PSV Selection Table

Crosby Safety Valves
Styles HE ISOFLEX, HCI ISOFLEX, HSJ
For utility, industrial steam generators

and steam systems.
Style HE ISOFLEX
High capacity, back pressure assisted
close, safety valve.
High pressure drum service.
Saturated steam applications.
Two-ring control.
Seat tightness* at 96% set pressure.
Welded and flanged inlets.
Sizes: 21/2 K 6, 21/2 K2 6, 3 M 6,
3 M2 6 and 4 P2 8.
Inlet pressure ratings: 2500 and 3000
psig [172 barg and 207 barg].
Style HCI ISOFLEX

High capacity safety valve.
Saturated and superheated steam.
Two-ring control.
Restricted/adjustable lift option.
Seat tightness* at 96+% set pressure.
Welded and flanged inlets.
Sizes: 11/2 H2 3 to 6 RR 10.
Inlet ratings: Cl 300, Cl 600, Cl 900,
Cl 1500, Cl 2500.
Pressures to 3000 psig [207 barg].
Temperatures to 1100F [593C].
Style HSJ
High capacity safety valve.
Saturated and superheated steam.
Two-ring control.
Tight shutoff FLEXI-DISC.
Contents
Flanged Inlet.
Application Selection Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Style HE ISOFLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Style HCI ISOFLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
HCI Restricted Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Style HSJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-28
Saturated Steam Capacity Tables (Styles HE, HCI and HSJ). . . . . . . . . . . . . . . . 29-39
Superheat Correction Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Sizing ASME Section I Safety Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pressure-Temperature Limits (ASME/ANSI B16.34-1996) . . . . . . . . . . . . . . . . . . 42-45
Outlet Reaction Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-49
Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Safety Valve Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-54
Sizes: 11/2 F 2 to 6 Q 8.
Inlet ratings: Cl 150, Cl 300, Cl 600,
Cl 900, Cl 1500, Cl 2500.
Pressures to 2700 psig [186 barg].
Temperatures to 1000F [538C].
Flow Control
Crosby and ISOFLEX are either trademarks or registered trademarks of Tyco International Services
AG or its affiliates in the United States and/or other countries. All other brand names, product names,
or trademarks belong to their respective holders.
Copyright 2009 Tyco Flow Control. All rights reserved.
CROMC-0295-US-0905

Application
Complete Overpressure
Protection for ASME* Code
Section I
Crosby supplies a complete safety valve
package for Utility and Industrial Steam
Generators and Steam Systems.
Boilers with design pressures to

3000 psig [207 barg].
*
4
Furnace
Drum
Superheater Outlet
Turbine
Condenser
Condensate Pump
Boiler Feed Water

Pump
Cold Reheat Inlet
Hot Reheat Outlet
*
7
*Crosby completes your pressure management needs with a complete line of ASME Section VIII
Off-Boiler Safety and Pressure Relief Valves. Contact your local sales representative.
Valve Selection
Applications and Recommended1 Valve Selection
Steam
System
Crosby Valve Style, Design Pressure - psig [barg]

15 - 600
300 - 2000
2001 - 30002
[1 - 41]
[21-138]
[139-207]
Drum
HSJ
HCI
HE
Superheater Outlet
HSJ
HCI
HCI
Reheater Inlet
HSJ
HCI
HCI
Reheater Outlet
HSJ
HCI
HCI
Economizer (Section I)
HSJ
HSJ
HSJ
Notes
1. Selection matrix at left shows valves in optimum
locations - Styles HSJ and HCI may be
interchanged to suit a specific application or to
obtain a more economical selection.
2. For supercritical applications, consult your sales
representative.
CROMC-0295
2
Valves designed to increase plant

up-times, extend maintenance
intervals and increase total valve life.

Style HE ISOFLEX
Pressure Management Solutions
Extends Up-Times
ISOFLEX seat tightness to 96%
of set pressure ensures maximum
generating times as maintenance
intervals are extended.
Reduces Maintenance Costs

Exceptional seat tightness minimizes
maintenance resources and repair
times. Reduces costs associated
with the purchase and inventory of
spare parts.
Easily Adjusted According to

ASME Code Section I
Requirements
HE ISOFLEX advanced trim design
has the backpressure assist closing
feature and patented Eductor Control,
eliminating the need for complex
adjustment to obtain Code required
blowdown.
Minimizes Installation Costs

Weld end valves are shipped as two
assemblies to minimize installation
time and labor.
No special vent discharge piping is
required.
Benefits
Packaging designed for quick and
easy installation.
Reduces installation costs with
customer-specific weld preps or
flanged inlets.
Ease of adjustment and maintenance
with fewer parts.
CROMC-0295
3

Style HE ISOFLEX Drum Service
Low Friction Set Point Adjustment

Springs on drum safety valves, of
necessity, have very high preloads. A
thrust bearing (25) between the adjusting
bolt (26) and top spring washer (21) makes
set point adjustments precise and keeps
friction torque low. The valve seats are
protected from damage during set point
adjustment by lugs on the upper spring
washer (21). The lugs engage the bonnet
(17) to prevent rotation of the spring (20),
spindle (12) and disc insert (5).
Precise Popping and

Blowdown Action
20
21
Tight Shutoff with

ISOFLEX Design
17
12
Style HE ISOFLEX valve seals off tight.

The seat-level loading of the spindle (12)
on the disc insert (5) ensures uniform
seat-loading. The seating region of the
ISOFLEX disc insert is recessed for
pressure loading and temperature
equalization ensuring maximum seat
tightness.
Operation
A typical valve operating cycle is as
follows: as pressure in the boiler increases
to the safety valve set point, the valve
will pop open. After the valve opens,
steam passes through a series of flow
passages (A) and (B) which control the
pressure developed in chambers (C) and
(D), the excess steam exhausting through
guide ring openings (E) to the valve body
bowl (F).
As pressure in the boiler decays, the
dynamic forces on the lower face of the
disc holder assembly are reduced and
the safety valve disc begins to close.
Assisted by pressure in chambers (C)
and (D), the valve at this point closes
sharply and tightly.
10
F
Set
Set - 3%
100
Lift - % of Capacity Lift
The principle feature of the design is a

dual-stage, controlled flow passage
formed by the eductor (9), disc holder (6)
and the adjustable guide ring (10).
25
50
Closing
Style HE ISOFLEX safety valves are

high pressure, high capacity reaction
type valves, designed specifically for
saturated steam service on boiler
drums having design pressures above
2000 psig [138 barg] up to critical
pressure. It incorporates the unique
patented eductor control that permits the
valve to attain full capacity lift at a
pressure 3% above popping pressure in
accordance with the requirements of
Section I of the ASME Boiler and Pressure
Vessel Code.
26
Opening
Formerly known as Style HE, Style HE

