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Medium Voltage Distribution

MCset 17.5 kV
Air insulated switchboard
Withdrawable switchgear SF6 or vaccum technology

Installation instruction
April 2012

Contents

General

Glossary
Earthing switch control symbols
Moving part control symbols
Recommendations
Standard tightening torques
List of bags and accessories
Packaging

Dimensions and weights

6
9
9
10
11

Handling instructions

12

Installation and operation recommendation

14

Floor finishing and cubicle fastening

15

Surface condition
Floor quality
Description of irons and accessories
Placing and adjusting on non earthquake resistant
civil engineering works
Placing and adjusting on earthquake resistant
civil engineering works

12
12
12
13
13

15
15
15
15
17

Installation instructions

19

Installation of a FU equipped with


electromagnetic locking options

64

Steps to be taken for tests and inspection

66

Tests on site

67

Index

68

Unpacking cubicles
Placing cubicles in a switchboard
Coupling of cubicles
Rack-in check
Removing the mobile part transport fixations
Installing the main earth connection
Installing the electric connections of the busbars and MV cables
Installing busbars
Installing busbars between MTP and the MOTORPACT cubicle
Placing MV cables on AD cubicle
Placing MV cables on RHC cubicle
MV cable screen earthing
LV cable routing and connection
Installing the tunnel
Installing the IPX1/IPX2 roofs or anti arc IPx1/IPx2 tunnels
Installing the tunnel end sheets
Installing the end sheets
Installing fans on versions 3600 A / 4000 A

Earthing switch with electromagnetic locking


Rack-in prevention with electromagnetic locking
Prior to installing the front panels
Power frequency dielectric test

Checking and setting up the internal arcing detector

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2
2
3
3
4
4
5

AD, CL-GL, VT cubicles


Cubicle fitted with IPX1/IPX2 roofs
DI2 cubicle
RHB, RHC cubicles
Transition enclosure MTP
Land packaging
Ocean shipment packaging
Handling using a sling
Handling by rolling
Storage

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19
19
22
24
24
25
27
29
33
36
42
46
47
49
52
58
60
63

64
65
65
66
67

General

Glossary
Nota: this document is available for all the units
ordered from April 2012.

UF

Functionnal Unit (cubicle + mobile part + Sepam)

AD

Incoming/feeder cubicle

CL-GL

Withdrawable line coupling cubicle

TT

Measurement and busbar earthing cubicle

RHB

Connection from the top by bar

RHC

Connection from the top by cable

MTP

Connection enclosure between an MCset cubicle


and a MOTORPACT cubicle

DI

Fuse switch feeder cubicle

TT

Voltage transformer

TC

Current transformer or current sensor

VPIS

Voltage Presence Indicator System

LV

Low voltage

MV

Voltage class, including levels 7.2 - 12 and 17.5 kV

SMALT

Earthing switch

Mobile part
LF

SF6 withdrawable circuit breaker which is used in AD


and CL cubicles

Rollarc 400

SF6 breaking withdrawable contactor used in AD1 cubicle

EVOLIS

Vacuum circuit breaker which is used in AD and CL cubicles

CTV1

Vacuum breaking withdrawable contactor used in AD1


cubicle

OED

Tool to remove/insert the mobile part from the switchgear.


The tool allows to place the mobile part on the floor.

Extraction table

Tool to remove/insert the mobile part from the switchgear.


The tool DOES NOT allow to place the mobile part on the floor.

Earthing switch control symbols

Rack-in prevention position.


Locking possible.

Rack-in or racked-out position.

Operation position.

Open earthing switch mechanical indicator.

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General

Closed earthing switch mechanical


indicator.

Position can be locked using pad lock.

Moving part control symbols

Operation position.

Racked-in position.

Racked-out position.

Insertion/extraction position.

Recommendations
Installation above the switchboard

All type of equipment installation such as lamp or light are forbidden.

Marking

It is compulsory forbidden to walk


on the parts with this label.

It is compulsory forbidden to
remove the parts with this label
when the equipment is energised.

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General

Standard tightening torques


(Non greased screws and bolts)

Screw

Torque in Nm

13

28

10

50

12

75

14

120

Application methods:
The elastic washers placed on
the external sides of the connections
and busbars ensure better distribution
of stress induced by the screw torque.

List of bags and accessories


Switchboard packaging

Package

Contenu

Switchboard end and fixing

- Switchboard end sheets


- Fixation beams
- Bag of screws and bolts
- Top wireway and cover

Switchboard

- 2 cubicle operation cranks


- 10 mm2 wire
- 1 earth fishplate and seal
- Civil engineering guide
- Installation manual
- Operating manual

Civil engineering

- Cubicle fastening rails


- Expansion screws
- Bag of screws and bolts

Package (Optional)

Content

Tests and inspection

- Manual earthing kit

Spare parts

- Fuses

Optional accessories

- 1 busbar earthing truck


- 1 phase balance testing device
- 1 I and U test lead
- 1 tunnel closure kit
- 1 mobile part extraction tool
(ERT or extraction table)

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General

Packaging

Content

Cubicle
packaging

Separate
packaging

- Busbar fastening

(1)

- Busbar shims

(1)

- Lock associated with the cubicle

- Lock unit

Screws and bolts for:

- Cubicle fastening on civil engineer. works

- Intercubicle fastening

- Coupling gaskets

Cable fastening (AD cubicle):


- Flange supports

- Flanges

Cable floor:
- Bottom plates

- Cable support sleeves

- Bag of screws and bolts

- Busbar 1250 A

- Cable connection brackets

- Busbar covers

- Zero frequence toroids

- Busbars 2500 A, 3150 A and more

- Cable compartment

- Fan compartment (FU 3600 A/ 4000 A)

(1) in general.
(2) these parts can sometimes be dispatched in a separate package.

The cable boxes installation drawings can be provided upon request:


AD1 : AAV8094101
AD2 : AAV8900201
AD3 : BBV1456801.

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Dimensions and weights

AD, CL-GL, VT cubicles


Cubicles with 1 CT per phase, internal arcing withstand
and Gas Exhaust version (wall-mounted) or no internal arcing

Boxes for
3600A / 4000A

Dimensions

AD1

AD2

AD3

CL1

(2500A)

(3150A)

(3600A)
(4000A)

CL2

CL3
(2500A)

(3150A)

(3600A)
(4000A)

TT1

TT2

Width (mm) L

570

700

900

900

900

570 x 2

700 x 2

900 x 2

900 x 2

900 x 2

570

700

Height** (mm) H

2300

2300

2300

2300

2445

2300

2300

2300

2300

2445

2300

2300

Depth (mm) P

1550

1550

1550

1700

1700

1550

1550

1550

1700

1700

1550

1550

Weight* (kg)

850

1000

1300

1700

1760

650 x 2

750 x 2

850 x 2

1250 x 2 1310 x 2 500

550

Weight (kg) of VT
compartment

120

130

130

130

130

120

130

130

130

130

130

120

* Maximum fully fitted weight.


** This dimension excludes cable flanges as well as any compartments placed under the cubicle.


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Dimensions and weights

AD, CL-GL, VT cubicles


Cubicles with 1 CT per phase, internal arcing withstand on 4 sides

Boxes for
3600A / 4000A

Dimensions

AD1

AD2

AD3

CL1

(2500A)

(3150A)

(3600A)
(4000A)

CL2

CL3
(2500A)

(3150A)

(3600A)
(4000A)

TT1

TT2

Width (mm) L

570

700

900

900

900

570 x 2

700 x 2

900 x 2

900 x 2

900 x 2

570

700

Height** (mm) H

2300

2300

2300

2300

2445

2300

2300

2300

2300

2445

2300

2300

Depth (mm) P

1725

1725

1725

1725

1725

1725

1725

1725

1725

1725

1725

1725

Weight* (kg)

850

1000

1300

1700

1760

650 x 2

750 x 2

850 x 2

1250 x 2 1310 x 2 500

550

Weight (kg) of VT
compartment

120

130

130

130

130

120

130

130

130

130

130

120

* Maximum fully fitted weight.


