Beruflich Dokumente
Kultur Dokumente
MCset 17.5 kV
Air insulated switchboard
Withdrawable switchgear SF6 or vaccum technology
Installation instruction
April 2012
Contents
General
Glossary
Earthing switch control symbols
Moving part control symbols
Recommendations
Standard tightening torques
List of bags and accessories
Packaging
6
9
9
10
11
Handling instructions
12
14
15
Surface condition
Floor quality
Description of irons and accessories
Placing and adjusting on non earthquake resistant
civil engineering works
Placing and adjusting on earthquake resistant
civil engineering works
12
12
12
13
13
15
15
15
15
17
Installation instructions
19
64
66
Tests on site
67
Index
68
Unpacking cubicles
Placing cubicles in a switchboard
Coupling of cubicles
Rack-in check
Removing the mobile part transport fixations
Installing the main earth connection
Installing the electric connections of the busbars and MV cables
Installing busbars
Installing busbars between MTP and the MOTORPACT cubicle
Placing MV cables on AD cubicle
Placing MV cables on RHC cubicle
MV cable screen earthing
LV cable routing and connection
Installing the tunnel
Installing the IPX1/IPX2 roofs or anti arc IPx1/IPx2 tunnels
Installing the tunnel end sheets
Installing the end sheets
Installing fans on versions 3600 A / 4000 A
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2
2
3
3
4
4
5
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29
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36
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52
58
60
63
64
65
65
66
67
General
Glossary
Nota: this document is available for all the units
ordered from April 2012.
UF
AD
Incoming/feeder cubicle
CL-GL
TT
RHB
RHC
MTP
DI
TT
Voltage transformer
TC
VPIS
LV
Low voltage
MV
SMALT
Earthing switch
Mobile part
LF
Rollarc 400
EVOLIS
CTV1
OED
Extraction table
Operation position.
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07897301EN.indd
General
Operation position.
Racked-in position.
Racked-out position.
Insertion/extraction position.
Recommendations
Installation above the switchboard
Marking
It is compulsory forbidden to
remove the parts with this label
when the equipment is energised.
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General
Screw
Torque in Nm
13
28
10
50
12
75
14
120
Application methods:
The elastic washers placed on
the external sides of the connections
and busbars ensure better distribution
of stress induced by the screw torque.
Package
Contenu
Switchboard
Civil engineering
Package (Optional)
Content
Spare parts
- Fuses
Optional accessories
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07897301EN.indd
General
Packaging
Content
Cubicle
packaging
Separate
packaging
- Busbar fastening
(1)
- Busbar shims
(1)
- Lock unit
- Intercubicle fastening
- Coupling gaskets
- Flanges
Cable floor:
- Bottom plates
- Busbar 1250 A
- Busbar covers
- Cable compartment
(1) in general.
(2) these parts can sometimes be dispatched in a separate package.
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Boxes for
3600A / 4000A
Dimensions
AD1
AD2
AD3
CL1
(2500A)
(3150A)
(3600A)
(4000A)
CL2
CL3
(2500A)
(3150A)
(3600A)
(4000A)
TT1
TT2
Width (mm) L
570
700
900
900
900
570 x 2
700 x 2
900 x 2
900 x 2
900 x 2
570
700
Height** (mm) H
2300
2300
2300
2300
2445
2300
2300
2300
2300
2445
2300
2300
Depth (mm) P
1550
1550
1550
1700
1700
1550
1550
1550
1700
1700
1550
1550
Weight* (kg)
850
1000
1300
1700
1760
650 x 2
750 x 2
850 x 2
550
Weight (kg) of VT
compartment
120
130
130
130
130
120
130
130
130
130
130
120
