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Programmable Logic Control

(PLC) Solutions Guide


Industrial Automation Solutions

www.ti.com/automation 2015

Programmable Logic Control (PLC)


Overview

3
TI Designs
4 Amplifiers
5 Precision ADCs ( 10 MSPS)
5
Programmable gain
amplifiers
6
Digital isolators
6
Voltage reference

The programmable logic controller is the


workhorse of industrial control systems.
It uses digital and analog I/O modules to
interface to sensors, actuators and other
equipment. These I/O modules must
meet stringent electrical specifications
and designers face challenges in condi
tioning and converting these signals. In
addition, increasing levels of embedded
processing and connectivity can be seen
on these modules.

Analog output

The PLC system

Connectivity & interface


for I/O module

9 Microcontrollers
10 Industrial interface transceiver
10 LVDS devices
10 Logic: LVC

Power for I/O module


11
12
12
12
13

TI Designs
Input power protection
LDO linear regulator
DC-DC regulator
Window comparator

Communication module and


PLC controller

13 Microprocessors
13 Industrial ethernet protocols
15 Industrial protocol support
15 Ethernet PHY
15 eFuses
16 DC-DC regulators
16 DDR termination regulators
16 Power Management ICs (PMICs)
16 Load switches
17 Clock generators
17 Clock fanout buffers

110V /
220V

CPU

Coms
Std Ethernet

Special
Function

Programmable Logic
Controller with local IO
(DIN-rail in cabinet)

Master

Slave
Slave

Bus
Coupler

In-/ Output

8
TI Designs
9 Drivers

Power

Digital output

In-/ Output

TI Designs
Digital serializer

Input

8
8

I/O modules can be classified as analog


input (AI), analog output (AO), digital
input (DI) and digital output (DO). They
are usually categorized into 2-, 4-, 8- and
16-channel modules. I/O modules need
to meet stringent electrical specifications
such as the IEC 61000-4 family of electro
magnetic compatibility (EMC) tests for
surge, ESD (electrostatic discharge) and
EFT (electrically fast transients). They
also need short-circuit and overload
protection. All these modules include
isolation between the control side and
the field side via DC-DC converters and
isolation on the digital communication
side between the field devices and the
digital backplane. Communication over
the digital backplane is done by a variety
of interfaces (RS-485, CAN, Ethernet,
LVDS, etc.) In distributed control systems
or between equipment, industrial field
buses (PROFIBUS, DeviceNet,
CANopen, Modbus, EtherCAT,
EtherNet I/P, PROFINET, SERCOS,
POWERLINK, etc.) are used for commu
nication. On the following pages we
discuss solutions from TI for these
various I/O types.

PLCs can be segmented by I/O count


and scan rates. They can also be classi
fied as brick type versus modular PLCs.
A small or brick PLC has a fixed number
of connections for inputs and outputs.
Modular PLCs have a chassis (also called
a rack) into which are placed modules
with different functions. The processor
and selection of I/O modules is custom
ized to fit the application. A modular PLC
consists of the central processing unit
(CPU), a power supply and various I/O
modules. The CPU performs the main
controller functions like scanning data
and running control sequences. The
power supply unit converts line power
to 24 volts. The I/O modules are used
to measure data from sensors and to
control various actuators. Together, the

Back plane Bus

Digital input

I/O module types

Power

6 Overview
6
TI Designs
7
Precision DACs
7
Analog output driver

Input

Analog input

Back plane Bus

2 Overview

Power

Programmable logic control

input and output modules along with the


central controller form a control loop.

Power

Table of contents

Special
Function

Remote IO
(DIN-rail)

Industrial Ethernet

Programmable Logic Control (PLC) Solutions Guide 2015

In-/ Output

Power

Bus
Coupler

Power

Bus
Coupler

Input

Slave
Decentralized IO
(machine attached)

Texas Instruments

Analog inputs
TI Designs

Texas Instruments analog input solutions address a wide range


of analog input modules in the factory and process automation
industry, including temperature (thermocouple and RTD), 4-20
mA and single ended or differential 0-5 V, 0-10 V, 5 V and 10 V.
The TI Designs provide insights in how to handle multiple
channels per module, Delta-Sigma and SAR ADC based

signal acquisition and universal input stages. Industry 4.0


(Industrie 4.0) requirements for diagnostics and HART are also
showcased. Small footprint and high efficiency isolated power
supplies for generating positive and negative voltages help
meet the demands for more channels per module and smaller
form factors.

Group Isolated Analog Input Module


Temp

Protection

Flow
Optical

MUX

V+

Pressure

VREF

PGA

Protection

Digital
Isolation

ADC

AMP

Name

5 V, 10 V
05 V, 010 V

Interface

Digital
Isolation

Level

Inputs From Sensors


TIField
Designs

Controller

Group Isolated Analog Input Module


Description
Protection

Buffer
VREF

Key Features

Designed to comply with IEC61000-4 standards for ESD, EFT and Surge
TIDA-00119 is a complete, highly-integrated PLC analog input module front-end
Up to 8 channels user programmable inputs and configurable over-range
Digital
reference design that is designed and
tested to meetPGA
IEC61000-4 standards
for
industrial
Interface
MUX
Controller
ADC
capability of 20%
automation systems. The design can be configured for 4 differential inputs or 8 single- Isolation
Four voltage inputs: 3 Single ended & 1Differential with impedance > 1 M 10
Buffer
12-Bit, 8 channel, integrated analog ended inputs with 12-bit ADC resolution and a sample rate of up to 1 MSPS. These inputs
420 mA
V, 5 V, 2.5 V, 0-10 V, 0- 5 V, Up to 12 V with external reference
input module for programmable
can also Protection
be programmed to take current or voltage inputs with selectable ranges. The
Digital
010 mA
Four current inputs: 0-20 mA,Memory
4-20 mA (with input impedance of 250 )
logic controllers (PLC)
design also includes an isolated power supply providing all necessary
module
voltages,
HART
Isolation
Accuracy over entire input range
input surge and ESD protection and an isolated digital data interface that can be
Voltage: < 0.2% full scale at 25C
connected to any microcontroller, FPGA or ASIC via SPI interface. Full documentation, test
Current: < 0.35% full scale at 25C
results, design files and necessary firmware are available to help reduce time to market.
On-board isolated FlybuckTM power supply with inrush current protection
8-channel, 16-bit SAR ADC ADS8688 that supports from 300 ksps to 30 ksps
per channel
The TIDA-00164 reference design provides a complete solution for a single supply
Programmable channels: each channel can be configured as current or voltage
16-Bit, 8 channel, integrated
Per
Channel
Isolated
Analog
Input
Module
industrial control analog input module. The reference design is suitable for process
input with software configuration
analog input module for
control end equipment like programmable logic controllers (PLC), distributed control
Programmable current range (0-20mA) and voltage range (10 V)
programmable logic controllers
system (DCS), data acquisition systems (DAS) modules that must digitize standard
Single 24 V input power supply operation
5 V, 10 V
Digital
(PLC)
ADC
industrialProtection
current inputs and AMP
bipolar or unipolar input voltage ranges up
to 10 V.
Designed for IEC-61000 compliance (IEC-61000-4-4: EFT up to 2 kV @ 5 kHz
05 V, 010 V
Isolation
on signal ports; IEC-61000-4-2: ESD up to 4 kV contact & 8 kV air discharge;
IEC-61000-4-5: surge up to 1 KV line-earth (CM) on signal ports)
Interface
Controller
The TIDA-00170 is a reference design for industrial control analog mixed input output
420 mA
modules. The design implements four channel analog input & two channel analog output.
16-bit resolution, user programmable analog input output ranges
Digital
010 mA
The analog
input channels can
measure all standard industrial voltages
up to 10 V and
Programmable channels: each Memory
I/P channel can be configured as current or
Protection
AMP
ADC
Isolation
16-Bit analog mixed input and
current inputs up to 24 mA. The two simultaneous analog outputs can source voltage
voltage input and O/P channel can be configured as voltage or current output
From for
Sensors
output module
programmable
up to 10 V and current up to 24 mA. The reference design includes the necessary
with software configuration
logic controller (PLC) reference
on-board protection circuit & is tested for IEC61000-4 standard EFT, ESD and surge
Accuracyinput Ch better than 0.1% FSR at 25C, output Ch better than
design
requirements with IO Controller platform. The protection circuitry does not negatively
0.2% FSR at 25C
affect the design and test results showed typical unadjusted errors were less than 0.1%
On-board isolated Flybuck power supply with inrush current protection
of the full-scale range (FSR) for the analog input channel and less than 0.2% FSR for the
Designed to comply with IEC61000-4 standards for ESD, EFT, and surge
analog output channel.
LEGEND
Logic

Temperature sensor interface


module for programmable logic
controllers (PLC)

Texas Instruments

The TIDA-00018 reference design enables faster development of high precision


temperature measurement solutions using 24-bit delta-sigma ADC and most widely
used temperature sensors like thermocouple and RTD. The design guide will address
the sensor signal conditioning, thermocouple cold junction compensation, ratiometric
measurement technique for RTD, recommended software flow, sensor linearization,
sensor diagnostics, transient protection, PCB layout and other practical design
considerations for achieving high precision robust design for temperature measurement
in industrial applications. The temperature sensor interface module is a fully isolated
design, which is essential for small sensor signal measurement. The heart of this
reference design is a 24-bit delta-sigma ADC that provides a high resolution, high
integration, low-noise, and low-cost complete sensor analog front-end (AFE) for DC
sensing applications. This ADC also makes it suitable to interface with different types
of sensors, thus saving board space, reducing design efforts, decreasing the time to
market, and lowering BOM cost. Furthermore, external protection circuitry has been
successfully tested for compliance with regulatory IEC61000-4 EFT, ESD, and surge
standards. Compliance to IEC61000-4 is necessary to ensure that the design not only
survives but also perform as intended in the harsh/noisy industrial environment.