ISOFLEX incorporates our latest seat
tightness design. Exceptional seat
tightness results from an intensive
engineering product design analysis
and upgrade program. For detailed
discussion on the specific improvements
incorporated in the Style HE ISOFLEX
design, and its field-proven results,
please contact your local Crosby Sales
Representative.
The controlled flow passages co-act with

the apertured guide ring to control the
flow of steam to a chamber above the
disc holder (6). Changes in chamber
pressure plus the action of other internal
parts assure full opening without warn
and also assist in positive blowdown. By
adjusting the guide ring, blowdown
between 2% and 4% is obtained as
required by Section I of the ASME Code.
The adjustable nozzle ring (3) ensures
accurate, warn-free and sharp pop action
on opening.
Pressure
Introduction
0
250
80
Time (Millisec)
Typical Valve Opening

and Closing Curve
CROMC-0295
4

Style HE ISOFLEX Valve Materials

Materials
28
15
Part
Ref. No.
Part
Name
1A
Body
34
26
33
1B
30
31
Spare Parts
Designation1,2,3
Carbon Steel
SA-216 Gr. WCC
Nozzle
Stainless Steel
Nozzle Ring
Stainless Steel
27
Nozzle Ring Set Screw
Stainless Steel
24
Disc Insert
Inconel
22
Disc Holder
Nickel Alloy
Disc Holder Retaining Nut
Stainless Steel
Eductor
Nickel Alloy
2
3
20
25
10
Guide Ring
Stainless Steel
11
Guide Ring Set Screw
Stainless Steel
12
Spindle Assembly
Stainless Steel
Nickel Alloy
12
13
18
17
19
21
14
13
Piston
14
Piston Retaining Ring
15
Spindle Nut
Steel
17
Bonnet
Carbon Steel
SA-216 Gr. WCC
18
Bonnet Studs
Alloy Steel
SA-193 Gr. B7
19
Bonnet Stud Nuts
Steel
SA-194 Gr. 2H
20
Spring
Alloy Steel
Corrosion Resistant
Coating
21
Bottom Spring Washer
Steel
22
Top Spring Washer
24
Bearing Adapter
9
10
11
4
3
5
Material
1A
1B
25
Thrust Bearing
Commercial
26
Adjusting Bolt
Stainless Steel
27
Adjusting Bolt Nut
Steel
28
Cap
Steel/Iron
30
Lever
Steel/Iron
31
Lever Pin
Steel
33
Forked Lever
Steel/Iron
34
Forked Lever Pin
Steel
Note: A complete set of spare cotter pins (not listed above) is also recommended for proper maintenance of the
valve.
Notes
1. Consumable Spare Parts: Valve parts which
should be replaced as part of any disassembly.
(Disc inserts must be replaced if seats are
severely damaged.)
2. Repair Spare Parts: Valve parts exposed to wear
and/or corrosion during normal operation. They
are in fluid flow paths and may require
replacement as part of any repair.
3. Insurance Spare Parts: Valve parts exposed to
process or environmental wear and/or corrosion
and may require replacement as part of a major
repair.
Crosby recommends that sufficient inventory of

spare parts be maintained to support process
requirements. Always be sure to use genuine
Crosby parts to ensure continued product
performance and warranty.
For information on installation and care, Crosbys
Instruction No. IS-V3155B, Installation, Operating
and Maintenance Instruction for Crosby Style HE
Design III Self-Actuated Safety Valves is available on
request.
CROMC-0295
5

Style HE ISOFLEX Specifications

USCS (United States Customary System) Units
Valve Size
Inlet
x
Orifice
x
Outlet
Orifice
Area
sq. in.
[sq. mm]
HE
Valve
Style1
Connections
in. [mm]
ANSI
Butt
Class
Weld Flanged
Inlet
Outlet
Dimensions - inches [mm]
Aw2
Bw2
Inlet
O.D.
Inlet
I.D.
Center to Face of
Cw
Outlet3
Dw
D
Inlet
Approx.
Height4
in. [mm]
Ew
E
Approx.
Weight
lbs. [kg]
Welded Flanged
2500 psig Maximum Pressure

21/2 K 6
HE-86W
1.840
21/2
6"-300
21/2
21/2
51/4
11
81/4
81/2
81/2 3615/16
343/16
350
375
21/2 K2 6
HE-86W
2.545
21/2
6"-300
21/2
21/2
12
813/16
81/2
81/2 441/4
411/16
410
435
3M6
HE-86W
3.600
6"-300
12
87/8
10
10
491/2
463/8
630
625
3 M26
HE-86W
3.976
6"-300
12
87/8
10
10
497/8
463/4
630
625
8"-300
131/4
141/2
13
13
64
65
1100
1185
4 P2 8
HE-86W
7.070
3000 psig Maximum Pressure
21/2 K 6
HE-96W
1.840
21/2
6"-300
21/2
21/2
51/4
11
81/4
81/2
81/2 3615/16
343/16
350
375
21/2 K2 6
HE-96W
2.545
21/2
6"-300
21/2
21/2
12
813/16
81/2
81/2 441/4
411/16
410
435
463/8
630
635
630
635
1100
1185
3M6
HE-96W
3.600
6"-300
12
87/8
10
10
491/2
3 M26
HE-96W
3.976
6"-300
12
87/8
10
10
497/8
463/4
4 P28
HE-96W
7.070
8"-300
131/4
141/2
13
13
64
65
Metric Units
172 barg Maximum Pressure
21/2 K 6
HE-86W
1187.1
63.5
6"-300
63.5
63.5
133
279
210
216
216
938
868
159
170
21/2 K2 6
HE-86W
1641.9
63.5
6"-300
63.5
63.5
152
305
224
216
216
1124
1043
186
193
3M6
HE-86W
2322.6
76.2
6"-300
76.2
76.2
203
305
225
254
254
1257
1178
286
284
3 M2 6
HE-86W
2565.2
76.2
6"-300
76.2
76.2
203
305
225
254
254
1267
1187
286
284
4 P2 8
HE-86W
4560.4
101.6
8"-300
101.6
101.6
229
337
368
330
330
1626
1651
499
538
207 barg Maximum Pressure

21/2 K 6
HE-96W
1187.1
63.5
6"-300
63.5
63.5
133
279
210
216
216
938
868
159
170
21/2 K2 6
HE-96W
1641.9
63.5
6"-300
63.5
63.5
152
305
224
216
216
1124
1043
186
193
3M6
HE-96W
2322.6
76.2
6"-300
76.2
76.2
203
305
225
254
254
1257
1178
286
284
3 M2 6
HE-96W
2565.2
76.2
6"-300
76.2
76.2
203
305
225
254
254
1267
1187
286
284
4 P2 8
HE-96W
4560.4
101.6
8"-300
101.6
101.6
229
337
368
330
330
1626
1651
499
538
Notes
Note 4
Note 4
Ew
2. Weld prep per customers specifications. Safety

valves must be mounted on a nozzle with an inlet
diameter equal to or greater than the nominal
valve inlet size, Dimension A. See ASME Boiler
and Pressure Vessel Code Section I and
ANSI/ASME B31.1 for recommended installation.
3. Bolt holes straddle centerline on flanged

connections.
Cw
4. Dismantling Height: An additional 20 inches

[508 mm] is required.
Aw
Bw
Drain: Main valve drain is 1/2" NPT

Dw
1. These style designations are for standard

welded inlets. For optional CL 2500 flanged inlet
valves, the W is dropped from the style
designation.
CROMC-0295
6

Crosby Style HCI ISOFLEX

Precise Operation
Two ring control.
In accordance with requirements of
the ASME Boiler and Pressure Vessel
Code, Section I, Power Boilers.
Ease of setting and adjustment in
service.
Tightness
Tightest shutoff with Field proven
ISOFLEX seat.
Seat tightness up to 96% of valve set
pressure.
Design Features
Simple, rugged and reliable.
Low maintenance.
May also be used for ASME Boiler and
Pressure Vessel Code, Section VIII,
Unfired Pressure Vessels, services.
Adjustable/Restricted Lift option (HCI-R)
- Eliminates overcapacity
- Reduces reaction forces
- Allows building of standardized boilers
Benefits
Reduces operating costs and
increases efficiency with Restricted
Lift Option (see page 18).
Minimizes inventory with
interchangeable spare parts.
Packaging designed for quick and
easy installation.
Extends valve service life with higher
nozzle seat step.
CROMC-0295
7

