Global Application Tooling and Equipment

Global Application Tooling
and Equipment
Tyco Electronics Technology Portfolio
Connector Systems /
Electromechanical Components
Antennas, GPS Antennas

Integrated Antenna Systems
Battery Connectors &

Assemblies
Relays
Circuit Protection Devices
Heat Sinks & Thermal Solutions
Wireless Products
Tubing & Harnessing Products
Switches and Knobs
Sensors
Touch Screens Displays
Identification Labeling Products
Fiber Optic Products
Power Systems
Racks and Panels
Wire & Cable
Electronic Modules
Smart Cards / Leadframes
Application Tooling
Resistors and Inductors
Tyco Electronics GATD

Introduction
Tyco Electronics Global Application Tooling Division (GATD) is dedicated to providing high quality
equipment options to meet all levels of our connector products specifications. We are also able to
provide a broad range of equipment for other manufacturers products.
Our equipment range is vast and unmatched by others operating in the same industry segments, as
is our global presence and support network in the form of field service engineers and product
managers. You will see from browsing this catalogue; we supply everything from simple hand tools
to the most complex automated systems you name it, we supply it!
Equipment is segregated into two types and managed accordingly:
Generic equipment
Where we can supply you with sufficient information referenced by Part Number such that you can
identify and order what you need yourself.
Specialised Equipment
Where you will need help from our specialist product managers to identify whats just right for your
application.
Finding Equipment online

www.tooling.tycoelectronics.com/europe a dedicated European Tooling Website with:
Powerful searches to find generic equipment options (Hand Tools / Applicators)
Brochures and more detailed flyers for the specialised equipment along with local contact information.
Its quick, easy and more importantly the latest and most up to date information is available online.
For more detailed information please visit our website

www.tooling.tycoelectronics.com/europe
Contents
Pages
Applicators
Insertion Machines for Single Contacts
HD-I Applicators
P 200 Semi-Automatic Bench Machine

for PCB Processing
P 300 Fully-Automatic Machine

for PCB Processing
for High Volumes
5
5
HD-I Wear Parts Stocking Programme
24
to Apply Stainless Steel Contacts
FHM IDC Flexible Harness Maker
FHM Mark II Flexible Harness Maker
SIM 50E / 51E / 52E / 25E / 27E

Modular IDC Workstations
9
10
10
Micrograph Laboratory
for IDC Connection Systems
11
Semi-Automatic Bench Machine

for Micro-MaTch Connectors
12
12
Hand Operated Press

for HDE-20 Connectors
Crimping Presses and Accessories

AMP 3K/40 and AMP 5K/40 Terminators
26
Stripping Module
26
Carrier Scrap Chopper (CSC)
26
27
BT 752 Stripping, Sealing and

Crimping Machine
28
BT 711 Crimp Module
28
BT 722 Bench Top Press
29
Gauge for Presses
29
for Reeled Crimp Terminals or

in Loose-Piece Form
13
SSC-2FP
13
UP / 42
CHAMPOMATOR 2.5.
Semi-Automatic Bench Machine
25
CRIMPMATIC 970 and 971
Hand Operated Press

for AMP-LATCH Connectors
25
Applicator for Large Wire Sizes
SC15 Stripper Crimper
SIM T-Series Entry Level Semi-Automatic

IDC Bench Machine
24
System III Applicator with Feeder
Defective Crimp Cutter (DCC) and
SIM P-Series Entry Level Semi-Automatic

IDC Preparation Machines
24
MQC-HD Applicators
with/without Fine Adjustment
IDC Machines
IHM Mark III Harness Maker
23
24
Wear Tooling
P 350 Fully-Automatic Insertion Machine

Single Pin Repair Station
with/without Fine Adjustment

HD-I Wear Parts
Pneumatic Safety Crimping Press
MT-Matic Mark III for IDC Connectors
14
IWS 188 IDC Workstation
15
MT-E2 F Semi-Automatic Machine
15
Crimping Machine System
30
31
31
UP / 55
Universal Pneumatic Crimping Press
31
UP / 66
Hydraulic Crimp Press
Lead Makers
AMPOMATOR System III
16
AMPOMATOR System III with Servo Feeder
16
System III Applicator
17
Precision Controller
17
Gamma 255 Processing

of Small Wire Sizes
18
Gamma 333 PC Flexible Wire Processing
18
Alpha 355 / 356 Lead Makers
19
Alpha 455 Fully-Automatic

Crimping Machine
19
Alpha 477 Double Crimp Connections

with Two Different Wires
Alpha 488 Processing of Twisted Pairs
20
20
Zeta 633 SP Fully-Automatic

Splicing Machine
21
Zeta 654 Single End Block Loader
21
Zeta 655 Double End Block Loader
22

32
StripCrimp PP3
Stripping- and Crimping Machine
33
CoaxStrip 5300
Programmable Coaxial
Cable Stripping Machine
33
AVG 0160
Cable Strip and Twist Machine
34
JacketStrip 8400
Jacket Stripping Machine
34
UniStrip 2015/2100
Stripping Machines
34
UniStrip 2500
Stripping Machine
Kappa Cut and Strip Family
34
35
Resistance Welding Equipment

Resistance Welding Module
36
Contents
Pages
Board Processing Equipment
SOLARLOK Equipment
Press-Fit Systems
Application Tooling
for SOLARLOK Interconnecting Devices
37
Servo-Electric Press
Bench Manual Electric Press
Lambda 9100 POF Fully-Automatic

38
MOST Sets
38
MOST Measuring Devices
39
Tooling and Equipment
54
MEP 6T/MEP 12T

Manual Electric Press
54
AEP 6T
Automatic Electric Press
55
AEP 12T
for Glass Fiber Optics (GOF/PCS)

for Automotive
54
BMEP-3T/5T
MOST Equipment
Processing of MOST Leads
54
SEP 3T
39
Automatic Electric Press

Automatic Pick, Place and Press
Hand Tools
55
AP3
55
CSM 100
SDE Standard Die Envelope
40
SDE Crimp Tools
40
Connector Seating Machine
56
CSM 200
IDC Hand Tools
41
Hand Tool Kits
42
Special 60 kN 2-Stroke Press
57
Insertion and Extraction Tools
44
Press Quality Monitor
57
Heavy-Duty Hand Tools
45
PCB Depanelling Systems
58
Hydraulic Crimp Tooling
46
GAS SAR-1000-B and SAR-1000-D
Contractor and Data Cable Tooling
47
Connector Seating Machine
Depanelling Machines
56
58
2016AT
Turned Contact Tooling
PCB Singulation Press
Stripper Crimper Machine

with Touch Sensor
Bench Top Machines and Hand Tools
48
49
FFC-FPC Equipment
FFC Hand Tool
50
FFC Termination Machine

for Flexible Sensor Foil
50
Assembly Machine
to Connect FFC and PCB
FFC/FPC Machine
51
51
MAG-MATE and SIAMEZE Inserter Mark II
52
Pneumatic Insertion Tool

for MAG-MATE Terminals
59
Equipment for Electrical Testing

High Voltage Automatic Test
60
MK Test 19" Rack Based Systems
60
MK Test Portable Systems
60
MK Test Remote Control PocketMeg
60
Handheld TDR Equipment
61
Aircraft Wiring Tester
61
Electrical Test Equipment

for the Automotive Industry
61
61
GATD EMEA Field Service Organizations

52
MAG-MATE Inserter Mark II

with PLC and Insertion Force Control
Singulation Depanelling System
TSK Cable Test and Function Test
Magnet Wire Equipment
with PLC
59
SmartRouter
52
Installation, Inspection and Service
62
Training
62
Short Term Rental Crimp Applicators
63
GATD EMEA Representations
64
AMPLIVAR Terminator
for Parallel and End Connections
53
APT IIIA and APT IIE AMPLIVAR

Product Terminators
53


P 200 Semi-Automatic Bench Machine for PCB Processing
The P 200 semi-automatic bench machine positions manual loaded PCBs under an installed tool.
The tool may be a solder head, a camera for automatic inspection, or an insertion head for the application
of AMP products. Insertion tools for AMP products are composed of an insertion head (upper tooling),
an anvil (lower tooling) and a product feeding mechanism. These tools are product specific
and the PCB holder interface is designed according to the customer application.
A rotary insertion finger allows the insertion of pins at different angles.
Because of simple mechanical and electrical interface,
other tools can easily be integrated into
the machine. The excellent performance
of a multi-tasking control system allows
easy programming and operation of
the machine.
P 300 Fully-Automatic Machine for PCB Processing

For the automatic assembly of printed circuit boards, the basic P 300 machine is
equipped with a product specific insertion head. A speciality is the rotary insertion
finger which allows the products to be inserted in different angles of rotation.
A stepper-motor driven XY table positions the
printed circuit boards under the insertion head.
The control and monitoring of the insertion
process is carried out by a multi-tasking
control unit. There are three possibilities for
programming the machines: off-line on a
connected PC, by entering coordinates on
the control panel of the machine or by
converting CAD data.
A series of options also allows the P 300
to be adapted to the most varied
manufacturing tasks.


P 350 Fully-Automatic Insertion Machine for High Volumes
The P 350 is a fully-automatic insertion machine with
the ability to handle a large variety of Tyco Electronics
terminals as well as customer specific terminals.
A standard P 350 machine comes with three base
Insertion Tools mounted onto an automatic Tool Changer.
These base tools can easily be equipped with existing
or customer specific conversion kits for a large range
of terminals.
All heads are equipped with rotary insertion fingers
to allow the insertion of terminals at different angles
without the need to rotate the board. The PCB transfer
belts enable the machine to be incorporated into an
automatic production line.
A standard Insertion Force Monitoring system guarantees a 100% quality check for each press-fit terminal.
Its operator interface has been designed for easy use and provides the insertion force and a variety of
production data to be collected at an open interface. With a maximum insertion rate of 4.5 cycles per second
we provide a production capacity which is difficult to match in the market place. The programmable insertion
of two 0.63 mm pins per cycle doubles the output.
Single Pin Repair Station
The repair station consists of an

arbor press with Press Quality Monitor (PQM).
A loose-piece pin or tab is placed in the product specific insertion finger, the PCB is placed on the support anvil
and the pin or tab is manually pressed into the board.
The PQM provides real time force/distance monitoring.
The result is a repair process with a high level of quality
assurance.