** This dimension excludes cable flanges as well as any compartments placed under the cubicle.
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Dimensions and weights

Cubicles with 2 CTs per phase, internal arcing withstand


and Gas Exhaust version (wall-mounted) or no internal arcing

Boxes for
3600A / 4000A

AD3

Dimensions

AD1

AD2

(2500A)

(3150A)

(3600A/4000A)

Width (mm) L

570

700

900

900

900

Height** (mm) H

2300

2300

2300

2300

2445

Depth (mm) P

1700

1700

1700

1700

1700

Weight* (kg)

900

1050

1350

1750

1810

130

130

130

130

Weight (kg) of VT compartment 120

* Maximum fully fitted weight.


** This dimension excludes cable flanges as well as any compartments placed under the cubicle.

Cubicles with 2 CTs per phase, internal arcing withstand on 4 sides


(installed in the middle of the room, no wall-mounting)

Boxes for
3600A / 4000A

AD3

Dimensions

AD1

AD2

(2500A)

(3150A)

(3600A/4000A)

Width (mm) L

570

700

900

900

900

Height** (mm) H

2300

2300

2300

2300

2445

Depth (mm) P

1725

1725

1725

1725

1725

Weight* (kg)

950

1110

1400

1800

1800

Weight (kg) of VT compartment

120

130

130

130

130

* Maximum fully fitted weight.


** This dimension excludes cable flanges as well as any compartments placed under the cubicle.


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Dimensions and weights

Cubicle fitted with IPX1/IPX2 roofs


(e.g.: AD1 with internal arcing withstand
on 4 sides)

Dimensions

AD1 IPX1

AD1 IPX2

Width (mm) L

570

570

Height (mm) H

2732

2732

Depth (mm) P tunnel

1815

2485

DI2 cubicle
Rear anti-arcing cubicle, internal arcing
withstand on 3 or 4 sides

(3 sides)

Dimensions

(4 sides)

DI2
Internal arcing withstand on 3 sides
Internal arcing withstand on 4 sides
and no internal arcing

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Width (mm) L

700

700

Height (mm) H

2300

2300

Depth (mm) P

1550

1725

Weight (kg)

750

800

Dimensions and weights

RHB, RHC cubicles

Boxes for 3600A / 4000A

Cubicles with 1 CT per phase, internal arcing withstand


on 4 sides (installation in the middle of the room, no wall-mounting)

Dimensions

RHB1
RHC1

RHC1

RHB2
RHC2

RHC2

RHB3 (2500A)
RHC3 (2500A) RHC3
2 cables max.
per phase

3 to 4 cables
per phase

RHB3 (3150A) RHB3


RHC3 (3150A)
2 cables max.
per phase

(3600A)
(4000A)

2 cables max.
per phase

3 to 4 cables
per phase

2 cables max.
per phase

3 to 4 cables
per phase

Width (mm) L

570

570

700

700

900

900

900

900

Height (mm) H

2300

2300

2300

2300

2300

2300

2300

2750

Depth (mm) P

2000

2275

2000

2275

2000

2275

2000 (RHB3)
2000
2275 (RHC3)

Weight* (kg)

950

950

1100

1100

1400

1400

1800

1820

Weight (kg) of VT compartment

120

120

130

130

130

130

130

130

* Maximum fully fitted weight.


Boxes for 3600A / 4000A

Cubicles with 2 CTs per phase, internal arcing withstand on 4 sides


(installation in the middle of the room, no wall-mounting)

Dimensions

RHB1
RHC1

RHC1

RHB2
RHC2

RHC2

RHB3 (2500A)
RHC3 (2500A) RHC3
2 cables max.
per phase

3 to 4 cables
per phase

RHB3 (3150A) RHB3


RHC3 (3150A)
2 cables max.
per phase

(3600A)
(4000A)

Width (mm) L

570

570

700

700

900

900

900

900

Height (mm) H

2300

2300

2300

2300

2300

2300

2300

2750

2 cables max.
per phase

3 to 4 cables
per phase

2 cables max.
per phase

3 to 4 cables
per phase

Depth (mm) P

2000

2275

2000

2275

2000

2275

2000 (RHB3)
2000
2275 (RHC3)

Weight* (kg)

1000

1000

1150

1150

1450

1450

1850

1820

Weight (kg) of VT compartment

120

120

130

130

130

130

130

130

* Maximum fully fitted weight.


10

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Dimensions and weights

Transition enclosure MTP


(Motorpact transition enclosure)
This enclosure is factory-mounted to the right
or left of an MCset (depends on switchboard
configuration).
For more details see the MOTORPACT civil
engineering guide: 46032-700-07A.

Dimensions

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MTP
1250 A

2500 A

3150 A

Width (mm) L

375

375

375

Height (mm) H

2300

2300

2300

Depth (mm) P

1550

1550

1550

Weight (kg)

240

275

310

11

Handling instructions

Land packaging
Functional Unit

Ocean shipment packaging


Functional unit

Cubicles packed by threes

Handling using a sling


FU with circuit-breaker

12

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Handling instructions

Handling by rolling

Storage
Store the devices in their original
packaging, placed on dry ground or on
a material insulating it from humidity.

Long storage

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After long storage, clean insulating parts before operation.

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13

Installation and operation


recommendation

The switchgears resistance


to ageing in an MV substation
depends on 3 main factors:

1/ The necessity of correct


implementation of connections:
New cold retractable or slip-on
technology offers ease of installation
that favours resistance over time.
Their design allows them to used in
polluted environments with harsh
climatic conditions.
2/ Impact of the relative humidity
factor:
Installing a heating device is essential
in climates with high relative humidity
levels and major temperature
differences.
Ensure that draughts and/or thermal
shocks are avoided in all cubicle
compartments in order to avoid the
creation of dew points (sources of
partial discharges).

Operation and maintenance

3/ Electrical room ventilation control:


Grid size must be suited to the power
dissipated in the substation. These
grids must be placed exclusively
in the vicinity of the transformer, in
order to avoid air circulation on the LV
switchboard.

It is strongly advised to periodically


carry out, (minimun every 2 years
approximately), a few operation
cycles on operating devices.

In case of disassembly, the elastic


contact washers must be changed
and replaced by new ones supplied by
Schneider Electric.

Outside normal conditions of use,


(between -5C and 40C , absence
of dust, corrosive gas, etc.), it is
recommended to
examine, with our Schneider Electric
services center, the steps to be
taken, in order to ensure correct
operation of the installation.

Our service centre is at your


disposal at any time:
b to diagnose the installation,
b to offer, suitable maintenance
operations,
b to offer maintenance contracts,
b to offer adaptations.

After 6 to 12 month operations, we


recommend you to check the busbars
and MV cable connection torque.
It should be done with a calibrated
torque wrench, adjust to lower torque
compare to values indicated in page 4.
If no issues are detected and if the
busbars and cable connections havent
been modified, it will not be necessary
to do again this check.

Version 3600 A / 4000 A:


We strongly recommend that you
clean the ventilation grids A and B
regularly (every 2 years):
A: standard grids
B: grids only on RHB version.

A fan monitoring system must be


installed with the cubicle control
and monitoring devices.
Permanent operation of the
following must be guaranteed:
Cubicles types

14

The equipment must be installed


in conformity with the relevant IEC
standard.
Outside of these normal usage
conditions, we recommend contacting
Schneider Electric to determine the
operations to be carried out as well as
their frequency according to the actual
service conditions.