Style HCI ISOFLEX

Drum Service - Superheater Outlet - Reheaters
Introduction
High Capacity
Crosby Style HCI ISOFLEX is a high

capacity nozzle type safety valve for
saturated and superheated steam
service, incorporating the technical
excellence of Crosbys original Style HC
design. It meets the requirements of the
ASME Boiler and Pressure Vessel Code,
Section I, Power Boilers, and Section
VIII, Unfired Pressure Vessels. The
valves have been designed and are
manufactured and tested in
accordance with quality management
systems.
The adjustable nozzle and guide rings

(3 and 12) utilize the reactive and
expansive forces of the flowing steam
to provide full capacity lift. Valve capacity is determined by the nozzle (1B)
throat area alone. With high capacity
valves, positive overpressure protection
is achieved with the fewest number of
valves.
Style HCI ISOFLEX has been designed

for 300 to 3000 psig [21 to 207 barg]
steam generators. The valves are
available in inlet sizes of 11/2", 2", 21/2",
3", 4" and 6" [38.1 mm, 50.8 mm, 63.5
mm, 76.2 mm, 101.6 mm], and in orifice
sizes H2 to RR specifically designed for
the power industry.
Welded inlets and flanged outlets are
the standard connections. Flanged
inlets (1) with full (removable) nozzles
(2) are also available.
Note: Full (removable) nozzles not available in
P2 (8" Outlet), R & RR sizes
Tight Shutoff
The Style HCI ISOFLEX Safety Valve
seals off tight. The seating region of the
ISOFLEX disc insert (5) is recessed for
pressure and temperature equalization
ensuring that the seats remain flat in
service.
Two Ring Design

Blowdown control is precise with two
adjustable rings (3 and 12) - one each
on the nozzle (1B or 2) and guide (11).
Blowdown may be adjusted from 2 to
4% under operating conditions.
Precise Popping Point

Close machining tolerances assure that
the disc insert (5) is precisely centered,
and special guide and disc/disc holder
materials and surface finishes ensure
low friction guiding at all temperatures.
Spring specifications are held to rigid
tolerances, and stresses are kept within
lowest practical limits. The open bonnet
exposes the spring to atmosphere,
minimizing thermal effects. The valves
open precisely at their established set
pressure, even after repeated cycling.
11
12
The relieving capacities of Style HCI

ISOFLEX have been determined by
capacity certification tests conducted in
accordance with ASME Code, Section I
rules and are certified by the National
Board of Boiler and Pressure Vessel
Inspectors. Certified capacities are
listed in the National Board publication,
Pressure Relief Device Certifications.
5
1B
Style HCI ISOFLEX Safety Valve
CROMC-0295
8

Style HCI ISOFLEX Materials

Materials
25
34
33
Part
Ref.
No. Part Name
35
24
23
18
19
17
20
14
15
16
22
Alloy Steel***
SA-217 Gr. WC9
Nozzle
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Nozzle Ring
Stainless Steel
Stainless Steel
Stainless Steel
Nozzle Ring Set Screw Stainless Steel
Stainless Steel
Stainless Steel
Disc Insert
Inconel
Inconel
Disc Holder
Nickel Alloy
Nickel Alloy
Nickel Alloy
Disc Holder Retainer
Stainless Steel
Stainless Steel
Stainless Steel
Lift Stop
Stainless Steel
Stainless Steel
Stainless Steel

Cotter
Stainless Steel
Stainless Steel
Stainless Steel
Lift Stop Cotter
Stainless Steel
Stainless Steel
Stainless Steel
11
Guide
Nickel Alloy
Nickel Alloy
Nickel Alloy
12
Guide Ring
Stainless Steel
Stainless Steel
Stainless Steel
13
Stainless Steel
Stainless Steel
Stainless Steel
14
Spindle Assembly
Stainless Steel
Stainless Steel
Stainless Steel
15
Spring
Alloy Steel
Corrosion
Resistant
Coating
Alloy Steel
Corrosion
Resistant
Coating
High Temp.
Alloy Steel
Corrosion
Resistant Coating
16
Bottom Spring Washer Steel
Steel
Steel
17
Top Spring Washer
Steel
Steel
Steel
18
Bearing Adapter
Alloy Steel
Alloy Steel
Alloy Steel
19
Thrust Washer
Steel
Steel
Steel
20
Bonnet
Carbon Steel
Alloy Steel
SA-216 Gr. WCC SA-217 Gr. WC6
Alloy Steel
SA-217 Gr. WC6
21
Bonnet Studs
Alloy Steel
SA-193 Gr. B7
Alloy Steel
SA-193 Gr. B16
Alloy Steel
SA-193 Gr. B16
22
Bonnet Stud Nuts
Steel
SA-194 Gr. 2H
Steel
SA-194 Gr. 2H
Steel
SA-194 Gr. 2H
12
3
1100F [593C]
Nozzle
**10
11
1050F [566C]
*2
7
9
6
Body
750F [399C]
Carbon Steel
Alloy Steel
SA-216 Gr. WCC SA-217 Gr. WC6
*1B
**8
21
35
13
4
1A
Spare Parts
Designation1,2,3
Material and Maximum Temperature
Inconel
3
3
1B
1A
Notes
should be replaced as part of any disassembly,
and discs and disc inserts which must be
replaced if seats are damaged.
2. Repair Spare Parts: Valve parts exposed
to wear and/or corrosion during normal
operation. They are in fluid flow paths and may
require replacement as part of any repair.
3. Insurance Spare Parts: Valve parts exposed to
process or environmental wear and/or corrosion
and may require replacement as part of a major
repair.
23
Adjusting Bolt
Stainless Steel
Stainless Steel
Stainless Steel
24
Adjusting Bolt Nut
Stainless Steel
Stainless Steel
Stainless Steel
25
Cap/Lever Assembly
Steel/Iron
Steel/Iron
Steel/Iron
33
Spindle Nut
Stainless Steel
Stainless Steel
Stainless Steel
34
Spindle Nut Cotter
Stainless Steel
Stainless Steel
Stainless Steel
35
Seal & Wire
Lead & SS
Lead & SS
Lead & SS
* Semi-nozzle design for welded inlet and P2 (8" Outlet), R & RR orifice flanged inlet valves. Full nozzle
design for remaining H2 through Q2 orifice flanged inlet valves.
** Restricted Lift Valve (HCI-R) part only (see page 18).
*** SA-217 Gr. WC9 is Crosbys standard high temperature material.
SA-217 Gr. C12A is available as an alternative.

Instruction No. IS-V3143A, Installation, Maintenance
and Adjustment Instruction for Crosby Style HCI
ISOFLEX Safety Valves is available on request.
CROMC-0295
9

Specifications* Style HCI ISOFLEX

Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. in.)
Maximum Set Pressure (psig) and Temperature2

for Standard Body Material Listed
Flanged Inlet
Welded Inlet
SA216
SA217
SA216
SA217
SA217
SA217
SA217
Gr. WCC
Gr. WC6
Gr. WCC
Gr. WC6
Gr. C12A
Gr. WC9
Gr. C12A
750F
1050F
750F
1050F
1100F
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
Class 300 - ANSI raised face flange or welded CL 300 inlet

11/2
H2 3
HCI-36
HCI-38
HCI-36W
HCI-38W
0.994
665
665
665
665
3" Cl 150
3" Cl 300
2 J2 4
1.431
665
665
665
665
4" Cl 150
4" Cl 300
21/2 K2 6
2.545
665
665
665
665
6" Cl 150
6" Cl 300
3 L2 6
3.341
665
665
665
665
6" Cl 150
6" Cl 300
3 M2 6
3.976
665
665
665
665
6" Cl 150
6" Cl 300
4 P2 6
7.07
665
665
665
665
6" Cl 300
6 Q2 8
12.25
665
665
665
665
8" Cl 300
6R8
16.00
665
665
665
665
8" Cl 300
6 RR 10
19.29
665
665
665
665
10" Cl 300