Processor
Interface
RF/IF
Amplifier

Power
ADC/DAC
Clocks
Other

Two different sensor input channels: K-type thermocouple input with CJC
Compatible to 2-, 3- or 4-wire RTD probes
Ratiometric measurement for RTD
Overall measurement accuracy better than: For thermocouple: 1C, for RTD:
0.4C
Sensor wire open circuit or signal out-of-range detection
Comply to IEC-61000-4 requirements: IEC-61000-4-4: EFT up to 1 kV @ 5 kHz
on signal ports
IEC-61000-4-2: ESD up to 4 kV contact & 8 kV air discharge
IEC-61000-4-5: Surge up to 1 kV line-earth (CM) on signal ports

Programmable Logic Control (PLC) Solutions Guide 2015

Analog inputs
Amplifiers
Amplifiers
Device

Description

Total Supply Total Supply VOS (Offset


Slew
Voltage (Min) Voltage (Max) Voltage @
Offset
Rate
Number of
(+5 V=5,
(+5 V=5,
25C) (Max) Drift (Typ) (Typ)
Channels
5 V=10)
5 V=10)
(mV)
(V/C) (V/s)

Vn @
Operating
BW
GBW
Iq per
1 kHz
Temp.
@ Acl (Typ)
(typ)
Range
Channel
(MHz) (MHz) (Max) (mA) (nV/Hz)
(C)

Pin/
Package

Price *
(US$)

High speed amplifiers


low power, RRO, fully-differential
THS4531A Ultra
amplifier

2.5

5.5

0.4

220

36

0.25

10

40 to 125

10/QFN
8/VSSOP
8/SOIC

1.10

THS4532

Dual, ultra low power 0.25 mA, RRO,


fully differential amplifier

2.5

5.5

0.4

220

36

0.25

10

40 to 125

16/TSSOP

1.85

THS452x

Very low power rail-to-rail output fully


differential amplifier

1,2,4

2.5

5.5

490

145

1.14

4.6

40 to 85

8/VSSOP, 8/
SOIC
16/TSSOP,
38T/SSOP

1.21

THS4541

High-speed differential I/O amplifier

2.7

5.4

0.45

0.5

1500

620

10.1

2.2

40 to 125

10/QFN
16/QFN

2.65

OPAx835

Dual, ultra low power, rail-to-rail out,


negative rail In, VFB amplifier

1,2

2.5

5.5

0.5

2.25

160

56

0.25

9.3

40 to 125

6/SOT-23,
10/QFN
10/QFN,
10/VSSOP
8/SOIC

1.35

OPAx836

Dual, very low power, rail-to-rail out,


negative rail in, VFB op amp

1,2

2.5

5.5

0.4

1.1

560

205

4.6

40 to 85

6/SOT-23,
10/QFN
10/QFN,
10/VSSOP
8/SOIC

1.50

THS403x

100-MHz low noise voltage-feedback


amplifier

1,2

32

100

200

8.5

1.6

40 to 85, 0
to 70

8/MSOP
8/SOIC

3.70 |
100u

THS4130

Fully differential input/output low noise


amplifier with shutdown

30

4.5

52

150

12.3

1.3

40 to 85, 0
to 70

8/MSOP
8/VSSOP
8/SOIC

5.91 |
100u

THS4281

Very low-power high speed rail-torail input/output voltage feedback


operational amplifier

2.7

16.5

2.5

35

95

0.8

12.5

40 to 85

5/SOT-23
8/VSSOP
8/SOIC

1.23

36

0.025

0.03

0.8

0.475

8.8

40 to 105

8/SOIC,
8/VSSOP

1.05

4.5

36

0.05

0.15

27

45

4.5

1.1

40 to 125

4.5

36

0.12

0.35

20

11

5.1

40 to 125

36

0.15

28

22

5.2

40 to 125

1,2,4

36

0.075

0.1

2.3

3.8

40 to 85

1.8

5.5

0.15

1.5

10

20

1.75

8.5

40 to 125

2.2

5.5

0.2

25

50

4.5

40 to 125

1,2

2.7

5.5

0.005

0.02

1.6

0.35

1.4

40 to 125

1,2,4

4.5

36

0.025

0.15

20

10

1.2

5.5

40 to 125

5/SOT-23,
8/SOIC,
8/VSSO

1.35
2.16
2.75

40 to 125

5/SC70,
5/SOT-23,
8/SOIC,
8/VSSOP,
14/SOIC,
14/TSSOP

0.65
0.99
1.49

Precision amplifiers
OPA2188

OPA211

OPA140
OPA827
OPAx227
OPA320
OPA365

0.03 V/C, 6 V Vos, low-noise, rail-torail output, 36 V zero-drift operational


amplifier
1.1 nV/rtHz noise, low-power, precision
operational amplifier in tiny DFN-8
package
11 MHz, single-supply, low-noise,
precision, rail-to-rail output, JFET
amplifier
Low-noise, high-precision, JFET-input
operational amplifier
High-precision, low-noise operational
amplifiers
Precision, 20 MHz, 0.9 pA Ib, RRIO,
CMOS operational amp
2.2 V, 50 MHz, low-noise, single-supply
rail-to-rail operational amplifier

OPA335/
2335

0.05 V/C max, single-supply CMOS


operational amplifier

OPAx192

36 V, Precision, rail-to-rail input/output,


low offset voltage, low input bias current
op amp with e-trim

OPAx172

36 V, single-supply, 10 MHz, rail-to-rail


output operational amplifiers

1,2,4

4.5

36

0.3

10

10

1.8

8/SOIC,
8/SON,
8/VSSOP
8/SOIC,
5/SOT-23,
8/VSSOP
8/SOIC, 8/
VSSOP
DIP-8, SO-8,
DIP-14,
SO-14
5/SOT-23,
6/SOT-23
5/SOT-23,
8/SOIC
5/SOT-23,
8/SOIC,
8/VSSOP

3.45

1.55
3.75
1.40
2.07
4.53
0.80
0.65
1.12
1.79

*Suggested resale price in U.S. dollars in quantities of 1,000.

Programmable Logic Control (PLC) Solutions Guide 2015

Texas Instruments

Analog inputs

Precision ADCs / programmable gain amplifiers


Precision ADCs (10 MSPS)
Sample
Rate
Resolution (Max) No. of Input
(Bits)
(SPS)
Channels

VREF
(V)

INL
(Max)
()

Power
Input
Operating
Voltage
Temperature
Consumption
(Typ) (mW) Architecture Range (V) Interface Range (C)

Pin/
Package

Price*
(US$)

VREF/PGA Serial SPI 40 to 125

28/HTSSOP

3.43/3.61/
3.80/4.00

Delta-Sigma

VREF/PGA Serial SPI 40 to 125

16/TSSOP, 20/
TSSOP, 28/
TSSOP

3.45/4.45/
4.95

40/4/38

Delta-Sigma

VREF/PGA Serial SPI

10 ppm

13

Delta-Sigma

VREF/PGA Serial SPI 40 to 105

20/TSSOP

5.60

Ext

15 ppm

42

Delta-Sigma

VREF/PGA Serial SPI 40 to 105

48/VQFN

16.50

10

Int/ext

3ppm

24

Delta-Sigma

VREF/PGA Serial SPI 40 to 125

28/TSSOP

9.10/12.65

100k

Ext

0.5 LSB

1.32

SAR

0 to 5.5

40 to 85

24/VQFN

2.75

12

1M

4/8

Int/ext

1.5 LSB

14.45

SAR

10

Serial SPI 40 to 125

24/VQFN

2.85/3.25

12

1M

Int

1 LSB

0.234

SAR

0 to 3.6

Serial SPI 40 to 125

8/VSSOP, 8/
X2QFN

2.10

12

500k

4/8

Int/ext

0.5 LSB

65

SAR

10.24

Serial SPI 40 to 125

38/TSSOP

4.00/5.00

12/14/16

1M/600k

Int

1/2/2.5
LSB

42.5

SAR

0 to 5.5

Serial SPI 40 to 125

16/TSSOP,
16/WQFN

3.50/
6.00/9.00

14

500k

4/8

Int/ext

0.75 LSB

65

SAR

10.24

Serial SPI 40 to 125

38TSSOP

9.00/
12.00

14/16

250k

Ext

0.95/2 LSB

4.8/5.8

SAR

0 to 5.5

Serial SPI

40 to 85

10/VSSOP

2.75/5.00

16

500k

Ext

1.5 LSB

18

SAR

0 to 5.5

Serial SPI

40 to 85

10/VSSOP, 10/
VSON

6.00

Device

Description

LMP90097/098/
099/100

Multi-channel, low power 24-bit


sensor AFE with true continuous
background calibration

24

214

4/4/7/7

Int/ext

15 ppm

5.3

Delta-Sigma

ADS1246/7/8

Precision 24-bit ADCs with lownoise PGA for small signal sensors

24

2k

1/3/7

Int/ext

15 ppm

2.3

ADS1252/4/5

24-bit, multi-channel, easy-to-use


industrial delta-sigma ADCs

24

41k/
20k/30k

1/2/4

Ext

15 ppm

24

14.4k

Int/ext

24

125k

16

32

38k

12

40 to 85

8/SOIC, 16/SSOP, 6.45/7.17/


6.96
20/SSOP

ADS8319

Low noise, low drift, 14 kSPS, 24bit industrial delta-sigma ADC


16-ch, 125 kSPS, fast channelscanning delta-sigma ADC
Ultra-low noise, 32-bit ADC with
PGA, internal reference, and
diagnostic features
2.2 V to 5.5 V, low-power, 12-bit,
100 kSPS, 8-channel DAS with
PGA and SPI
12-bit, 8-channel, bipolar SAR
with software-selectable input
ranges
Ultra low power & ultra small size
12-bit, 1 MSPS SAR ADC with SPI
interface
12-bit SAR ADC, 4/8 channels,
500 kSPS, and bipolar inputs off
+5 V supply
SAR ADC, Dual, 1 MSPS/600
kSPS, 12/14/16-bit, simultaneous
sampling
14-bit SAR ADC, 4/8 channels,
500 kSPS, and bipolar inputs off
+5 V supply
14-/16-bit, 50 to 250 kSPS,
differential input, MicroPower ADC
Precision 16-bit SAR w/ SPI
interface

ADS8684/
4A/8/8A

SAR ADC with 16 bits, 4/8


channels, 500 kSPS, and bipolar
inputs off +5 V supply (A = alarm)

16

500k

4/8

Int/ext

2 LSB

65

SAR

10.24

Serial SPI 40 to 125

38/TSSOP

10.00
11.00
14.00
15.00

ADS8694/8

18-bit SAR ADC, 4/8 channels,


500 kSPS, and bipolar inputs off
+5 V supply

18

500k

4/8

Int/ext

5 LSB

65

SAR

10.24

Serial SPI 40 to 125

38/TSSOP

15.00/
20.00

ADS1259
ADS1258
ADS1262/3
ADS8201
ADS8634/8
ADS7042
ADS8664/8
ADS7253/
7853/8353
ADS8674/8
ADC141S626/
ADC161S262

Serial SPI

Programmable gain amplifiers


Slew Settling
NonInput
Number
Gain Error Rate Time to Linearity
Noise at Offset Drift Input Offset
of
()(Max) (Typ)(V/ 0.01% ()(Max) Vs(Min) Vs(Max) 1kHz(Typ) ()(Max)
()(Max)
Channels Gain(V/V)
(%)
s) (Typ)(s)
(%)
(V)
(V)
(nV/rt)(Hz) (V/C)
(V)

Part
Number

Description

PGA281

Zero-drift, high voltage

1/8,1/4, 1/2,
1, 2, 4, 8,
16, 32, 64,
128

0.15

20

0.0001

10

36

20

0.2

PGA280

Zero drift, high voltage

1/8, 1/4,
1/2, 1, 2, 4,
8, 16, 32,
64, 128

0.15

20

0.0001

10

36

20

0.2

PGA204

Programmable gain
instrumentation amplifier

1, 10, 100,
1000

0.024

0.3

140

0.002

36

13

*Suggested resale price in U.S. dollars in quantities of 1,000.

