.
Switch blades shall be fully visible when in the Off position.
E.
Operating handles shall be interlocked to prevent doors from being opened when
switch is closed. Provision shall be made to defeat this interlock with a screwdriver.
F.
Fuse clips shall be designed for HRC BS 88/IEC 269 fuses without adapters and shall
reject standard code fuses.
G.
Switches mounted outside, in damp or dusty locations and unconditioned areas shall
be supplied in weather resistant enclosures IP 65 made of aluminum with double wall
construction.
Page 14 of 27
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2.10
H.
Sample and catalogues with installation details shall be submitted for approval by the
Engineer prior to ordering.
I.
Provide a disconnect switch ahead of all motors, starters and electrical equipment
where shown on the drawings and where required to meet Code regulations and
jurisdictional authorities, whether the equipment is supplied or installed under the
Electrical Division or any other division.
J.
All disconnect switches shall be provided with tag to the Engineers approval to
indicate equipment connected to the switch. The feeding circuit reference and the
related distribution board number.
MOTOR STARTERS
A.
Description:
1.
Starters shall be manufactured and type tested in accordance with IEC 947-4
and IEC 947-4-1
2.
All motors shall be provided with heavy duty contactor type motor fuseless
starters selected for coordination type 2 in accordance with IEC 947-4
generally complying with the following and protected through circuit breaker.
a.
3 kW direct on line starting
b.
3 kW to 25 kW Star Delta starting
c.
25 kW and above reduced voltage electronic soft starters.
3.
Each starter panel shall be provided with a main incoming MCCB capable of
carrying the full load current.
4.
Each starter shall comprise as a minimum:
a.
On load triple pole MCCB with two normally open and one normally
closed auxiliary switches. The MCCB to be mechanically interlocked
with the starter component door and capable of breaking the motor
starting current and of making onto a fault at the motor terminals.
Provision to be made for padlocking the MCCB in the 'OFF' position.
b.
Three pole contactors to be fitted with three normally open and three
normally closed auxiliary contacts. All the auxiliary contacts to be
wired down to the starter terminal block.
c.
One triple pole thermal over current relay incorporating over current,
phase sequence and single phase protection with adjustable trip
settings. External mechanical hand reset to be provided.
d.
One control circuit MCB or fuse and one copper link.
e.
Each starter shall be fitted with one set of local start/stop push buttons
and a local/remote/auto selector switch or hand/off/auto switch as
required. Each starter control wiring terminal block shall include
control terminals for connection of remote push buttons, auto circuits
and local and remote emergency stop push buttons.
f.
Where more than one motor with a duty/standby or duty/backup
functions used, the starter control wiring shall be arranged to
automatically change duty upon the fault tripping of the selected
motor. A duty/standby or sequence selector switch shall be provided.
g.
Each starter shall be fitted with twin led indication lamps indicating:
1)
Motor running (green)
2)
Motor stopped (red)
3)
Overload tripped (amber)
Page 15 of 27
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h.
5.
B.
2.11
Each starter shall be fitted with an ammeter and selector switch for
motors 3 KW and above.
i.
Each starter to be equipped with labels in English and Arabic giving
drive designation, plant number and control operation.
j.
Each starter control wiring shall include control terminal and control
relays as necessary to achieve any interlocking specified else where or
to achieve any control or monitoring thru the BMS where specified.
k.
Adjustable time delay devices for Star Delta Starters.
l.
Starter units for manual operation shall have push buttons for starting
and stopping, together with auxiliary contacts for remote indicator
lights where specified. Starter units arranged for automatic operation
shall have hand/off/auto controls and remote push buttons.
All Star Delta starter shall be provided with mechanical and electrical
interlocks for star delta contactor assembled to prevent short circuiting.
Enclosure:
1.
Panels shall be constructed of a minimum 1.6mm thick electro galvanized steel
coated with high solid enamel polyester electrostatic spray and oven baked and
protected to IP 54.
2.
Front access shall be arranged for all panels with hinged lift off doors. Dust and
damp proof gasket around the edge and fitted with lockable cam type
chromium plated handle mechanically interlocked with the starting MCCB.
3.
The enclosure for the motor starters are divided into two types as follows:
a.
Single starter panel.
b.
Motor control centre.
4.
Single starter panel:
a.
This specification shall be applied for starter panels used for starting
a single equipment with a maximum of two motors.
b.
All equipment shall be mounted on sheet steel mounting plate with
screws into tapped holes and all live parts shall be shrouded to a
minimum IP54.
c.
The minimum short circuit rating for the different components shall
be 25kA. However, the Contractor shall forward a short circuit
calculation and upgrade the same if found necessary.
5.
Compensated Equipment:
a.
Any motorized valve or damper controlled via a compensated system,
shall be arranged such that a manual selector switch is provided to
override compensated selection and enable manual opening/closing or
on/off control, as appropriate. Any compensator unit mounted within
the control cabinet shall remain in the manufacturer's purpose made
enclosure and be installed strictly in accordance with the
manufacturer's recommendations.
b.
The panels shall contain devices for automatic restart of units after
power failure where required.
MOTOR CONTROL CENTERS (MCC)

A.
Motor control centers shall be of similar construction to the main low voltage
switchboard in addition shall comply with the following specification:
1.
Motor control centers shall be in accordance with IEC 947-4-1 with type 2
coordination.
Page 16 of 27
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2.
3.
4.
5.
6.
7.
8.
9.
10.
B.
2.12
All power and control devices shall be mounted in separate compartments.