IDC Machines
IHM Mark III IDC Harness Maker
The new IHM Mark III is a high performance, fully-automatic machine
to manufacture parallel jumper harnesses using IDC technology.
The simultaneous feeding of up to 21 wires and mass termination
technology guarantees highest productivity. The gripper unit on
the left side of the the machine is able to spread the wires in both
directions to enable the production of harnesses using 2.5 mm
and 5 mm pitch connectors at the same time with short wire length.
The IDC workstations are easily interchangeable and include all
the necessary processing operations for the particular connector.
Fully integrated control systems guarantee highest quality
harnesses in every production run.
IDC Workstations are available for the

following IDC Connector Systems:
AMP DUOPLUG 2.5
AMP DUOPLUG 2.5 Mark II
AMP DUOPLUG Power
AMP multifitting Mark II
AMP MONO-SHAPE
AMP MONO-SHAPE Mark II
AMP MT Edge
Option available to produce harnesses
with crimp terminals on one side.

IDC Machines
FHM IDC Flexible Harness Maker
The new FHM IDC offered by Tyco Electronics is a fully-automatic machine for cost effective
harness production. Used in conjunction with our well known interchangeable SIM work stations,
it is able to process RAST 2.5 and RAST 5 at the same time, specifically designed for the
household appliance market.
The machine excels in the flexibility it offers. It is capable of processing cross sections in a range
from 0.22 1.5 mm2. The wire selector allows as standard to have 6 different wires loaded.
This modular designed fully-automatic machine is capable of producing IDC-harnesses, featuring,
apart from parallel wiring, also crossovers, bridges and double-wire termination into one cavity.
Its is specifically designed to meet customers demands for minimal set-up and changeover times,
while providing highest output including various quality assurance checks.
Flexible Harness Maker-IDC consists of:
FHM IDC base machine with operating interface via touch screen
Universal wire selector up to 12 positions, prepared for 6 wires
Servo controlled transport gripper system
Possibility to run with one or two SIM
Applicable Semi-Automatic IDC Machines Economy or

Flexible versions & connectors:
SIM
SIM
SIM
SIM
SIM
SIM
25 E or F for AMP DUOPLUG 2.5 Mark II and Power

26 E or F for AMP DUOPLUG 2.5
27 E or F for AMP DUOPLUG 2.5 Power 10A
50 E or F for AMP multifitting Mark II
51 E or F for AMP MONO-SHAPE Mark II
52 E or F for AMP MONO-SHAPE

IDC Machines
FHM Mark II Flexible Harness Maker
The FHM Mark II is a fully-automatic machine featuring modular set-up and build to manufacture harnesses
by processing both IDC connectors and crimp terminals. The Lead Maker Part includes a wire selector for
up to 36 wires, a station that cuts the wires to length and a stripping station. Different processing stations
like Crimp Presses, Double Crimp Module, Sleeve-Inserter and Ink-Jet Marker are possible to add.
The IDC Part of FHM Mark II is prepared to attach two (right- and left-sided) IDC Workstation.
These IDC Workstations are easily interchangeable and available for most of our various IDC Connector
Systems. They include all the necessary processing operations for each particular IDC connector with
minimum changeover and set-up times. Quality checks integrated in the manufacturing process guarantee
the highest quality harness for every production run.
Sequential processing allows the manufacturing of complex harnesses including cross-over and bridges
as well as double wire insertion dependent on the type of IDC connector. Furthermore special IDC Harness
Workstation for manufacturing complete harnesses and Blister Loading Station are available.
IDC Worksations are available for following

IDC Connector Systems:
AMP
AMP
AMP
AMP
AMP
AMP
DUOPLUG 2.5
DUOPLUG 2.5 Mark II
DUOPLUG Power
MONO-SHAPE
MONO-SHAPE Mark II
multifitting Mark II
The IDC Workstations can also be used as separate semi-automatic machines with manual wire transfer.

IDC Machines
SIM 50E / 51E / 52E / 25E / 27E Modular IDC Workstations
These semi-automatic machines have been designed to apply all Tyco Electronics RAST 2.5 and RAST 5
connectors used within the Household Appliance Industry. The machines are configured as base machines
which can be extended through a variety of production enhancing options. The machines configurability leads
to an economical and application specific solution.
Connectors are separated automatically within the machine. Key cutting and checking are all automatic
processes. The wires are inserted one by one manually and the machine controls the wire insertion length
automatically. Any rejects are separated automatically. Simultaneous double wire terminations are possible for
AMP multifitting Mark II and AMP MONO-SHAPE Mark II. One sequence can contain up to 12 positions in a
5 mm pitch or up to 23 positions in a 2.5 mm pitch. The SIM Economy Series are designed to be used either
with FHM Mark II and FHM IDC fully-automatic machines or as stand alone machines.
Basic configuration:
Available options:
Automatic product feeding:

Latch-cutting and separation
Key cutting and checking
Wire termination
Wire length checking
Cover closing
Good bad sorting

Simple and ergonomic operator interface
with touch screen control
Active wire clamping

Electrical continuity test
Wire bending (not for SIM 25E)
Cover marking
Conversion kit for AMP DUOPLUG 2.5 Mark II
(only for SIM 25E)
Conversion kit for AMP DUOPLUG Power
(only for SIM 25E)
Conversion kit for FHM Mark II and FHM IDC
Modem remote maintenance
These Machines are compatible with following

AMP DUOPLUG 2.5 Mark II, AMP DUOPLUG Power,
AMP DUOPLUG Power 10A, AMP multifitting Mark II,
AMP MONO-SHAPE and AMP MONO-SHAPE Mark II
IDC Machines
SIM P-Series Entry Level Semi-Automatic IDC Preparation Machines
This machine prepares Tyco Electronics connectors for the IDC termination process, which are used within
the household appliance industry. The machine separates the connectors, removes the reel clips, cuts
the coding and the polarisation ribs according to programme.
Each connector type requires a dedicated machine. During set-up, the machine can be adapted to
accomodate the required connector sizes.
These Machines are compatible with following
AMP MONO-SHAPE Mark II, AMP multifitting Mark II,
AMP DUOPLUG 2.5 Mark II and AMP DUOPLUG Power
SIM T-Series Entry Level Semi-Automatic IDC Bench Machine

This machine applies Tyco Electronics connectors, which are used within the household appliance
industry. Each connector type requires a dedicated machine. Connectors with different positions
can be terminated by changing or adjusting the connector locator. Individual IDC connectors are placed
manually into a fixture and transported automatically to the termination station.
The manually inserted wires are pressed into the IDC contacts according to a stored programme.
After this the lids are cut off and pressed on. Upon completion, the connector is removed from the
easily accessible feed track together with the produced harness sets.
These Machines are compatible with following IDC Connector Systems:
AMP MONO-SHAPE, AMP MONO-SHAPE Mark II, AMP multifitting Mark II,
AMP DUOPLUG 2.5, AMP DUOPLUG 2.5 Mark II and AMP DUOPLUG Power
10

IDC Machines
Micrograph Laboratory for IDC Connection Systems
The Micrograph Laboratory is especially designed for Tyco Electronics IDC contact systems.
IDC RAST 5 System up to 12 position connectors

IDC RAST 2.5 System up to 20 position connectors
MQS MaTch Connectors
MAG-MATE Terminal System
SIAMEZE Terminal System
The outstanding usability and benefits of the Micrograph Laboratory are not restricted to Tyco Electronics products. Modified sample holders can be provided for virtually any contact system on the market.
The Laboratory consists of
Cutting Module
Grinding Module
Etching Module
Evaluation Module
PC with Monitor and Software
Embedding Module optionally available
This new method of destructive testing of RAST connectors
is unrivalled in accuracy and process time. It makes moulding
and long drying time a thing of the past.

11
IDC Machines
Semi-Automatic Bench Machine for Micro-MaTch Connectors
This semi-automatic machine can process dependent on version AMP-LATCH or Micro-MaTch connectors
with ribbon cables. The housings are fed into the bench machine from a reel and terminated onto ribbon cable.
Female connectors with and without center polarisation can be processed, oriented in both directions, utilising
the integrated turn-table.
A completed harness assembly is ejected from the
bench machine and a new connector is automatically
fed into position. In this simple way, over 1000
connections can be produced per hour. The sensorcontrolled operation of the machine guarantees ease
of use and high-quality ribbon cable assemblies.
Hand Operated Press for AMP-LATCH Connectors

Simple and easy operation is a feature of this
manual press for the application of AMP-LATCH
connectors and ribbon cables.
A ribbed cable guide plate in the die ensures an
exact positioning of the ribbon cable during
processing. The swiveled cable stop ensures that
the cable end finishes flush with the housing.
12

IDC Machines
Hand Operated Press for HDE-20 Connectors
With two manual processing steps the hand operated toggle-press
terminates multi-way AMPLIMITE HDE-20 connectors. The connector
is positioned in the holder via a connector fixture with connector outline
and centering pin. During processing wire and cable are centered and
held. And a press cycle terminates one side of the connector.
A die set for the AMPLIMITE HDE-20 connector consists of a lower
and an upper tool. A die set of similar design is also available
for the TS-100 Mark I connector.
CHAMPOMATOR 2.5 Semi-Automatic Bench Machine

The CHAMPOMATOR 2.5 Terminating Machine is a compact, semi-automatic bench machine
for terminating multiconductor, jacketed cable with a variety of Tyco Electronics connectors
having insulation displacement contacts.
Features of the machine:
Low applied costs

Terminates most jacketed cable
Straight (180) or right-angle (90) wire dress
Microprocessor controlled
Programme storage capability
Selective termination of connector positions
Rapid tooling changeover for different connector types

13
IDC Machines
MT-Matic Mark III for IDC Connectors
Dependent on type the machine is able to terminate different IDC connectors semiautomatically. Placement of the connectors in the magazine and positioning of the
wires is a manual process, termination of the wires into the connector is automatic.
The connector and wire layout is programmable via keyboard or touch screen.
As a help to the operator the wire insertion sequence is displayed in color
on the monitor. Machines for the termination of RV 100, Z-PACK, SIVAPAC and AMPLIMITE connector systems are available. Machines for termination other
IDC connectors are presently being developed.
14

IDC Machines
IWS 188 IDC Workstation
The IDC workstation produces electrical connections for harness assemblies specifically
intended for the use within dashboard applications in the automotive industry.
The proven insulation displacement technology ensures a high level of reliability.
The software allows the production of different harness configurations featuring up to
11 connectors. The workstation is compatible with IDC connectors with a 2.54 mm
and a 3.5 mm pitch. It is intended for medium to large volume production.
MT-E2 F Semi-Automatic Machine

The development of this termination machine was necessary to be able to process
high cavity-count female connectors in IDC technology. The new multi-cavity
motor-control interface connectors are used in damp areas in cars and must be
completely water-proof, hence the use of a family seal over the insulation
displacement contacts.
The pitch of the cavities in the family seal corresponds to that of the connectors
with their insulation displacement contacts. The cavities in the family seal are
closed by a membrane. An integrated programme controlled unit pierces the membrane, prior to the IDC termination.

