South Azadegan Oil Field Development Project - Phase I

CONTRACTOR:

CLIENT:

Surface Production Facilities

Early Production
CLIENT CONSULTANT:

Document
Title :

Valve Actuator Inspection and Test Plan

Document No.
:

Purchase Order
Number

Identification
Letters

Sequence No.

EP00-PO-02-0001

IR

002

Revision
No.
V01

Class

:A

Page No.
8

: 1 of

PEDEC

Valve Actuator Inspection and Test Plan

V01

26-Dec-2015

Issue For Approval

M. Sabouri M. Sabouri M. Sabouri

V00

24-Nov-2015

Issue For Approval

M. Sabouri M. Sabouri M. Sabouri

Rev.

Date

Status

Prepared

Checked

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

Approved

R.S.

Tabulation of Revised Pages

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The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

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Table of Conten
1. Involvement codes and Abbreviations...........................................................4
2. Actuator Inspection & Test Plan.......................................................................5
Y

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

1.
H

1. INVOLVEMENT CODES AND ABBREVIATIONS

Hold Point
IL LAVORO NON POTRA' PROSEGUIRE
SENZA L'INTERVENTO DELL' ENTE STESSO

The activity may not carried out without Client's

attendance
(Inspection activity must notify ten (10) days in advance)

Witness

NOTIFICA ALL'ENTE ISPETTIVO. IN CASO DI

Work may proceed at the end of the notification period RINUNCIA SI PROSEGUIRA' NEL LAVORO
with or without Client's attendance
(Inspection activity must notify ten (10) days in advance)
M
Monitoring or Spot Witness
or
If Client do no elect to be present, the activity may
proceed with his own inspection
SW
(No notification is required)
R

ATTIVITA' DI SORVEGLIANZA INCLUSO IL

REVIEW DELLA DOCUMENTAZIONE

Review
Review at the final documentation stage
(No notification is required)

VERIFICA DELLA DOCUMENTAZIONE DA

PARTE DELL'ENTE ISPETTIVO

RA

Review and Approved

Documents shall be reviewed and approved; work shall I DOCUMENTI DEVONO ESSERE VISIONATI
not proceed without document approval
(No notification ED APPROVATI; IL LAVORO NON PUO'
PROCEDERE SENZA L'APPROVAZIONE DEL
is required)
DOCUMENTO

ENTI ISPETTIVI INSPECTION

AUTHORITY

A = Actuator
Manufacturer

B = Valve
Manufacturer

C = PEDEC

App.x: Appendix
C.S.: Carbon Steel
DWG: Drawing
ITP: Inspection & Test Plan
IRN: Inspection Release Note
KOM; Kick of Meeting
MPI: Magnetic Particle Inspection
MRB: Manufacturing Record Book
MOM: Minutes of Meeting
NDE: Non Destructive Examination
PO: Purchase Order
PROC: Procedure
PIM: Pre Inspection Meeting

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

TPI: Third Party Inspector

2.
ITE
M

2. ACTUATOR INSPECTION & TEST PLAN

COMPONE
NTS

MATERI
AL

1.1
1.2

HOUSIN
G

CARB
ON
STEE
L

1.3

Raw
Material
Welding

Machining

2.1

2.2

WORK TEST
PHASE

CARB
ON
STEE
L

SCOTCH
YOKE

Raw
Material

Welding

2.3

Machining

3.1

Raw
Material
Machining

3.2

CARB
ON
STEE
L

GUIDE
BAR

3.3
4.1

4.2
5.1
5.2

CYLIND
ER

CARB
ON
STEE
L

HEAD
FLANGE
CYLIND
ER

CARB
ON
STEE
L

END
FLANGE

ITEM

COM

Chromium
Plating
Raw
Material
Machining
Raw
Material
Machining

MATER

6.1
CYLIND
ER
6.2

CYLYND
ER

CARBO
N
STEE
L

INSPECTION

STAND.
REFER.

Mechanical and
chemical
characteristic
Visual and
dimensional
inspection
Visual and
dimensional
inspection
Mechanical and
chemical
characteristic
Visual and
dimensional
inspection

S355J2G3
UNI EN 10025

Drawing

MANUFACTUR
ER Drawing

S355J2G3
UNI EN
10025+E355
UNI EN 10297

MANUFACTUR
ER Drawing

C40 EN
10083-1
MANUFACTUR
ER Drawing

Chromium Thickness MANUFACTUR

Test
ER Drawing

Mechanical and
chemical
characteristic
Visual and
dimensional
inspection
Mechanical and
chemical
characteristic
Visual and
dimensional
inspection