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Boxes for
3600A / 4000A
Dimensions
AD1
AD2
AD3
CL1
(2500A)
(3150A)
(3600A)
(4000A)
CL2
CL3
(2500A)
(3150A)
(3600A)
(4000A)
TT1
TT2
Width (mm) L
570
700
900
900
900
570 x 2
700 x 2
900 x 2
900 x 2
900 x 2
570
700
Height** (mm) H
2300
2300
2300
2300
2445
2300
2300
2300
2300
2445
2300
2300
Depth (mm) P
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
Weight* (kg)
850
1000
1300
1700
1760
650 x 2
750 x 2
850 x 2
550
Weight (kg) of VT
compartment
120
130
130
130
130
120
130
130
130
130
130
120
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Boxes for
3600A / 4000A
AD3
Dimensions
AD1
AD2
(2500A)
(3150A)
(3600A/4000A)
Width (mm) L
570
700
900
900
900
Height** (mm) H
2300
2300
2300
2300
2445
Depth (mm) P
1700
1700
1700
1700
1700
Weight* (kg)
900
1050
1350
1750
1810
130
130
130
130
Boxes for
3600A / 4000A
AD3
Dimensions
AD1
AD2
(2500A)
(3150A)
(3600A/4000A)
Width (mm) L
570
700
900
900
900
Height** (mm) H
2300
2300
2300
2300
2445
Depth (mm) P
1725
1725
1725
1725
1725
Weight* (kg)
950
1110
1400
1800
1800
120
130
130
130
130
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Dimensions
AD1 IPX1
AD1 IPX2
Width (mm) L
570
570
Height (mm) H
2732
2732
1815
2485
DI2 cubicle
Rear anti-arcing cubicle, internal arcing
withstand on 3 or 4 sides
(3 sides)
Dimensions
(4 sides)
DI2
Internal arcing withstand on 3 sides
Internal arcing withstand on 4 sides
and no internal arcing
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Width (mm) L
700
700
Height (mm) H
2300
2300
Depth (mm) P
1550
1725
Weight (kg)
750
800
Dimensions
RHB1
RHC1
RHC1
RHB2
RHC2
RHC2
RHB3 (2500A)
RHC3 (2500A) RHC3
2 cables max.
per phase
3 to 4 cables
per phase
(3600A)
(4000A)
2 cables max.
per phase
3 to 4 cables
per phase
2 cables max.
per phase
3 to 4 cables
per phase
Width (mm) L
570
570
700
700
900
900
900
900
Height (mm) H
2300
2300
2300
2300
2300
2300
2300
2750
Depth (mm) P
2000
2275
2000
2275
2000
2275
2000 (RHB3)
2000
2275 (RHC3)
Weight* (kg)
950
950
1100
1100
1400
1400
1800
1820
120
120
130
130
130
130
130
130
Dimensions
RHB1
RHC1
RHC1
RHB2
RHC2
RHC2
RHB3 (2500A)
RHC3 (2500A) RHC3
2 cables max.
per phase
3 to 4 cables
per phase
(3600A)
(4000A)
Width (mm) L
570
570
700
700
900
900
900
900
Height (mm) H
2300
2300
2300
2300
2300
2300
2300
2750
2 cables max.
per phase
3 to 4 cables
per phase
2 cables max.
per phase
3 to 4 cables
per phase
Depth (mm) P
2000
2275
2000
2275
2000
2275
2000 (RHB3)
2000
2275 (RHC3)
Weight* (kg)
1000
1000
1150
1150
1450
1450
1850
1820
120
120
130
130
130
130
130
130
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Dimensions
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MTP
1250 A
2500 A
3150 A
Width (mm) L
375
375
375
Height (mm) H
2300
2300
2300
Depth (mm) P
1550
1550
1550
Weight (kg)
240
275
310
11
Handling instructions
Land packaging
Functional Unit
12
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Handling instructions
Handling by rolling
Storage
Store the devices in their original
packaging, placed on dry ground or on
a material insulating it from humidity.
Long storage
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14
Fans quantity
3600 A
4000 A
AD3, CL3
RHB3
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Floor finishing
and cubicle fastening
Surface condition
Floor flatness is such that a 2 meter rule moved over all surfaces and in all
directions, does not display a difference of more than 5 mm.
Floor quality
The floor must have a compression withstand u 33 MPa to roll the extraction tool
on it without any damage.