An MCset 17.5 kV Maintenance


and Services guide is available.
It gives practical information on:
b maintaining the equipment in
good operation,
b ensuring that the equipment is safe
during all installation, repair and
service operations.
DEAI03EN/ART833121
DEAI03FR/ART833120

Fans quantity
3600 A

4000 A

AD3, CL3

RHB3

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Floor finishing
and cubicle fastening

Surface condition

Floor flatness is such that a 2 meter rule moved over all surfaces and in all
directions, does not display a difference of more than 5 mm.

Floor quality

The floor must have a compression withstand u 33 MPa to roll the extraction tool
on it without any damage.

Description of irons
and accessories
Cubicle fastening

Take this equipment from


the civil engineering package
of the switchboard packaging.
Standard civil engineering:
- 1 iron section A (length 2m)
- 4 expansion pins B
- 2 fastening shims C.

Earthquake resistant civil


engineering:
- 2 iron sections A (length 2m)
- 8 expansion pins B
- 4 fastening shims C.

Placing and adjusting on non


earthquake resistant civil
engineering works
Preparation
Drill a hole in the floor and irons.

Placing the irons

Place and fix the irons to the floor using


the supplied expansion pins, screws
and washers.
Cut the last iron to the required length.

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15

Floor finishing
and cubicle fastening

Tightening irons

Do not bend the iron on installation.

Longitudinal adjustment:
using a the water level and using shims before
tightening the screws.

Transversal adjustment:
using a the spirit level and using shims before
tightening the screws.

For the correct installation of


cubicles, it is advised to comply with
a tolerance of 0.2 cm/m and a max.
gap of 10 mm/10m on the length of
the switchboard.

16

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Floor finishing
and cubicle fastening

Placing and adjusting on


earthquake resistant civil
engineering works
Preparation
Drill a hole in the floor and irons.
This preparation remains an example
of anchoring.
For seismic applications, the
anchorage must be designed
and sized for the given installation
taking into account the site loads,
the floor material and dimensions
and the anchorage type.
Also, a slab space reserved at the FU
is better than a slab space over all
civil engineering.

Placing the irons


Place and fix the irons to the floor using the supplied
expansion, screws and washers.
Cut the last iron to the required length.

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17

Floor finishing
and cubicle fastening

Tightening irons

Do not bend the iron on installation.

Longitudinal adjustment:
using a the water level and using shims before
tightening the screws.

The irons must be leveled very well


because there is no level adjustement
at the back in this case.

Transversal adjustment:
using a the spirit level and using shims before
tightening the screws.

For the correct installation of


cubicles, it is advised to comply with
a tolerance of 0.2 cm/m and a max.
gap of 10 mm/10m on the length of
the switchboard.

18

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07897301EN.indd

Installation instructions

Unpacking cubicles
The preparation of cubicles must be carried out
on the premises where they will be installed.

To avoid damaging the FU


front panel components,
leave the protection
foam in place until the
switchboard is in
the operation phase.

Remove the 4 handling lugs (1 and 2).


The circuit-breakers are delivered in cubicles
in a racked-out position.
Unpack the functional unit by removing the wooden
columns (8 screws), then the plastic cover.
Remove the cubicle packaging.

Placing cubicles in a switchboard


Assembling, adjusting and fastening

Note: place switchboard cubicles


according to front panel drawings
and the single-line diagram.
Start by placing the cubicle located
in the middle of the switchboard
(except in the case of an extension
of the existing switchboard) then
place the cubicles on either side of
it, according to the Civil Engineering
Guide indications.

Depending on the type of civil


engineering, take the following
from the hardware bags.

1 bag of non earthquake resistant


civil engineering screws and bolts
n 51236072F0:
Rear adjustment accessories:
A: 4 x HM12 nuts
B: 2 quick cage nuts
C: 5 flat washers
D: 4 x (HM12x70) screws
E: 2 support irons.
Front fastening accessories:
F: 2 hook head bolts
G: 2 fastening shims
H: rubber anti-vibration plate.

1 bag of earthquake resistant civil


engineering screws and bolts
n 51236075F0:

Cubicle X must not impede cubicle


X+1 and vis versa with respect
to overall dimensions.
Depending on the load, if a cubicle
is found to be raised after the next
one is installed, there is a risk of
vibrations.

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Rear fastening accessories:


H: 2 hook head bolts
K: 2 fastening shims.
Front fastening accessories:
H: 2 hook head bolts
J: 2 fastening shims.

19

Installation instructions

Placing above the maintenance space

Do not remove any part


of the cubicle.

Note: placing can be carried out by lifting or rolling.

Placement of the cubicle by rolling.

Adjusting cubicles on standard civil


engineering works
The operations described here after, must only be
carried out once the cubicle is positioned on civil
engineering works.

Position the support steel shim A


and the rubber anti-vibration shim B
at the rear of the cubicle from
the maintenance space.

Place the 2 quick cage nuts C at


the rear of the cubicle, from underneath
the cubicle.

Place the lock nut D on each screw E,


place washer F, then screw
the actuators in the quick cage nuts C.

Lift the rear of the cubicle by screwing


the 2 screws to level the cubicle.

Cubicle X must not impede cubicle


X+1 and vis versa with respect
to overall dimensions.
Depending on the load, if a cubicle
is found to be raised after the next
one is installed, there is a risk of
vibrations.

20

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Installation instructions

Fastening to the floor on standard civil


engineering works
Note: if the cubicle is provided with VTs,
they must be removed, refer to the operating
manual (07897302), the chapter on Instructions
for access to the interior of a cubicle.

Pick from the hardware bag.

Place the screws at the front


of the cubicle and tighten them.

Pick from the two hardware bags.

Place the screws at the rear


of the cubicle and tighten them.

Pick from the two hardware bags.

Place the screws at the front


of the cubicle and tighten them.

Fastening to the floor one earthquake


resistant civil engineering works
Note: if the cubicle is provided with VTs,
they must be removed, refer to the operating
manual (07897302), the chapter on Instructions
for access to the interior of a cubicle.

Cubicle X must not impede cubicle


X+1 and vis versa with respect
to overall dimensions.
Depending on the load, if a cubicle
is found to be raised after the next
one is installed, there is a risk of
vibrations.

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21

Installation instructions

Coupling of cubicles

Place the self-adhesive inter cubicle


gasket along the full height of the right
side of the cubicle, except on the top
wireway of the cubicle.
This operation is not necessary
for the cubicle at the right extremity
of the switchboard.

Installing the inter cubicle gasket


Note: for a first generation switchboard extension,
consult the installation manual (07897302) First
generation switchboard extension.

Install the second cubicle on the flloor


as descrivbed before. Level the second
cubicle if provided with leveling screws.
Assemble the 2 cubicles together
(11 fastening points).
Access to the fastening points:
- Refer to chapter on Instructions for
access to the interior of a cubicle in
the operating manual (07897302).
- See Removing the mobile part
transportation devices.

Assembling cubicles

The lifting rings and its associated


cage nuts must be removed.

A: assembly of HM8 x 30 screws + M8 washers


and HM8 nut.
B: assembly of HM8 x 16 screws + M8 washers
and M8 cage nuts.

C: assembly of HM6 x 16 screws + M6 washers


and HM6 nut + M6 washers.

AFLR Internal Arc option:


D: assembly of 6 screws H M8 + M8 washers
+ HM8 nuts + M8 washers.

22

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Installation instructions

Assembling a MOTORPACT cubicle /


MTP transition enclosure
Left-hand assembly

Right-hand assembly

Implementation:
1: disassemble the transition enclosure E
front and rear panel
2: open the top and bottom front doors
of the Motorpact
3: remove the central front cover D
of MOTORPACT by removing the 4 screws
4: remove the rear panels of the MOTORPACT
compartments: see manual (46032-700-08B),
Installation guide
5: install screws A, nuts B and washers E as shown.