Texas Instruments

Iq
(Typ)
(mA)

Operating
Temperature
Range(C)

Pin/
Package

Approx.
Price
(US$)

15

40 to 125

16/TSSOP

2.55

15

40 to 125

24/TSSOP

2.90

5.2

40 to 85

16/SOIC
16/PDIP

8.35

0.25 + 5/G 50 + 100/G

New products are listed in bold red.

Programmable Logic Control (PLC) Solutions Guide 2015

Analog inputs

Digital isolators / voltage reference


Digital isolators
Part Number Description
ISO7420

Isolation
Rating
(kVrms)

Peak
Isolation
Rating
(Vpk)

Working
Voltage
(Vpk)

Forward /
Reverse
Channels

Speed
(Max)
(Mbps)

VCC
(Min)
(V)

VCC
(Max)
(V)

Default
Output

Propagation
Delay (Typ)
(ns)

Operating
Temperature
Range (C)

Pin/Package

Price*
(US$)

2500

4000

560

2/0

3.3

High

40 to 105

8/SOIC

0.85

2500

4000

560

2/0

50

3.3

Low

20

40 to 85

8/SOIC

1.05

2500

4000

1414

3/1

25

2.7

Low

17

40 to 125

16/SOIC

1.40

2500

4000

560

3/1

50

2.7

Low

23

40 to 125

16/SOIC

1.90

Low-power dual-channel
isolators

Low-power 2/0 dual-channel


ISO7420FCC digital isolator with fail-safe
output low and noise filter
ISO7631FC

4 kVpk low-power triplechannel, 25 Mbps digital isolator

4242-VPK small-footprint and


3/1 quad-channel
ISO7141FCC low-power
digital isolator with fail-safe
output low

Voltage reference
VO
(V)

Temp
Coeff (Typ)
(ppm/C)

Temp Coeff
(Max)
(ppm/C)

Initial
Accuracy
@ 25/C (%)

0.110 Hz
Noise (Max)
(Vpp)

IOUT/Iz
(Max)
(mA)

noise, very low drift, precision voltage


REF5020 Low
reference

2.048

2.5

0.05

10

800

2.7

REF3325 30 ppm/C drift, 3.9 A, voltage reference

2.5

30

0.15

84

10, 20, 30

0.05

170, 190, 240,


285, 310, 350

20

Part
Number

LM4132

Description

SOT-23 precision low dropout voltage reference

REF1941 Dual output Vref and Vref/2 voltage reference

1.024, 1.25,
2.048, 2.5,
4.096

VIN
VIN
Iq (Typ) (Min) (Max)
(A)
(V)
(V)

Operating
Temperature
Range (C)

Pin/
Package

Price*
(US$)

18

40 to 125

8/SOIC,
8/VSSOP

1.35

2.7

5.5

40 to 125

3/SC-70,
3/SOT-23

0.85

60

2.2

5.5

40 to 125

5/SOT-23

0.78

4.096, 2.048

10

25

0.1

49.2

20

360

4.116

5.5

40 to 125

SOT23-5

0.99

REF2041 Low-drift, low-power, dual-output VREF and VREF/2 4.096, 2.048


voltage reference

0.05

49.2

20

360

4.116

5.5

40 to 125

SOT23-5

1.4

New products are listed in bold red.

*Suggested resale price in U.S. dollars in quantities of 1,000.

Analog outputs
Overview

Texas Instruments analog output solutions address a wide range


of analog input modules in the factory and process automa
tion industry, 4-20 mA and single ended or differential 0-5 V,
0-10 V, 5 V and 10 V. The TI Designs provide insights in how
to handle universal output, multiple channels per module and
adaptive power supplies to reduce thermal constraints in slim

modules. Industry 4.0 (Industrie 4.0) requirements for diagnos


tics and HART are also showcased. Small footprint and high effi
ciency isolated power supplies to generate positive and negative
voltages help meet the demands for more channels per module
and smaller form factors.

Communication
Fieldbus IN

Group Isolated Analog Output Module


VREF

Interface

Controller

Digital
Isolation

AMP

To Field Acutators
I/V Driver

Protection
420 mA

DAC
AMP

Protection

Voltage Driver
05 V, 010 V, 5 V, 10 V

Digital
Isolation
AMP

Protection

Current Driver
420 mA
05 V, 010 V, 5 V, 10 V

Per Channel Isolated Analog Input Module

Programmable Logic Control (PLC) Solutions Guide 2015


Digital

DAC

AMP

Protection

Texas Instruments
I/V Driver

Analog outputs

TI Designs / precision DACs / analog output driver


TI Designs
Name

Description

Key Features

Adaptive power supply for PLC


analog output module with output
channel protection

The TIDA-00231 is a reference design for an industrial programmable logic controller


(PLC) analog output module. The design provides a unique power saving solution for a
digital-to-analog converter (DAC)-based analog current output module with an adaptive
power supply. This adaptive power supply dynamically regulates the AVDD supply of
the DAC and limits power losses to < 50 mW for typical load resistance of > 300 .
The analog output can source current up to 24 mA. This reference design includes the
necessary on-board protection circuit and has been tested to IEC61000-4 standard EFT,
ESD, and surge requirements with IO controller platforms. The protection circuitry does
not negatively affect the design and test results showed typical unadjusted errors were
less than 0.2% FSR and calibrated accuracy is 0.05%.

16-bit user configurable analog current output


Accuracy
Un-calibrated better than 0.2% FSR at 25C
Calibrated better than 0.05% FSR at 25C
Adaptive power supply reduces system power dissipation- power losses across
FET are limited to < 50 mW for typical load resistance > 300
Reverse voltage protection for analog output
On-board isolated Flybuck power supply with inrush current protection
Designed to comply with IEC61000-4 standards for ESD, EFT, and surge

The TIDA-00118 reference design provides a complete 4-channel, 16-bit analog output
module design for programmable logic controllers (PLCs). It is designed and fully tested
to meet IEC61000-4 EMC and surge requirements for industrial automation systems.
The small form-factor design implements four 16-bit digital-to-analog converters with
16-Bit Analog output module
integrated output drivers capable of driving several current and voltage output ranges.
reference design for programmable
Digital data and control lines are galvanically isolated from the PLC host using TIs highlogic controllers (PLC)
speed, 4242 V peak, digital isolator technology. The design also includes an over-current
protected, isolated power supply providing all necessary module voltages. With full
documentation, test results, design files and necessary firmware, the design makes it
easier to evaluate complete signal chain performance and reduces time to market.

Designed to comply with IEC61000-4 standards for ESD, EFT and surge
4-channel 16-bit DAC based configurable analog outputs
Voltage outputs: 10 V, 0 - 10 V, 5 V, 0 - 5 V
Current outputs: 0 - 20 mA, 4 - 20 mA, 0 - 24 mA
Voltage output accuracy: 0.2% FSR and current output accuracy: 0.2% FSR
Designed with output filtering, protection circuitry and integrated 15 kV ESD
protection
24 VDC powered with on-board isolated power supplies

Precision DACs
INL
Resolution No. of
(Max)
(Bits) Channels (LSB)

Output
Range Settling
Operating
(Max)
Time Output
Reference: Temperature
Pin/
Price*
(V or mA) (s)
Type Interface
Type
Range (C) Package (US$)

Device

Description

DAC7760/
8760

12/16-bit programmable current and voltage output


DAC with 5 V internal reference

12/16

52

-11 V to 11 V,
0 to 24 mA

10

Buffered
voltage,
current

SPI

Ext, Int

40 to 125

24/HTSSOP,
40/VQFN

2.99/
3.99

DAC7750/
8750

12/16-bit, single channel, programmable current


output DAC with 5 V internal reference

12/16

26

0 to 24 mA

10

Current

SPI

Ext, Int

40 to 125

24/HTSSOP,
40/VQFN

2.49/
3.49

DAC7562/
8162/
8562

12/14/16-bit, dual, low-power, ultra-low glitch,


buffered voltage output DAC with 2.5 V, 4 ppm/C
reference

12/14/16

12

0 to 5 V

Buffered
voltage

SPI

Ext, Int

40 to 125

10/VSSOP,
10/WSON

2.50/
3.85/
4.20

DAC161S055

Precision 16-bit, buffered voltage-output DAC

16

0 to 5.25 V

Buffered
voltage

SPI

Ext

40 to 105

16/WQFN

2.95

DAC7716/
8234/
8734

12/14/16-bit quad high accuracy 16.5 V output


digital-to-analog converter

12/14/16

-16.5 to 33 V

15

Buffered
voltage

SPI

Ext

40 to 105

48/VQFN,
64/TQFP

8.20/
14.95/
20.00

DAC7718/
8218/
8718

12/14/16-bit octal high accuracy 16.5 V output


digital-to-analog converter

12/14/16

-16.5 to 33 V

15

Buffered
voltage

SPI

Ext

40 to 105

48/VQFN,
64/TQFP

8.95/
13.45/
16.45

16

4 to 20 mA

Current

Single Wire/
SPI

Ext

40 to 105

16/WQFN

1.75

DAC161P997/
SPI 16-bit precision DAC for 420 mA loops
S997

Analog output driver


Auxiliary
Vs (Min) Vs (Max) Non-Linearity Output Voltage
(V)
(V)
(Max) (%)
(V)

Part Number

Description

XTR300

Industrial analog current/voltage


output driver

10

40

0.1

XTR117

4-20 mA current loop transmitter

7.5

40

0.02

*Suggested resale price in U.S. dollars in quantities of 1,000.

Texas Instruments

Span Error
(Max) (%)

Offset Voltage ()
(Max) (V)

Offset Voltage Drift ()


(Max) (V/C)

Pin/
Package

Price*
(US$)

17.5

0.12

1900

20/VQFN

1.90

0.4

50

8/SON, 8/VSSOP

0.90

New products are listed in bold red.

Programmable Logic Control (PLC) Solutions Guide 2015

Digital input

TI Designs / digital serializers


Communication
Fieldbus IN

Texas Instruments digital inputs solutions


for factory automation showcase how
digital input serializers can be used to
achieve higher channel density in the
modules. The TI Designs also help with
handle overvoltage, isolated power and
data transmission in an isolated digital
input module. Industry 4.0 (Industrie 4.0)
requirements for diagnostics, speed and
debounce filters are also highlighted.