HCI-46
HCI-48
HCI-46W
HCI-48W
11/2 H2 3
0.994
1250
1250
1250
1250
3" Cl 150
3" Cl 300
2 J2 4
1.431
1250
1250
1250
1250
4" Cl 150
4" Cl 300
21/2 K2 6
2.545
1250
1250
1250
1250
6" Cl 150
6" Cl 300
3 L2 6
3.341
1250
1250
1250
1250
6" Cl 150
6" Cl 300
3 M2 6
3.976
1250
1250
1250
1250
6" Cl 150
6" Cl 300
4 P2 6
7.07
1250
1250
1250
1250
6" Cl 300
6 Q2 8
12.25
1250
1250
1250
1250
8" Cl 300
6R8
16.00
750
750
750
750
8" Cl 300
6 R 10
16.00
900
900
900
900
10" Cl 300
6 RR 10
19.29
900
900
900
900
10" Cl 300
HCI-59W
HCI-59W
-C12A

HCI-56
HCI-58
HCI-56W
HCI-58W
HCI-58W
-C12A
11/2 H2 3
0.994
1500
1500
1500
1500
3" Cl 150
3" Cl 300
2 J2 4
1.431
1500
1500
1500
1500
4" Cl 150
4" Cl 300
21/2 K2 6
2.545
1500
1500
1500
1500
6" Cl 150
6" Cl 300
3 L2 6
3.341
1500
1500
1500
1500
6" Cl 150
6" Cl 300
3 M2 6
3.976
1500
1500
1500
1500
6" Cl 150
6" Cl 300
4 P2 6
7.07
1500
1500
1500
1500
6" Cl 300
6 Q2 8
12.25
1500
1500
1500
1500
8" Cl 300
6R8
16.00
750
750
750
750
8" Cl 300
6 R 10
16.00
900
900
900
900
10" Cl 300
900
10" Cl 300
6 RR 10
19.29
900
900
HCI-76
HCI-78
900
750
750
575
HCI-76W
HCI-78W
HCI-78W
-C12A
HCI-79W
HCI-79W
-C12A
11/2 H2 4
0.994
1795
1795
1795
1795
1795
1080
1080
4" Cl 300
2 J2 6
1.431
1795
1795
1795
1795
1795
1080
1080
6" Cl 300
21/2
2.545
1795
1795
1795
1795
1795
1080
1080
6" Cl 300
3 L2 6
K2 6
3.341
1795
1795
1795
1795
1795
1080
1080
6" Cl 300
3 M2 6
3.976
1795
1795
1795
1795
1795
1080
1080
6" Cl 300
4 P2 8
7.07
1795
1795
1795
1795
1795
1080
1080
8" Cl 300
* Select appropriate class to meet pressure/temperature requirements for each application. Refer to pages 42-45 for Pressure/Temperature limits for Standard Class valves
per ASME/ANSI B16.34.
CROMC-0295
10


Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. in.)
Maximum Set Pressure (psig) and Temperature2

Flanged Inlet
Welded Inlet
SA216
SA217
SA216
SA217
SA217
SA217
SA217
Gr. WCC
Gr. WC6
Gr. WCC
Gr. WC6
Gr. C12A
Gr. WC9
Gr. C12A
750F
1050F
750F
1050F
1100F
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class

HCI-66
HCI-68
HCI-66W
HCI-68W
HCI-68W
-C12A
HCI-69W
HCI-69W
-C12A
11/2 H2 3
0.994
1500
1500
1500
1500
3" Cl 150
3" Cl 300
2 J2 4
1.431
1500
1500
1500
1500
4" Cl 150
4" Cl 300
21/2 K2 6
2.545
1500
1500
1500
1500
6" Cl 150
6" Cl 300
3 L2 6
3.341
1500
1500
1500
1500
6" Cl 150
6" Cl 300
3 M2 6
3.976
1500
1500
1500
1500
6" Cl 150
6" Cl 300
4 P2 6
7.07
1500
1500
1500
15001
9501
9501
7501
6" Cl 300
6 Q2 8
12.25
1500
1500
1500
15001
12501
13001
9501
8" Cl 300
6R8
16.00
750
750
750
7501
7501
7501
6501
8" Cl 300
6 R 10
16.00
1200
1200
1200
12001
12001
12001
10001
10" Cl 300
HCI-86
HCI-88
HCI-86W
HCI-88W
HCI-88W
-C12A
HCI-89W
HCI-89W
-C12A
11/2 H2 4
0.994
20003
2000
20003
2865
2865
1800
1800
4" Cl 300
2 J2 6
1.431
20003
2865
20003
2865
2865
1800
1800
6" Cl 300
21/2
2.545
2000
2865
2000
2865
2865
1800
1800
6" Cl 300
3 L2 6
K2 6
3.341
20003
2000
20003
2865
2865
1800
1800
6" Cl 300
3 M2 6
3.976
20003
1800
20003
2865
2865
1800
1800
6" Cl 300
4 P2 8
7.07
20003
2000
20003
2865
2865
1800
1800
8" Cl 300
HCI-98W
HCI-98W
-C12A
HCI-99W
HCI-99W
-C12A
11/2 H2 4
HCI-96
HCI-98
HCI-96W
0.994
20003
2000
20003
30001
25001
25001
20001
4" Cl 300
2 J2 6
1.431
2000
3000
2000
3000
2750
2900
2100
6" Cl 300
21/2 K2 6
2.545
20003
3000
20003
30001
30001
30001
27501
6" Cl 300
3 L2 6
3.341
20003
3000
20003
30001
30001
30001
30001
6" Cl 300
3 M2 6
3.976
20003
2800
20003
30001
30001
30001
25001
6" Cl 300
4 P2 8
7.07
20003
3000
20003
30001
29001
20001
20001
8" Cl 300
Notes
1. For applications exceeding ASME/ANSI B16.34
Pressure - Temperature limits - Specified
HCI-( )W (welded only) have been designed to
maximum set pressure at maximum temperature
stated in the table.
3. Style HE ISOFLEX Safety Valves (pages 3-6) are

recommended for high pressure drum saturated
steam service between 2000-3000 psig.
2. Set pressure is limited to either the inlet pressure

limit per ASME/ANSI B16.34 (pages 42-45) or
the maximum set pressure, whichever is lower.
CROMC-0295
11

Style HCI ISOFLEX Dimensions and Weights

Valve Size
Inlet x HCI
Orifice x Valve
Outlet
Style1
Inlet
Neck
Inlet
OD3
ID
(Welded)
Aw
A
Bw
General Dimensions - Inches

Center-to-Face
Outlet
Class
Class
Inlet
150
300
Cw
C
Dw
D
Dw
D
Used to
Find Bolt
Approx.
Length
Height2
(Flanged)4
X
Ew
E
Approximate
Weight (lbs)
Class 150
Class 300
Outlet
Outlet
Welded Flanged Welded Flanged

11/2 H2 3
3( )W
11/2
11/2
31/2
63/8
57/8
19/16
251/2
25
105
108
110
113
2 J2 4
3( )W
41/2
87/16
61/2
13/4
303/8
287/16
135
132
144
141
21/2 K2 6
3( )W
21/2
21/2
51/4
815/16
81/16
77/8
77/8
115/16
345/16
337/16
230
230
249
249
3 L2 6
3( )W
911/16
83/4
71/2
71/2
81/4
81/4
21/16
3915/16 39
340
360
359
359
3 M2 6
3( )W
911/16
83/4
71/2
71/2
81/4
81/4
21/16
401/16
391/8
400
400
419
419
93/8
91/8
4513/16
459/16
575
617
611/8
615/8
850
906
902
937
4 P2 6
3( )W
67/8
6 Q2 8
3( )W
111/2
12
10
10
21/16
11
111/2
21/4
6R8
3( )W
111/2
111/2
11
111/2
617/16
617/16
6 RR 10
3( )W
12
12
12
12
63
63
1179 1214