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23

Installation instructions

Rack-in check

Each time a cubicle is linked to another


one, check that the mobile can be
racked-in and locked in position
properly.

Removing the mobile part


transport fixations

To extract the mobile part and to open the door, refer to operating manual
in the chapter on Operating instructions.
The operations described here after, must only be carried out once the cubicle
has been placed and secured on the floor.

For the insertion and rack-in


of the mobile part as well as to open
the door, refer to the operating manual
(07897302) in the chapter on
Operating instructions.

Do not operate the mobile parts before removing the transport


fixations.

On LF circuit breaker
1: remove the 2 transport fixations
(3 screws per fixation)
2: place the 4 screws and washers to fix the CB
front cover. Tightening torque: 8.5 Nm.
3: remove the warning label:

On a ROLLARC/ CTV1 contactor


1: remove the 2 transport fixations
(3 screws per fixation)
2: place the 4 screws and washers to fix the CB
front cover. Tightening torque: 8.5 Nm.
3: remove the warning label:

On an EVOLIS circuit-breaker
1: remove the front panel screws
2: extract the circuit breaker (out of the cubicle)
3: remove the top fixation with access
via the LV compartment
4: remove the fixation circuit breaker.
Tightening torque: 8.5 Nm.
5: remove the warning label:

24

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Installation instructions

On an EVOLIS HP circuit breaker


1: remove the 3 transport fixations
(3 screws for the lower fixation and 3 screws
for the upper fixation)
2: place the 6 scrwes and washers to fix
the CB front cover.
Tightening torque: 8.5 Nm.
3: remove the warning label:

Installing the main earth


connection
From the switchboard to the buildings
earth
Note: during the installation of the end sheets, punch
the knock-outs from the sheets.
For a switchboard with a MOTORPACT cubicle at the
end, refer to MOTORPACT installation manual ref.
46032-700-08.

Connect the earth bar to the buildings earth at the end of the switchboard, on the
right and on the left, place the specific link with the oblong hole inside the cubicle.
Tighten with a torque of 28 Nm.

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25

Installation instructions

Inter-cubicles MCset - MCset


and MCset - Transition Enclosure MTP
Note: this connection can be done during the
installation of each cubicle or at the end of
switchboard assembly.

The connection is located at the base of


the cubicle

Pick the self adhesive gasket from


the hardware bag.
Place this gasket around the link.

Install the link by sliding it from cubicle


2 to cubicle 1.

Place the bolt and tighten it.


Use only screws HM8x30.
28 Nm tightening torque.
Stick the gasket onto the cubicle sheet
as shown in A.

Inter-cubicles
Transition enclosure MTP - Motorpact

The connection is located in the middle of the cubicle.


The transition enclosure earth link is installed at the factory.
When connecting it to the Motorpact, simply screw the transition enclosure
earth link onto the earth bar inside the Motorpact.

26

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Installation instructions

Installing the electric connections


of the busbars and MV cables
General information

Assemblies with bolts for MV and LV


internal equipment.
Screws and bolts to be used:
Class 8.8 according to standard
NF E 27 005, i.e. an elastic limit,
Re 630 MPa.

Connection maintenance:
During downtime, check the connection
torque with a torque wrench.
In the case of disassembly, change
the elastic washers.
Note: to carry out the following
preliminary switchboard operations see
chapter Instructions for access to
the interior of a cubicle.

Cubicle AD and CL without VT

Preliminary operations
to be carried out

Placing
busbars

Placing MV
cables

Extraction of the mobile part


(Optional)
Close the earthing switch
Remove the front panel
protective cover plates
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.

(Optional)

Remove the busbar access sheet


Remove the manhole sheet

Cubicle AD and CL with fixed VT

Preliminary operations
to be carried out

Placing
busbars

Placing MV
cables

Extraction of the mobile part


(Optional)
Close the earthing switch
Remove the front panel protective
cover plates
Remove the fixed VTs
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.

(Optional)

Remove the busbar access sheet


Remove the manhole sheet

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27

Installation instructions

Cubicle AD and CL with withdrawable VT

Preliminary operations
to be carried out

Placing
busbars

Placing MV
cables

Extraction of the mobile par


(Optional)
Withdraw the VT fuses
Close the earthing switch
Remove the front panel protective
cover plates
Remove the withdrawable VTs
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.

(Optional)

Remove the busbar access sheet


Remove the manhole sheet

TT cubicle with fixed VTs




Preliminary operations
to be carried out

Placing
busbars

Placing MV
cables

Remove the front panel


protective cover plates
Remove the fixed VTs
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.

(Optional)

Remove the busbar access sheet


Remove the manhole sheet

TT cubicle with withdrawable VT

Preliminary operations
to be carried out

Placing
busbars

Placing MV
cables

Withdraw VT fuses
Close the earthing switch
Remove the front panel
protective cover plates
Remove withdrawable VTs
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.

(Optional)

Remove the busbar access sheet


Remove the manhole sheet

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Installation instructions

Installing busbars

This connection is done during


the installation of each cubicle.
Access the busbars through the cubicle
side. If this is not possible, access
through the interior of the cubicle
(refer to chapter on Instructions for
access to the interior of a cubicle).
Retrieve;
- The main busbar in the cubicle
packaging
- The busbar shims and hardware
bag in the cubicle packaging.

Place the busbar between the 2


previously assembled cubicles
(refer to chapter on Principle
of assembling busbars).
Tighten the fixation screws from
the head side.
50 Nm tightening torque.
Repeat these operations each time
a switchboard cubicle is placed.

Principle of assembling busbars


1250 A busbars
Bag of 1250 A busbars: 03407033F0.

A: top view of busbars


B: 1 x (100 x 8) bar per phase
C: nut
D: conical contact washer
E: flat washer
F: M10 x 40 screws.

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Installation instructions

2500 A busbars
Bag of 2500 A busbars: 03407034F0.

A: top view of busbarss


B: 2 x (100 x 8) per phase
C: nut
D: conical contact washer

Evolis HP 3150 A busbars

Bag of 3150 A busbars: 51237530FA.

A: top view of busbarss


B: 4 riser busbars
C: 3 x (100 x 8) per phase
D: nut
30

E: flat washer
F: M10 x 55 screws
G: 3 holes shim
H: 6 holes shim.

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E: conical contact washer


G: M10 x 85 screws.

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Installation instructions

3150 A busbars
Bag of 3150 A busbars: 03407035F0.

A: top view of busbarss


B: 3 x (100 x 8) per phase
C: nut
D: conical contact washer

Evolis HP 4000 A busbars

Bag of 4000 A busbars: 51237530FA.

A: top view of busbarss


B: 4 riser busbars
C: 4 x (100 x 8) per phase
D: nut
07897301EN.indd

E: flat washer
F: M10 x 70 screws
G: 3 holes shim
H: 6 holes shim.

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E: conical contact washer


F: flat washer
G: M10 x 85 screws
H: 3 holes shim.
31

Installation instructions

4000 A busbars
Bag of 4000 A busbars: 51237530F0.

A: top view of busbars


B: 4 x (100 x 8) per phase
C: nut
D: conical contact washer
E: flat washer
F: M10 x 85 screws (special)
G: 3 holes shim
H: 6 holes shim.

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Installation instructions

Cover assembly principle


(depending on needs)
Assembly the covers with clips

Retrieve: from the cubicle packaging, the covers.

Note: for mounting the covers with wire ties,


see page 35.

Place the half-covers on the main


busbar connections.

Close the covers on the bars.