15
Lead Makers
The AMPOMATOR System III is a flexible, open architecture lead maker capable of
accepting both Komax and PAWOMAT seal stations as well as SLE crimp force
monitoring. It is based on the familiar Komax Alpha 433 platform and utilizes TopWin
software to give operators a seamless upgrade path to the new machine.

with Servo Feeder
In addition, the integral AMP-O-LETRIC ST-III terminators
facilitate the use of the new System III Applicator by utilizing
an optional servo feed system. The entire system allows
unparalleled communication between the applicator die and
the lead maker via TopWin to significantly decrease set-up
times and improve throughput while improving terminal feed
and positioning.
16

TopWin is a trademark of Komax AG
Lead Makers
System III Applicator
The System III Applicator revolutionizes the traditional applicator
market by separating the feed and the termination.
The feed is done via a servo feed unit that is controlled by either
the ST-III terminator on the AMPOMATOR System III lead maker
or the new Precision Controller.
When the feeder is attached to the applicator, the system reads
the specific terminal information from the onboard iButton data
module permitting the automation of many manual adjustments
such as crimp height, feed pitch, etc.
Precision Controller
The new Precision Controller provides an upgrade path for already
installed equipment. By installing the Precision Controller onto
a bench terminator or a Komax Gamma 333 PC,
the System III-FA Applicator can be used.
An integrated LCD screen allows the user
to view the information contained on the
iButton data module and the controller
also allows the operator to accurately
position the terminal feed and make
fine adjustments.
iButton is a trademark of Maxim Integrated Products, Inc.

17
Lead Makers
Gamma 255 Processing of Small Wire Sizes
The Gamma 255 is a flexible fully-automatic crimping machine for efficient wire processing.
It processes cross sections in a range from 0.013 mm2 to 2.5 mm2 in excellent quality.
The entire cross section is processed using programmable, highly dynamic servo-drives
and V stripping blades. As part of its standard equipment, the machine has a pre-feeder,
splice, wire-end and knot detection, as well as two wire straightening units.
Gamma 333 PC Flexible Wire Processing

Ultra short conversion times, additional applications and a user-friendly interface with
multiple-language capability. The Gamma 333 PC machine makes it all possible! With its
additional processing station on side 1, the Gamma 333 PC machine now enables you
to crimp both ends of the wire, to create double crimp connections with three different
contacts, to carry out one-ended seal application, tinning or ink-jet marking. In addition,
process monitoring is integrated to ensure that the wire is cut to length and stripped
perfectly to specification and that quality control is optimized.
18

Lead Makers
Alpha 355 / 356 Lead Makers
The Alpha 355 und 356 are four Station Lead Makers. The dual channel cutting head allows for a large range
of wire sizes without blade changes. The drive unit for the cutting head is positioned beneath the wire line to
give the machine an uncluttered and ergonomic design. All processing stations are readily accessible through
the vertically opening safety covers. Applicators, terminal reels and other parts for specific applications can
be changed without tools. Controls are positioned locally, allowing the corresponding machine functions to
be triggered during set-up. All setting and adjustment procedures can be controlled
from the TopWin user software in over 20 different languages.
Alpha 455 Fully-Automatic Crimping Machine

The Alpha 455 is designed especially for just-in-time production. Downtimes become crucial for companies
that produce relatively small production batches requiring frequent conversions of the machine. With the
Alpha 455, engineers set out to minimize the time lost on set-up and conversion while guaranteeing high
quality standards.
The mci 722R is the product that guarantees the efficient set-up of the fully-automatic Alpha 455 crimping
machine. This innovative new rotary press table was specially developed for the Alpha 455 and allows the
latter to be converted while production is still going on. The tools and terminals for the next two jobs are
set-up while the current batch is still being produced.
Optional Measuring Devices

Integrated crimp height measurement
Integrated measurement of pull-out force
Integrated referencing of wire lengths

19
Lead Makers
Alpha 477 Double Crimp Connections with Two Different Wires
The Alpha 477 machine allows the processing of a wide variety of wire combinations
from a double crimp up to three different contacts, two different seals and
two different wire sections. The arrangement of six processing stations plus a
double gripper unit make for highly diverse processing possibilities.
As a result, the Alpha 477 machine can

grow and expand to meet your future
needs. Individual wires with cross section
of 0.22 mm2 to 4 mm2 can be processed.
The maximum total cross sections of a
double crimp can be as large as 6 mm2.
Alpha 488 Processing of Twisted Pairs

The Alpha 488 machine was designed for the economical processing of twisted pairs, consistently
combining as it does state of the art technology with proven system elements like TopWin user-interface,
the mci 712 or mci 722 crimp module.
The Alpha 488 machine creates fully processed twisted pairs from endless wire. This automatic twisting machine
can accommodate wires with cross sections of 2 x 0.22 mm2 to 2 x 2.5 mm2. Four stations on side 1 and two
on side 2 make for flexible processing possibilities such as double-ended seal application and crimping.
20

Lead Makers
Zeta 633 SP Fully-Automatic Splicing Machine
The Zeta 633 SP is the first machine for an automatic

production of ultrasonic welded wire sets. It is distinguished
by a cost-effective production with steady high welding
quality. The machine is based on the technology of the
Zeta 633 and therefore also offers all functions for seal
and terminal processing.
Application
Head-to-head and butt splices
Splice welding in ultrasonic process
Insulation of splices with tape (option)
Single wire processing, sequence process
A very broad range of jobs can be
processed without any conversion
Zeta 654 Single End Block Loader

The Zeta 654 is specialized in the insertion of single-sided wire harnesses and is
used in combination with the Zeta 633 base machine. This machine is especially
characterized by a high degree of automation and the reliable insertion process.
The Zeta 654 inserts one-sided wire harnesses with different wire ends as e.g. flag
connectors and contacts with sleeves. The machine is used in combination with the
flexible Zeta 633 base machine. Additionally, the insertion of single and multi row
housings is possible. By pre-centering the contacts, a reliable and precise insertion is
guaranteed. By means of centering grippers, the contact can be centered and optionally rotated. The housings are feeded automatically and can be refilled without any
process interruption. An integrated force sensor performs force monitoring throughout the entire insertion process and enables a high insertion quality. Operation of the
Zeta 654 is via the slide console of the Zeta 633 with the user software TopWin.

21
Lead Makers
Zeta 655 Double End Block Loader
The Zeta 655 basic machine has a 36-wire changer and several crimping stations
with automatic crimp height adjustment. The block loader is operated from the
sliding console on the fully-automatic Zeta 655 crimping machine using the TopWin
user interface. The software automatically calculates the order of loading within a
wire harness to make the set-up of new harnesses as simple as possible. With the
flexible pallet carousel, the most varied types of wire harnesses can be produced
just-in-time and changeover times are reduced to virtually nil. Terminal-specific
parts are eliminated. All the operator has to do to changeover to a new type of
block is switch the two pallets.
The loading of each and every block is monitored and controlled by a force sensor.
The measuring process monitors the entire loading operation, from the wires entry
into the cavity to its correct interlocking in the block.
22

Applicators
HD-I Applicators with/without Fine Adjustment
A full range of applicator types is offered by Tyco Electronics. HD-I Applicators, designed
for use in both Imperial (1 1/8" and 1 5/8") and metric (30 mm and 40 mm) stroke machines,
are covering most of the terminals sold on the market worldwide.
With this platform, we offer a flexible and excellently supported tool concept for crimping
of terminals to wires. Every HD-I Applicator is equipped with an integrated multiple-function
Electronic Cycle Counter, which can be read out via infrared interface either into a local PC
or into a laptop. Additional information is available from our website.
You just have to inform us about the terminal you want to crimp and we can offer you a tool.
If a tool is not yet defined for a terminal (Tyco Electronics terminal or terminals from other
suppliers) we are able to quickly design a new HD-I Applicator to suit.