11/2 H2 3
4( )W
11/2
11/2
31/2
63/8
57/8
19/16
251/2
25
105
108
110
113
2 J2 4
4( )W
41/2
87/16
61/2
13/4
303/8
287/16
135
132
144
141
21/2 K2 6
4( )W
21/2
21/2
51/4
815/16
81/16
77/8
77/8
115/16
345/16
337/16
230
230
249
249
83/4
71/2
71/2
81/4
81/4
21/16
3915/16
39
340
360
359
359
81/4
81/4
21/16
401/16
391/8
400
400
419
419
10
25/16
4513/16 459/16
575
606
3 L2 6
4( )W
911/16
3 M2 6
4( )W
911/16
83/4
71/2
71/2
4 P2 6
4( )W
67/8
93/8
91/8
6 Q2 8
4( )W
111/2
12
11
111/2
211/16
611/8
615/8
850
927
6R8
4( )W
111/2
119/16
11
111/2
617/16
611/2
902
958
6 R 10
4( )W
10
12
13
111/2
111/2
623/4
633/4
1065 1126
6 RR 10
4( )W
12
12
12
12
63
63
1179 1234
10

11/2 H2 3
5( )W
11/2
11/2
31/2
63/8
57/8
115/16
251/2
25
105
114
110
119
11/2 H2 4
7( )W
11/2
11/2
41/2
73/4
61/4
615/4
281/8
277/8
140
146
87/16
61/2
21/4
303/8
287/16
135
146
144
155
81/4
81/2
81/2
21/4
361/4
331/2
220
223
81/16
77/8
77/8
27/16
345/16
337/16
230
250
249
269
91/4
81/2
81/2
29/16
425/16
399/16
420
403
83/4
71/2
71/2
81/4
81/4
25/16
3915/16 39
340
350
359
369
25/16
481/4
455/8
570
522
25/16
401/16
391/8
400
410
419
429
481/4
455/8
570
522
575
617
2 J2 4
5( )W
41/2
2 J2 6
7( )W
51/4
21/2 K2 6
5( )W
21/2
21/2
51/4
21/2 K2 6
7( )W
21/2
21/2
3 L2 6
5( )W
11
815/16
12
911/16
12
93/8
83/4
71/2
71/2
93/8
10
10
25/16
3 L2 6
7( )W
3 M2 6
5( )W
3 M2 6
7( )W
4 P2 6
5( )W
67/8
93/8
91/8
10
10
29/16
4513/16 459/16
4 P2 8
7( )W
131/4
133/4
13
13
65
651/2
6 Q2 8
5( )W
111/2
12
11
111/2
611/8
615/8
119/16
611/2
911/16
12
10
81/4
10
81/4
1100 1080
850
931
902
975
6R8
5( )W
111/2
11
111/2
617/16
6 R 10
5( )W
10
12
13
111/2
111/2
623/4
633/4
1065 1149
6 RR 10
5( )W
12
12
12
12
63
63
1179 1260
CROMC-0295
12


Valve Size
Inlet x HCI
Orifice x Valve
Outlet
Style1
Inlet
ID
Aw

Inlet
Center-to-Face
Neck
Outlet
OD3
Class
Class
(Welded)
Inlet
150
300
Bw
Cw
C
Dw
D
Dw
D
Used to
Find Bolt
Length
(Flanged)4
X
Approximate
Weight (lbs)
Class 150
Class 300
Outlet
Outlet
Approx.
Height2
Ew
E

11/2 H2 3
6( )W
11/2
11/2
31/2
63/8
57/8
115/16
251/2
25
105
114
110
11/2 H2 4
8( )W
11/2
11/2
41/2
73/4
61/4
61/4
281/8
277/8
140
146
2 J2 4
6( )W
41/2
87/16
61/2
21/4
303/8
287/16
135
146
144
155
331/2
2 J2 6
8( )W
51/4
21/2 K2 6
6( )W
21/2
21/2
51/4
21/2 K2 6
8( )W
21/2
21/2
3 L2 6
6( )W
3 L2 6
8( )W
3 M2 6
6( )W
3 M2 6
8( )W
11
815/16
12
911/16
12
911/16
12
81/4
81/2
81/2
21/4
361/4
81/16
77/8
77/8
27/16
345/16 337/16
91/4
81/2
81/2
29/16
425/16 399/16
83/4
71/2
71/2
81/4
81/4
211/16
3915/16 39
211/16
481/2
211/16
401/16 391/8
10
211/16
481/4
455/8
4513/16
459/16
93/8
83/4
71/2
71/2
93/8
10
10
81/4
10
81/4
455/8
119
220
223
230
250
249
269
420
403
340
366
359
385
570
534
400
426
419
445
570
534
575
632
4 P2 6
6( )W
67/8
93/8
91/8
10
10
215/16
4 P2 8
8( )W
131/4
133/4
13
13
65
651/2
6 Q2 8
6( )W
111/2
12
11
111/2
41/16
611/8
615/8
850
6R8
6( )W
111/2
119/16
11
111/2
617/16 611/2
902 1044
6 R 10
6( )W
10
12
13
111/2
111/2
623/4
633/4
1065 1189
1100 1100
978

11/2 H2 4
9( )W
11/2
11/2
41/2
73/4
61/4
61/4
213/16
281/8
277/8
140
162
2 J2 6
9( )W
51/4
11
81/4
81/2
81/2
213/16
361/4
331/2
220
233
21/2 K2 6
9( )W
21/2
21/2
12
91/4
81/2
81/2
31/16
425/16 399/16
420
420
481/4
455/8
3 L2 6
9( )W
12
93/8
10
10
37/16
570
572
3 M2 6
9( )W
12
93/8
10
10
37/16
481/4
455/8
570
572
4 P2 8
9( )W
131/4
141/2
13
13
65
661/4
1100 1160
Notes
welded inlets. For optional flanged inlet valves,
the W is dropped from the style designation
Note 2
Note 2
2. Dismantling Height: An additional 20 inches is

required.
Cw

connections.
Drain: 1/2" NPT for inlet sizes 11/2" to 4" and 3/4" NPT
for 6" inlet size.
Ew

and Pressure Code Section I and ANSI/ASME
B31.1 for recommended installation.
C
X
Aw
A
Bw
Dw
CROMC-0295
13


Metric Units
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
[sq. mm]
Maximum Set Pressure (barg) and Temperature2

Flanged Inlet
Welded Inlet
SA216
SA217
SA216
SA217
SA217
SA217
SA217
Gr. WCC
Gr. WC6
Gr. WCC
Gr. WC6
Gr. C12A
Gr. WC9
Gr. C12A
399C
566C
399C
566C
593C
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class

HCI-36
HCI-38
HCI-36W
HCI-38W
11/2 H2 3
641.3
45.9
45.9
45.9
45.9
3" Cl 150
3" Cl 300
2 J2 4
923.2
45.9
45.9
45.9
45.9
4" Cl 150
4" Cl 300
21/2 K2 6
1641.9
45.9
45.9
45.9
45.9
6" Cl 150
6" Cl 300
3 L2 6
2155.5
45.9
45.9
45.9
45.9
6" Cl 150
6" Cl 300
3 M2 6
2565.2
45.9
45.9
45.9
45.9
6" Cl 150
6" Cl 300
4 P2 6
4561.3
45.9
45.9
45.9
45.9
6" Cl 300
6 Q2 8
7903.2
45.9
45.9
45.9
45.9
8" Cl 300
6R8
10322.6
45.9
45.9
45.9
45.9
8" Cl 300
6 RR 10
12445.1
45.9
45.9
45.9
45.9
10" Cl 300
3" Cl 300