All power and control wiring shall be segregated. Separate color-coded wires
shall be used for power and control wiring, the same shall be properly
ferruled.
Control wires shall be of flexible copper not less than 1.5 sq. mm.
Chiller sequence controller shall be provided.
Automatic controls for pump duty stand/by, duty selection, interlocking with
chillers shall be provided.
All motors shall be provided with phase failure, under voltage, phase
sequence over current and earth fault protection.
Run/Trip/Off indication shall be provided for all pump with lamp test facility.
On/Off switch for chillers control panel shall be provided.
Hand/Off/Auto selector switch and On/Off push buttons shall be provided for
all motors.
The degree of protection of the switchboard enclosure shall be IP 54
(minimum).
Outgoers:
1.
Motor starters and contactors shall have an utilization category of AC-3
(starting of squirrel-cage motors, switching off motors during running) and
AC-4 for motors with inching or reversing duties.
2.
Motor starter components (i.e. breakers, contactors, relays etc.) shall be
selected in accordance with IEC 947 947-4-1 type 2 coordination.
3.
Ammeters shall be fitted to all starters for motors greater than 3.0kW. On-off
fault indication of Contractors shall be fitted on the front of the starter
compartment with a red light for ON, green light for OFF and an amber
light to indicate motor overload or fault conditions.
4.
Suppliers shall provide a minimum 160mm space between the base of the
switchgear and the underside of the lowest outgoers.
5.
All incoming and out going circuit breakers shall be provided with a release
to trip the breaker, instantaneously if closed onto a fault.
6.
All compartments shall occupy the full cubicle width; a semi module
compartment or vertical division between compartments is not acceptable.
7.
Supplier shall ensure that the number of outgoing feeders in any vertical
section of switchboard shall be such that there is adequate space in the cable
alley for all power, and all control cables entering the panel. The number of
feeders shall not exceed 8 numbers for each vertical panel.
AIR CIRCUIT BREAKERS

A.
General:
1.
The circuit breakers shall comply with IEC947-2, 3pole or 4pole as
mentioned in the single line diagram. However the ATS and bus coupler
ACBs shall be of 4 poles.
2.
The breaking capacity performance certificates shall be available for category
B to the above mentioned standards. The test shall be carried out with a
breaking performance during operation (Ics) equal to the ultimate breaking
capacity (Icu).
3.
All circuit breakers can be reverse fed without reduction in performance.
Page 17 of 27
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4.
5.
6.
7.
Breaker shall be equipped with a grounding device to solidly ground the

framework before the main disconnecting contacts are engaged and to
maintain the grounding until after the contacts have separated.
Breaker trips shall be completely self-powered with no external control
power source required. If external control power is required, 125V D.C.
batteries and charger shall be provided. Batteries to be Ni-cad type.
Breakers shall be provided with overload, short circuit and earth fault
protection and have the following functions:
a.
Adjustable long time delay trip.
b.
Adjustable short time delay trip.
c.
Instantaneous trip,
d.
Ground fault trip.
Breakers shall be suitable for operating at 55C ambient temperature and shall
be tropicalised.
B.
Construction:
1.
The air circuit breaker ratings shall be as shown on the single line diagram.
2.
All air circuit breakers main contact shall be encased in a reinforced polyester
casing and offer double insulation from the operators on the breaker front
face. The circuit breaker also shall offer total insulation between the control
part and the power part.
C.
Operating Mechanism:
1.
The operating mechanism shall be the O-C-O stored energy spring type
motor/manually operated with a closing time of less than or equal 80 ms.
2.
Each breaker shall be provided with 3 nos. normally open and 3 nos.
normally closed potential free spare auxiliary contacts rated 10A at 240 V ac.
D.
Arc Chutes: Arc chutes shall be common on the whole range and removable on site to
allow inspection of arc chutes and main contacts.
E.
Electrical Auxiliaries: All electrical auxiliaries including the motor spring charging
mechanism shall be field adaptable without adjustment or the necessity for any tool
(except a screwdriver).
F.
Trip Units: The trip units shall be micro-processor based type and use digital
programming technique for highest protection accuracy against overload, short circuit
and earth fault. They shall be integrated as part of the circuit breaker. The trip unit
shall have a wide adjustment range to allow flexibility of the setting on site. The trip
unit shall measure the true RMS value of any waveform of current. The trip unit shall
be equipped with a push to reset mechanical indicator, for anti-pumping function.
G.
Control Unit:
1.
The control unit shall be microprocessor based type and shall make it
possible to display the electrical quantities relevant to the protected line, and
the control of electrical devices through power relays housed in the release
case.
2.
The control unit shall also provide the following:
a.
Harmonic analysis and total harmonic distortion (THD).
b.
Maintenance indications providing the wear and tear of the main
power contacts of the breaker etc.
Page 18 of 27
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2.13
H.
Dialogue Unit: The dialogue unit shall be microprocessor based type and shall give
information on electrical quantities, alarms and the circuit breaker condition. Besides
it shall receive the operational commands for the circuit breaker sent by centralized
system. The dialogue unit shall be provided with necessary interface for data
transmission and data reception from the BMS system.
I.