WOR T
K
E
Raw
Material
Machining

S355J2G3
UNI EN 10025
MANUFACTUR
ER Drawing
S355J2G3
UNI EN 10025
MANUFACTUR
ER Drawing

STAND.
Mechanical and
chemical
characteristic
Visual and
dimensional
inspection

NOTES

CERT.
EN 10204

CERT.
EN 10204
2.2

MANUFACTUR
ER Drawing

Visual and
dimensional
inspection
Mechanical and
chemical
characteristic
Visual and
dimensional
inspection

CERT.
EN 10204

CERT.
EN 10204
3.1

CERT.
EN 10204
3.1

H
H
I
N

NOTES

E355K2+N EN
10297-1

MANUFACTUR
ER Drawing

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

CERT
EN 1
3.1

LINER

6.3

7.1

7.2

CYLIND
ER
PISTO
N

CARBO
N
STEE
L

8.1
CYLIND
ER
8.2

PISTON
ROD

9.2
10.1
10.2

ITE
M
11.
1

CYLIND
ER
NUTS

ALLOY
STEEL

COMPONEN
TS
SPRING
CONTAINER

11.
2
12.
1

SPRING

12.
2
13.
1
14.
1
14.
2
14.
3

MATERI
AL
CARBO
N
STEE
L

ALLOY
STEEL

Raw
Material

Mechanical and
chemical
characteristic

Machining

Machining
Chromium
Plating

CARBO
N
STEE
L

CYLINDER
TIE ROD

Nickel Thickness Test MANUFACTUR

ER Drawing

Raw
Material

8.3
9.1

Nickel
Plating

ALLOY
STEEL

WORK
PHASE
Raw
Material
Machining

Raw
Material

Raw
Material
Machining
Raw
Material
Machining

Visual and
dimensional
inspection
Mechanical and
chemical
characteristic

MANUFACTUR
ER Drawing
42CrMo4
UNI EN 10083

Chromium Thickness
Test

MANUFACTUR
ER Drawing

Mechanical and
chemical
characteristic

ASTM A194
GR 4
GEOMET 321A

TEST
Mechanical and
chemical
characteristic
Visual and
dimensional
inspection
Mechanical and
chemical
characteristic

Visual and
dimensional
inspection
Assembling Inspection (PED)

MANUFACTUR
ER Drawing
ASTM A320 L7
GEOMET 321A
MANUFACTUR
ER Drawing

STAND.
REFER.
E355
EN 1029710305
S355J2G3 EN
10025
MANUFACTUR
ER Drawing
60SiCr8 UNI
3545
ASTM A3046150H
50CrV4
MANUFACTUR
ER Drawing

CERT
EN 1
3.1

CERT
EN 1
3.1

H
H

INSPECTION

NOTES
CERT.
EN 10204
2.2

CERT.
EN 10204
2.2

IO-CYL TEST

Tightness Test

TP-P14C1128

Performance Test

TP-P14C1128

TP-P14C1128

Assembling Functional Test

CERT
EN 1
2.2

MANUFACTUR
ER Drawing

Visual and
dimensional
inspection
Mechanical and
chemical
characteristic
Visual and
dimensional
inspection

CERT
EN 1
2.2

Visual and
dimensional
inspection

Machining
CYLINDER
ASSEMBLY

S355J2G3
UNI EN 10025

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

CERT.
EN 10204
CERT.
EN 10204
CERT.
EN 10204

14.
4
14.
5

14.
6
15.
1
15.
2
15.
3
15.
4

ITE
M
15.
5

ACTUATOR

TP-P14C1128

TP-P14C1128

process/Electrical
Connections

Drawing

Quantity Check

Order

Electric Functional
Test
Insulation Test

Painting

CPSP14C1128
MANUFACTURE
R Drawing

Functional Test

TP-P14C1128

Hardware Test

TP-P14C1128

Functional Wireless
Bluetooth Test

TP-P14C1128

Paint Inspection
Visual and
dimensional

Assembling

ITVC

COMPONEN
TS

ITVC

MATERI
AL

WORK
PHASE

TEST

Functional
Assembling MODBUS-RTU Test

15.
6

Pressure Test
SIL certificate

16.
1
16.
2

DOCUMENT
S

STAND.
REFER.

DAILY LOG
CERT.
EN 10204
CERT.
EN 10204
3.1
CERT.
EN 10204
CERT.
EN 10204
3.1

INSPECTION

TPP14C1128

TPP14C1128
IEC 61508

Sales order Documentation review IO-QA-01

Final
approval

Inspection release

CERT.
EN 10204
CERT.
EN 10204

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

NOTES
CERT.
EN 10204
3.1
CERT.
EN 10204
3.1