23
Applicators
HD-I Wear Parts
HD-I Wear Parts Stocking Programme
To ensure the support of our installed HD-I Applicator base, we have established
a stocking programme for wear parts. Subsequently, all crimpers and anvils
for your applicator are normally available ex stock,
ensuring the shortest possible lead times.
Wear Tooling
to Apply Stainless Steel Contacts
The application of nickel plated stainless steel terminals has always been a
problem with regard to the uptime of the crimp tooling. We have developed
crimpers and anvils, using special base materials and surface treatments in
the crimp area. These have enabled us to significantly increased the tool life
and thus reduce the applied cost of these products.
If you are experiencing specific wear problems in your production, please
contact your Tyco Electronics Service representative.
MQC-HD Applicators with/without Fine Adjustment

Not for all terminal types a HD-I Applicator can be defined. In such cases our Applicator
portfolio is complemented by our MQC-HD Applicators. So we can solve almost all terminal
crimping problems coming up.
A most efficiently organized wear parts stocking programme is supporting you
in your running production.
24

Applicators
System III Applicator with Feeder
Flexible and efficient termination of single and double wire applications, self-adjustment of the feeder and
optimum quality of wire termination are the main features of our new applicator the System III Applicator.
All crimp-related data, which are specific for the applicator
and the terminal to be crimped, are contained in an iButton,
being part of the applicator.
The main feature of the System III concept is a separate
electrical feeder which is communicating with the
applicator iButton on one hand and the terminator
and leadmaker on the other hand and an
automatical interaction between applicator
and terminator.
Once the applicator is mounted onto the press and
as soon as the electrical feeder (being permanently connected
to the terminator) is locked onto the applicator, the applicator
iButton data are read out and transmitted to the terminator via the feeder.
Then the terminator automatically adjusts its crimp height and the feeder
its feeding parameters according to the terminal wire combination to be crimped.
Applicator for Large Wire Sizes

For processing of large contacts, eg for battery terminals,
we offer heavy and solidly built tools, which are
extremely precise in repetitive work for
end-feed and side-feed contacts
with large cross sections.
A pneumatically driven feed
which is efficient and precisely
adjustable, as well as a specially
robust crimping unit, produce
reliable connections which are
extremely stable over the
long term.
iButton is a trademark of Maxim Integrated Products, Inc.

25

AMP 3K/40 and AMP 5K/40 Terminators
Based on the field proven Model G Terminator, the AMP 3K/40
and AMP 5K/40 Terminators are the latest in a series of machines
for wire termination using reeled terminals.
The AMP 3K/40 Terminator provides 13 kN (3,000 lb) crimp force
and is capable of crimping approx. 2.5 mm2 (14 AWG) wire size.
The AMP 5K/40 Terminator provides 22 kN (5,000 lb) crimp force
and is capable of crimping approx. 6.0 mm2 (10 AWG) wire size.
As value oriented Terminators, the AMP 3K/40 and AMP 5K/40
are designed for customers that require the increased output and
quality of a semi-automatic machine at a competitive price.
A wide range of optional
equipment is available to
meet your specific
application requirements.
Stripping Module
The stripping module is compatible with AMP 3K/40 and 5K/40
terminators as well as ELT. A quick and flexible working process
is supported by good accessibility to module adjustment and
wire positioning. The stripping module was designed to produce
good quality even used in the most harsh circumstances.
Following features characterize the stripping module:
Pre-selection Crimp only / Strip only / Strip and Crimp
Jog Mode
Pneumatic removal of insulation scraps
Defective Crimp Cutter (DCC) and Carrier Scrap Chopper (CSC)

When the CQM detects a bad crimp, the DCC unit will cut off the
defective terminal. The wire will be cut close to the terminal.
All DCC units are equipped with a Carrier Scrap Chopper (CSC).
The DCC and/or CSC units can be easily hinged out of the way
to allow easy access to change applicators.

DCC provides more consistent wire placement accuracy capabi-
lity due to the use of the grip jaws, compared to hand placing
the wire in a terminator.
DCC provides a scrap collection bin. It works with AWG 32-12
side-feed and end-feed HDM Style Applicators.
26


SC15 Stripper Crimper
The pneumatically and electrically driven SC15 crimping machine is a particularly
efficient and operator friendly crimping machine with outstanding repetitive
precision, which satisfies the highest requirements. It can be adjusted to the
specific requirements of any given contact/cable connection.
If you
want to strip a cable composed of many wires down to only 13 mm,
would like to then insulate these single wires at 2 mm to 6 mm and thereby
cover a wire size area of from 0.09 mm2 to 4 mm2
then with the Stripper Crimper SC15 you have made
the right decision.
Further features are:
Automatic bare wire recognition
Crimp force monitoring
Remote diagnoses via
serial interface

27

BT 752 Stripping, Sealing and Crimping Machine
The BT 752 delivers three processes in a single device: stripping, seal loading and
crimping. Reliability and top production performance coupled with the user friendly
TopTouch interface are the features that make this semi-automatic device such a
compelling product. The BT 752 is an economical alternative to fully-automatic machines.
BT 711 Crimp Module

The BT 711 machine is a crimp module for
the most demanding applications.
The module produces 20 kN, enough
force to crimp wires up to 6 mm2
in size, and is dimensioned to be
compatible with all standard
commercial crimping tools.
Options
SC-11 Stripper
Bad Terminal Cutter
Accessory
CFA Calibration Unit
28


BT 722 Bench Top Press
The BT 722 Bench Top Press is used for the manual crimping of contacts. The BT 722 is operated
from a touch screen. The new TopTouch user interface allows jobs to be set-up quickly and easily.
Even during production set-up, the machine operator is prompted to conduct quality measurements.
Following the input of the calculated values in the user interface, the crimp height is automatically
corrected. This prevents errors arising from the manual setting of the crimp height.
Only one crimp is needed for referencing the integrated crimp force monitoring. This reduces waste
material consumption and minimizes set-up time. The quality values measured during production
are saved and can therefore always be called up later. This ensures traceable quality at all times.
The programmable DigiStripper (Option) is an ideal accessory to the BT 722 Bench Top Press.
This can be set-up without any mechanical adjustment. Thanks to the functions zero cut and pull back,
as well as the pre-programmable cutting depth, the perfect stripping is ensured
Gauge for Presses

In order to help you to ensure that our applicators are placed correctly in the
presses we offer you this press gauge.
It is possible to have a mis-alignment between the center of the applicator and the
terminator due to the way they mount in the terminator. If this happens, a side load is
applied to the applicator which can lead to pre-mature wear and/or quality problems
with the crimped terminals.
The use of the gauge is simple: You install the press gauge into the press
like an applicator. Then you unlock the gauge head, on which is mounted
a gauge ring. A spring in the gauge is now pressing the gauge head
upwards. The gauge ring should now fit easily into the press head.
If this is not the case the applicator ram would not be in a centred
position and the mounting plate of the press has to be adjusted.
The special design of the press gauge base plate allows free
access to the press mounting plate fixing screws.

29

CRIMPMATIC 970 and 971 Crimp Presses for Reeled or Loose Piece Terminals
Both machine versions permit the cost effective manufacturing of crimp connections
with a high production efficiency. The CRIMPMATIC 970 machines are cabable of processing
wires of up to approx. 16 mm2 (AWG 5), depending on the terminal stock thickness.
Compact, space-saving design
Compatible with MQC Applicators
Step mode during set-up
The CRIMPMATIC 971 machine is capable of processing wires of up to approx. 50 mm2 (AWG 0),
depending on the terminal stock thickness. The machines can be equipped with a quick change
device for power crimp tools. MQC Applicators with a lower dead center of 135.78 mm can be
mounted by means of an adapter plate. These machines can be utilized as manual work stations
and can be integrated into fully-automatic processing lines. The terminator as shown is a manual
work station CRIMPMATIC 971. The unit can be supplied with or without crimp process monitoring,
or it maybe retrofitted later.
Options are available upon request

Crimp force monitoring
Paper spooler
Adapter plate for MQC Applicator
Applicators
Especially designed for larger wire sizes
Pneumatic feed
Can be used with both crimp presses
CRIMPMATIC 970 and CRIMPMATIC 971
30


SSC-2FP Pneumatic Safety Crimping Press
This highly flexible crimping press, based on the widely used
FMP-20 concept, features the utmost in user friendliness and
process safety. The unique and safety and terminal locating
mechanism makes it possible to use this press without
cumbersome and expensive guarding.
Additionally, a safety double foot switch provides for ease of
operation because both hands can be used to position the
terminal and wire in the crimping die. This can be especially
useful when processing small and open barrel terminals.
UP / 42 Crimping Machine System

The UP / 42 machine is ideal for Indent style crimps, with
die sets available to cover 6 to 95 mm2. The machine is
also capable of accommodating Tyco Electronics SDE,
premium dies and service tool dies.
UP / 55 Universal Pneumatic Crimping Press

This press will outperform most hydraulic presses with the same capacity in terms of handling and
speed. Processing a 120 mm2 copper tube lug, for example, will require about one third of the time.
We offer many optional die adaptors available, f.i. for standard industrial U-Dies that make this
machine extremely flexilble across a wide range of applications.
A resettable piece counter keeps track of the production run
and the crimping speed can also be adjusted. The UP / 55 can
also be equipped with a cutting device to cut flat material up to
32 mm wide and cables with a max. outer diameter of 28 mm.

31

UP / 66 Hydraulic Crimp Press
Designed to meet the evermore demanding needs of flexibility in production
the UP / 66 Hydraulic machine is capable of crimping wire sizes up to
400 mm2. The programmable crimp cycle and availability of various adaptor
kits makes the UP / 66 very adaptive to a very large application range.
The crimping process is completely programmable and controllable.
Programmable features such as settable crimp height and
press head return distance bring accuracy and effeciency
into play. The ability to reduce the machines travel to a
minimum for each cycle increases through put.
32


StripCrimp PP3 Stripping and Crimping Machine
Extremely fast stripping and crimping of wires down
to a wire cross section of 0.012 mm2, minimum
strip lengths and a most compact overall design
are the special features of StripCrimp PP3, which is
controlled and powered pneumatically.
To ensure the required precision, the PP3 incorporates
a toggle press, allows adjustable wire zero-cutting
and can be equipped with an optional crimp force
monitoring system in order that optimum crimp
quality is assured.
User-friendly design, fine adjust of stripping and crimping
parameters and easy-to-handle wear part change are key
features of the PP3 as well as a small footprint and compact
size allowing it to be used in many working areas.
We offer a PP3 solution for end-feed and side-feed
terminals, de-reeling from right
to left or from left to right.
Efficient after sales support
includes a ready availability
of wear parts.
CoaxStrip 5300 Programmable Coaxial Cable Stripping Machine

The CoaxStrip 5300 is a semi-automatic,
programmable multi-step stripping machine
for coaxial, triaxial, multi-conductor cable and
single conductor wire. This benchtop unit can
easily process coaxial and triaxial cables up
to 7 mm (0.276'') outer diameter and
strips lengths up to 30 mm (1.18").