1.
1 ammeter and volt meter with selector switch.
2.
Operation counter
3.
ON/OFF/Fault/Control Circuit fault indication light with lamp test facilities.
MOULDED CASE CIRCUIT BREAKERS (MCCB)

A.
Moulded case circuit breakers shall conform to the latest editions of BSEN 60947-2.
B.
The MCCB's shall have a minimum service short circuit capacity similar to the panel
board where the same is installed.
C.
MCCB's shall be of the heavy duty quick make quick break type. Each breaker shall
have adjustable type thermal over current and magnetic release and also an
instantaneous magnetic trip.
D.
Three pole breakers shall have a common trip with a single operating handle and
designed so that any overload in one pole automatically causes all poles to open.
Breakers shall be trip free and each shall have a trip indication independent of ON or
OFF positions.
E.
The MCCB's at the MDBs shall be provided with the necessary number of change over
auxiliary switch and with signaling unit which shall be connected to the BMS system in
order to provide information on the breakers conditions and alarms where required.
F.
Withdrawable MCCB's shall be provided with safety shutter to cover the live parts
when the breaker is withdrawn.
G.
Wherever shown on the drawings, MCCBs shall be provided with earth leakage alarm
relay or earth leakage relay of fixed/adjustable sensitivity.
H.
MCCB [from 100 to 630 A]

1.
The moulded-case circuit breakers shall comply with IEC 947-1 and 947-2
standards. They shall be of category A with a rated service breaking capacity
(Ics) equal to the ultimate breaking capacity (Icu) - on all the operational
voltage range for the ratings up to 630 A.
2.
The moulded-case circuit breakers shall be designed for both vertical and
horizontal mounting, without any adverse effect on electrical performance. It
shall be possible to supply power either from the upstream or downstream
side.
3.
The moulded-case circuit breakers shall provide class II insulation (according
to IEC 664 standard) between the front and internal power circuits.
Page 19 of 27
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I.
Construction:
1.
For maximum safety, the power contacts shall be insulated in an enclosure
made of a thermosetting material from other functions such as the operating
mechanism, the case, the trip unit and auxiliaries.
2.
The operating mechanism of the moulded-case circuit breakers shall be of the
quick make, quick-break type with fault tripping over ridding manual
operation. All poles shall operate simultaneously for circuit breaker opening,
closing and tripping.
3.
The moulded-case circuit breakers shall be front operated by a toggle or
handle that clearly indicates the three positions: ON, OFF and TRIPPED.
4.
The moulded-case circuit breakers shall be equipped with a "push to trip"
button in front to test operation and the opening of the poles.
5.
Where required, motor operated mechanism, shunt trip, under voltage release,
auxiliary switches up to four change over contacts and a tripped signal
contact shall be provided. Each of these units shall incorporate a pre-wired
terminal strip, which is accessible from the front of the breaker without
removing the cover.
J.
Current Limiting:
1.
The moulded case circuit breakers shall be capable of greatly limiting
currents. For short circuits, the maximum thermal stress shall be limited to
(A: Amperes and S: Seconds):
a.
106 A s for ratings up to 250 A.
b.
5 x 106 A s for ratings between 400 A and 630 A.
2.
These characteristics will allow high cascading performance with mouldedcase or miniature circuit-breakers.
K.

1.
The addition of motor mechanism or a rotory handle shall in no way affect
circuit breaker characteristics:
2.
Only three stable tripping mechanism positions (ON, OFF and TRIPPED)
shall be possible with the motor mechanism.
3.
Suitability for isolation shall be provided by positive contact indication (ON
and OFF) in front of the motor mechanism module.
4.
The moulded case circuit breakers shall be designed to enable safe on-site
installation of auxiliaries such as voltage releases (shunt and under voltage
releases) and indication switches.
5.
The addition of a motor mechanism, module or a rotory handle, etc., shall not
mask or block devise setting.
6.
It shall be possible to equip the moulded case circuit breakers with devices
indicating faults without tripping the circuit breaker.
7.
2 NO and 2 NC spare contacts.
L.
Protection Function General Recommendations:

1.
Moulded case circuit breakers with ratings up to 250A shall be equipped with
inter changeable Thermal-magnetic trip units.
2.
Moulded case circuit breakers with ratings over 250A shall be equipped with
electronic trip units. The trip units shall not augment overall circuit breaker
volume.
3.
Electronic trip units shall comply with appendix F of IEC 947-2 standard
(measurement of RMS current values, electromagnetic compatibility, etc.,)
Page 20 of 27
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4.
5.
2.14
2.15
Electronic and thermal-magnetic trip units shall be adjustable and it shall be

possible to fit lead seals to prevent unauthorized access to the settings.
Protection settings shall apply to all circuit breaker poles.
MINIATURE CIRCUIT BREAKERS

A.
General:
1.
MCBs shall comply with BS EN 60898.
2.
MCBs shall be 35mm symmetrical rail mounted type and available in one,
two, three or four poles version.
3.
MCBs can be reverse fed without reduction in performance.
B.
Construction:
1.
The operating mechanism shall be mechanically trip free from the operating
handle so as to prevent the contacts from being held closed against short
circuit conditions. It shall be of the "automatic resetting type".
2.
The individual operating mechanism of each pole of a multi-pole MCB shall
be directly linked within the MCB casing and not by the operating handles.
3.
The operating handle shall be of the toggle type.
4.
Each pole shall be provided with bi-metallic thermal element for overload
protection and magnetic element for short circuit protection.
5.
Terminals shall be of the tunnel type (IP20) in order to minimize the risk of
direct contact.
METERING
A.
Digital Metering Instrument:

1.
The metering instrument shall be suitable for measurement, storage and
supervision of electrical quantities. Its dimensions shall not be less than
96x96mm.
2.
The metering instrument shall be able to give the minimum following
measurements:
a.
Voltage: phase and line.
b.
Current.
c.
Power: active, reactive and total values.
d.
Power factor.
e.
Frequency.
f.
Energy: active and reactive
g.
Harmonics: residual and total harmonic content for each harmonic
order up to the 20th per phase, both for voltage and current values.
3.
The multimeter shall be equipped with an LCD display and function keys to
select and check the measured values.
4.
The multimeter shall be equipped with a memory of minimum 128K capacity
to store the measured values. It shall be equipped with a communication port
RS485 to allow its connection to the network
5.
Necessary software shall be provided for the visualization of online measured
values.
6.
The measurement accuracy shall not exceed 1%.
7.
The display refresh time shall be less than 2s.
Page 21 of 27
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2.16
2.17
2.18
CURRENT TRANSFORMERS
A.
Current transformers shall comply with IEC 185.
B.
The conditional ratings of current transformers shall correspond with the switchboard
rating and shall be such as to maintain the overall metering accuracy as is necessary
to operate relays within the tolerances specified by the manufacturer.
C.
Current transformers secondary ratings shall be:

1.
For Protection: 1A.
2.
For Metering: 5A.
D.
Current transformers shall have the following accuracy as a minimum, for protection
Class 5P (Except for REF Protection which will have PS class CT).
1.
For Indication: Class 1
2.
For Metering: Class 1
E.
The manufacturer shall ensure that the current transformers are such that the relays
will operate correctly when set at any point within their ranges.
F.
Current transformers secondary wiring shall be earthed on one side through a

removable link. Where current transformers are connected in star, the star point shall
be earthed through a removable link.
G.
Shorting links shall be provided for each current transformer.
H.
Current transformers shall be cast resin insulated.
VOLTAGE TRANSFORMERS
A.
Voltage transformers shall comply with IEC 186.
B.
Voltage transformers shall be suitable in rating and accuracy for their functions, loads
and duties. As a minimum they shall have following accuracy,
1.
Protection Applications: Class 5P.
2.
Indication and Metering Applications: Class 1.
C.
The primary and secondary circuits of the voltage transformers shall be protected by
fuses and the secondary winding shall be earthed at one point through a removable
link.
D.
Voltage transformers shall be cast resin insulated.
E.
The manufacturer shall provide MCBs with auxiliary contacts or alternatively 4-pole
MCBs on the secondary side of the voltage transformers.
CONTACTORS
A.
All contactors shall comply with IEC 947-1, IEC 947-4.
B.
Duty category for lighting contactors shall be AC1 and for inductive load shall be
AC3.
Page 22 of 27
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2.19
2.20
C.
Contactors shall be protected against direct finger contact, mechanical life shall be 15
to 20 million operating cycles. Shall be suitable for 1200 operating cycles per hour.
D.
The contactors shall be of 3 pole construction capable of handling high rush currents
and suitable for operating up to 55 deg. C ambient temperature without any derating.
E.
Coils shall operate between 85% to 100% of the nominal voltage.
EARTH LEAKAGE CIRCUIT BREAKERS (ELCBS)

A.
Current operated earth leakage circuit breakers shall be in accordance with BSEN
61008 providing the functions of isolation, switching and earth leakage protection of
electrical circuits.
B.
The ELCB's shall have a residual current operated electro mechanical release.
C.
The ELCB's shall incorporate a filtering device to eliminate unwanted tripping due
transient voltage.
D.
A test push button is to prove operation.
E.
A trip free mechanism is required to ensure that the unit can not be held closed against
an earth fault.
F.
The tripping device is connected directly to the secondary of the current balance
transformer.
G.
No amplifiers or rectifiers are to be used.
H.
The breaker shall be double pole when used for single phase and 4 poles when used for
three phase circuit protection.
I.
The ELCB's shall have 30mA or 100mA sensitivity as indicated in the drawings.
RCD + MCB / RCBO

A.
Residual current operated circuit breaker with integral overcurrent protection.
B.
RCBO's shall comply with BS EN 61009 providing protection against earth leakage,
overload and short circuit protection.
C.
RCBO's shall have 30mA sensitivity with type B tripping characteristic for power
circuits except for circuits feeding hand dryer it shall be 10mA sensitivity and shall
have 30mA or 100mA sensitivity with type C tripping characteristic for lighting and
inductive load circuits.
1.
For three phase circuits a three pole circuit breaker with residual current device
clipped to the side of the breaker can be used. The tripping characteristic shall
be similar to what is described above.
2.
The minimum short circuit rating of the breakers shall be 10 kA.
3.
A test push button shall be incorporated to prove breaker operation.
Page 23 of 27
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2.21
2.22
2.23
2.24
TIME SWITCH CONTROL

A.
Each time switch shall be of the quartz movement type with minimum 24 hour battery
reserve or operated by a 220 volt synchronous motor and of the type incorporating
separate motor supply and control switch terminals and be with a minimum of a 24
hour self winding clockwork spring reserve.
B.
Unless more sophisticated operation is specified elsewhere, then each time clock shall
be capable of two 'on' and two 'off' operations every twenty-four hour period. Also, any
control time switch incorporated within the panel, shall be complete with an associated
bypass selection facility to manually override 'on/off'.
OVERLOAD RELAYS
A.
These are to be used in conjunction with motor starters to provide protection against
overloads, phase sequence, phase failure (single phasing) and under voltage conditions.
B.
The relays shall be selected such that the full load current of the equipment protected
falls at the centre of the relays adjustment range.
C.
Incase of Star Delta starter, the overload relays shall be placed on the main's contactor.
CONTROL RELAYS
A.
Control relays shall be of the encapsulated plug-in type and incorporate visual
indication that the operating coil is energized.
B.
Bases for relays shall be mounted horizontally, to ensure relay is vertical above the base
when the control cabinet is in its intended location, with screw type terminals, suitable
for receipt of spade type crimped/soldered lugs.
C.
Adjustable timer delay relays used for the star delta starter shall ensure precise
reproducibility of the timing function. The relay shall have a linear setting scale over a
350 deg. rotation by means of knurled knob with timing guide marks. The relay shall be
equipped with two electrically separated time delayed contact one normally open and
one normally close.
INDICATION LAMP
A.
These are generally used to indicate main's presence, run, trip, fault and to give fault
alarm or indicate any other function.
B.
Indicator lamps shall be of the low voltage 24 volt transformer with twin LED lamp
type and accord with the signaling colors laid down in BS 4099. Minimum lens
diameter shall be 12.5mm and all lenses on a panel shall be of a matching size and
appearance and removable from the front for lamp replacement.
C.
Terminations shall be screw grip to receive spade typing crimpled/soldered lugs.
Page 24 of 27
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2.25
2.26
SELECTOR SWITCH
A.
They shall be of the complete rotary cam type rated to suit item controlled and fitted
with pointer type switching knob. Terminations shall be screw grip to receive spade
type crimped/soldered lugs.
B.
Hand off auto selection switch shall have three positions with centre position off and
shall be key operated wherever necessary.
C.
Selector switch when used along with the voltmeter it shall have 8 positions, i.e phase
to phase, 3 phase and 2 off position.
ACCESSORIES
A.
Furnish the following accessories:

1.
Set of extension rails, if required.
2.
Hoisting device for removing breakers.
3.
Set of test plugs.
4.
Levering out device, if required.
5.
Manual maintenance closing lever, for electrically operated breakers.
6.
Set of special tools and hardware.
PART 3 EXECUTION
3.1
INSTALLATION
A.

recommendations, and to the satisfaction of the Engineer.
B.
After installation and leveling, render the entire switchboard rodent proof by any
means of steel plates.
C.
Provide full length rubber mat in front of switchboard.
D.
Installation of switchboard shall be fully in accordance with the Engineers

requirements. Switchgear and distribution boards shall be surface mounted or free
standing type, and shall be mounted on the building structure by means of suitable mild
steel straps or angle iron frames. Where distribution boards or switchgear are required
to be directly attached to brickwork and the like, the fixing shall be by means of grouted
in bolts, or bolts of the expansion type. Any live metal in the distribution board shall be
screened with insulation material, so that circuit breakers can be replaced without any
danger to the operator.
E.
The circuit breakers shall be situated to allow wiring to be carried out with sufficient
slack to enable them to be removed for inspection without disconnecting any circuit
wiring.
F.
All main, sub-main and final distribution boards shall have a spare capacity and shall
also be provided with enough spare breakers as shown on the drawings.
Page 25 of 27
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3.2
G.
All panel board and distribution boards shall consist of adequately rated circuit
breakers. Circuit breakers shall be temperature compensated at the manufacturer's
works to give the design current rating at 50C. Non-compensated breakers will not be
approved and a formal certificate will be required from the manufacturer confirming
that the breakers have been suitably temperature compensated.
H.
Where single core cables enter or leave any item of metal clad switchgear, distribution
gear, etc., the cable cores shall all pass through the same aperture in the enclosure or
case of the unit concerned, to avoid the setting up of eddy currents. Where separate
holes are provided by the manufacturer for the cables, the holes shall either be cut out to
form a continuous slot, or alternatively the holes shall all be joined together with saw
cuts through the solid metal separating the holes. In all cases end plates shall be of
non-ferrous metal.
I.
A special termination arrangement shall be provided to Engineer approval at the submain and main panel boards wherever the cable size exceeds the breaker terminal
capacity.
TESTS AT WORK
A.
Routine tests to standards shall be carried out. Evidence that type test have been
carried out provided they are relatively to the configuration of the equipment offered,
may be acceptable to the Engineer and shall be made available.
B.
A full visual check and electrical functional test shall be carried out on all apparatus
and every circuit. All wiring shall be inspected. It shall be verified that the FBA is
fully in accord with the requisition. Circuit breakers shall be closed and tripped at
their rated minimum and maximum trip and close supply voltage. Primary and
secondary injection tests shall be done on protection relays and CT circuits and
indicating and metering instruments. All labels shall be checked.
C.
The test procedure shall be as follows:

1.
Visual inspection to verify degree of protection creepage and clearance
distances.
2.
All conductors and cables are checked for proper routing and all devices for
proper mounting.
3.
Check effectiveness of all mechanical devices, e.g. handles, locks, interlocks,
operating devices, etc.
4.
Check panel conformity to drawing and Engineers requirements.
5.
Megger test all main circuit through to final terminals. Insulation resistance
shall exceed 10 mega-Ohms. Record all measurements.
6.
Flash test all main circuit at 2.5 KV for one minute. Record leakage current.
7.
Repeat megger test to verify insulation resistance has not been affected by the
dielectric test.
8.
Continuity tests of each circuit.
9.
Function test of all circuit breakers switches, contacts, etc. and every circuit
to verify correct operation.
10.
Primary and secondary injection tests of all relays, CTs and indicating and
metering instruments.
Page 26 of 27
Date: 09/08/2014

D.
Prior to energizing the switchboards, perform the following checks on site:

1.
Operate the equipment through all design functions, including remote
operation, actuation of alarm and indicating devices, mechanical and
electrical tripping and closing and operation of the protective devices.
2.
Insulation resistance measurements on the buses, phase to phase and phase to
ground, with all breakers in the fully connected position and contacts open.
3.
Control circuit insulation resistance to ground.
4.
Inspect all relays and protective devices, and verify settings in accordance
with the manufacturers instructions or the information in the Coordination
study.
5.
Inspect current transformers and relays for correct polarity of connections and
the installation of jumpers on unused current transformer circuits.
6.
Simulate the operations and check the logic of interlocks.
7.
Manually close and trip each breaker checking and adjusting the main contact
alignment and wiring action as per manufacturers instructions.
8.
Check the phasing on each side tie breaker, before closing.
9.
Test protective relay operation for incomer air circuit breakers.
10.
Tests to include Earth Loop Impedance test & RCD test where applicable. In
line with Abu Dhabi Wiring Regulations
E.
Routine Tests:
1.
Following routine tests are to be carried out by the switchgear assembler.
2.
Inspection of assembly including inspection of wiring and electrical operation
3.
Dielectric test: Checking of protective measures and of the electrical
continuity of the protective circuits.
4.
Verification of insulation resistance.
END OF SECTION
Page 27 of 27
Date: 09/08/2014
Lighting Installations