MOTORPACT
to the right

MOTORPACT
to the left

Installing busbars between MTP


and the MOTORPACT cubicle
1250 A busbars
A: nut
B: contact washer
C: flat washer
D: M10 x 40 screws
E: 1 x (76 x 9,5) per phase
F: 2 holes shim
G: M10 x 60 screws
H: 1 hole shim.
Note: for phase 3, the connection bar on the transition
enclosure side is fastened to an insulator support.

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Installation instructions

2500 A busbars

MOTORPACT
to the right

MOTORPACT
to the left

MOTORPACT
to the right

MOTORPACT
to the left

A: nut
B: contact washer
C: flat washer
D: M10 x 55 screws
E: 2 x (76 x 9,5) per phase
F: 1 hole shim
G: M10 x 70 screws.
Note: for phase 3, the connection bar on the transition
enclosure side is fastened to an insulator support.

3150 A busbars
A: nut
B: contact washer
C: flat washer
D: M10 x 70 screws
E: 3 x (76 x 9,5) per phase
F: 1 hole shim
G: M10 x 80 screws.
Note: for phase 3, the connection bar on the transition
enclosure side is fastened to an insulator support.

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Installation instructions

Optional insulated busbars

MTP - Top views

Assembling the covers:


A: install a wire tie around the busbar, inside the cover
(used to block the cover in position)
B: close the cover with wire ties
C: close the cover with the clips
D: fit the entire cover assembly with clips.

For cover assembly, refer to the chapter


Cover mounting principle.

Assembly of the covers with wire ties

Position the half-covers on the busbar


connection.

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Close the covers on the bars by


tightening the wire ties through
the notches.

35

Installation instructions

Placing MV cables on AD cubicle


General information
An explanation is given for all types of cables.
Retrieve: from the cubicle packaging, floor plates,
cable support and hardware bag.

A: 3 single-pole cables
B: 1 three-pole cable.
To access the interior of a cubicle (refer to the
operating manual chapter on Instructions for
access to the interior of a cubicle )

Cut cable glands according


to the number and diameter of cables.

Install them around the cables.

Position the cable and its grommet


correctly between the sheets (A).

Fix and press the flange support


against the cable under the cubicle
floor.

Refer to manufacturer instructions


for cable termination.

MV cable maintenance on AD cubicle


Successively assemble, after having installed
a row of cables:
- Cable support
- Flanges
- Floor plates.

Fix the flange support under the floor,


after placing the cables vertical to
their attachment bracket.

Only qualified personnel are to


perform cable terminations and cable
installation. Workers must be aware
and understand the hazards involved
in working with medium voltage
circuits. Neglecting fundamental
installation requirements may lead
to personal injury, as well as damage
to electrical equipment or other
property.
Block the cables with half-flanges.

Reassemble bottom plates.

Make sure that the cable dielectric


insulation does not contact any
grounded metal parts or other
phases.

Fill in the openings that have not been


used with uncut cable glands.

The grounded metallic support


must be in contact with the external
protective cable sheath.

36

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Installation instructions

Cable termination height

Type of cubicle

Configuration

AD1 - AD2

630 A

LV toroids

621

1 set of 3 CTs

454

2 sets of 3 CTs

438

LV toroids

621

1 set of 3 CTs

454

2 sets of 3 CTs

438

1 set of 3 CTs

477

2 sets of 3 CTs

459

1 set of 3 CTs

428

2 sets of 3 CTs

428

3150 A

1 set of 3 CTs

404

3600 A/ 4000 A

1 set of 3 CTs

653

1250 A

AD3

H (mm)

1250 A

2500 A

Surge arrester
Removing
In the case of an AD1 or AD2 cubicle
fitted with a surge arrester, access
to the cable compartment through
the front requires removal of
the surge arrester assembly.
1: remove the surge arrester connection
2: remove the insulator support.

Installing
Carry out the operations in the reverse order
of removal.
Tightening torque
B: 50 Nm
E: 20 Nm.

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Installation instructions

Single-pole or three-pole cable without


toroid TC

Drill a hole in bracket A according


to the cable head to be connected.
Place and fix bracket A.

AD1 and AD2, 1, 2 or 3 cables per phase


An explanation is given for one phase.
Do the same for the two other phases.
Retrieve: in the cubicle packaging,
the bracket and the hardware.

Connect the cables.


Apply standard tightening torque depending
on the diameter of the bolt.

B: 50 Nm tightening torque.
Note: assembly sequence of the bolts
for the bracket:
1: M10 x 30 screws
2: M10 washer

The cable support is installed after the row of cable


is installed (see chapter on MV cable maintenance
on AD cubicle).

3: M10 nuts.
Dielectric tests must be carried out before
connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.

Place and fix brackets A, C and D.


B: 50 Nm tightening torque.
Connect the cables.
Apply standard tightening torque depending
on the diameter of the bolt.
The cable support is installed after the row of cable
is installed (see chapter on MV cable maintenance
on AD cubicle).
Dielectric tests must be carried out before
connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.

AD3, 1 to 4 cables per phase

Remove the bars.

38

Drill a hole in the bars according to the


cable heads to be connected.

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Installation instructions

Put back the bars with new washers.


Install the cable lugs inside the bars
and place the screw head outside
the bars.
Apply standard tightening torque
depending on the diameter of
the bolt.
A: screw
B: washer
C: nut
D: lug.

Dielectric tests must be carried


out before connecting the surge
arresters.
For the connection of surge arresters,
refer to chapter on Surge arresters.
Tightening torque:
B: 50 Nm
E: 20 Nm.

AD3 3150 A/ 4000 A up to 8 cables


per phase

Remove the bars.

Drill a hole in the bars according to the


cable heads to be connected.

Put back the bars with new washers.


Install the cable lugs inside the bars
and place the screw head outside
the bars.
Apply standard tightening torque
depending on the diameter of
the bolt.

Dielectric tests must be carried


out before connecting the surge
arresters.

A: screw
B: washer
C: nut
D: lug.
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For the connection of surge arresters,


refer to chapter on Surge arresters.
Tightening torque:
B: 50 Nm
E: 20 Nm.

39

Installation instructions

Single-pole cable with toroid CT


on cubicle AD1 and AD2
AD1 and AD2, 1 or 2 cables per phase
The explanation is given for one phase.
Do the same for the two other phases.
Retrieve: in package of the cubicle packaging,
links A and hardware.

Drill a hole in link A according to


the cable head to be connected.

Place and fix link A.


50 Nm tightening torque.
Note: assembly sequence of the bolts
for the link:
1: M10 x 30 screws
2: M10 washers
3: M10 nuts.

AD1 1 cable per phase

Place phase 2 cable in the toroid.

The explanation is given for one phase.


Do the same for the two other phases.

Note: assembly sequence of the bolts for the cable


heads:

Connect the cables on the link.


Apply standard tightening torque
depending on the diameter of
the bolt.

1: M10 x 30 screws
2: M10 washers
3: M10 nuts.

The cable support is installed after


the row of cable is installed
(see chapter on MV cable
maintenance on AD cubicle).

AD2 1 cable per phase

40

Place the cables through the toroids.

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07897301EN.indd

Installation instructions

Note: assembly sequence of the bolts for the cable


heads:
1: M10 x 30 screws
2: M10 washer
3: M10 nuts.

Connect the cables.


Apply standard tightening torque
depending on the diameter of
the bolt.
Dielectric tests must be carried
out before connecting the surge
arresters.
After having installed a row of cables,
then assemble the support flange (see
chapter on MV cable maintenance on
AD cubicle).

AD2 2 cables per phase


AD3 2 cables per phase

Place the cables through the toroids.

Note: assembly sequence of the bolts for the cable


heads:
1: M10 x 30 screws
2: M10 washer
3: M10 nuts.

Connect the cables.