11/2
H2 3
HCI-46
HCI-48
HCI-46W
HCI-48W
641.3
86.2
86.2
86.2
86.2
3" Cl 150
2 J2 4
923.2
86.2
86.2
86.2
86.2
4" Cl 150
4" Cl 300
21/2 K2 6
1641.9
86.2
86.2
86.2
86.2
6" Cl 150
6" Cl 300
31/2 6
2155.5
86.2
86.2
86.2
86.2
6" Cl 150
6" Cl 300
3 M2 6
2565.2
86.2
86.2
86.2
86.2
6" Cl 150
6" Cl 300
4 P2 6
4561.3
86.2
86.2
86.2
86.2
6" Cl 300
6 Q2 8
7903.2
86.2
86.2
86.2
86.2
8" Cl 300
6R8
10322.6
51.7
51.7
51.7
51.7
8" Cl 300
6 R 10
10322.6
62.1
62.1
62.1
62.1
10" Cl 300
6 RR 10
12445.1
62.1
62.1
62.1
62.1
10" Cl 300
HCI-58W
HCI-58W
-C12A
HCI-59
HCI-59W
-C12A
3" Cl 300

HCI-56
HCI-58
HCI-56W
11/2 H2 3
641.3
103.4
103.4
103.4
103.4
3" Cl 150
2 J2 4
923.2
103.4
103.4
103.4
103.4
4" Cl 150
4" Cl 300
21/2 K2 6
1641.9
103.4
103.4
103.4
103.4
6" Cl 150
6" Cl 300
3 L2 6
2155.5
103.4
103.4
103.4
103.4
6" Cl 150
6" Cl 300
3 M2 6
2565.2
103.4
103.4
103.4
103.4
6" Cl 150
6" Cl 300
4 P2 6
4561.3
103.4
103.4
103.4
103.4
6" Cl 300
6 Q2 8
7903.2
103.4
103.4
103.4
103.4
8" Cl 300
6R8
10322.6
51.7
51.7
51.7
51.7
8" Cl 300
6 R 10
10322.6
62.1
62.1
62.1
62.1
10" Cl 300
6 RR 10
12445.1
10" Cl 300
62.1
62.1
62.1
62.11
51.71
51.71
39.61
HCI-76
HCI-78
HCI-76W
HCI-78W
HCI-78W
-C12A
HCI-79W
HCI-79W
-C12A
11/2 H2 4
641.3
123.8
123.8
123.8
123.8
123.8
74.5
74.5
4" Cl 300
2 J2 6
923.2
123.8
123.8
123.8
123.8
123.8
74.5
74.5
6" Cl 300
21/2 K2 6
1641.9
123.8
123.8
123.8
123.8
123.8
74.5
74.5
6" Cl 300
3 L2 6
2155.5
123.8
123.8
123.8
123.8
123.8
74.5
74.5
6" Cl 300
3 M2 6
2565.2
123.8
123.8
123.8
123.8
123.8
74.5
74.5
6" Cl 300
4 P2 8
4561.3
123.8
123.8
123.8
123.8
123.8
74.5
74.5
8" Cl 300
CROMC-0295
14


Metric Units
Valve Size
Inlet x
Orifice x
Outlet
Maximum Set Pressure (barg) and Temperature2

Flanged Inlet
Welded Inlet
SA216
SA217
SA216
SA217
SA217
SA217
SA217
Orifice Area Gr. WCC
Gr. WC6
Gr. WCC
Gr. WC6
Gr. C12A
Gr. WC9
Gr. C12A
[sq. mm]
399C
566C
399C
566C
593C
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class

HCI-66
HCI-68
HCI-66W
HCI-68W
HCI-6W
-C12A
HCI-69W
HCI-69W
-C12A
11/2 H2 3
641.3
103.4
103.4
103.4
103.4
3" Cl 150
3" Cl 300
2 J2 4
923.2
103.4
103.4
103.4
103.4
4" Cl 150
4" Cl 300
21/2 K2 6
1641.9
103.4
103.4
103.4
103.4
6" Cl 150
6" Cl 300
3 L2 6
2155.5
103.4
103.4
103.4
103.4
6" Cl 150
6" Cl 300
3 M2 6
2565.2
103.4
103.4
103.4
103.4
6" Cl 150
6" Cl 300
4 P2 6
4561.3
103.4
103.4
103.4
103.41
65.51
65.51
51.71
6" Cl 300
6 Q2 8
7903.2
103.4
103.4
103.4
103.41
86.21
89.61
65.51
8" Cl 300
6R8
10322.6
51.7
51.7
51.7
51.71
51.71
51.71
44.81
8" Cl 300
6 R 10
10322.6
82.7
82.7
82.7
82.71
82.71
82.71
68.91
10" Cl 300
HCI-86
HCI-88
HCI-86W
HCI-88W
HCI-88W
-C12A
HCI-89W
HCI-89W
-C12A
11/2 H2 4
641.3
137.93
137.9
137.93
197.5
197.5
124.1
124.1
4" Cl 300
2 J2 6
923.2
137.93
197.5
137.93
197.5
197.5
124.1
124.1
6" Cl 300
21/2 K2 6
1641.9
137.93
197.5
137.93
197.5
197.5
124.1
124.1
6" Cl 300
3 L2 6
2155.5
137.9
137.9
137.9
197.5
197.5
124.1
124.1
6" Cl 300
3 M2 6
2565.2
137.93
124.1
137.93
197.5
197.5
124.1
124.1
6" Cl 300
4 P2 8
4561.3
137.93
137.9
137.93
197.5
197.5
124.1
124.1
8" Cl 300

HCI-96
HCI-98
HCI-96W
HCI-98W
HCI-98W
-C12A
HCI-99W
HCI-99W
-C12A
11/2 H2 4
641.3
137.93
137.9
137.93
206.81
172.41
172.41
137.91
4" Cl 300
2 J2 6
923.2
137.93
206.8
137.93
206.81
189.61
199.91
144.81
6" Cl 300
21/2 K2 6
1641.9
137.93
206.8
137.93
206.81
206.81
206.81
189.61
6" Cl 300
3 L2 6
2155.5
137.9
206.8
137.9
206.8
206.8
206.8
206.8
6" Cl 300
3 M2 6
2565.2
137.93
193.1
137.93
206.81
206.81
206.81
172.41
6" Cl 300
4 P2 8
4561.3
137.93
206.8
137.93
206.81
199.91
137.91
137.91
8" Cl 300
Notes
1. For applications exceeding ASME/ANSI B16.34
pressure/temperature limits - Specified
HCI-( )W (welded only) have been designed to
maximum set pressure at maximum temperature
stated in the table.
3. Style HE ISOFLEX Safety Valves (pages 3-6)

are recommended for high pressure drum
saturated steam service between 138-207 barg.
2. Set pressure is limited to either the inlet pressure

limit per ASME/ANSI B16.34 (pages 42-45) or
the maximum set pressure, whichever is lower.
CROMC-0295
15