SECTION 16500
LIGHTING INSTALLATIONS
PART 1 GENERAL
1.1
RELATED DOCUMENTS
A.
1.2

SCOPE
A.
Work is deemed to include supply and installation of:

1.
Lighting fixtures.
2.
Cables with protective earthing conductors, conduits, trunking, raceways and
fittings, from outlet to upstream outlet, or to final branch circuit panelboard.
3.
Lamps.
4.
Fixing and supporting materials.
B.
All fixtures are to have two cable entry holes.
C.
Fluorescent lamp fixtures.

1.
With built-in ballast. Single or two lamp ballasts are to be used in any one
fixture. Two lamp ballasts are to be lead-lag series type.
2.
Each ballast is to have an external fuse and fuse holder rated in accordance
with manufacturer's instruction.
3.
The ballast is to be of the conventional or electronic type, with the following
characteristics:
a.
High power factor (greater or equal to 0.9)
b.
Low power loss (less or equal to 10% of the lamp wattage)
c.
Low self-warming (less or equal to 30C)
d.
Total harmonic factor <20%.
4.
The ballast is to shut down:
a.
In response to component faults.
b.
In response to lamp failure.
c.
In no load operation.
5.
The ballast is to be manufactured & certified for the specific lamp it controls.
6.
The starter shall be of the electronic type.
D.
High Intensity Discharge Lamp Fixtures:

1.
Fixtures are to be supplied with mounting fixtures and control gear.
2.
The ballast is to be of high power factor (greater or equal to 0.9).
3.
RF suppression circuit is to be provided.
E.
Low Voltage Lamp Fixtures:

1.
Fixtures are to be supplied with transformers and accessories.
16500 - Lighting Installations
Page 1 of 3
Date: 09/08/2014

1.3
SUBMITTALS
A.
The following data (but not limited to) shall be submitted for approval:
1.
Details on each fixture, lamp and control gear including manufacturer's
catalogue cuts, catalogue number, rating, material specification, overall
dimensions, operating characteristics, photometric data, etc.
2.
Installation details.
PART 2 PRODUCTS
2.1
A.
2.2
2.3
LIGHTING FIXTURES
A.
Unless otherwise specified, fixtures are to be manufacturer's standard series.

1.
Fixtures are to be fabricated, assembled and wired entirely at the factory. Site
work is to be restricted to reassembling parts dismantled at the factory for
packing and transportation.
B.
Housing is made of not less than 0.6 mm thick sheet steel.

1.
Sheet steel for reflectors should not be less than 0.8 mm thick.
2.
Aluminum sheet for reflectors should not be less than 1.0 mm thick.
C.
Light reflecting surfaces are to be finished with white baked enamel paint having a
reflection factor not less than 80%.
1.
Finish is to withstand 72 hours exposure to an ultra-violet RS lamp placed
100 mm from surface.
D.
Wiring to be not less than 1mm, insulated for 240 V supply. Wiring is to be
terminated on screw type insulated, terminal blocks.
TUBULAR FLUORESCENT LAMPS (26mm DIAMETER)

A.
2.4
AS PER VENDOR LIST/DRAWING LEGEND
Normal start, bi-pin, rated as described on the drawings. Guaranteed rated life is to be
above 16000 hours. The luminous output shall be above:
1.
2700 lumens for 36 W lamps (for universal white) and 3250 (for other
colors).
PL FLUORESCENT LAMPS
A.
Compact, with special bi-pin socket, rated as described on the drawings. Guaranteed
rated life is to be above 13000 hours and luminous output above the following:
1.
1200 lumens for 18W lamps.
2.
1800 lumens for 26 W lamps.
3.
4.
5.
Page 2 of 3
Date: 09/08/2014

2.5
METAL HALIDE LAMPS

A.
Lamps shall be rated as described on the drawings. Color of light is to be warm white
with excellent color rendering properties. Luminous output to be above 12000 lumens
for 150 W lamps.
PART 3 EXECUTION
3.1
INSTALLATION
A.

recommendations, and to the satisfaction of the Engineer.
B.
Fixtures are to be installed aligned, leveled and at uniform heights within one room or
area. Fixtures are to be supported with hangers to support weight of fixture.
C.
Exact position of fixtures must be coordinated with the reflected ceiling plan.
D.
Recessed fixtures in suspended ceilings are to be coordinated with exact dimensions

of ceiling tiles.
END OF SECTION
Page 3 of 3
Date: 09/08/2014

Type
StoreArea2
StoreArea1
Specification
T5, 28W x 2, surface mounted fluorescent luminaire, GRP housing, PMMA optic
diffuserWithaluminumreflectorwithhighefficiencyof88%,stainlesssteelclipsand
IP65
Lighting Installation - Catalogue
Image
SurfacemountedLEDluminiarewithSymmetricaloptic,54LED,117W,700mA,6000K,
11290lm, frame and heat sink in 6060 T5 extruded aluminium, fixing flange in
mouldedAISI316Lstainlesssteel,composedofadoublehookwithsecurityblocking
system,4mmflattemperedglassandsilicongaskettoguaranteeIP66.
Approved Manufacture
1, AEC, Italy
2, RUUD, USA
3. Philips, Holland
4. Vm elektro, Czech Republic
16500 Lighting Installations - Catalogue
Date: 09/08/2014
Fire Alarm System