Protection

Field Inputs
From Sensors

Protection

Digital
Input
Serializer

0 24 V
24V

Digital
Isolation

Controller

Interface

Protection

Protection

LEGEND

24 V

TI Designs
Name

Description

8-channel digital input module for


programmable logic controllers
(PLC)

The TIDA-00017 reference design provides a complete 8-channel digital input module
front-end reference design for programmable logic controllers (PLCs). It is designed and
fully tested to meet IEC61000-4 EMC and surge requirements for industrial automation
systems thus reducing the time to market for customer. The design serializes 8 digital
inputs, up to 34 V each, minimizing the number of isolation channels and GPIO pins
required of the host interface. Serialized data and control signals are galvanically isolated
from the PLC using TIs high-speed, 4242 V peak, digital isolator technology. The design
also includes an over-current protected, isolated power supply providing all necessary
module voltages. Full documentation, test results, design files and necessary firmware
are also available for this design.

Communication
Fieldbus OUT

Key Features

Fully tested to comply with IEC61000-4 for ESD, EFT and surge
Input protection circuitry and integrated 15 kV ESD protection
User-programmable current limit of 2 mA on inputs for overcurrent protection
Galvanic isolation on data and SPI data up to 4242 V peak
Integrated over-temperature indicator to disconnect inputs when fault conditions
occur
Slim form factor 95 x 50x 10 mm (LxWxH)

Digital serializers
# of Inputs

Interface

I/O max
rate
(kbps)

8 input, wide 1034 V digital-input


serializer with parity for industrial digital
inputs

SPI

1000

10 to 34

0 to 34

8 input, nominal 24 V digital-input


serializer for industrial digital inputs

SPI

1000

18 to 30

0 to 30

Part Number

Description

SN65HVS881

SN65HVS880

Operating
Voltage
(V)

I/O
Voltage
(V)

Special Features
Parity, over
temperature,
cascadable, drivers
for external LEDs
Voltage monitor,
over temperature,
cascadable, drivers
for external LEDs

I/O Current
(mA)

Operating
Temperature
Range (C)

Pin/Package

Price*
(US$)

0.2 to 5.2

40 to 125

28/HTSSOP

2.00

0.2 to 5.2

40 to 85

28/HTSSOP

1.90

New products are listed in bold red.

*Suggested resale price in U.S. dollars in quantities of 1,000.

Digital output

Overview / TI Designs
Texas Instruments digital output solutions address a wide range
of digital output modules in the factory automation industry
including low-side and high-side driving capabilities at 24 V
nominal voltage. It also showcases solutions for push-pull high
frequency outputs known as Pulse Train Output (PTO). The

TI Designs provide insights in how to handle inductive loads,


isolation and protection in the digital output module. Industry 4.0
(Industrie 4.0) requirements for diagnostics is also highlighted.
Thermal data and highly integrated drivers help meet the
demands for more channels per module and smaller form factors.

TI Designs
Name

Description

8-ch parallel 0.5 A low side digital


output module for PLC

The TIDA-00320 design is capable of delivering 0.5 A on all 8 channels in a small


form factor without compromising thermal management. digital output modules are
a standard component in a PLC/PAC or DCS to control actuators, motors and other
resistive, capacitive or inductive loads. Customers will benefit from this integrated
protected low-side driver with parallel interface as it makes the MCU interface easy to
test together with a BeagleBone Black.

Programmable Logic Control (PLC) Solutions Guide 2015

Key Features
High density 8 ch 24 V low side digital output
500 mA /ch. unregulated (+20%), 2 A peak
Parallel control for simple MCU interface
Capable of switching inductive loads
LED to indicate output state and faults
BeagleBone Black cape form factor for easy evaluation

Texas Instruments

Processor
Interface
RF/IF
Amplifier

Digital output

TI Designs (continued) / drivers


TI Designs
Name

Description

Key Features

Low side 0.5A 8ch digital output


module for PLC

The TIDA-00236 design is capable of delivering 0.5 A on all 8 channels in a small


form factor without compromising thermal management. Digital output modules are
a standard component in a PLC/PAC or DCS to control actuators, motors and other
resistive, capacitive or inductive loads. Customers will benefit from this integrated
protected low-side drivers and the low pin count control interface which saves pins and
isolation channels.

High density 8 ch 24 V low side digital output


500 mA /ch unregulated (+20%), 2 A peak
Data serializer to save isolation channels
Capable of switching inductive loads
LED to indicate output state and faults
Standalone use or with TIDA-00123

8 channel 1A/Ch high side driver


for programmable logic controller
(PLC) reference design

The TIDA-00183 reference design shows a high-density, high-power digital output


circuitry with full protection and isolation for programmable logic controllers in factory
automation and control environment. The BeagleBone-Black cape form factor allows
easy evaluation of the used driver chips and the interoperation with an MSP430 MCU for
innovative protection schemes.

High-density 8-channel, 24 V high-side output


1 A/channel unregulated (+20%), 3-A peak
4-wire SPI MCU interface
Fast switching of inductive loads
LEDs to indicate output state
BeagleBone Black cape form factor for easy evaluation (four boards stackable)

High performance pulse train


output (PTO) with PRU-ICSS for
industrial applications

The TIDEP0027 high performance pulse train output (PTO) with PRU-ICSS for industrial
application combines the AM335x SitaraTM processor family from Texas Instruments (TI)
and the PTO module into a single system-on-chip (SoC) solution. The design is based
on the TMDSICE3359 Industrial communications engine (ICE) but can be also used with
other PRU-ICSS capable development boards.

High speed/frequency with high precision for accurate PTO control and
synchronization
Implementation without external ASIC or FPGA
Implementation on PRU-ICSS with Sitara processor
Contains PRU-ICSS firmware in source code and can get adoptable by customer
Easy evaluation with TMDSICE3359 Industrial Communication Engine (ICE) EVM

24 VDC 10 A eFuse and protection


circuit for programmable logic
controllers (PLC)

This sub system design (TIDA-00233) shows an IC based implementation of overvoltage, over-current, reverse current, reverse polarity and miss wire protection
which is more accurate, lower power and faster compared to fuses, PTCs and diodes.
Programmable logic controller (PLC) I/O modules connected to a field power supply
benefit from protection on the 24 V field input connectors as power supply faults or miss
wiring might damage or cause the module to not operate correctly.

S hort circuit protection


O
 ver-and under-voltage protection
R everse polarity protection
M
 iss wire and reverse current protection
S urge protection (IEC61000-4-5)
This reference design is tested with HW and includes a design guide

Drivers
Vs
(Min)
(V)

Vs
(Max)
(V)

Output
Current (Max)
(A)

1 A quad relay / solenoid driver

8.2

60

1 A quad relay / solenoid driver

8.2

60

DRV8806

1 A quad relay / solenoid driver w/ open load detect

8.2

DRV8844

1.75 A quad high-side / low-side driver

DRV8860

200 mA octal low-side driver w/ open load detect

Part
Number

Description

DRV8803
DRV8804

Control
I/F

Operating
Temperature
Range (C)

Pin/Package

Price*
(US$)

PWM

40 to 85

20/SOIC, 16/HTSSOP

1.40

Serial

40 to 85

20/SOIC, 16/HTSSOP

1.40

40

Serial

40 to 85

16/HTSSOP

1.25

60

2.5

PWM

40 to 85

28/HTSSOP

2.50

38

0.56

Serial

40 to 85

16/TSSOP

1.50

Preview products are listed in bold blue.

*Suggested resale price in U.S. dollars in quantities of 1,000.

Connectivity & interface for I/O module


Overview / microcontrollers

Connectivity options ranging from Ethernet ports to UARTs to


simple SPI ports are required. Ethernet enables integration of
field devices to the corporate enterprise network. There are a
number of fieldbus options both serial (RS-485, DeviceNet,

PROFIBUS, CAN, etc.) and Ethernet based. Extended cable


reach and diagnostics to debug wire breaks provides system
designers significant value. Integrated digital isolation on the
interface transceivers is highly desirable to reduce board space.

Microcontrollers
Part Number Description

MSP MCUs

16- and 32-bit mixed-signal processors designed for ultralow-power sensing applications, including those operating on a
current loop; portfolio features up to 48 MHz, 512 KB non-volatile
memory (Flash/FRAM), 64 KB SRAM and smart analog and digital
peripherals

C2000

C2000 32-bit real-time MCU optimized for processing, sensing and


actuation to improve closed loop performance

Core

Communication Interface

MSP430/ ARM
Cortex-M4

I2C, SPI, UART, USB, IrDA

Proprietary

UART, I2C, SPI, USB

ADC, DAC

I/O modules & communication modules

UART, I2C, SPI, CAN,

ADC, DAC

I/O modules & communication modules

ADC, DAC

Safety

ADC, DAC

Safety

TM4C

Industrial grade 10/100/1000 Ethernet physical layer transceiver

ARM Cortex-M4

RM4x

RM4x ARM Cortex-R4-based microcontroller for safety-critical


applications up to 220 MHz and 3 MB flash
TMS570 ARM Cortex-R4F-based microcontroller for safety-critical
applications up to 160 MHz and 2 MB flash

ARM Cortex-R4

TMS570

Texas Instruments

ARM Cortex-R4

ethernet, USB
UART, I2C, SPI, CAN,
ethernet, USB
UART, I2C, SPI, CAN,
ehernet, USB

Analog I/O
24-bit SD ADCs,
14-bit SAR
ADCs, DACs,
Op Amps,
Comparators,
LCD

End Equipment
Sensor transmitters, metering solutions,
current loop controllers

Programmable Logic Control (PLC) Solutions Guide 2015

Connectivity & interface for I/O module

Industrial interface transceivers / LVDS devices / logic: LVC


Industrial interface transceivers
Part Number
DS75176BT
DS485

Description
5 V, multipoint RS-485/RS422 transceivers
5 V, low power, half-duplex
RS-485/RS-

SN65HVD77

3.3 V, full-duplex RS-485, 12


kV IEC ESD, 50 Mbps data
rate, no enables

SN65HVD78

3.3 V, half-duplex RS-485,


12 kV IEC ESD, 50 Mbps
data rate

SN65HVD1176 PROFIBUS RS-485


transceiver

SN65HVD255
SN65HVD256

TRS3253E7

Bus Fault ICC


Voltage (Max) Number
(V)
(mA) of Nodes

Date

Duplex

ESD

10 to 15

55

32

10 Mbps

Half

+500V HBM

14 to 14

0.9

32

2.5 Mbps

Half

+2kV HBM

13 to
16.5

9 to 14

CAN transceiver with fast


loop times for highly loaded 27 to 40
networks
CAN transceiver With Fast
Loop Times for Highly
27 to 40
Loaded Networks
RS-232 transceiver with 1.8
V logic supply and IEC-ESD
protection

30-kV HBM protection


12-kV IEC61000-4-2
Contact Discharge
4-kV IEC61000-4-4 Fast
Transient Burst
15 kV HBM Protection
12 kV IEC 61000-4-2
Contact Discharge
4 kV IEC 61000-4-4 Fast
Transient Burst

Supply
Voltage(s)
(V)
+4.75 to
+5.25
+4.75 to
+5.25

Special
Features

Operating
Temperature
Range (C)

Pin/Package

Price*
(US$)

Industry standard

40 to 85

8/SOIC, 8/PDIP

0.52

Low power
(Typical ICC = 200uA)

40 to 85

8/SOIC, 8/PDIP

0.87

3.3

High ESD
Low power

40 to 125

8SOIC
8MSOP

1.9

3.3

High ESD
Low power

40 to 125

8SOIC
8SON
8VSSO

1.0

Low bus capacitance


Exceeds PROFIBUS
requirements of 2.1 V
with voltage at 54 V

40 to 85

8SOIC

1.54

Requirements
4.5 to 5.5 Meetsofthe
ISO11898-2

-40 to 125

8SOIC

0.50

1.1

96

50 Mbps

Full

.95

200

50 Mbps

Half

160

40 Mbps

Half

85

167

1 Mbps

85

167

1 Mbps

High speed, turbo short 4.5 to 5.5 Meets the Requirements


prop delay, RXD I/O supply 2.8 to 5.5
of ISO11898-2

-40 to 125

8SOIC

0.50

1 Mbps

8 kV IEC 61000-4-2
air-gap discharge, 8 kV
IEC 61000-4-2 contact
discharge, 15 kV human
body model

40 to 85

32/VQFN

1.12

10-kV HBM

High speed, turbo short


prop delay, silent mode

3 to 5.5

Logic supply pin with 1.8


support

New products are listed in bold red.