Metric Units
Valve Size
Inlet x HCI
Orifice x Valve
Outlet Style1
Inlet
ID
Aw
General Dimensions - mm
Inlet
Center-to-Face
Neck
Outlet
OD3
Class
Class
(Welded)
Inlet
150
300
Bw
Cw
C
Dw
D
Dw
D
Used to
Find Bolt
Length
(Flanged)4
X
Approx.
Height2
Ew
E
Approximate
Weight (kg)
Class 150
Class 300
Outlet
Outlet

11/2 H2 3
3( )W
38.1
38.1
88.9
161.9
149.2
152.4
152.4
152.4
152.4
39.7
647.7 635.0
48
49
50
51
2 J2 4
3( )W
50.8
50.8 114.3
214.3
165.1
177.8
177.8
177.8
177.8
44.5
771.5 722.3
61
60
65
64
21/2 K2 6
3( )W
63.5
63.5 133.4
227.0
204.8
177.8
177.8
200.0
200.0
49.2
871.5 849.3
104
104
113
113
3 L2 6
3( )W
76.2
76.2 152.4
246.1
222.3
190.5
190.5
209.6
209.6
52.4
1014.4 990.6
154
163
163
163
3 M2 6
3( )W
76.2
76.2 152.4
246.1
222.3
190.5
190.5
209.6
209.6
52.4
1017.6 993.8
181
181
190
190
4 P2 6
3( )W 101.6 101.6 174.6
238.1
231.8
254.0
254.0
52.4
1163.6 1157.3
261
280
6 Q2 8
3( )W 152.4 152.4 228.6
292.1
304.8
279.4
292.1
57.2
1552.6 1565.3
386
411
6R8
3( )W 152.4 152.4 228.6
292.1
292.1
279.4
292.1
1560.5 1560.5
409
425
6 RR 10
3( )W 152.4 152.4 228.6
304.8
304.8
304.8
304.8
1600.2 1600.2
535
551

11/2 H2 3
4( )W
38.1
38.1
88.9
161.9
149.2
152.4
152.4
152.4
152.4
39.7
647.7 635.0
48
49
50
51
2 J2 4
4( )W
50.8
50.8 114.3
214.3
165.1
177.8
177.8
177.8
177.8
44.5
771.5 722.3
61
60
65
64
21/2 K2 6
4( )W
63.5
63.5 133.4
227.0
204.8
177.8
177.8
200.0
200.0
49.2
871.5 849.3
104
104
113
113
3 L2 6
4( )W
76.2
76.2 152.4
246.1
222.3
190.5
190.5
209.6
209.6
52.4
1014.4 990.6
154
163
163
163
3 M2 6
4( )W
76.2
76.2 152.4
246.1
222.3
190.5
190.5
209.6
209.6
52.4
1017.6 993.8
181
181
190
190
4 P2 6
4( )W 101.6 101.6 174.6
238.1
231.8
254.0
254.0
58.7
1163.6 1157.3
261
275
6 Q2 8
4( )W 152.4 152.4 228.6
292.1
304.8
279.4
292.1
68.3
1552.6 1565.3
386
421
6R8
4( )W 152.4 152.4 228.6
292.1
293.7
279.4
292.1
1560.5 1562.1
409
435
6 R 10
4( )W 152.4 152.4 254.0
304.8
330.2
292.1
292.1
1593.9 1619.3
483
511
6 RR 10
4( )W 152.4 152.4 228.6
304.8
304.8
304.8
304.8
1600.2 1600.2
535
560

11/2 H2 3
5( )W
38.1
38.1
88.9
161.9
149.2
152.4
152.4
152.4
152.4
49.2
647.7 635.0
48
52
50
54
11/2 H2 4
7( )W
38.1
38.1 114.3
203.2
196.9
158.8
158.8
50.8
714.4 708.0
64
66
2 J2 4
5( )W
50.8
50.8 114.3
214.3
165.1
177.8
177.8
177.8
177.8
57.2
771.5 722.3
61
66
65
70
2 J2 6
7( )W
50.8
50.8 133.4
279.4
209.6
215.9
215.9
57.2
920.8 850.9
100
101
21/2 K2 6
5( )W
63.5
63.5 133.4
227.0
204.8
177.8
177.8
200.0
200.0
61.9
871.5 849.3
104
113
113
122
21/2 K2 6
7( )W
63.5
63.5 177.8
304.8
204.8
215.9
215.9
65.1
1074.7 1004.9
191
183
3 L2 6
5( )W
76.2
76.2 152.4
246.1
222.3
190.5
190.5
209.6
209.6
58.7
1014.4 990.6
154
159
163
167
3 L2 6
7( )W
76.2
76.2 203.2
304.8
238.1
254.0
254.0
58.7
1231.9 1158.9
259
237
3 M2 6
5( )W
76.2
76.2 152.4
246.1
222.3
190.5
190.5
209.6
209.6
74.6
1017.6 993.8
181
186
190
195
3 M2 6
7( )W
76.2
76.2 203.2
304.8
238.1
254.0
254.0
58.7
1231.9 1158.9
259
237
4 P2 6
5( )W 101.6 101.6 174.6
238.1
231.8
254.0
254.0
65.1
1163.6 1157.3
261
280
1651.0 1663.7
4 P2 8
7( )W 101.6 101.6 228.6
336.6
349.3
330.2
330.2
6 Q2 8
5( )W 152.4 152.4 228.6
292.1
304.8
279.4
292.1
76.2
1565.3
499
490
386
422
6R8
5( )W 152.4 152.4 228.6
292.1
293.7
279.4
292.1
1560.5 1562.1
409
442
6 R 10
5( )W 152.4 152.4 254.0
304.8
330.2
292.1
292.1
1593.9 1619.3
483
521
6 RR 10
5( )W 152.4 152.4 228.6
304.8
304.8
304.8
304.8
1600.2 1600.2
535
572
CROMC-0295
16


Metric Units
Valve Size
Inlet x HCI
Orifice x Valve
Outlet
Style1
Inlet
ID
Aw
A
General Dimensions - mm
Center-to-Face
Outlet
Class
Class
Inlet
150
300
Cw
C
Dw
D
Dw
D
Inlet
Neck
OD3
(Welded)
Bw
Used to
Find Bolt
Length
(Flanged)4
X
Approx.
Height2
Ew
E
Approximate
Weight (kg)
Class 150
Class 300
Outlet
Outlet

11/2 H2 3
6( )W
38.1
38.1
88.9
161.9
149.2
152.4
152.4
152.4
152.4
49.2
647.7 635.0
48
52
50
11/2 H2 4
8( )W
38.1
38.1
114.3
203.2
196.9
158.8
158.8
50.8
714.4 708.0
64
66
2 J2 4
6( )W
50.8
50.8
114.3
214.3
165.1
177.8
177.8
177.8
177.8
57.2
771.5 722.3
61
66
65
70
2 J2 6
8( )W
50.8
50.8
133.4
279.4
209.6
215.9
215.9
57.2
920.8 850.9
100
101
21/2 K2 6
6( )W
63.5
63.5
133.4
227.0
204.8
177.8
177.8
200.0
200.0
61.9
871.5 849.3 104
113
113
122
54
21/2 K2 6
8( )W
63.5
63.5
177.8
304.8
204.8
215.9
215.9
65.1
1074.7 1004.9
191
183
3 L2 6
6( )W
76.2
76.2
152.4
246.1
222.3
190.5
190.5
209.6
209.6
68.3
1014.4 990.6 154
166
163
175
3 L2 6
8( )W
76.2
76.2
203.2
304.8
238.1
254.0
254.0
68.3
1231.9 1158.9
259
242
3 M2 6
6( )W
76.2
76.2
152.4
246.1
222.3
190.5
190.5
209.6
209.6
68.3
1017.6 993.8 181
193
190
202
3 M2 6
8( )W
76.2
76.2
203.2
304.8
238.1
254.0
254.0
68.3
1225.6 1158.9
259
242
4 P2 6
6( )W 101.6 101.6
174.6
238.1
231.8
254.0
254.0
74.6
1163.6 1157.3
261
287
4 P2 8
8( )W 101.6 101.6
228.6
336.6
349.3
330.2
330.2
1651.0 1663.7
499
499
6 Q2 8
6( )W 152.4 152.4
228.6
292.1
304.8
279.4
292.1
103.2
1552.6 1565.3
386
444
6R8
6( )W 152.4 152.4
228.6
292.1
293.7
279.4
292.1
1560.5 1562.1
409
474
6 R 10
6( )W 152.4 152.4
254.0
304.8
330.2
292.1
292.1
1593.9 1619.3
483
539