SECTION 16721
FIRE ALARM SYSTEM
PART 1 GENERAL
1.1
RELATED DOCUMENTS
A.
1.2

SCOPE
A.
Work is deemed to upgrade the existing Fire Alarm System including:
B.
The Scope of work shall include the modification of the existing fire alarm system to
match with the latest ceiling and architectural layouts and ensures that the AC
installation and fire protection & detection system .The whole installation is subject
to civil defense approval.
C.
New detectors or devices shall be provided to achieve a fully functional fire alarm
system using the existing fire alarm control panel
D.
Furnishing integrating connections and testing of the existing fire alarm equipment
required to form a complete, operative, coordinated system as per the new layout and
HVAC system. It shall include, but not be limited to, alarm initiating devices, alarm
notification appliances, auxiliary control devices, power supplies and wiring as shown
on the drawings and specified herein.
E.
The Fire Detection and Alarm System shall be in accordance with the Al ain civil
defense requirements to protect the risk area set forth in the drawings.
F.
The equipment shall form an integrated system of actuating devices laid in different
areas and connected to the control panel located at the gate house building. The
contractor shall submit a complete proposal with schematic drawings, list of materials
and original detailed catalogues of the equipment for consultant/client approval
before starting the work.
G.
The supplier and installer of the system shall be approved by the local civil defense
authority.
H.
The fire alarm system shall comply with requirements of NFPA Standard No. 72
except as modified and supplemented by this specification. Fire alarm system shall
shut down th HVAC system in case of fire
I.
The system shall also be listed by Underwriter's Laboratories.
J.
All peripheral devices shall be manufactured 100% by a single manufacturer.
16721 - Fire Alarm Systems Rev1
Page 1 of 5
Date: 8/18/2014
Fire Alarm System

1.3
1.4
BASIC PERFORMANCE
A.
Initiation Device Circuits and notification appliance circuits shall be wired as shown
on the drawings.
B.
Power for initiating devices and notification appliances must be from the main fire
alarm control panel.
C.
A single ground or open on any system signaling line circuit, initiating device circuit,
or notification appliance circuit shall not cause system malfunction, loss of operating
power or the ability to report an alarm.
SUBMITTALS
A.
General: Two copies of all submittals shall be submitted to the Engineer for review.
B.
Shop Drawings:
1.
Sufficient information, clearly presented, shall be included to determine
compliance with drawings and specifications.
2.
Include manufacturer's name(s), model numbers, ratings, power
requirements, equipment layout, device arrangement, complete wiring pointto-point diagrams, and conduit layouts.
C.
Manuals:
1.
Submit simultaneously with the shop drawings, complete operating and
maintenance manuals listing the manufacturer's name(s) including technical
data sheets.
2.
Wiring diagrams shall indicate internal wiring for each item of equipment
and the interconnections between the items of equipment.
3.
Provide a clear and concise description of operation which gives, in detail,
the information required to properly operate the equipment and system.
4.
Approvals will be based on complete submissions of manuals together with
shop drawings.
D.
Software Modifications:
1.
Provide all hardware, software, programming tools and documentation
necessary to modify the fire alarm system on site. Modification includes
addition and deletion of devices, circuits, zones and changes to system
operation and custom label changes for devices or zones.
2.
The system structure and software shall place no limit on the type or extent of
software modifications on-site. Modification of software shall not require
power-down of the system or loss of system fire protection while
modifications are being made.
E.
Certifications: Together with the shop drawing submittal, submit a certification from
the major equipment manufacturer indicating that the proposed supervisor of
installation and the proposed performer of Contract maintenance is an authorized
representative of the major equipment manufacturer. Include names and addresses in
the certification.
Page 2 of 5
Date: 8/18/2014
Fire Alarm System

F.
Guarantee: All work performed and all material and equipment furnished under this
Contract shall be free from defects and shall remain so for a period of at least one (1)
year from the date of substantial completion. The full cost of maintenance, labor and
materials required to correct any defect during this one year period shall be included
in the submittal bid.
PART 2 PRODUCTS
2.1
To match with existing manufacturer
2.2
2.3
2.4
EQUIPMENT AND MATERIAL

A.
Equipment and components shall be new, and the manufacturer's current model. The
authorized representative of the manufacturer of the major equipment, such as control
panels, shall be responsible for the satisfactory installation of the complete system.
B.
All equipment and components shall be installed in strict compliance with each
manufacturer's recommendations. Consult the manufacturer's installation manuals for
all wiring diagrams, schematics, physical equipment sizes, etc. before beginning
system installation. Refer to the riser/connection diagram for all specific system
installation / termination / wiring data.
C.
All Equipment shall be attached to walls and ceiling/floor assemblies and shall be
held firmly in place. (e.g., detectors shall not be supported solely by suspended
ceilings). Fasteners and supports shall be adequate to support the required load.
CONDUIT
A.
Conduit shall be in accordance with the specifications, minimum diameter 25mm.
B.
Where possible, all wiring shall be installed in conduit or raceway. Conduit fill shall
not exceed 40 percent of interior cross sectional area where three or more cables are
contained within a single conduit.
C.
Conduit shall not enter the fire alarm control panel or any other remotely mounted
control panel equipment or back boxes, except where conduit entry is specified by the
FAP manufacturer.
WIRE
A.
All fire alarm system wiring must be new and installed in conduits.
B.
Wiring shall be in accordance with specifications / drawings and as recommended by

the manufacturer of the fire alarm system.
C.
Wire and cable not installed in conduit shall be fire resistant.
D.
All field wiring shall be completely supervised. In the event of a primary power
failure, disconnected standby battery, removal of any internal modules, or any open
Page 3 of 5
Date: 8/18/2014
Fire Alarm System