Apply standard tightening torque
depending on the diameter of
the bolt.
Dielectric tests must be carried
out before connecting the surge
arresters.
After having installed a row of cables,
then assemble the support flange
(see chapter on MV cable
maintenance on AD cubicle).

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41

Installation instructions

Placing MV cables on RHC cubicle


General information
An explanation is given for all types of cables.
Retrieve: from the cubicle packaging, floor plates,
cable support and hardware bag.

A: 3 single-pole cables
B: 1 single-pole cable.
To access the interior of a cubicle (refer to the
operating manual chapter on Instructions for
access to the interior of a cubicle )

Cut cable glands according


to the number and diameter of cables.

Install them through the cables.


Refer to manufacturer instructions
for cable termination.

MV cable maintenance on RHC cubicle


Successively assemble, after having installed a row
of cables:
- Cable support
- Flanges
- Cables glands plates.

Fix the cable support to the roof after


the cables are well placed vertically.

42

See chapter on MV cable maintenance on AD cubicle) for installation


instructions.

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Installation instructions

Single-pole or three-pole cable without


toroid TC
RHC3 1250 A, RHC1 and RHC2 1, 2 or 3
cables per phase

Drill a hole in bracket A according


to the cable head to be connected.
Place and fix bracket A.

An explanation is given for one phase.


Do the same for the two other phases.
Retrieve: in the cubicle packaging,
the bracket and the hardware bag.

Place and fix brackets A and C.


B: 50 Nm tightening torque.
Connect the cables.
Apply standard tightening torque depending
on the diameter of the bolt.
The cable support is installed after the row of cable
is installed (see chapter on MV cable maintenance
on RHC cubicle).

Note: assembly sequence of the bolts


for the bracket fixation:
1: M10 x 30 screws
2: M10 washer
3: M10 nuts.

Dielectric tests must be carried out before


connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.

RHC3 1250 A and RHC2 4 cables


per phase

Drill a hole in bracket A according


to the cable head to be connected.
Place and fix bracket A.

An explanation is given for one phase.


Do the same for the two other phases.
Retrieve: in the cubicle packaging,
the bracket and the hardware bag.

Place and fix brackets A.


B: 50 Nm tightening torque.
Connect the cables.
Apply standard tightening torque depending
on the diameter of the bolt.
The cable support is installed after the row of cable
is installed (see chapter on MV cable maintenance
on RHC cubicle).

Note: assembly sequence of the bolts


for the bracket fixation:
1: M10 x 30 screws
2: M10 washer
3: M10 nuts.

Dielectric tests must be carried out before


connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.

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43

Installation instructions

RHC3 2500 A 4 cables per phase

Remove the bars.

Drill a hole in the bars according to the


cable heads to be connected.

Put back the bars with new washers.


Install the cable lugs inside the bars
and place the screw heads outside
the bars
Apply standard tightening torque
depending on the diameter of
the bolt.
A: screw
B: washer
C: nut
D: lug.

RHC3 3150 A up to 8 cables per phase

Remove the bars.

Drill a hole in the bars according to the


cable heads to be connected.

Put back the bars with new washers.


Install the cable lugs inside the bars
and place the screw head outside
the bars.
Apply standard tightening torque
depending on the diameter of
the bolt.
A: screw
B: washer
C: nut
D: lug.

44

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Installation instructions

Single-pole cable with toroid TC


RHC1 1or 2 cables per phase

Drill a hole in bracket A according


to the cable head to be connected.

An explanation is given for one phase.

Place and fix bracket A.

Do the same for the two other phases.


Retrieve: in the cubicle packaging,
the bracket and the screws and bolts.

Note: assembly sequence of the bolts


for the bracket fixation:
1: M10 x 30 screws

Place and fix brackets A.


B: 50 Nm tightening torque.
Connect the cables.
Install the cable lugs inside the bars and place
the screw head outside the bars.

2: M10 washer
3: M10 nuts.

The cable support is installed after the row of cable


is installed.(see chapter on MV cable maintenance
on RHC cubicle).

There are three ways of installing the toroids


(according to the width of the cubicles):
1: 1 single-pole cable
2: 1 single-pole cable
3: 2 single-pole cables.

Dielectric tests must be carried out before


connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.

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45

Installation instructions

MV cable screen earthing


For single-pole or two-pole toroid CT

The braid connection is done inside


the cubicle.

In all cases, the insulated MV cable


screen braids must go through
the toroids before connection to
the switchboard main earth bar.

In all cases, the MV cable screen braids


must be insulated and go through the
zero frequence toroid before connection
to the switchboards earth.

The braid earth connection is done


on the switchboard earth bars inside
the maintenance space.
Example: one cable per phase, 3 braids
to be connected. Two cables per phase,
6 braids to be connected.

For zero frequence toroid


Example of cable installation:
A: 1 three-pole cable
1 cable per phase
3 earthing braids
B: 2 three-pole cables
2 cables per phase
6 earthing braids
C: 3 single-pole cables
1 cable per phase
3 earthing braids
D: 6 single-pole cables
2 cables per phase
6 earthing braids.

46

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Installation instructions

LV cable routing and connection


Incoming cables at the end
of the switchboard

Remove the roof on each cubicle


(6 screws).

Remove the cubicle cable troughs.

Place the power supply lead cable


inside the trough. Connect the wiring
from the power supply lead cable for
each cubicle through the cable glands.
Place back the trough.

Connect the wiring to the terminal


blocks.

Remove the small cable sheet on the


roof (4 screws) and the roof (6 screws).

Cut the cable sheet taccording


to the cables size to go through it.

Reassemble the roofing sheets


(6 screws per sheet).

Incoming cables through the top,


each cubicle

Install the cable glands on the sheet


and the cables.

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47

Installation instructions

Install the cable sheet on the roof


(4 screws). Connect the wires to
the terminal blocks.
Install the roof (6 screws).

Incoming cables from the floor,


each cubicle

Remove the cable trough.


Cut according to the number and the
diameter of the cables.

(maximum 5 diameters 20 mm) at the


base of the cable trough.

Remove the roof and eventually the top


cable sheet (6 and 4 screws).

Pull the wiring and cable up to


the cubicle top through the troughs.
Install the cable trough.
Connect the wires on the terminal
blocks.
Reassemble the roof
(6 and 4 screws per sheet).

48

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Installation instructions

Installing the tunnel


Wall-mounted anti arc tunnel
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
1/ First fix the angle bracket (2) on the wall using
two screws.
2/ Fix the sheet (1) onto the cubicle using four screws
(B) for MCset 1 and 6 screws (B) for MCset 2 and
MCset 3.
3/ Fix the roof (3) onto the sheet (1) using two
screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
4/ Fix the roof (3) on the angle bracket (2) using
two screws (C).
5/ Fix the tunnels of each cubicle together.

Non wall mounted anti arc tunnel


A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
1/ First fix the sheets (1) onto the cubicle using
four screws (B) for MCset 1 and 6 screws (B)
for MCset 2 and MCset 3.
2/ Fix the roof (2) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
3/ Fix the tunnels of each cubicle together.

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49

Installation instructions

Wall-mounted anti arc tunnel for


versions 3600 A / 4000 A
Wall-mounted anti arc tunnel
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
1/ First fix the angle bracket (2) on the wall using
two screws.
2/ Fix the sheet (1) onto the ventilation box using
four screws (B) for MCset 1 and 6 screws (B)
for MCset 2 and MCset 3.
3/ Fix the roof (3) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
4/ Fix the roof (3) on the angle bracket (2)
using two screws (C).
5/ Fix the tunnels of each cubicle together.