*Suggested resale price in U.S. dollars in quantities of 1,000.

LVDS devices
Feature

Single channel, 800 Mbps


LVDS buffer

Interoperable with LVPECL and


LVDS, tri-state output, low jitter

3.3

Single channel, 400 Mbps,


LVDS driver
Single channel, 400 Mbps,
LVDS receiver
Quad channel, 400 Mbps,
LVDS driver
Quad Channel, 400 Mbps,
LVDS receiver

Power off protection, low power

3.3

Power off protection, low power,


integrated termination
Low power, supports tri-state
function
Low power, supports tri-state
function

3.3

Device

Description

DS90LV001
DS90LV011A
DS90LT012A
DS90LV047A
DS90LV048A

Signal
rate
Channel (Mbps)

Supply
input

Operating Temperature
Pin/
Range (C)
Package

Price*
(US$)

Input

Output

800

LVDS
LVPECL
CML

LVDS

40 to +85

8/WSON
8/SOIC

0.76

400

LVTTL

LVDS

40 to +85

5/SOT-23

0.42

400

LVDS

LVTTL

40 to +85

5/SOT-23

0.49

16/SOIC
16/TSSOP
16/SOIC
16/TSSOP

1.09

3.3

400

LVTTL

LVDS

40 to +85

3.3

400

LVDS

LVTTL

40 to +85

1.09

Logic

LVC
VCC
(Min)
(V)

VCC
(Max)
(V) Bits(#)

Voltage
(Nom)(V)

F @ Nom
Voltage
(Max)(Mhz)

ICC @ Nom
Voltage
(Max)(mA)

tpd @ Nom
Voltage(Max)(ns)

Operating
Temp. (C)

Pin/ Package

Price*
(US$)

Part Number

Description

SN74LVC1G57

Configurable multiplefunction gate

SN74LVC14A

Hex Schmitt-trigger
inverter

SN74LVC1G125

Single bus buffer gate with


3-state outputs

1.65

5.5

1.8, 2.5, 3.3, 5

150

SN74LVC1G17

Single Schmitt-trigger
buffer

1.65

5.5

1.8, 2.5, 3.3, 5

150

SN74LVC00A

Quadruple 2-input
positive-NAND gate

1.65

3.6

SN74LVC244A

Octal buffer/driver with


3-state outputs

1.65

3.6

SN74LVC541A

Octal buffer/driver with


3-state outputs

1.65

SN74LVC245A

Octal bus transceiver with


3-state outputs

1.65

1.65

5.5

1.8, 2.5, 3.3, 5

150

0.01

14.4, 8.3, 6.3, 5.1

40 to 125

DSBGA, SC70, SON, SOT,


SOT-23

0.07

3.6

1.8, 2.5, 2.7, 3.3

100

0.01

11, 7.8, 7.5, 6.4

40 to 125

SO, SOIC, SSOP, TSSOP,


TVSOP, VQFN

0.07

0.01

9, 5.5, 4.5, 4

40 to 125,
40 to 85

DSBGA, SC70, SON, SOT,


SOT-23, X2SON

0.07

0.01

11, 6.5, 5.5, 5

40 to 125,
40 to 85

DSBGA, SC70, SON, SOT,


SOT-23, X2SON

0.07
0.05

1.8, 2.5, 2.7, 3.3

150

0.04

12.5, 6.4, 5.1, 4.3

40 to 125

SO, SOIC, SSOP, TSSOP,


VQFN

1.8, 2.5, 2.7, 3.3

100

0.04

14.4, 10.4, 7.4, 6.7, 5.7

40 to 125,
40 to 85

BGA MICROSTAR JUNIOR,


PDIP, SO, SOIC, SSOP,
TSSOP, TVSOP, VQFN

0.08u

3.6

1.8, 2.5, 2.7, 3.3

100

0.01

15.7, 7.8, 5.6, 5.1

40 to 125
40 to 85

SO, SOIC, SSOP, TSSOP,


TVSOP, VQFN

0.14

3.6

1.8, 2.5, 2.7, 3.3

100

0.03

12.7, 8.3, 7.3, 6.3

40 to 125

BGA MICROSTAR JUNIOR,


PDIP, SO, SOIC, SSOP,
TSSOP, TVSOP, VQFN

0.12

*Suggested resale price in U.S. dollars in quantities of 1,000.

10

Programmable Logic Control (PLC) Solutions Guide 2015

New products are listed in bold red.

Texas Instruments

Power for I/O module


Overview / TI Designs

To protect against transients and ground


loops, the module is electrically isolated
from the control side. The design can be
customized for performance and cost
by using a DC-DC converter. Finally,
using LDOs with good PSRR (power
supply rejection ratio) to supply the
precision analog circuitry will reduce the
power supply ripple and preserve system
accuracy and resolution.

Isolation barrier
12-24 V
Backplane

DC/DC LDO

Isolated DC/DC

E-Fuse & Protection


DC/DC

Analog 5 V, 10 V, 15 V, 10 V
Digital 1.0 V, 1.8 V, 3.3 V, 5 V

Supervisor
Sequencer

5 V, 3.3 V, 1.8 V, 1.0 V

TI Designs
Name

Description

Key Features

The TIDA-00129 reference design is a 1 W power supply with dual isolated outputs for
1 W small form factor power supply space constrained applications. With 24 V and 3.3 V isolated outputs, this design was
with isolated dual output for PLC
created specifically to power programmable logic controller (PLC) I/O modules in a
I/O modules
factory automation setting. This design was created to comply with IEC 61010-1, which
in turn will provide a designer faster time to market with their own design.

Designed to comply with IEC61010-1


Small form factor for space constrained I/O cards: 51 x 40 x 5.97 mm
(L x W x H)
Up to 87% efficiency for low heat dissipation in small plastic housings
A complete and cost effective design for I/O cards
10% output voltage accuracy
Wide input voltage range: 1 7V to 36 V (24 VNOM)

The TIDA-00400 isolated power supply reference design provides multiple isolated
Isolated power supply for
outputs to supply the bias voltage needed in a programmable logic controller (PLC) IO
programmable logic controller
module. It generates 3 isolated outputs: 15 V@30 mA and +5 V@4 0mA. These voltage
(PLC) I/O modules reference design rails can satisfy most of the required voltage rails in the I/O modules, such as the opamp, DAC bias, RS-485 transmitter and digital isolator power supplies.

Wide input voltage range: 18 to 30 V (24 VNOM)


Non-Isolated output: 3.3 V with 50 mA
Three isolated outputs:
+15 V with 30 mA
-15 V with 30 mA
+5 V with 4 0mA
Small form factor for space constrained I/O cards 51 x 51 x 8 mm (L x W x H)
Primary-side regulation (no need for optocoupler) increases lifetime reliability

Adaptive power supply for PLC


analog output module with output
channel protection

The TIDA-00231 is a reference design for an industrial programmable logic controller


(PLC) analog output module. The design provides a unique power saving solution for a
digital-to-analog converter (DAC)-based analog current output module with an adaptive
power supply. This adaptive power supply dynamically regulates the AVDD supply of
the DAC and limits power losses to < 50 mW for typical load resistance of > 300 .
The analog output can source current up to 24 mA. This reference design includes the
necessary on-board protection circuit and has been tested to IEC61000-4 standard EFT,
ESD, and surge requirements with I/O Controller platforms. The protection circuitry does
not negatively affect the design and test results showed typical unadjusted errors were
less than 0.2% FSR and calibrated accuracy is 0.05%.

16-bit user configurable analog current output


Accuracy
Un-calibrated better than 0.2% FSR at 25C
Calibrated better than 0.05% FSR at 25C
Adaptive power supply reduces system power dissipation- power losses across
FET are limited to < 50 mW for typical load resistance > 300
Reverse voltage protection for analog output
On-board isolated Flybuck power supply with inrush current protection
Designed to comply with IEC61000-4 standards for ESD, EFT, and surge

Isolated DC/DC power supply


for PLC analog input and output
modules

The TIDA-00401 reference design is an isolated DC/DC turn-key solution. For a 10 W


isolated power supply with wide input voltage range, no opto-coupler feedback and low
number of external components the Flybuck topology is superior to a flyback design.
The single side populated PCB board provides a convenient tool for evaluation and
on-the-fly optimization of the design, with adequate headers, jumpers and test points for
applications like PLC analog Input/Output modules.

Isolated DC/DC power supply for 15 V to 36 V Input, up to 10 W of output power


Low quiescent current up to 20 mA
Open-loop, optocoupler-less design
Synchronization output and fixed switching frequency enable use in noise
sensitive applications
Flexible configurable board enables easy evaluation and modification
Design guide provides detailed description and performance test data

16-Channel status LED driver for


PLC modules reference design

The objective of the TIDA-00560 reference design is to demonstrate a multi-channel


LED driver as required in PLC I/O modules to indicate the status of several analog,
digital input, and output channels. Important requirements for such a design like low
static current, low component count, minimal PCB requirements, and an integrated LED
diagnostic features are addressed with this design. The two-layer single-side component
mounted board is compatible with the BeagleBone cape specification for rapid evaluation
with the BeagleBone platform.