33

AVG 0160 Cable Strip and Twist Machine
The AVG 0160 is a stripping and twisting machine for wires
with insulation such as PVC, Teflon, Silicon, Fiberglass,
Rubber etc. The machine can cover a wire size range from
0.03 mm2 up to 6 mm2 with an adjustable stripping length
from 0.5 mm up to 29 mm. The machine utilizes rotary
stripping blades for a smooth, 360 cutting of the insulation.
The blades are made out of a special tool steel for longevity.
Optionally available is a spring kit for tighter twisting of the
strands suitable for additional tinning operation.
JacketStrip 8400 Jacket Stripping Machine

The JacketStrip 8400 enables automatic jacket stripping
of round cables up to 26 mm in diameter and a stripping
length of 200 mm. After the cable jacket has been cut,
the piece of insulation is removed using a strong electric
motor (full/partial or window strip can be selected).
Pneumatically operated clamping jaws guarantee optimal
cable retention during the stripping process. Waste
insulation material is automatically ejected.
All functions of the machine are electronically monitored
and diagnosed by means of a LCD display.
UniStrip 2015/2100 Stripping Machines

The pneumatically operated stripping machine UniStrip 2015
excel with her compact design, fast cycle times and infinite
settings for conductor diameters, stripping and pull-off
lengths. The UniStrip 2015 primarily processes stranded
wires and single wires. Due to the minimal distance between
the acryl safety cover and the stripping blades, this machine
can perform stripping on extreme short cables.
The UniStrip 2100 is an electrically driven stripping machine.
Ease of operation, fast cycle times, a powerful yet silent
motor drive as well as a vast cable processing range are the
main features of this machine.
UniStrip 2500 Stripping Machine

This pneumatically driven stripping machine comes standard
with V-blades, the optimum solution for any ordinary stripping
of stranded wire with no blade changeover necessary. Through
the use of special blades, the range of applications can be
expanded to include flat ribbon cable, double-stranded wire,
thin multistranded wire or demanding (though, delicate, thin)
isolations. The adjustable way-back prevents the conductor
from being damaged during the stripping process.
34

Teflon is a trademark of E.I. DuPont de Nemours and Co.

Kappa Cut and Strip Family
The Kappa family strippers are ideal for cutting individual and special wires
to length and stripping them. They can strip in sections, allowing them
to strip even extremely long length in perfect quality. The machines cover
an extraordinarily broad range of cross sections.
Kappa 220, 225, 235 and 240 strippers support a variety of processing
options such as wire marking with hot-stamp or ink jet markers.
Hot stamp marking can even be done on the Kappa 210 stripper,
the entry-level model.
New Kappa Generation:
Dynamic, flexible cutting and stripping unit

New intelligent sensors
New electronic and software
Optional TopWin connection

35
Resistance Welding Equipment

Resistance Welding Module
Tyco Electronics offers semi- and fully-automatic modules for resistance compact welding
of terminals. This resistance welding process allows us to achieve minimum transitional
resistance between conductor and contact, higher current capacity and long-term stability
of the wire termination.
In this process, the bundle of strands in the conductor is condensed into a block by sidemounted ceramic plates. After this the strand bundle is welded to the contact by the
introduction of a powerful current via an electrode.
Typical features of the resistance welding unit
offered by Tyco Electronics are a very short
cycle time, a long electrode life time, a fullyautomatical parameter setting process and
the recording of all process relevant data.
36

SOLARLOK Equipment
Application Tooling for SOLARLOK Interconnecting Devices
A large share of the primary energy demand is covered by utilising solar energy. A significant part of
photovoltaic installations are interconnection devices, featuring SOLARLOK terminals. Tyco Electronics
offers the required tools and machinery for the production of related wiring.
Prior to the termination of the contacts to the wires (crimping), the solar cables must be stripped.
This operation is performed either by hand tools or semi-automatic bench equipment,
depending on the volume and the location.
For the termination of the screw machined contacts, hand tools, applicators, and semi automatic
bench equipment can be used. The deciding factor for the selection of the most appropriate equipment
are again the location and the volume of leads to be processed.
Tyco Electronics provides their customers with a wide range of tooling to apply SOLARLOK products.

37
MOST Equipment
Lambda 9100 POF Fully-Automatic Processing of MOST Leads
For processing large quantities of plastic optical fibers (POF) with low human recourses,
Tyco Electronics offers the fully-automatic machine Lambda 9100 POF.
All processing steps from feeding and preparation to testing and deposition are fullyautomatic. Functions like length measurement, integrated marker software and monitored
laser welding are available and guarantee consistently high quality. To ensure gentle
handling, the fiber ends are held fixed throughout the process so that no uncontrollable
bending radius occurs. The Lead Maker is equipped with a Dual Laser Module.
MOST Sets
The MOST Sets are simple and inexpenisve solutions for repair work in the workshop.
To meet your requirements we offer several different versions of Sets. The basic version
is equipped with two hand tools. One for stripping and cutting of POF, another one for
crimping of POF and an additional spare cutting unit.
A further version contains such items as a 20 meters POF, some male and female contacts and
one position inline couplings. Other accessories are available in different equipment versions.
38

MOST is a trademark of
OASIS SILICON SYSTEMS HOLDING AG
MOST Equipment
MOST Measuring Devices
These devices measure the position of the prepared end of the optical fibers relative to the reference
point of the insert extremely accurately. The result is displayed clearly by means of the digital read out.
The digital display can be zeroed by means of the setting gauge.
A special Digital Crimp Height Micrometer verifies the crimp height of metal inserts.
Two opposed probe tips measure the crimp height of the inserts across the diameter.
Tooling and Equipment for Glass Fiber Optics (GOF/PCS) for Automotive
In the future Glass Fiber will be used in the automobile industry. To keep pace with this trend
Tyco Electronics is developing process equipment for the manufacture of GOF and PCS leads.
Developments are based on experience gained in processing plastic and glass fiber for
NETCONNECT communication technology products. With both GOF and PCS the primary
obstacle in the process is to achieve a high quality fiber end surface. The goal of our development is to process the PCS fiber end with a Laser Module. Further process involve joining a
connector to the fiber end with a Laser welding Module. The manufacture of the GOF fiber
end faces involves additional process of heat forming and polishing. A Laser Module is used
finally to accomplish optical connector assembly.
MOST is a trademark of
OASIS SILICON SYSTEMS HOLDING AG

39
Hand Tools
SDE Standard Die Envelope
SDE is a flexible approach to crimp tooling that allows
the use of the same dies with tooling across a range of
application platforms. A large selection of die options
are already available for crimping a broad range of
terminals and wire sizes. Many die sets have multiple
cavities for crimping more than one wire or terminal
size and we can provide custom designs where
volumes permit.
SDE Crimp Tools

SDE dies are interchangeable in tools from portable hand
tools (manually or battery-powered) to pneumatic hand
tools and electric bench terminators. It's a family of tools
that you can take from bench to production or into the field,
without the need for different dies to fit each kind of tool.
You can rely on SDE to provide for your long term needs
because of our commitment to continued development
of dies and the tool range.
40

Hand Tools
IDC Hand Tools
IDC or Insulation Displacement Crimping is based on an entirely different concept to conventional
crimping and requires these special types of tool.
We provide a large range of tools for connector families like: MQS Connectors, AMP DUOPLUG,
AMP MONO-SHAPE and AMP multifitting and usually based on the well proven Pistol Grip tools,
featuring connector holding fixtures that crimp and index one pitch at a time.

41
Hand Tools
Hand Tool Kits
Tyco Electronics provides standard kits that contain the necessary equipment to carry
out specific tasks to the highest professional standards. We can also provide custom kits
for volume requirements containing only tools, or a combination of tools and terminals
tailored to your specific requirements. Please visit our tooling website to view our online
hand tool catalogue for standard kits, or find your local contact to discuss custom kits.
42

Hand Tools
Hand Tool Kits

43
Hand Tools
Insertion and Extraction Tools
Insertion/Extraction Tools are used for inserting discrete terminals into connector housings
or removing them, without causing damage to either the terminals or housings.
Our new standard design features a comfortable handle and snap-in/out protective cover
that allows users to stow the business end of the tool to help protect from inadvertent
personal injury when the tools are not in use.
Many different design types currently exist for our
vast terminal product range, which we continue
to convert. If you would like the tool you use
converted to the new design, want a custom kit
or tools in this design for other manufacturers products contact us, and where volumes permit
we will be pleased to provide you with a quotation
for your requirement.
44

Hand Tools
Heavy-Duty Hand Tools
A comprehensive selection of heavy-duty hand tools for crimping wire diameters up to
120 mm2 (AWG 4/0) and cable cutters for copper and aluminum wire up to 500 MCM.

45
Hand Tools
Hydraulic Crimp Tooling
U-Die a new line of industry standard interchangeable dies and 700 bar (10,000 psi)
crimp tooling including: hand-hydraulic crimp tools, hydraulic crimp heads with hand,
foot and electro-hydraulic pumps to cover crimps up to 120 mm2 (AWG 4/0) in either
12 or 14 ton heads.
46

Hand Tools
Contractor and Data Cable Tooling
The Tyco Electronics range of tooling for contractors and data cabling needs is very broad indeed, ranging
from basic wire preparation tooling through to test equipment and on to application specific tooling like the
ACO Plus Pistol Grip hand tool. We also provide a number of system starter kits and application specific kits
to round off our contractor tooling portfolio.

47

Stripper Crimper Machine with Touch Sensor
A unique new Touch Sensor stripping module, makes it is possible to strip blind and crimp
in one continuous and monitored cycle.
The visual inspection typically required after wire stripping is replaced by Tyco Electronics
new Touch Sensor system, which detects the slightest contact between stripping blades
and wire conductor and stops the machine cycle should it occur. Only cleanly stripped
conductors can be crimped.
Particularly important in Aerospace, Military and other delicate applications
where a non-contact wire stripping situation is preferred or required.
The Touch Sensor system can be set-up to

monitor the complete stripping process from
initial cut through to the final stripping off
of the insulation or the system can be set to
just monitor the cut-in stage. This setting
option allows the machine to be comfortably
used with a variety of often difficult to strip
insulation types with or without Touch Sensor
monitoring.
The machine is capable processing a variety
of terminals, this is achieved by specific
tooling kits which can be easily changed
over. Many tooling kits are available as are
customer specific solutions.
The machine comes with an integrated
feeding unit and 4/8 indent crimp head.
The crimp head provides a MIL quality crimp.
48


Bench Top Machines and Hand Tools
Solutions for production are provided by our selection of machines for turned contacts.
Our range includes pneumatic bench machines, and process controlled semi-automatic
machines for stripping and crimping. We also offer many options to support various
applications and offer special machine and production solutions.
We also offer a variety of high quality hand tools to support
both commercial and aerospace applications. Many of our
hand tool die sets are machine mountable offering
increased production flexibility.