Non wall mounted anti arc tunnel


for versions 3600 A / 4000 A
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
1/ First fix the sheet (1) onto the ventilation
box using four screws (B) for MCset 1
and 6 screws (B) for MCset 2 and MCset 3.
2/ Fix the roof (2) onto the sheet (1) using two
screws (C) for MCset 1 and three screws (C) for
MCset 2 and MCset 3.
3/ Fix the tunnels of each cubicle together.

50

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Installation instructions

Installing a tunnel on a MTP transition


enclosure
The sheets are fixed by HM6 screws + M6 washers
and HM6 nuts (A):
1/ Mount the support sheets (1) first.
2/ Mount the side panel (2).
3/ Fasten together the support sheets of each cubicle.
4/ Mount the roof (3).
5/ Mount the tunnel closing sheets in the front
and rear (4).
6/ Fasten together the tunnel roofs of each cubicle.

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51

Installation instructions

Installing the IPX1/IPX2 roofs


or anti arc IPx1/IPx2 tunnels
Wall-mounted IPX1 roof
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the angle bracket (2) on the wall using
two screws.
2/ Fix the sheet (1) onto the cubicle using four screws
(B) for MCset 1 and 6 screws (B) for MCset 2 and
MCset 3.
3/ Fix the roof (3) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
4/ Fix the roof (3) on the angle bracket (2)
using two screws (C).
5/ Fix the tunnels of each cubicle together using
5 screws according to the vue (D).

Non wall-mounted cubicle IPX1 roof


A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the sheets (1) onto the cubicle using
four screws (B) for MCset 1 and six screws (B)
for MCset 2 and MCset 3 for each sheet.
2/ Fix the roof (2) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
3/ Fix the tunnels of each cubicle together using
5 screws according to the vue (D).

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Installation instructions

Wall-mounted IPX1 roof for versions


3600 A / 4000 A
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the angle bracket (2) on the wall using
two screws.
2/ Fix the sheet (1) onto the ventilation box using
four screws (B) for MCset 1 and 6 screws (B)
for MCset 2 and MCset 3.
3/ Fix the roof (3) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
4/ Fix the roof (3) on the angle bracket (2)
using two screws (C).
5/ Fix the tunnel of each cubicle together
using 5 screws according to the vue (D).

Non wall-mounted IPX1 roof


for versions 3600 A / 4000 A
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the sheets (1) onto the ventilation
box using four screws (B) for MCset 1
and six screws (B) for MCset 2 and MCset 3
for each sheet.
2/ Fix the roof (2) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
3/ Fix the tunnel of each cubicle together
using 5 screws according to the vue (D).

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Installation instructions

IPX1 roof on a MTP transition enclosure


The sheets are fixed with HM6 screws + M6 sealing
washers and HM6 nuts (A):
1/ Mount the support sheets (1) first.
2/ Mount the side panel (2).
3/ Fasten the support sheets of each cubicle together.
4/ Mount the roof (3).
5/ Mount the tunnel closing sheets to the front
and rear (4).
6/ Fasten the tunnel roof of each cubicle together.

Wall-mounted IPX2 roof


A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the angle bracket (2) on the wall using
two screws.
2/ Fitxthe sheet (1) onto the cubicle using four screws
(B) for MCset 1 and 6 screws (B) for MCset 2 and
MCset 3.
3/ Fix the feet (4) onto the cubicle using two screws
(B).
4/ Fix the roof (3) onto the sheet (1) using two
screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
5/ Fix the roof (3) on the feet (4) using two
screws (C) and on the angle bracket (2)
using two screws (C).
6/ Fix the tunnel of each cubicle together
using 5 screws according to the vue (D).

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Installation instructions

Non wall-mounted IPX2 roof


A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the sheets (1) onto the cubicle using
four screws (B) for MCset 1 and six screws (B)
for MCset 2 and MCset 3 for each sheet.
2/ Fix the feet (4) onto the cubicle using two screws
(B).
3/ Fix the roof (2) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
4/ Fix the roof (2) on the feet (4) using two
screws (C).
5/ Fix the tunnel of each cubicle together
using 5 screws according to the vue (D).

Wall-mounted IPX2 roof for versions


3600 A / 4000 A
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the angle bracket (2) on the wall using
two screws.
2/ Fix the sheet (1) onto the ventilation box using
four screws (B) for MCset 1 and 6 screws (B)
for MCset 2 and MCset 3.
3/ Fix the feet (4) onto the cubicle using
two screws (B).
4/ Fix the roof (3) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
5/ Fix the roof (3) on the feet (4) using two
screws (C) and on the angle bracket (2)
using two screws (C).
6/ Fix the tunnel of each cubicle together
using 5 screws according to the vue (D).

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Installation instructions

Non wall-mounted IPX2 roof


for versions 3600 A / 4000 A
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
D: HM6 screws + M6 sealing washers and HM6 nuts.
1/ First fix the sheets (1) onto the ventilation box
using four screws (B) for MCset 1 and six screws
(B) for MCset 2 and MCset 3 for each sheet.
2/ Fix the feet (3) onto the cubicle using two screws
(B).
3/ Fix the roof (2) onto the sheet (1) using
two screws (C) for MCset 1 and three screws (C)
for MCset 2 and MCset 3.
4/ Fix the roof (2) on the feet (4) using two
screws (C).
5/ Fix the tunnel of each cubicle together
using 5 screws according to the vue (D).

IPX2 roof on a MTP transition enclosure


The sheets are fixed by HM6 screws + M6 sealing
washers and HM6 nuts (A):
1/ Mount the support sheets (1) first and the feet (5).
2/ Mount the side panel (2).
3/ Fasten the support sheet of each cubicle together.
4/ Mount the roof (3).
5/ Mount the tunnel closing sheets at the front
and rear (4).
6/ Fasten the tunnel roof of each cubicle together.

56

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Installation instructions

Tunnel sheets or IPX1/IPX2 roofs


for RHB cubicle
1/ Mount first the support sheets (1) at the rear first,
then in the middle and the front feet (front feet are
only used for IPx2 roofs) (3c).
2/ Mount the sheets (2) on the RHB duct part.
3/ Fasten the support sheet of each cubicle together.
4/ Mount the tunnel roof (3a) or the IPX1 roof (3b)
or the IPX2 roof (3c).
5/ Fasten the tunnel roofs of each cubicle together.

* Ventilation boxes for version 3600 A / 4000 A.

Tunnel sheets or IPX1/IPX2 roofs


for RHC cubicle
1/ Mount first the support sheets (1) at the rear first,
then in the middle, and the front feet (front feet
are only used for IPx2 roofs) (3c)
2/ Mount the access sheets (4).
3/ Fasten the support sheet of each cubilce together.
4/ Mount the tunnel roof (3a) or the IPX1 roof (3b)
or the IPX2 roof (3c).
5/ Fasten the tunnel roofs of each cubicle together.

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Installation instructions

Installing the tunnel end sheets


For anti-arc tunnels or IPx1 roofs
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
1/ First fix the sheet (1) onto the cubicle with
the screws (C).
2/ Fix the sheet (1) onto the tunnel with
the screws (C).

For anti arc tunnel for version


3600 A/ 4000 A
A: front of the cubicle
B: HM6 screws
C: HM6 screws + M6 washers and HM6 nuts.
1/ First fixthe sheet (1) onto the cubicle with
the screws (C)
2/ Fix the sheet (1) onto the tunnel with
the screws (C).

58

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Installation instructions

For IPx2 roofs


A: front of the cubicle
B: rear of the cubicle
The sheets are fixed with HM6 screws + M6 washers
and HM6 nuts.
1/ Fix the sheet (1) onto the cubicle and onto
the tunnel
2/ Fix the sheet (2) onto the tunnel feet at the front.
3/ Fix the sheet (3) onto the cubicle, the tunnel
and the sheet (1).
4/ Fix the sheet (4) onto the sheet (1).