16-channel shift register with wide range constant current sinks (2-35 mA)
Two-level selectable LED brightness to compensate for ambient light
Diagnostic features: LED open and LED shorted to ground
Standardized SPI connects seamlessly to standard processors
Number of channels can be increased by daisy-chaining multiple LED driver
devices
BeagleBone cape support for easy evaluation

Analog input and output modules are a standard component in programmable logic
controllera (PLC) or distributed control systems (DCS). More channels per module
and slimmer modules bring design challenges to the isolated power supply in those
Ultra-small 1 W, 12 V-36 V iso
modules. Anyone facing those challenges will benefit from TIDA-00237, as the total
power supply for analog prog logic
design footprint is less than 2.54x2.54 mm and less than 5 mm height. It uses a Flybuck
controller modules
approach which means no optocoupler feedback with wide input voltage range of 12V36 V. The design provides 15 V and 5 V isolated, low noise outputs optimal for driving a
data converter or analog front end.

Texas Instruments

Wide input voltage range: 12 V to 36 V (24 VNOM)


3 isolated outputs: 15 VISO at 3 0mA ultra low noise, -15 VISO at 30 mA ultra
low noise, 5 VISO at 40 mA
2.5% output voltage accuracy
Ultra low profile < 5 mm
IEC 61131-2 compliant

Programmable Logic Control (PLC) Solutions Guide 2015

11

Power for I/O module

Input power protection / LDO linear regulators / DC-DC regulators


Input power protection
Part
Number
LM5069
LM5060

Description
Positive high voltage hot swap / inrush
current controller with power limiting
High-side protection controller with low
quiescent current

LM5050

VIN (Min)
(V)

VIN (Max)
(V)

9
5.5

High side OR-ing FET controller

Current Limit
Threshold (A)

Enable

80

46.5

65

Externally
adjustable

Operating
Temperature
Range (C)

Pin/Package

Price*
(US$)

40 to 125

10/VSSOP

1.47

Special Features

Yes

Fault Response
Auto retry
latch off

Yes

Latch off

No external RSENSE

40 to 125

10/VSSOP

1.09

AUX input
oring control

40 to 125

6/SOT

0.87

75

VIN
(Min)
(V)

VIN
(Max)
(V)

VOUT
(Min)
(V)

VOUT
Vdo
(Max) Iq (Typ) (Typ)
(V)
(mA) (mV)

1.25

13.7

LDO linear regulators


Part Number

Description

Output Options

Iout
(Max)
(A)

TLV1117

Single output LDO, 800 mA, fixed


and Adj., internal current limit,
thermal overload protection

Adjustable output

0.8

2.7

25

LM317

3/4 Pin 1.5A adjustable positive


voltage regulator

Adjustable output,
programmable output

0.03

1.4

5.5

UA78L05

3/8 Pin 100 mA fixed 5 V positive


voltage regulator
Single output LDO, 150 mA,
fixed(5.0 V), 1.5% tolerance, low
quiescent current, low noise

Fixed output

0.15

2.7

Fixed output

0.03

LP2985-50

1200

Overcurrent protection,
thermal shutdown

Fixed Fixed
outputs outputs

0.05

2000

Overcurrent protection,
thermal shutdown

30

Fixed Fixed
outputs outputs

3.8

1700

42

Overcurrent protection,
thermal shutdown

1.4

5.5

Fixed Fixed
outputs outputs

0.85

280

30

Overcurrent protection,
thermal shutdown

30 V, 150 mA, Ultra-low Iq lowdropout regulator

Fixed 1.2 V, 1.35 V, 1.5 V,


1.6 V, 1.8 V, 1.9 V, 2.5 V, 0.15
2.8 V, 3.0 V, 3.3 V, 3.6 V,
3.8 V, 3.9 V, 5.0 V, 6.0 V

2.7

30

Fixed Fixed
outputs outputs 0.001

300

TLV733P

Capacitor-free, 300 mA, Lowdropout regulator with foldback


current limit

Fixed 1.0 V, 1.1 V, 1.2 V,


1.5 V, 1.8 V, 2.5 V, 2.8 V,
2.85 V, 3.0 V, 3.3 V

0.03

1.4

5.5

Fixed Fixed
outputs outputs 0.034

122

Adjustable output

0.15

36

1.2

33

0.06

260

Adjustable output,
negative output

0.2

36

1.18

33

0.05

216

TPS7A3001

VIN 3 V to 36 V, 150 mA, ultra-low


noise, high PSRR, low-dropout
linear regulator
VIN 3 V to 36 V, 200 mA, ultralow noise, high PSRR, low-dropout
linear regulator

Operating
Temperature
Pin/
Range (C) Package
DDPAK/TOSON,
40 to 125, 263,
SOT-223,
0 to 125
TO-220,
TO-252
DDPAK/TO263, PFM,
0 to 125
SOT-223,
TO-220
SOT0 to 125 SOIC,
89, TO-92

Additional Features

0.08

TPS709

TPS7A4901

Noise
(uVrms)

Reverse current protection,


enable, overcurrent
protection, thermal
shutdown
Enable, stable without
output capacitors, foldback
overcurrent protection,
output discharge, thermal
shutdown
Over current protection,
thermal shutdown,
enable, soft start
Soft start, enable,
over current protection,
thermal shutdown

Price*
(US$)
0.18

0.18
0.09

40 to 125

SOT-23

0.18

40 to 125

5/SOT, 6/
SON

0.39

40 to 125

5/SOT, 4/
SON

0.17

40 to 125

8/MSOPPowerPAD

1.10

40 to 125

8/MSOPPowerPAD

1.50

DC-DC regulators
VIN
VIN
VOUT VOUT
(Min) (Max) (Min) (Max)
(V)
(V)
(V)
(V) Iout (A) Topology

Switch
Duty
Current
Iq
Cycle
Limit
(Typ) (Max)
(Typ) (A) (mA) (%) Soft Start Compensation

Part Number

Description

TPS62097

2 A step down
converter with
selectable switching
frequency in HotRod
package

2.5

0.8

Buck

3.6

0.04

100

Adjustable

Internal

TPS62175

28 VIN, 0.5 A stepdown converter with


DCS-Control

4.75

28

0.5

Buck,
synchronous
buck

0.022

100

Adjustable

Internal

TPS62150

317 V 1 A step-down
converter with DCSControl

17

0.9

Buck,
synchronous
buck

1.7

0.017

100

Adjustable

Internal

TPS54062/61

4.7 V to 60 V input,
50 mA/200 mA
synchronous stepdown converter

4.5

60

0.8

58

0.050/
0.200

Buck

0.13/0.35 0.09

98

Fixed

External

LM5017

100 V, 600 mA constant


on-time synchronous
buck regulator

100

1.25

90

0.6

Constant
on-time
synchronous
buck

90

External

*Suggested resale price in U.S. dollars in quantities of 1,000.

12

Programmable Logic Control (PLC) Solutions Guide 2015

1.3

1.75

Operating
Temperature
Pin/
Range
(C)
Package

Special Features
Enable, light load
efficiency, output
discharge,
40 to 125 11VQFN
power good, pre-bias
start-Up, synchronous
rectification,tracking
Enable, light load
efficiency, sleep mode, 40 to 85
10/SON
power good
Enable, light load
efficiency, power
40 to 85
16/QFN
good, tracking, voltage
margining
Enable, frequency
synchronization, light
load efficiency

Price*
(US$)

0.70

0.98

8/SON, 8/
VSSOP

0.88

No
Intelligent current limit,
8/SO
compensation primary-side Flybuck 40 to 125 PowerPAD,
needed
regulation
8/WSON

1.57

40 to 125

New products are listed in bold red

Texas Instruments

Power for I/O module


Window comparator
Window comparator
Vos (Offset
Vs
Vs
tRESP
Voltage @
Iq per
(Min) (Max) Low-to-High 25C) (Max) Channel
(V)
(V)
(s)
(mV)
(Max) (mA)

Part Number Description

Input Bias
Current
Output () (Max) Number of
Type
(nA)
Channels Special Features

TPS3701

36 V window comparator
with internal ref for over- and
undervoltage detection

1.8

36

28

5.5

0.011

Open
drain

LMV762

Low voltage, precision


comparator with push-pull output

2.7

0.12

0.7

Push-pull

0.005

TPS3700

High-voltage (18 V) window


comparator with over- and
undervoltage detection

1.8

18

29

5.5

0.013

Open
drain

25

25

Hysteresis, internal
reference

Hysteresis, internal
reference

RailRail

Operating
Temperature
Range (C)

In

40 to 125

In

Pin/
Package

Price*
(US$)

6/SOT

0.89

40 to 125

8/SOIC,
8/VSSOP

0.85

40 to 125

6/SOT,
6/WSON

0.70

New products are listed in bold red.

*Suggested resale price in U.S. dollars in quantities of 1,000.

Communication module and PLC controller

Overview / microprocessors / industrial ethernet protocols designs


Texas Instruments communication module solutions
address the increasing demand for industrial communication
connectivity on remote I/Os, bus couplers, motor drives, field
transmitters or Intelligent electric devices (IED). TI Designs
based on the SitaraTM processors help customers to realize
Profibus, Profinet, EtherCAT, Ethernet I/PTM, POWERLINK
and Sercos III slave nodes that can run the whole application

by itself or connect to an application processor. Industry 4.0


(Industrie 4.0) support for multiple industrial Ethernet protocols
are met with this platform which also allows for scalability
depending on processing requirements and power budget.
The reference designs also give insight in power management,
interface and interconnect to input and output devices.

Microprocessors
Part Number Description
Sitara
Sitara processors with ARM Cortex-A8 core and integrated
industrial communications support
AM335x
Sitara
AM4xxx

Sitara processors with ARM Cortex-A9 core with integrated


industrial communications support

Sitara
AM5xxx

Sitara processors with ARM Cortex-A15 core with integrated


industrial communications support and DSP acceleration for
analytics processing
High-performance DSP+ARM SoC with integrated digital front end
(DFE) and JESD204B

66AK2L06

Core
ARM Cortex - A8

Communication Interface
USB, UART,I2C, SPI, Industrial
Ethernet

Analog I/O

End Equipment
Communication module
PLC controller (CPU)

ADC

ARM Cortex - A9

USB, UART, I2C, SPI, Industrial


Ethernet

12-bit SAR
ADC0
12-bit SAR
ADC1

Motor control
PLC controller (CPU)

ARM Cortex - A15

USB, UART, I2C, SPI, Industrial


Ethernet

PMIC

PLC controller (CPU)

ARM Cortex-A15 and


C66x DSP

UART, I2C, SPI, Ethernet, USB,


JESD204B

DFE

Communication modules
PLC controller (CPU)

Industrial ethernet protocols designs


Name

Description

EtherCAT

Communications
Development Platform

PROFIBUS Communications
Development Platform

Texas Instruments

Key Features

Targeted for EtherCAT slave communications, this development platform


(TIDEP0001) allows designers to implement real-time EtherCAT communications
standards in a broad range of industrial automation equipment. It enables low
footprint designs in applications such as industrial automation, factory automation or
industrial communication with minimal external components and with best-in-class
low-power performance.