49
FFC-FPC Equipment
FFC Hand Tool
The very easy-to-handle 10 position hand tool allows
variable settings for both the foil stop and foil guide.
Hereby a correct and repeatable crimp process is
achieved by an integrated ratchet mechanism.
A FFC hand tool case can be built up around your
particular application requirements. The tool allows
crimp connections to be made between foil and
1 to 10 position MQS terminals. The crimp height
is set for 70 m thick foil.
FFC Termination Machine for Flexible Sensor Foil

The Termination Machine is an electrical driven semi-automatic
assembly machine that uses different applicators to terminate
reel-feed FFC contacts to manually supplied FFC cables.
The machine terminates a predefined number of contacts
to the supplied cable end.
Tyco Electronics products FFC MQS, FFC AMPMODU .100,
Junior Timer, AMPMODU .50 and soldered contacts
are compatible.
Interchangeable applicators available for different products
Quick-change of applicator
Alignment of the cable is realized in the machine
Number of pins can be programmed
(max. 38 mm with pitch 2.54 mm)

Pitch 1.27 mm up to 5.08 mm can be programmed
Individual wire positions can be skipped
Operator friendly interface via touch screen
Integrated crimp force monitoring by CQM (optional)
FFC Applicator
The FFC Applicator is designed for FFC and FPC terminations.
It is normally delivered with a special Tyco Electronics crimp machine,
but is also compatible with standard presses (press stroke 40 mm),
if a wire feed is supplied.
The adjustment of the crimp hight is similar to other Tyco Electronics
crimp applicators. All wear parts are easy to change.
The FFC Applicator is available for different Tyco Electronics contacts,
such as: FFC MQS, FFC Junior Timer, FFC AMPMODU .100,
FFC AMPMODU .050, FFC Card Edge, FFC ACTION PIN and
FFC Soldering Pin.
50

FFC-FPC Equipment
Assembly Machine to Connect FFC and PCB
This machine has been specially designed to connect a Flexible Printed Sensor with a PCB by using an
ACTION PIN FFC Contact. The Flexible Printed Sensor and the PCB are manually loaded into the machine.
After the cycle has been started, the insertion head is positioned above the first insertion position.
The pre-formed contact is cut off the
carrier strip and gets simultaneously
inserted into the PCB and crimped to the
Flexible Printed Sensor. Several contacts
form the complete connection between
the sensor and the PCB. The force, required to insert the ACTION PIN
contact with the PCB, is monitored by
a force sensor.
To accommodate two types of PCBs, the
PCB holder is positioned by pneumatic
cylinders. The desired position is selected
via the operator interface.
FFC/FPC Machine
The FFC/FPC bench machine creates electrical connections between Tyco Electronics FFC terminals and
flexible flat cables. Thanks to its adaptable circuit fixture the machine is simple and easy to load. Prior to
initialising a crimp cycle, the vision system establishes the precise location of the first conductor track.
A positional correction is effected as appropriate.
The equipment combines the functions of

terminal feed, cutting the product off the
carrier strip, crimping and chopping of the
carrier strip. An integrated crimp force
monitor ensures high quality crimp
connections. An optional faulty crimp
cut off device prevents the further use
of defect circuits.

51

MAG-MATE and SIAMEZE Inserter Mark II with PLC
Tyco Electronics magnet wire terminations are a perfect
connecting alternative to all soldering techniques used in
a lead-free environment. Special knowledge is required
to design a mass manufacturing line for insulation
displacement crimps on thin lacquerd insulated wires
with high yield. Design aspects of the terminal, the cavity
and the machine all need to be harmonized. With the
Inserter Mark II Tyco Electronics can offer an economic
solution especially for the application of MAG-MATE and
SIAMEZE terminals.
MAG-MATE Inserter Mark II with PLC and Insertion Force Control

This advanced insertion machine provides the
features of the MAG-MATE Inserter Mark II with
an additional force distance control system.
The machine is designed to apply multiple different contacts and will be customized according
to the customer or product specific requirement.
The contacts can be used as single contacts or in
strip form (bridge function adjusted "on-the-fly").
A gauge is available to check the adjusted
insertion force and to recalibrate the
insertion force control sensor.
Pneumatic Insertion Tool for MAG-MATE Terminals

The pneumatic tool for MAG-MATE terminals features a
rotary insertion finger to facilitate different insertion angles.
This tool is designed for use in Tyco Electronics standard
insertion machines such as P 200 and P 300 but can also
be integrated into customized production lines or
assembly cells.
52


AMPLIVAR Terminator for Parallel and End Connections
The machine was especially developed for processing
magnet wire connections. Different versions for
end-feed and side-feed contacts are available.
The design takes into account that the motor
windings and coils can be supplied directly to
the connectors. The exposed crimp position permits
precise handling. In case of end connections the
projecting magnet wires are cut off.
AMPLIVAR Splices and Terminals are specifically
designed to terminate magnet wires or in combination with standard solid or stranded wire. In a one-step
operation the magnet wire is automatically multiple
ring stripped of its insulation as it is forced into the
serrations during the precisely controlled crimping operation.
As many as three magnet wires can be terminated,
simultaneously in one splice. Nearly the entire AMPLIVAR splice
programme can be applied with this machine in combination
with suitable applicators. The comprehensive range of manufacturing possibilities demands a specific machine and applicator
combination.
APT IIIA and APT IIE AMPLIVAR Product Terminators

APT semi-automatic bench machines are available in two versions: the IIIA with automatic precision
adjustment controlled by the Crimp Quality Monitor (CQM) and the IIE with manual precision adustment.
To apply a splice or contact, simply place the wires in the target area and depress the foot switch.
The machine automatically shears the splice or contact from the strip, crimps it, shears off excess wire,
and advances the next splice or contact into position.
With CQM, the APT III A assists in achieving 6-sigma processing capability. For operations with
multiple wire sizes, the APT III A provides programmable sequencing of different
crimp-height settings, and it can store up to 2000 different programmes
of 7 different settings each.

53

Press-Fit Systems
Tyco Electronics offers a complete line of manual and automatic servo-electric driven presses for the
application of press-fit connectors. Each unit is PC controlled and incorporates force feedback through load
cells. The servo-electric drive can precisely control applied force, speed and travel without the spring
effect common in pneumatic and hydraulic presses. Finally, force and SPC data for every connector pressed
is stored and can be retrieved for 100% traceability of all boards produced. This system minimizes costly
scrap by assuring that the minimum force is reached, maximum force is not exceeded and the connector is
gently seated to the required height.
SEP 3T Servo-Electric Press

The SEP 3T is a servo-electric press to apply PCBs onto
compliant pin connectors and housings. The system provides
control and monitoring of the press cycle force, distance and
speed to meet the quality and traceability essential in the safety
and control applications where these components are typically
used. Optional Pin Penetration Sensing (PPS) tooling can verify
the correct penetration of every pin through the PCB.
PCBs are manually loaded onto the connector/housing and
placed in specific support fixtures. When the press cycle is
initiated by the operator, the product is shuttled into the SEP 3T
and pressed to the required force and/or height.
BMEP-3T/5T Bench Manual Electric Press

The benchtop press with midrange board handling
and pressing capacities utilizes PC control and
servo-electric drive system. Pressing capacities of
27 kN [3 tons] and 44 kN [5 tons] allow for a wide
range of applications on boards up to 460 mm x
610 mm [18" x 24"]. These features and a compact
footprint make this a powerful, versatile and
portable press for PCB construction.
54


MEP 6T/MEP 12T Manual Electric Press
A self-contained press on wheels that can easily be relocated
almost anywhere on the production floor. The same PC
controlled servo-electric drive system as the BMEP units is
used to provide a precise and repeatable pressing system to
lower overall applied cost. With up to 107 kN [12 tons] of
pressing capacity and board handling up to 910 mm x 1220 mm
[36" x 48"] on the MEP-12T, the MEP line is perfectly
positioned to handle almost any press-fit application
with midrange volumes.
AEP 6T Automatic Electric Press

The AEP 6T is a stand-alone automatic servo-electric
press for compliant pin connectors. The system is
capable of processing 760 mm x 910 mm [30" x 36"]
boards with up to 53 kN [6 tons] of force. The system
can process PCBs and connectors for all but the
largest backplane applications.
A PCB with pre-loaded connectors is manually placed
onto a drawer mounted support fixture. The operator
closes the drawer and starts the press cycle. The AEP 6T
automatically selects the proper insertion tool from
a tool rack and presses each connector. The system
automatically controls and monitors force, distance
and speed in real-time to assure quality on every
connector applied.
AEP 12T Automatic Electric Press

An automatic unit that combines the same PC controlled
servo-electric press process with automatic tool changes
and board positioning. Expensive scrap is further reduced
by minimizing operator intervention and reducing handling
of the boards. Pressing capacity of 107 kN [12 tons] and
the capability to handle boards up to 910 mm x 1220 mm
[36" x 48"] make the AEP perfectly
suited to almost any press-fit
application including very
large and expensive backplane
assemblies. An optional auto-load
configuration is available to further
increase throughput on high
volume applications.