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Installation instructions

Installing the end sheets


On the left end cubicle, place the cage nuts
on the sides.
For internal arc switchboards, stick the self adhesive
gasket (A) along the front of the switchgear for both
end sheets
Note: operations are identical for the right or left ends
of the switchboard.

Make sure that the busbar end cover


is assembled before mounting
the switchboards end covers.

On the left and right end cubicles, place and screw


(M8 screw) the 4 end sheet support beams.

Assembling cover panels of cubicle ends


Punch the knock-out at the panel bottom to let
the earth bus to go through it (1 per panel).

60

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Installation instructions

Note: operations are identical for the right or left ends


of the switchboard.
On the right end panel, place the cage nuts at
the front line.

Assemble the end cover panels 1 and 2 (right and left


end of the switchboard).
A: HM8 screws+ M8 washers
B: HM6 screws+ M6 washers
D: assembly of HM8 x 30 screws + M8 washers
and HM8 nut + M8 washers.

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Installation instructions

Wall-mounted switchboard
D: assembly of HM8 x 30 screws + M8 washers
and HM8 nut + M8 washers.

Internal arc switchboard.


D: assembly of HM8 x 30 screws + M8 washers
+ HM8 nut + M8 washers.
E: assembly of HM8 x 6 screws + M8 washers
+ HM8 nuts + M8 washers.

Place the top wireway closing sheet 4.


Place the two screws to fix the top wireway
closing sheet.

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Installation instructions

Pop the 2 rivets to fix the operating handle support


at the front of the end sheets.
Store the operating handle in the front end panel.

Installing fans on versions


3600 A / 4000 A

Top view

Fasten the box using 10 screws A.


Connect the wiring in top wireway B of the cubicle.

Maintenance procedures for ventilations


and insulating parts are covered in the MCset 17.5 kV
Maintenance and Services Guide DEAI03F/ART833120.

RHB

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Installation of a FU equipped with


electromagnetic locking options

Earthing switch with


electromagnetic locking

To rack-in and rack-out the circuit


breaker, the earthing switch must be
operated.

FU delivered with the earthing switch


closed

At the installation of the FU,


the electromagnetic locking is not yet
enegised, it must be manually released
in order to operate the earthing switch.
Initial status:
- The earthing switch is closed,
- Selector 4 is in the locked closed
position.

Opening the earthing switch


without auxiliary supply

64

Disassemble the VPIS without


disconnecting the wiring.

Insert a screwdriver via the box hole.

Push back and hold in place


the electromagnet (A) using the
screwdriver, then pull towards you
and turn the selector to the right in the
operation position.

Open the earthing switch, inserting


the crank in reference 5 until the
mechanical indicator light changes
status.

Position selector 4 in the locked open


position.

Put back the VPIS.

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Installation of a FU equipped with


electromagnetic locking options

Rack-in prevention with


electromagnetic locking

To access the cable connection compartment, circuit-breaker rack-in


must be prevented.

Initial status:
- The circuit-breaker is in the racked-out position.
- The earthing switch is closed.
- The front panel is disassembled to access cable
connections.

At the installation of the FU, the electromagnetic lock is not energised,


it must be manually released in order to place the front panel when
the operations are complete.

The locking system is accessible as per the arrow in


the drawing opposite.

Prior to installing the front panels


If lever (A) is positioned as per figure 1, locking is
active and prevents installation of the front panel.
To desactivate the locking, insert a tool (screwdriver)
into the hole placed under the box support and push
the electromagnet rod (B).
Push the lever (A) to position it as per figure 2.
The system is released and the front panel can be
placed back.

Figure 1

Figure 2

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65

Steps to be taken
for tests and inspection

Power frequency dielectric test

This test must be performed


by trained & authorized people.

This test can be carried out in one


single operation.

This procedure requires to defeat


the interlocks.

All circuit-breakers must be racked-in,


closed, with FU doors open.

It is essential to follow the sequences


here after.

All the VTs and surge arresters must


be disconnected during this test.

The insulation level of the switchgear


can be tested on site. The test voltage
shall be 80 % of the rated shortduration power-frequency withstand
voltage of the switchgear as specified
in clause 7.105 of IEC 62271-200.

More over, one of the FU feeder must


have its lower panel open to connect
the test cable.

Defeating Interlocks

Rack-in the circuit breaker


(refer to the operating manual).

On FUs not connected to the generator

Remove the shim.

Place the circuit-breaker in the test position,


with the door open.

Raise and block the door lock rod using


a 55 mm U shim.

Surge arrester connection

Press the pushbutton I to close the


circuit-breaker

This operation must only be carried out after dielectric tests,


and before the connection of medium voltage cables to the FU.
Place and fix the connection of each surge arrester.
Refer to the chapter on MV cable connection.

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Tests on site

Checking and setting up


the internal arcing detector(1)
This operation has to be made during assembly of the
tunnels (option) or during operation on the roof of the
cubicle.

The internal arcing detector is located


on the roof of the cubicle.
To be operational, it must be in spring
loaded position.

(1) The internal arcing detector is mounted according


to the internal arcing withstand characteristics of the
cubicle.
Setting up the internal arcing detector:
- Push the metal rod (1) toward
the back of the cubicle,
- Hook the rod (1) on the support (2).

1: metal rod,
2: support.

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Index

AD, CL-GL, VT cubicles

C
Checking and setting up the internal arcing detector
Coupling of cubicles
Cubicle fitted with IPX1/IPX2 roofs

67
22
9

Description of irons and accessories


DI2 cubicle

15
9

Earthing switch control symbols


Earthing switch with electromagnetic locking

2
64

Floor quality

15

Glossary

Handling by rolling
Handling using a sling

13
12

Installing busbars
Installing busbars between MTP and the MOTORPACT cubicle
Installing fans on versions 3600 A / 4000 A
Installing the end sheets
Installing the electric connections of the busbars and MV cables
Installing the IPX1/IPX2 roofs or anti arc IPx1/IPx2 tunnels
Installing the main earth connection
Installing the tunnel
Installing the tunnel end sheets

29
33
63
60
27
52
25
49
58

Land packaging
List of bags and accessories
LV cable routing and connection

12
4
47

Moving part control symbols


MV cable screen earthing

3
46

Ocean shipment packaging

12

Packaging
Placing and adjusting on non earthquake resistant civil engineering works
Placing and adjusting on earthquake resistant civil engineering works
Placing cubicles in a switchboard
Placing MV cables on AD cubicle
Placing MV cables on RHC cubicle
Power frequency dielectric test
Prior to installing the front panels

Rack-in check
Rack-in prevention with electromagnetic locking
Recommendations
Removing the mobile part transport fixations
RHB, RHC cubicles

Standard tightening torques


Storage
Surface condition

Transition enclosure MTP

Unpacking cubicles

68

5
15
17
19
36
42
66
65
24
65
3
24
10
4
13
15
11
19

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Schneider Electric group service centers are there to provide:


- engineering and technical assistance,
- commissioning,
- training,
- preventive and corrective maintenance,
- adaptation work,
- spare parts.

07897301EN - REV. 07 a Schneider Electric Industries SAS All rights reserved.

Call your sales representative who will put you in touch with your nearest
Schneider Electric group service center or directly call the following telephone
number: +33 (0)4 76 57 60 60 Grenoble France.

Schneider Electric Industries S.A.S

As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.


This document has been printed

on ecological paper.

954 503 439 RCS Nanterre


Capital social : 896 313 776

Publishing: Schneider Electric Industries SAS.


Design: Profil.
Printing:

35 rue Joseph Monier


CS 30323
92506 Rueil Malmaison Cedex
www.schneider-electric.com

07897301EN - REV. 07

04/2012

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