EtherCAT conformance tested by EtherCAT Technology Group (ETG)


Free EtherCAT Slave Stack Code (SSC) from Beckhoff available; requires ETG
membership (free of charge) and valid EtherCAT Vendor ID
Free board support package and industrial software development kit from TI
Support other industrial communications with the same hardware (e.g., PROFIBUS,
PROFINET, Ethernet/IPTM and more)
Production ready development platform sub-system which includes schematics, BOM,
user guides, application notes, white paper, software, demos and more

Targeted for PROFIBUS slave communications, this development platform


(TIDEP0002) allows designers to implement PROFIBUS communications standards
in a broad range of industrial automation equipment. It enables low footprint designs
in applications such as industrial automation, factory automation or industrial
communication with minimal external components and with best-in-class lowpower performance.

AM335x ARM Cortex-A8 processor-based design enables 40% system BOM savings
by eliminating external ASIC/FPGA
Access to other peripherals and interfaces for a scalable HMI, PLC and I/O solution
PROFIBUS slave certified by Siemens authorized test labs
Pre-tested protocol stack for evaluation
Free board support package and industrial software development kit from TI
Support other industrial communications with the same hardware (e.g., EtherCAT,
Profinet, Ethernet/IP and more)
Production ready development platform sub-system includes schematics, BOM, user
guides, application notes, white paper, software, demos and more

Programmable Logic Control (PLC) Solutions Guide 2015

13

Communication module and PLC controller


Industrial ethernet protocols designs (continued)
Industrial ethernet protocols designs
Name

Description

Certified PROFINET IRT


V2.3 device with 1 GHz
ARM application processor
reference design

Ethernet/IP communications
development platform

Powerlink on TI SitaraTM
processors

Sercos III communications


development platform

Sercos III Slave for AM437x


Communication development
platform

Multi-Protocol industrial
ethernet detection with
PRU-ICSS

14

Key Features

Targeted for PROFINET slave communications, this development platform


(TIDEP0008) allows designers to implement PROFINET communications standards in
a broad range of industrial automation equipment. It enables low foot print designs
in applications such as industrial automation, factory automation or industrial
communication with minimal external components and with best in class low power
performance.

AM335x ARM Cortex-A8 processor-based design enables 30% system BOM savings by
eliminating external ASIC/FPGA
PROFINET IO Device for conformance classes A and B certified by COMDEC
High performance PROFINET cut-through switch supports 250 s cycle time with 8
real-time connections.
Very robust PROFINET switch with 4 priority queues per port and content filter passing
Netload class 3.
Free board support package and industrial software development kit from TI
Support other industrial communications with the same hardware (e.g., EtherCAT,
PROFIBUS, Ethernet/IP and more)
Production Ready development platform sub-system which includes schematics, BOM,
user guides, application notes, white paper, software, demos and more

Certified hardware and software components for Profinet IRT V2.3 device
applications. This design (TIDEP0029) integrates Industrial Ethernet Phys, Profinet
IRT switch, Profinet IRT stack and application example in one package. Profinet is
the leading Industrial Ethernet standard used by many Industrial segments and endequipment which require real-time deterministic exchange of IO data and additional
bandwidth for service and diagnostics.

Profinet Conformance Class A/B/C


250 s cycle time
1 step time synchronization (PTCP)
8 consumer and provider protocol machines
MRP Media Redundancy Protocol
Integrated with Molex Profinet stack
Integrated with Interniche SNMP stack

Targeted for Ethernet/IP slave communications, this development platform


(TIDEP0003)allows designers to mplement Ethernet/IP communications standards in
a broad range of industrial automation equipment. It enables low foot print designs
in applications such as industrial automation, factory automation or industrial
communication with minimal external components and with best in class low power
performance.

AM335x ARM Cortex-A8 processor-based design enables 30% system BOM savings by
eliminating external ASIC/FPGA
Access to other peripherals and interfaces for a scalable HMI, PLC and I/O solution
Free board support package and industrial software development kit from TI
Support other industrial communications with the same hardware (e.g., EtherCAT,
PROFIBUS, PROFINET and more)
Production Ready development platform sub-system which includes schematics, BOM,
user guides, application notes, white paper, software, demos and more

The TIDEP0028 Ethernet Powerlink development platform combines the AM335x


Sitara processor family from Texas Instruments (TI) and the Powerlink open media
access control (MAC) layer into a single system-on-chip (SoC) solution. Targeted
for Ethernet Powerlink slave communications, the TIDEP0028 allows designers
to implement the real-time Powerlink communication standard for a broad range
of industrial automation equipment. The design is based on the TMDSICE3359
industrial communications engine (ICE).

Ethernet Powerlink conformance tested


Ethernet Powerlink firmware for PRU-ICSS with openMAC compliant register interface
Board support package and industrial software development kit available from TI and 3rd
party
Development platform includes schematics, BOM, user guides, application notes, white
paper, software, demos and more
Supports other industrial communications with the same hardware (e.g., EtherCAT,
PROFINET, Ethernet/IP and more)

The TIDEP0010 Sercos III communication development platform combines the


AM335x Sitara processor family from Texas Instruments (TI) and the Sercos III media
access control (MAC) layer into a single system-on-chip (SoC) solution. Targeted
for Sercos III slave communications, the TIDEP0010 allows designers to implement
the real-time Sercos III communication standard for a broad range of industrial
automation equipment. The design is based on the TMDSICE3359 Industrial
Communications Engine (ICE).

Sercos III conformance tested


Sercos III firmware for PRU-ICSS with Sercos MAC compliant register interface
Board support package and industrial software development kit available from TI and
3rd party
Development platform which includes schematics, BOM, user guides, application notes,
white paper, software, demos and more
Supports other industrial communications with the same hardware (e.g., EtherCAT,
PROFINET, Ethernet/IP and more)

The TIDEP0039 Sercos III Slave For AM437x Communication Development Platform
Reference Design combines the AM437x Sitara processor family from Texas
Instruments (TI) and the Sercos III media access control (MAC) layer into a single
system-on-chip (SoC) solution. Targeted for Sercos III slave communications, the
TIDEP0039 allows designers to implement the real-time Sercos III communication
standard for a broad range of industrial automation equipment. The design is based
on the TMDXIDK437X industrial development kit (IDK).

Sercos III conformance tested


Sercos III firmware for PRU-ICSS with Sercos MAC compliant register interface
Board support package and industrial development kit available from TI and 3rd party
Development platform includes schematic, BOM, user guides, application notes, white
paper, software, demos and more
Supports other industrial Ethernet communication standards with the same hardware
(e.g. EtherCAT, PROFINET, Ethernet/IP and more)

Industrial Ethernet for industrial automation exist in more than 30 industrial


standards. Some of the well-established real-time Ethernet protocols, like EtherCAT,
EtherNet/IP, PROFINET, Sercos III and Powerlink require dedicated MAC hardware
support in terms of FPGA or ASICs. The programmable real-time unit inside the
Industrial Communication Subsystem (PRU-ICSS), which exists as HW block inside
the Sitara processors family, replaces FPGA or ASICS by a single chip solution. A
firmware in the PRU-ICSS detects the type of industrial Ethernet protocol and loads
the appropriate industrial application during run-time into the Sitara processor. The
TIDEP0032 reference design describes the multi-protocol industrial Ethernet protocol
detection firmware for PRU-ICSS.

High speed/frequency with high precision for accurate PTO control and synchronization
Implementation without external ASIC or FPGA
Implementation on PRU-ICSS with Sitara processor
Contains PRU-ICSS firmware in source code and can get adoptable by customer
Easy evaluation with TMDSICE3359 industrial communication engine (ICE) EVM

PROFINET communications
development platform

Programmable Logic Control (PLC) Solutions Guide 2015

Texas Instruments

Communication module and PLC controller


Industrial protocol support / Ethernet PHY / eFuses
Industrial protocol support
Microprocessor

Microcontroller
AM5xxx1

AM1810

AM335x

AM437x

PRUSS

ICSS #1

ICSS #1

ICSS #2

ICSS #1

ICSS #2

ProfiNetTM RT/IRT v2.3

I/PTM

MSP430 MSP432 C2000 Tiva C RM4x TMS570

Industrial ethernet
-

EtherCATTM Slave

X2

Powerlink

Sercos III

Ethernet

Position encoder feedback


EnDat 2.2

HIPERFACE DSL
BiSS-C

X
X

X
X

X
X

X
X

SinCos

CANOpen
ProfibusTM Slave DP
Profibus Master DP

X
-

X
X
X

X
X
X

X
X
X

X
X
X

X
X
X

X
-

X
-

X
-

X
-

HART (4-20 mA)

IO-Link Slave

Industrial fieldbus

(1) Each ICSS can run any protocol listed below. Hence, any combination of protocols possible. (2) Over external ET1100

Ethernet physical layer transceiver (PHY)


Part Number

Description
Industrial temperature
10/100 Ethernet physical
DP83848I
layer transceiver in QFP
packaging
Industrial temperature
10/100 Ethernet physical
DP83848K
layer transceiver in QFN
packaging
Industrial grade QFP
10/100/1000
DP83867IRPAP packaging
Ethernet physical layer
transceiver
Industrial grade
DP83867IRRGZ 10/100/1000 Ethernet
physical layer transceiver

Interface

Cable
Length
(m)

LED
(#)

Supply
Voltage
(V)

Data Rate
(Mbps)

MII/RMII/SNI

150

3.3

MII/RMII

137

RGMII/GMII/MII

130

RGMII

Operating
Temperature
Range (C)

Pin/Package

Price*
(US$)

25 MHz clock out, EMI


mitigation circuitry, industry
gold standard

40 to 85

QFP-48

2.20

EMI mitigation circuitry,


industry gold standard

40 to 85

QFN-40

0.95

40 to 85

QFP-64

6.40

40 to 85

QFN-48

6.40

40 to 85

QFN-48

7.27

40 to 105

QFN-48

8.36

JTAG 1149.1

Port
Count

Special Features

10/100

Yes

Single

3.3

10/100

Yes

Single

2.5, 1.1

10/100/1000

Yes

Single

130

2.5, 1.0

10/100/1000

Yes

Single

DP83867IS

Industrial grade with SGMII


10/100/1000 Ethernet
physical layer transceiver

SGMII
RGMII

130

2.5, 1.0

10/100/1000

Yes

Single

DP83867E

Extended temperature
grade with SGMII
10/100/1000 Ethernet
physical layer transceiver

SGMII
RGMII

130

2.5, 1.0

10/100/1000

Yes

Single

Cable diagnostics, IEEE


1588 start of frame detect,
wake on LAN, integrated
termination resistors
Cable diagnostics, IEEE
1588 start of frame detect,
wake on LAN, integrated
termination resistors
Cable diagnostics, IEEE
1588 start of frame detect,
wake on LAN, integrated
termination resistors
Cable diagnostics, IEEE
1588 start of frame detect,
wake on LAN, integrated
termination resistors

eFuses
Part Number Description
TPS25927
TPS25921

TPS25942

18 V, 5 A, 28 m eFuse with BFET


driver for reverse current protection
18 V, 1.6 A, 90 m eFuse with
adjustable 2% accurate current limit