Description of irons
and accessories
Cubicle fastening
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Floor finishing
and cubicle fastening
Tightening irons
Longitudinal adjustment:
using a the water level and using shims before
tightening the screws.
Transversal adjustment:
using a the spirit level and using shims before
tightening the screws.
16
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Floor finishing
and cubicle fastening
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Floor finishing
and cubicle fastening
Tightening irons
Longitudinal adjustment:
using a the water level and using shims before
tightening the screws.
Transversal adjustment:
using a the spirit level and using shims before
tightening the screws.
18
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Installation instructions
Unpacking cubicles
The preparation of cubicles must be carried out
on the premises where they will be installed.
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Installation instructions
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Installation instructions
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Installation instructions
Coupling of cubicles
Assembling cubicles
22
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Installation instructions
Right-hand assembly
Implementation:
1: disassemble the transition enclosure E
front and rear panel
2: open the top and bottom front doors
of the Motorpact
3: remove the central front cover D
of MOTORPACT by removing the 4 screws
4: remove the rear panels of the MOTORPACT
compartments: see manual (46032-700-08B),
Installation guide
5: install screws A, nuts B and washers E as shown.
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Installation instructions
Rack-in check
To extract the mobile part and to open the door, refer to operating manual
in the chapter on Operating instructions.
The operations described here after, must only be carried out once the cubicle
has been placed and secured on the floor.
On LF circuit breaker
1: remove the 2 transport fixations
(3 screws per fixation)
2: place the 4 screws and washers to fix the CB
front cover. Tightening torque: 8.5 Nm.
3: remove the warning label:
On an EVOLIS circuit-breaker
1: remove the front panel screws
2: extract the circuit breaker (out of the cubicle)
3: remove the top fixation with access
via the LV compartment
4: remove the fixation circuit breaker.
Tightening torque: 8.5 Nm.
5: remove the warning label:
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Installation instructions
Connect the earth bar to the buildings earth at the end of the switchboard, on the
right and on the left, place the specific link with the oblong hole inside the cubicle.
Tighten with a torque of 28 Nm.
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Installation instructions
Inter-cubicles
Transition enclosure MTP - Motorpact
26
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Installation instructions
Connection maintenance:
During downtime, check the connection
torque with a torque wrench.
In the case of disassembly, change
the elastic washers.
Note: to carry out the following
preliminary switchboard operations see
chapter Instructions for access to
the interior of a cubicle.
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
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Installation instructions
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
Withdraw VT fuses
Close the earthing switch
Remove the front panel
protective cover plates
Remove withdrawable VTs
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.
(Optional)
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Installation instructions
Installing busbars
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Installation instructions
2500 A busbars
Bag of 2500 A busbars: 03407034F0.
E: flat washer
F: M10 x 55 screws
G: 3 holes shim
H: 6 holes shim.
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Installation instructions
3150 A busbars
Bag of 3150 A busbars: 03407035F0.
E: flat washer
F: M10 x 70 screws
G: 3 holes shim
H: 6 holes shim.
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Installation instructions
4000 A busbars
Bag of 4000 A busbars: 51237530F0.
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Installation instructions
MOTORPACT
to the right
MOTORPACT
to the left
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Installation instructions
2500 A busbars
MOTORPACT
to the right
MOTORPACT
to the left
MOTORPACT
to the right
MOTORPACT
to the left
A: nut
B: contact washer
C: flat washer
D: M10 x 55 screws
E: 2 x (76 x 9,5) per phase
F: 1 hole shim
G: M10 x 70 screws.
Note: for phase 3, the connection bar on the transition
enclosure side is fastened to an insulator support.
3150 A busbars
A: nut
B: contact washer
C: flat washer
D: M10 x 70 screws
E: 3 x (76 x 9,5) per phase
F: 1 hole shim
G: M10 x 80 screws.
Note: for phase 3, the connection bar on the transition
enclosure side is fastened to an insulator support.
34
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Installation instructions
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35
Installation instructions
A: 3 single-pole cables
B: 1 three-pole cable.