circuits in the field wiring; a trouble signal will be activated until the system and its
associated field wiring are restored to normal condition.
2.5
HEAT DETECTORS
The heat detectors shall be rate of rise type with a fixed upper temperature limit. They shall be
solid state construction with a monitoring led and interchangeable plug in bases. The supply
o
o
voltage shall be between 17-28 V DC and nominal operating temperature -20 C to +90 C.
The wiring shall be polarity insensitive. The detector shall be rated to IP 54.
The detector shall comply with EN 54 (BS 5445) as well as UL standards.
The detector shall be manufactured to comply with the quality assurance standards of BS EN
ISO 9002 1994.
2.8
ALARM BELL
Alarm bells shall be gong type and be suitable for mounting either directly on to a wall or to a
conduit box. The bell gong shall be constructed of steel with molded glass filled
polypropylene bases housing the motor/solenoid and terminal blocks. The bell shall be
polarized.
2.6
BREAK GLASS UNIT
Break glass units shall be standard model that fit on switch/socket box for flush installation.
Testing shall be carried out by inserting a test key to move the glass, and operate the switch.
PART3 EXECUTION
2.1
INSTALLATION
A.
Installation shall be in accordance with the civil defense authority ,NEC, NFPA 72,
as shown on the drawings, as recommended by the major equipment manufacturer,
and to the satisfaction of the Engineer.
B.
All conduits, junction boxes, conduit supports and hangers shall be concealed in
finished areas and may be exposed in unfinished areas. Smoke detectors shall not be
installed prior to the system programming and test period. If construction is ongoing
during this period, measures shall be taken to protect smoke detectors from
contamination and physical damage.
C.
All fire detection and alarm system devices, control panels and remote annunciators
shall be flush mounted when located in finished areas and may be surface mounted
when located in unfinished areas.
D.
Manual pull stations shall be suitable for semi-flush mounting as shown on the plans,
and shall be installed not less than 110cm, nor more than 120cm above the finished
floor.
Page 4 of 5
Date: 8/18/2014
Fire Alarm System

E.
2.2
FINAL INSPECTION
A.
2.3
When the system is equipped with optional features, the manufacturer's manual
should be consulted to determine the proper testing procedures.
At the final inspection a factory trained representative of the manufacturer of the

major equipment shall demonstrate that the systems function properly in every
respect.
INSTRUCTION
A.
Provide instruction as required for operating the system. "Hands-on" demonstrations

of the operation of all system components and the entire system including program
changes and functions shall be provided.
END OF SECTION
Page 5 of 5
Date: 8/18/2014

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ELECTROMECHANICAL WORK AT GENERAL

SECRETARIAT OF THE EXECUTIVE COUNCIL

ElectroMechanical Work at General Secretariat

Table of Contents - Electrical Installations

ElectroMechanical Work at General Secretariat

General Conditions and Requirements:

General Design Conditions:

16010 - General Electrical Requirements

ElectroMechanical Work at General Secretariat

Regulations and Standards:

ABUDHABI Municipality (ADM)

Emirates Telecommunications Corporation (ETISALAT)

Civil Defense Authority (CDA) requirements and

Abu Dhabi Wiring Regulations 2009 based on the 17th

The Chartered Institution of Building Services (CIBSE)

IEC 364-International electrotechnical committee regulations

NFPA-110/IEC standards American & international

ANSI/TIA- 942 Telecommunication standards for data

Industry Committee for Emergency Lighting (ICEL)

International Electro-technical Commission (IEC) Standards

PERFORMANCE AND STANDARDS

16010 - General Electrical Requirements

ElectroMechanical Work at General Secretariat

A visual inspection to check proper installation, connections and nameplate

Maintenance and Operation:

16010 - General Electrical Requirements

ElectroMechanical Work at General Secretariat

The Maintenance & Operation should be handed over on completion to the

Work related to the electrical installation provided for in this Specification is to

16010 - General Electrical Requirements

ElectroMechanical Work at General Secretariat

Documents relative to equipment to be supplied and installed must be submitted for

For approval, the Contractor has to submit detailed manufacturer's specifications,

The Contractor shall, at no additional cost, demonstrate to operating personnel the

16010 - General Electrical Requirements

ElectroMechanical Work at General Secretariat

Drawings and general provisions of the Contract including "Conditions of Contract"

Anticorrosive Coating and Painting to Surfaces:

16035 - Painting and Anti Corrosion Treatments

ElectroMechanical Work at General Secretariat

2. Un-insulated steel pipes installed

Two coats of two-pack epoxy paint on all

Two coats of etching primer followed by

Use the following materials for corrosion protection and painting:

16035 - Painting and Anti Corrosion Treatments

ElectroMechanical Work at General Secretariat

HEAT RESISTANT PAINT

Use heat resistant paints for applications to surfaces over 80C.

Ensure paints are applied to manufacturer's instructions and to BS 6150.

Install work in accordance with approved standards, as per manufacturers

16035 - Painting and Anti Corrosion Treatments

ElectroMechanical Work at General Secretariat

CLEANING AND PREPARING SURFACES FOR PAINTING

Clean steel surfaces in accordance with BS EN ISO 8503.

Prepare surfaces for painting in accordance with BS EN ISO 4618.

WEATHER AND OTHER CONDITIONS

HOT DIPPED GALVANIZED SURFACES

SITE REPAIRS OF GALVANIZED SURFACES

Repair damage to galvanized components due to installation process (i.e. following

PROTECTION OF BRIGHT MACHINE PARTS

16035 - Painting and Anti Corrosion Treatments

ElectroMechanical Work at General Secretariat

Do not remove protective coatings unless required for installation, testing or

Use and apply metal coatings in accordance with manufacturer's instructions.