Vin (Max) Imax


(V)
(A)
4.5 to 18

28

8%

4.5 to 18

1.6

90.0

2%

42

8%

18 V, 5 A, 42 m current limiting power


MUX eFuse w/integrated reverse
2.7 to 18
current protection, IMON & PG

Texas Instruments

Ron Current Limit


(m)
Accuracy Channels

Special Features
Reverse current protection, thermal
shutdown, undervoltage protection
Fault reporting, overvoltage
protection, undervoltage protection
Current sense/monitor, fault
reporting, overvoltage protection,
power good, reverse current
protection, thermal shutdown,
undervoltage protection

Operating
Temp. (C)

Pin/
Package

40 to 85

10VSON

Price*
(US$)
0.55

40 to 85

8SOIC

0.50

40 to 85

20WQFN

1.10

Programmable Logic Control (PLC) Solutions Guide 2015

15

Communication module and PLC controller

DC-DC regulators / DDR termination regulators / PMICs / load switches


DC-DC regulators
VIN
VIN
VOUT VOUT
(Min) (Max) (Min) (Max)
(V)
(V)
(V)
(V) Iout (A) Topology

Part Number

Description
2.95 V to 6 V input,
2/3 A synchronous
TPS54218/318
2.9
step-down SWIFT
converter
4.5 V to 17 V input, 3 A
TPS54320
synchronous step-down 4.5
SWIFT converter
28 Vin, 0.5 A step-down
TPS62175
converter with DCS4.75
Control
Integrated, 5 A 40 V
wide input range boost/
TPS55340
2.9
SEPIC/flyback DC-DC
converter
4.5 V to 60 V input
3.5 A / 5 A step-down
TPS54360/560
4.5
DC-DC converter with
Eco-mode
TPS54361/561

4.5 V to 60 V input 3.5


A / 5 A step-down DCDC converter with softstart and Eco-mode

4.5

Switch
Duty
Current
Iq
Cycle
Limit
(Typ) (Max)
(Typ) (A) (mA) (%) Soft Start Compensation

0.8

4.5

2/3

Buck

2.9/4

0.35

98

Adjustable

External

17

0.8

15

Buck

4.2

0.6

98

Adjustable

Internal

28

0.5

Buck,
synchronous
buck

0.022

100

Adjustable

Internal

32

38

Boost, SEPIC,
flyback

0.5

90

Adjustable

External

60

0.8

58.8

3.5/5

Buck,
inverting
buck-boost

5.5/7.5

146

98

No

External

60

0.8

59

3.5/5

Buck

5.5/7.5

152

98

Adjustable

External

Operating
Temperature
Pin/
Range
(C)
Package

Special Features

Price*
(US$)

Enable, frequency
synchronization, power 40 to 150 116/WQFN 1.40/1.80
good, tracking
Enable, frequency
synchronization, power 40 to 150
good, tracking
Enable, light load
efficiency, sleep mode, 40 to 85
power good

14/VQFN

1.50

10/SON

0.70

Enable, frequency
14/HTSSOP,
synchronization, power 40 to 125
16/WQFN
good
Enable, frequency
synchronization,
light load efficiency,
adjustable UVLO
Enable, frequency
synchronization,
light load efficiency,
power good, tracking,
adjustable UVLO

1.85

40 to 125

8SO
PowerPAD

2.30

40 to 125

0.88

3.00

DDR termination regulators

Part Number Description


TPS51200

TPS53317

DDR Memory
Type

DDR, DDR2,
3 A sink/source DDR termination regulator DDR3, DDR3L,
with VTTREF buffered reference
DDR4, LPDDR2,
LPDDR3
DDR, DDR2,
6 A, low input voltage synchronous stepDDR3, DDR3L,
down SWIFT converter
DDR4, LPDDR2,
LPDDR3

IOUT
VTT
(Max)
(A)

IOUT
VTT
(Max)
(A)

1.1

3.5

VIN
(Max) Iq (Typ)
(V)
(mA)

Output

Additional Features

Operating
Temp. (C)

Pin/
Package

Price*
(US$)

0.5

VREF
VTT

Enable, power good

40 to 85

10/VSON

0.75

0.32

VTT

Overvoltage, OverTemperature and Hiccup


Undervoltage Protection

40 to 85

20/VQFN

2.60

Power Management ICs (PMICs)


Part Number Description

Vin (V)

AM335x ZCE

2.7 to 5.8

AM335x

1.7 to 5.5

12

AM335x
AM437x
AM335x

1.5 to 6.6

2.2 to 5.5

PMIC w/ 3 DC/DCs, 4 LDOs, linear battery charger & white


LED driver
PMIC w/ 4 DC/DCs, 8 LDOs and RTC in 6x6mm
TPS65910 Integrated
QFN family
TPS650250 PMIC for Li-Ion powered systems
TPS65217

TPS65218

# of
DC/DC
DC/DC
Regulator Step-Up Step-Down
Outputs Converter Converter

MCU/processor
attached

PMIC for ARM cortex-A8/A9 SoCs and FPGA

Pin/ Package

Price*
(US$)

48/VQFN

3.45

48/VQFN

2.75

2.20

32/VQFN
48/HTQFP
48/VQFN

LDO

3.45

Load switches
Part Number Description

Vin (Max)
(V)

Imax
(A)

Ron
(m)

Leakage
Current
(A) (Typ)

Channels

TPS22954

5.7 V, 5 A, 14 m load switch with voltage


monitoring and quick output discharge

0.7 to 5.7

14

34

TPS22968

5.5 V, 4 A, 25 m, 2-channel load switch with


quick output discharge and adjustable rise time

0.8 to 5.5

25

55

TPS22960

5.5V, 0.5A, 435m, 2-Channel Load Switch with


Quick Output Discharge

1.62 to 5.5

0.5

435

*Suggested resale price in U.S. dollars in quantities of 1,000.

Texas Instruments

Special Features
Adjustable rise time,
power good, quick
output discharge Vbias
Adjustable rise time,
quick output discharge
Vbias
Quick output discharge

Operating
Temp. (C)

Pin/
Package

Price*
(US$)

40 to 105

10/WSON

0.36

40 to 85

14/WSON

0.36

40 to 85

8/SOT-23
8/UQFN

0.36

New products are listed in bold red

Programmable Logic Control (PLC) Solutions Guide 2015

16

Clocking

Overview / clock generators / clock fanout buffers


Texas Instruments is an industry leader
in high performance clock and timing
products. With an expansive portfolio
of unique products, easy to use design
tools, and worldwide support, TI helps
engineers quickly design clock trees,
simulate and verify performance.

DP83848
10/100 Mbps
Ethernet PHY

10/100M/
1G/10G
PHY

Clock generators and XO replacement


Part Number

Number of
Outputs

Output Levels

CDCE(L)913

LVCMOS

Max Output
Frequency in
MHz
VCC Core (V) VCC Out (V)

Programmability

Dividers

3.3/2.5/1.8

I2C, EEPROM, pin

Jitter
RMS

Operating
Temperature
Range (C) Pin/Package

CDCE(L)949

LVCMOS

230

1.8

3.3/2.5/1.8

I2C, EEPROM, pin

CDCM6208

CML, HCSL, LVCMOS, LVDS, LVPECL

800

3.3/2.5/1.8

3.3/2.5/1.8

I2C, SPI, EEPROM, pin

Fractional and
integer
Fractional and
integer
Fractional and
integer
Fractional and
integer
Fractional and
integer
Fractional and
integer
Fractional and
integer

2/5

LVPECL, LVDS, LVCMOS

1175

3.3

3.3

SPI, EEPROM

integer

500 fs

40 to 85

CDCM9102

HCSL

100

3.3

3.3

uWire, pin

500 fs

40 to 85

LMK03328

CML, HCSL, LVCMOS, LVDS, LVPECL

1000

3.3

3.3/2.5/1.8

I2C, EEPROM, pin

integer
Fractional and
integer

32 or 48/
VQFN
32/VQFN

100 fs

40 to 85

48/WQFN

230

1.8

CDCEL824

LVCMOS

201

1.8

1.8

I2C, EEPROM, pin

CDCE(L)925

LVCMOS

230

1.8

3.3/2.5/1.8

I2C, EEPROM, pin

CDCE906

LVCMOS

167

1.8

3.3

I2C EEPROM, pin

3.3/2.5/1.8

I2C, EEPROM, pin

CDCE(L)937

CDCE62002/5

LVCMOS

230

1.8

Price*
(US$)

> 1ps

40 to 85

14/TSSOP

1.6

> 1ps

40 to 85

16/TSSOP

1.85

> 1ps

40 to 85

16/TSSOP

1.93

> 1ps

40 to 85

20/TSSOP

2.2

> 1ps

40 to 85

20/TSSOP

2.14

> 1ps

40 to 85

24/TSSOP

2.35

265 fs

40 to 85

48/VQFN

5.2
6.60 to 7.5

10

2.25

Clock fanout buffers


Number of
Outputs

Part Number (Families*)


CDCLVC11xx

2/4/6/8/10/12

CDCVLD12xx

4/8/10/12/16

CDCLVP11xx

2/4/8/10

CDCV304

LMK0010x

5/10

LMK0030x

4/6/10

LMK0033x

4/8

CDCUN1208LP

Output Levels
LVCMOS
LVDS
LVPECL
LVCMOS
LVCMOS
LVPECL, LVDS, HCSL, LVCMOS
HCSL
LCMOS, LVDS, HCSL

Max Output
Frequency in
(MHz)

VCC Out (V)

Operating Temperature Range (C)

Pin/Package

Price* (US$)

250

2.5/3.3

40 to 85

8 to 24/TSSOP

0.90 to 2.60

800

2.5

40 to 85

16 to 48/VQFN

2.85 to 5.90

2000 to 3500

2.5/3.3

40 to 85

16 to 32/VQFN

3.15 to 5.55

200

2.5/3.3

40 to 85

8/TSSOP

1.2

200

2.5/3.3

40 to 85

24 or 32/WQFN

2.25 or 2.95

3100

2.5/3.3

40 to 85

32 or 28/WQFN

3.35 to 5.25

400

2.5/3.3

40 to 85

32 or 40/WQFN

1.20 or 1.80

400

1.8/2.5/3.3

32/VQFN

*) x indicates family of devices

Texas Instruments

Programmable Logic Control (PLC) Solutions Guide 2015

17

Notes
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
18

Programmable Logic Control (PLC) Solutions Guide 2015

Texas Instruments

Engineering Industrial Innovation

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