55

CSM 100 Connector Seating Machine
The CSM 100 has been specially designed to press a PCB
onto a press-fit connector. The connector gets manually
loaded into a connector specific fixture and the PCB is
placed on spring loaded support pins.
When the press cycle is started, the unit slides under the
press ram and gets pressed. An optional pin presence
check in the upper tool guarantees that all pins have been
pressed through the board. The press is a Tyco Electronics
BMEP-5T. The press has a PC controlled, servo-electric
drive, to allow for the monitoring and control of force,
speed and distance over the entire press cycle.
CSM 200 Connector Seating Machine

PCB and connectors are loaded manually into fixtures.
When started, the machine checks the correct loading of
the connectors before placing the connectors onto the
PCB. The tool then moves under the press ram where the
connectors get pressed one after the other onto the PCB.
The BMEP 5-T servo-electric press is used to seat the
PCB which provides a force-distance check to guarantee
quality production.
A special tooling plate allows the sequential pressing
of a number of different pre-loaded connectors. An
intermediate plate, positioned between the PCB with
its pre-positioned connectors and the flat rock press
ram contains the connector specific press tools.
For each connector a force distance curve is available
after completion.
56


Special 60 kN 2-Stroke Press
Exclusively designed to press-in SIPAC female connectors,
metal shields for female connectors and key boxes

User friendly positioning of PCB
Easy removal of PCB after press-in process
Pneumatic 2-hand operation (pre-centering and force stroke)
Simple adjustment to suit different PCB sizes
Simple tool changing for different connector lengths
PCB-thickness sensor
Supplied with PCB guide
Press-in force meter as option
Press Quality Monitor

The Press Quality Monitor (PQM) provides real-time force/distance monitoring of a press system.
The result is a higher level of quality assurance for the pressing operation. Targeted at low cost
press systems, such as manual arbor presses, the PQM is focused at lowering the applied cost of
your operation by preventing scrap and costly re-work.
The PQM is supplied with a touch screen monitor and icon driven software for easy programming
and operation. The system monitors the press cycle for consistency of force based upon distance
above the work surface to assure it is within requirements. If a press cycle falls out of these
tolerances (such as excessive force, a premature force, a missing force level by a height value, etc),
a visual alert informs the operator that the cycle should be stopped. This will help to prevent a
faulty application as well as damage to the components being applied. Finally, the results of each
press cycle can be serialized and stored to provide quality records of the entire production run.
These features allow the PQM to provide bottom line savings for manual pressing operations
through quality monitoring of the entire pressing process.

57

PCB Depanelling Systems
Tyco Electronics knows the total applied cost of your product is almost at its highest when the PCB is
separated from the panel. Protect the time and investment that has been applied to your product
by using a gentle, safe and effective depanelling equipment solutions offered by Tyco Electronics.
Tyco Electronics offers equipment solutions including the 2016AT Singulation Press, SmartRouter Singulation
Machine, SAR-1000-B/D, SAR-1400-L Laser Depanelling and ILR-2000 Automatic In-Line Routing Machines.
All of our equipment solutions offer effective and safe depanelling for your products. Depanelling induced
stress is simply unacceptable in todays competitive market.
GAS SAR-1000-B and SAR-1000-D Depanelling Machines

The GAS SAR-1000-B and SAR-1000-D depanelling systems for printed
circuit boards and bare boards offers a largely automated process for
depanelling by milling and/or sawing.
The GAS depanelling systems SAR-1000-B and SAR-1000-D offer the
following outstanding features:
Very fast and precise linear motor axes for all three directions of
movements (X.Y and Z).

Fast shuttle system with short changing time < 4 seconds
Large milling area
Flexible milling brush holder no additional down-holding device required
Technics tool kit including
Broken tool control
Automatic and continuous bit control for different levels
Tool diameter monitoring
Production data processing system
Depanelling speed with disc up to 20 m/min.
58


2016AT PCB Singulation Press
The 2016-AT Press is a punch and die system designed exclusively
to safely and accurately depanel populated printed circuit board
assemblies. The press is extremely reliable and accurate, ideal
for medium to high volume, low-mix environments.
The cycle time can be as low as 12 seconds. For in-line processing,
a robot can be incorporated to the press and configured with
custom designed end-effectors to pick up the assemblies from
the upstream conveyor and drop off singulated assemblies to
a pre-programmed location.
The Singulation Press is extremely accurate, reliable and fast.
SmartRouter Singulation Depanelling System

Imagine a Depanelling System with cleaner air inside the enclosed chamber than outside.
Imagine a PCB routing system that eliminates the need for a secondary cleaning operation
because of residual dust. The SmartRouter platform makes this possible because of a vacuum
system that can be selectively configured for the top and/or the bottom of the panel.
Now imagine a system that eliminates the need for a technician to programme.
SmartRouter systems are stand-alone machines for fast,
flexible, accurate depanelization of electronic assemblies.
The operator can automatically download
PCB route path information using SmartTAG
fixturing. Tyco Electronics offers dedicated
routing fixtures with SmartTAG functionality.
This technology minimizes any costs
associated with machine programming
and fixture set-up for depanelling.
In addition video aided interface,
manual positioning or CAD download
can be used to programme the system.
Multiple programming options:
Smart-tag fixture, camera teach,

data download and manual teach
Servo repeatability of 0.20 mm
with a positioning speed up to
500 mm per second
Fiducial inspection

59

High Voltage Automatic Test
Quality control is the immovable cornerstone in the manufacturing and maintenance procedures for all high
specification, high value products. Identifying poor connections, damaged cables or faulty components
requires a 100% electrical inspection by means of increasingly accurate continuity resistance and high
voltage dielectric testing.
To this aim Tyco Electronics offers a comprehensive range of automatic test equipment. Applications
range from simple harnesses and components up to complete aircraft. Including functional tests,
any project size can be met and any technical challenge can be answered.
MK Test 19" Rack Based Systems

This approved design offers the highest degree of flexibility and upgradebility
to cover all possible technical requirements, allowing test point numbers to
range from 64 to over 500,000. Standard test procedures such as continuity,
shorts, insulation resistance, capacitance, impedance or loss parameters at
waveguide transmission lines can be complemented by more specific tests
for databus installations, optical fiber, and waveform/oscilloscope analysis.
Our reputation of providing a straightforward, easy-to-use software and
the ability to tailor each system to specific customer needs is unrivalled
in the market.
MK Test Portable Systems

Standard 19" racks for smaller systems can be built
as portable units, but special requirements demand
even more specific solutions. Especially for harsh
environments Tyco Electronics offers portable
systems in ruggedized, waterproof cases.
Such units are typically completely autonomous
including a laptop PC and integrated printer.
MK Test Remote Control PocketMeg

When it comes to planning a test environment, hooking-up a large unit under
test or when trouble-shooting on larger applications needs to be performed,
the operator will benefit from being able to move around the application
while at the same time having full control over the test software.
Using WiFi communication and data transfer protocol, PocketMeg offers
full remote control and operator interaction with the MK automatic
test system.
The operator can move around the unit under test, with PocketMeg
in hand, while receiving test progress information, test results and pictorial
guides and instructions. Productivity and test speed can be drastically improved.
60


Handheld TDR Equipment
For front line troubleshooting we offer handheld test equipment based
on the technology of Time Domain Reflectometry (TDR). Fault detection
and localisation down to 10 mm accuracy in copper and fiber optic wires
is made quickly and simply due to groundbreaking diagnostic procedures.
The series of handhelds are called ARCMAS (Automatic Real Time
Cable Monitoring Analysis System).
Aircraft Wiring Tester

The Personal Diagnostic Assistant is a high-performance
and easy to use MIL-Spec handheld unit with full diagnostic
capability. TDR technology is being used in combination with
sophisticated software procedures to detect and localise wire
inconsistencies down to 10 mm of distance accuracy.
Electrical Test Equipment for the Automotive Industry

Specialized wire harness testing for the automotive
subcontracting industry is based on high volume
requirements and incorporates the automatic
inspection of non-electrical parameters.
To this aim well thought out adaptation
systems are the key factor providing a fast,
reliable and user-friendly test environment.
Test benches and adaptation systems from
TSK Prfsysteme GmbH benefit from 25 years
of experience in this market. Tyco Electronics
is the worldwide distribution partner of TSK
and can provide a large variety of harness and
functional test systems to it's customers.
TSK Cable Test and Function Test

Small stand alone cable testers like the CT30 at an attractive
price level already offer the full range of electrical standard
testing for up to 512 internal test points. In combination with
the powerful CS WIN software even more complex test
programmes can be created by using programmable I/O's
and applied statistical functions.
Larger harnesses will use one of the many different test
system types which basically provide a standard grid to
implement TSK's adaptation modules.
The function test systems are designed for more complex
end-of-line tests on complete subassemblies, like cockpits,
automotive doors, relay boxes and control units.
ARCMAS is a trademark of
Phoenix Aviation & Technology Ltd.

61
GATD EMEA Field Service Organization

The GATD EMEA Field service organization is active in more then 42 countries within EMEA and beyond.
This year we have extended our activities with local resources in Russia and Romania. We have implemented
a service management software that provides standardization of reporting and gives us the possibility in
continues improving our service organization. Throughout the year we educate our field service engineers
on the latest technologies and equipment. Tyco Electronics GATD is your reliable partner where the use
of processing equipment under your particularly individual conditions is concerned and also when correct
functioning and operational availability have top priority.
See for yourselves the advantages of professional consultation and individual service.
Our qualified service team is ready to assist you.
Installation, Inspection and Service
Training
Tyco Electronics provides Field Service support

across Europe and beyond. In most cases we can
provide 48-hour cover in extremely remote areas
and at very competitive rates.
Increased demands of the customers as well as new

techniques in manufacturing and processing call for
maximum requirements where the training of your
personnel is concerned.
In addition to installation, warranty and repair we

can help you with; equipment choice, operator &
maintenance, training and troubleshooting. We can
offer Standard Service Contracts, Maintenance
Contracts, Hand Tool Contracts and Custom made
contracts to cover all your needs.
We are proud to be able to offer a comprehensive

range of customer training programmes. The training seminars are designed to meet your individual
requirements. Your operating, maintenance and re
pair staff will be put into a position of being able to
produce precisely and inexpensively. All economical
aspects are taken into account here, including for
example the minimization of set-up time, professional maintenance and optimal tool deployment.
The advantages of regular inspection are quite

obvious:
Production stop resulting from machine break
down can be avoided to a great extent because
faults and non-conformities are recognized at an
early stage and then eliminated.
Your technical documentation is regularly updated.
The costs for our service represents value for
money and can be planned in advance.
You ensure your quality standard by means
of continual inspection. Long-term service
arrangements result in better conditions for
you compared with a service on demand.
To tailor the contracts to the specific requirements
of our customers is a matter of course for us. This
service is also available for the equipment which
was not supplied by Tyco Electronics. If you are
interested in this offer, please contact your local
Tyco Electronics Service Department.
We Offer Standard Training