To access the interior of a cubicle (refer to the
operating manual chapter on Instructions for
access to the interior of a cubicle )
36
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Installation instructions
Type of cubicle
Configuration
AD1 - AD2
630 A
LV toroids
621
1 set of 3 CTs
454
2 sets of 3 CTs
438
LV toroids
621
1 set of 3 CTs
454
2 sets of 3 CTs
438
1 set of 3 CTs
477
2 sets of 3 CTs
459
1 set of 3 CTs
428
2 sets of 3 CTs
428
3150 A
1 set of 3 CTs
404
3600 A/ 4000 A
1 set of 3 CTs
653
1250 A
AD3
H (mm)
1250 A
2500 A
Surge arrester
Removing
In the case of an AD1 or AD2 cubicle
fitted with a surge arrester, access
to the cable compartment through
the front requires removal of
the surge arrester assembly.
1: remove the surge arrester connection
2: remove the insulator support.
Installing
Carry out the operations in the reverse order
of removal.
Tightening torque
B: 50 Nm
E: 20 Nm.
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37
Installation instructions
B: 50 Nm tightening torque.
Note: assembly sequence of the bolts
for the bracket:
1: M10 x 30 screws
2: M10 washer
3: M10 nuts.
Dielectric tests must be carried out before
connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.
38
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Installation instructions
A: screw
B: washer
C: nut
D: lug.
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39
Installation instructions
1: M10 x 30 screws
2: M10 washers
3: M10 nuts.
40
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Installation instructions
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41
Installation instructions
A: 3 single-pole cables
B: 1 single-pole cable.
To access the interior of a cubicle (refer to the
operating manual chapter on Instructions for
access to the interior of a cubicle )
42
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Installation instructions
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43
Installation instructions
44
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Installation instructions
2: M10 washer
3: M10 nuts.
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45
Installation instructions
46
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Installation instructions
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47
Installation instructions
48
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Installation instructions
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Installation instructions
50
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Installation instructions
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51
Installation instructions
52
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Installation instructions
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53
Installation instructions
54
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
60
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Installation instructions
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61
Installation instructions
Wall-mounted switchboard
D: assembly of HM8 x 30 screws + M8 washers
and HM8 nut + M8 washers.
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Installation instructions
Top view
RHB
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64
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Initial status:
- The circuit-breaker is in the racked-out position.
- The earthing switch is closed.
- The front panel is disassembled to access cable
connections.
Figure 1
Figure 2
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65
Steps to be taken
for tests and inspection
Defeating Interlocks
66
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Tests on site
1: metal rod,
2: support.
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67
Index
C
Checking and setting up the internal arcing detector
Coupling of cubicles
Cubicle fitted with IPX1/IPX2 roofs
67
22
9
15
9
2
64
Floor quality
15
Glossary
Handling by rolling
Handling using a sling
13
12
Installing busbars
Installing busbars between MTP and the MOTORPACT cubicle
Installing fans on versions 3600 A / 4000 A
Installing the end sheets
Installing the electric connections of the busbars and MV cables
Installing the IPX1/IPX2 roofs or anti arc IPx1/IPx2 tunnels
Installing the main earth connection
Installing the tunnel
Installing the tunnel end sheets
29
33
63
60
27
52
25
49
58
Land packaging
List of bags and accessories
LV cable routing and connection
12
4
47
3
46
12
Packaging
Placing and adjusting on non earthquake resistant civil engineering works
Placing and adjusting on earthquake resistant civil engineering works
Placing cubicles in a switchboard
Placing MV cables on AD cubicle
Placing MV cables on RHC cubicle
Power frequency dielectric test
Prior to installing the front panels
Rack-in check
Rack-in prevention with electromagnetic locking
Recommendations
Removing the mobile part transport fixations
RHB, RHC cubicles
Unpacking cubicles
68
5
15
17
19
36
42
66
65
24
65
3
24
10
4
13
15
11
19
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07897301EN.indd
Call your sales representative who will put you in touch with your nearest
Schneider Electric group service center or directly call the following telephone
number: +33 (0)4 76 57 60 60 Grenoble France.
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
This document has been printed
on ecological paper.
07897301EN - REV. 07
04/2012