Programmes in the Following
Individual Areas:
The Fundamentals of Crimp Technology, 4901
The Proper Handling of Crimp Applicators, 4902
Training Programme, 4903
(combination of 4901 and 4902)
The Proper Handling of Crimp Hand Tools, 4904
FFC Crimp Technology, 4906
Fundamentals of Crimp Technology for Machine
Operators, 4907
Magnet Wire Connection Technology, 4910
Advanced Seminar Crimp Quality, 4911
Advanced Seminar Crimp Force Monitoring, 4912
Advanced Cross Section Photos, 4913
MAG-MATE Module, Pneumatic, 4914
Insulation Displacement Technology, 4930
All Training Programmes are concluded with a Test
Each participant receives a certificate. On an agreement basis, the training programmes can take place
either at Tyco Electronics or at your own premises.
In addition to basic training and advanced training
programmes, we also offer customer-specific training
programmes. We provide your staff with training on
an individual basis according to your requirement.
Your local Tyco Electronics Service Department will
gladly provide you with further information.
62


Short Term Rental Crimp Applicators
Applicators are being increasingly required at short notice for a limited period.
This may include pre-production runs, prototype series, the subsequent production of single part requirement or simply small series production. It is often
uneconomical to purchase a crimp tool or to rent it on a long-term basis when
it is only required for a few weeks in the year. Our short term rental service
has applicators readily available for you which you can call off at short notice.
Your local Tyco Electronics representative will gladly inform you about the
availability of an appropriate applicator for your specific need.
Advantages of Using Short Term Rental Crimp Applicators

Inexpensive Cost
Use the short term rental crimp tool in your production only for such a period of time
as is required for the completion of the job concerned. This reduces the costs for
procurement and storage of the crimp tools and is entirely to your advantage.
High Crimp Quality
The quality of the crimp connections is just as high as the quality from the series production.
A clear advantage compared with the production of small series with hand tools.
Short Delivery Time
Short delivery time, uncomplicated administration of formalities and high productivity
with simultaneous good quality make it easier for you to decide in favour of short-term
rental of crimp tools.

63

NEW!
NEW!
Local Field Service

Field Service Representation
NEW!
Local representation
since begin 2007
Within EMEA we also provide

Field Service in South Africa
and India.
Other Countries
on request.
Outside EMEA we also have Field Service Engineers

in the following areas:
USA
China
Hong Kong
Canada
Korea
Thailand
Mexico
Japan
Singapore
Brazil
Taiwan
Australia
ACTION PIN, AMP, AMP 3K/40 and AMP 5K/40, AMP DUOPLUG 2.5, AMP-LATCH, AMPLIMITE, AMPLIVAR, AMPMODU,
AMP MONO-SHAPE, AMP-O-LECTRIC, AMPOMATOR, CHAMPOMATOR, MAG-MATE, Micro-MaTch, NETCONNECT,
SIAMEZE, SOLARLOK and Z-PACK are trademarks.
Other products, logos and company names mentioned herein may be trademarks of their respective owners.
64

Global Contacts GATD

Europe, Middle East and Africa
Wire Processing Equipment
Scandinavia Sweden - Finland
Denmark Norway Estonia
Austria Slovenia Croatia Serbia
Great Britain
Sales and Field Service
Sales
Herbert Wiesinger
Phone: +43 1 905601236
Herbert.wiesinger@tycoelectronics.com
Bruce Verrall
Phone: +44 1237 428654
bruce.verrall@tycoelectronics.com
Czech Slovakia
Great Britain Ireland Egypt

Saudi Arabia
Spain Portugal
Field-Service
Sales
Garry Faulkner
Mobil: +44 (0) 7711082059
gfaulkner@tycoelectronics.com
Jose Luis Nozal

Mobil: +34 619233375
jnozal@tycoelectronics.com
Sales and Field-Service
Hungary
Spain Portugal
Dominique Verger
Phone: +33 134208770
dverger@tycoelectronics.com
Field Service
Tibor Romany
Mobil: +36 302977762
tromany@tycoelectronics.com
Jose Luis Baena

Mobil: +34 93 291 0396
jbaena@tycoelectronics.com
Italy
Product Information Center Spain
Sales & Field-Service
Phone: +34 932910330

Fax: +34 932003779
pic.spain@tycoelectronics.com

Drahomir Bazant
Phone: +420 541162150
dbazant@tycoelectronics.com

Pekka Alakulju
Mobil: +46 709675097
palakulju@tycoelectronics.com
France Marocco Tunesia
Product Information Center - France

Phone: +33 134208943
Fax: +33 134208623
Pic.france@tycoelectronics.com
Germany Middle
Enrico Racca
Mobil: +39 3357197460
eracca@tycoelectronics.com
Switzerland
Sales
Manfred Schulz
Mobil: +49 (0) 171 3539137
Manfred.schulz@tycoelectronics.com
Germany North
Netherlands Belgium Luxembourg
Sales
Sales
Marcel Dnner
Mobil: +41 793492675
m.duenner@tycoelectronics.com
Henk van Hassel

Phone: +31 736246108
HHassel@tycoelectronics.com
Switzerland
Sales
Ernst Haase
Mobil: +49 (0) 171 3540709
ehaase@tycoelectronics.com
Germany South-East
Netherlands Belgium Luxembourg
Field Service
Field-Service
Patrick Eigenmann
Phone: +41 798167094
p.eigenmann@tycoelectronics.com
Ron Bruurmijn
Phone: +31 736246359
r.bruurmijn@tycoelectronics.com
Turkey South East Europe
Sales
Manfred Drr
Mobil: +49 (0) 171 3539664
mduerr@tycoelectronics.com
Germany South-West
Product Information Center

Netherlands
Phone: +31 736246999
Fax: +31 736246931
picbenelux@tycoelectronics.com
Germany
Poland Lithuania Latvia Belarus

Andrzej Orbik
Mobil: +48 601248474
aorbik@tycoelectronics.com
Product Information Center Germany

Bensheim
Phone: +49 6251 133 1999
Fax: +49 6251 133 1998
germany-pic@tycoelectronics.com
Muppidathy V
Mobil: +91 9890600513
muppi@tycoelectronics.com
South Africa
Field Service
Field-Service
Michael Quick
Phone: +49 6251 133 1251
mquick@tycoelectronics.com
Tayfun Ocaksnmez
Mobil: +49 172 6569149
Tocaksoenmez@tycoelectronics.com
India - Middle East
Sales
Richard Renner
Mobil: +49 (0) 171 3538938
rrenner@tycoelectronics.com
Sales and Service
Product Information Center Poland

Phone: +48 224576704
Fax: +48 224576720
jmatasz@tycoelectronics.com
Frikkie Swart
Mobil: +27 83 676 6177
frikkies@tycoelectronics.com
Russia
Europe, Middle East and Africa
Sales and Service
Wire Processing
Ivan Lyapin
Mobil: +7 910 4523571
Ivan.lyapin@tycoelectronics.com
Ashley Dakin
Phone: +44 7801303735
ashley.dakin@tycoelectronics.com
Tyco Electronics AMP GmbH

AMPrestr. 1214
64625 Bensheim / Germany
Phone: +49-(0)6251-133-0
Fax:
+49-(0)6251-133-1600
www.tycoelectronics.com
TE Logo and Tyco Electronics
are trademarks
2007 Tyco Electronics Ltd.
1654180-3 Revised 10-2007 20M ST

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Tyco Electronics Technology Portfolio

Antennas, GPS Antennas

Battery Connectors &

Circuit Protection Devices

Heat Sinks & Thermal Solutions

Tubing & Harnessing Products

Switches and Knobs

Touch Screens Displays

Identification Labeling Products

Fiber Optic Products

Racks and Panels

Wire & Cable

Smart Cards / Leadframes

Resistors and Inductors

Tyco Electronics GATD

Finding Equipment online

For more detailed information please visit our website

Insertion Machines for Single Contacts

P 200 Semi-Automatic Bench Machine

P 300 Fully-Automatic Machine

for High Volumes

HD-I Wear Parts Stocking Programme

to Apply Stainless Steel Contacts

FHM IDC Flexible Harness Maker

FHM Mark II Flexible Harness Maker

SIM 50E / 51E / 52E / 25E / 27E

Semi-Automatic Bench Machine

Hand Operated Press

Crimping Presses and Accessories

Carrier Scrap Chopper (CSC)

BT 752 Stripping, Sealing and

BT 711 Crimp Module

BT 722 Bench Top Press

Gauge for Presses

for Reeled Crimp Terminals or

CRIMPMATIC 970 and 971

Hand Operated Press

Applicator for Large Wire Sizes

SC15 Stripper Crimper

SIM T-Series Entry Level Semi-Automatic

System III Applicator with Feeder

Defective Crimp Cutter (DCC) and

SIM P-Series Entry Level Semi-Automatic

P 350 Fully-Automatic Insertion Machine

with/without Fine Adjustment

Pneumatic Safety Crimping Press

MT-Matic Mark III for IDC Connectors

IWS 188 IDC Workstation

MT-E2 F Semi-Automatic Machine

Crimping Machine System

AMPOMATOR System III with Servo Feeder

System III Applicator

Gamma 255 Processing

Gamma 333 PC Flexible Wire Processing

Alpha 355 / 356 Lead Makers

Alpha 455 Fully-Automatic

Alpha 477 Double Crimp Connections

Zeta 633 SP Fully-Automatic

Zeta 654 Single End Block Loader

Zeta 655 Double End Block Loader

For more detailed information please visit our website

Resistance Welding Equipment

Lambda 9100 POF Fully-Automatic