11/2 H2 4
9( )W
38.1
38.1
114.3
203.2
196.9
158.8
158.8
71.4
714.4 708.0
64
74
2 J2 6
9( )W
50.8
50.8
133.4
279.4
209.6
215.9
215.9
71.4
920.8 850.9
100
101
21/2 K2 6
9( )W
63.5
63.5
177.8
304.8
235.0
215.9
215.9
77.8
1074.7 1004.9
191
191
3 L2 6
9( )W
76.2
76.2
203.2
304.8
238.1
254.0
254.0
87.3
1231.9 1158.9
259
260
3 M2 6
9( )W
76.2
76.2
203.2
304.8
238.1
254.0
254.0
87.3
1231.9 1158.9
259
260
4 P2 8
9( )W 101.6 101.6
228.6
336.6
368.3
330.2
330.2
1651.0 1682.8
499
526
Notes
welded inlets. For optional flanged inlet valves,
the W is dropped from the style designation
Note 2
Note 2
2. Dismantling Height: An additional 508 mm is

required.
E
Ew

and Pressure Code Section I and ANSI/ASME
B31.1 for recommended installation.
Cw

connections.
Drain: 1/2" NPT for inlet sizes 11/2" to 4" and 3/4" NPT
for 6" inlet size.
C
X
Aw
Bw
A
Dw
B
CROMC-0295
17

Style HCI-R ISOFLEX

Restricted Lift Feature
Crosby offers an optional restricted lift
feature with its HCI ISOFLEX Safety
Valves (HCI-R). The restricted lift option
is available on all HCI ISOFLEX valve
sizes, with either flanged or weld end
connections.
The capacities for Style HCI-R Safety
Valves with the restricted lift option
adjust from 100% to 30% of full rated
capacity. Restricted capacity = (% of
restricted lift) x (ASME rated capacity).
HCI-R ISOFLEX
Part
Ref.
No. Part Name
7
Material
Stainless Steel
Lift Stop
Stainless Steel

Cotter
Stainless Steel
Lift Stop Cotter
Stainless Steel
10
Complete list of Parts and Materials on page 9.
Eliminating over-capacity permits

an economic distribution of relieving
capacity between the drum and
superheater valves, often resulting
in a smaller superheater safety valve
selection.
Reduces reaction forces.
Standardization of valve sizes allows
boiler manufacturers to build
standard boilers.
Quality and performance assured via
tamper-proof installation (prevents
erroneous changes in capacity).
Note
For information on installation and care, see
Crosbys Instruction No. IS-V3143A, Installation,
Maintenance and Adjustment Instruction for Crosby
Style HCI ISOFLEX Safety Valves.
10
Style HCI ISOFLEX
CROMC-0295
18
Style HCI-R ISOFLEX

(Restricted Lift)

Crosby Style HSJ

Two Ring Control
Precise operation in accordance with
ASME Code Section I and Section VIII
requirements.
Ease of setting and adjustment in
service.
Standard Body and Bonnet

Design, Full Nozzle
Field proven design - refined through
years of successful application.
Low cost - economical to buy;
economical to maintain.
Rugged Construction and

High Performance
Reliability.
Long life.
Low maintenance.
Dependable overpressure protection.
Benefits
Increases up-time with locally stocked
valves and genuine spare parts.
Reduces installation and operation
costs through expanded size
offerings.
CROMC-0295
19

Style HSJ Drum Service, Superheater Outlet, Reheaters

Introduction
Two-Ring Design
Crosbys Style HSJ is a full nozzle reaction

type safety valve designed for saturated
and superheated steam service. The valve
combines the technical excellence of
Crosbys field proven Styles HS and JOS
designs and are in accordance with
requirements of the ASME Boiler and
Pressure Vessel Code, Section I, Power
Boilers, and Section VIII, Unfired Pressure
Vessels. Discharge capacities are certified
by the National Board of Boiler and
Pressure Vessel Inspectors.
Precise blowdown control is provided by

the adjustable two-ring design. Blowdown
may be conveniently adjusted while the
valve is installed in the system.
The Style HSJ safety valves are

recommended for use on Boilers at
design pressure from 15-600 psig
[1-41 barg]. For Economizer, Dowtherm
and Section VIII applications, the HSJ
Pressure Relief valves are designed
for pressures to 2700 psig [186 barg]
and temperatures to 1000F [538C].
This valve line is available in sizes 11/2 F 2
to 6 Q 8 with ANSI Cl 150, 300, 600, 900,
1500 and 2500 inlet flanges.
High Performance
The adjustable nozzle ring (3) and guide
ring (9) utilize the reactive and expansive
forces of flowing steam to provide full lift.
Valve capacity is governed by the nozzle
throat area alone. With high capacity
valves, positive overpressure protection is
achieved with the fewest number of
valves.
Shut Tight - Stay Tight

Style HSJ valves shut off tight. Years of
application engineering have resulted in a
FLEXI-DISC (6) which is recessed for
pressure and temperature equalization
ensuring a flat, tight seal that is capable of
containing system pressure at 94+% of
the valves set pressure.
Precise Popping Point

Centering of the disc (6) through the low
friction guide (8) ensures that Crosbys
HSJ Safety Valves open precisely at set
pressure, even after repeated cycling.
Options
Closed and open bonnets are available
for each valve size up to the maximum
pressure rating (see pages 22-23). Closed
bonnet valves, equipped with bonnet
vents, are recommended for ASME
Section VIII outdoor service. For ASME
Code Section I, outdoor applications,
select an open bonnet with weatherhood.
When ordering, specify open or closed
bonnet. Note: Bonnet vents are essential
for proper valve operation and should not
be plugged (except for Style HSJ-DOW
shown below).
8
9
6
3
Style HSJ
Dowtherm Service
Demands upon a Dowtherm vaporizer
safety relief valve are severe.
Temperatures are high and absolute seat
tightness is required. For Dowtherm
service, specify safety relief valve Style
HSJ-DOW. This valve is furnished with an
unvented closed bonnet and Type A
screwed cap. It also has an alloy steel
spring for high operating temperatures.
Style HSJ-DOW meets the requirements of
the ASME Boiler and Pressure Vessel
Code, Section I, Part PVG, Requirements
for Organic Fluid Vaporizer Generators.
For organic fluid capacities, consult your
sales representative.
Note:
Bonnet vent plugged
only in HSJ-DOW
Style HSJ-DOW
CROMC-0295
20

Style HSJ Valve Materials

19
Materials
Seal &
Wire
Part
Ref.
No. Part Name
Material and Maximum Temperature

750F [399C]
1000F [538C]
Spare Parts
Designation1,2,3
Body
Carbon Steel
SA-216 Gr. WCB
Alloy Steel
SA-217 Gr. WC6
Nozzle
Stainless Steel
Stainless Steel
Nozzle Ring
Stainless Steel
Stainless Steel
Nozzle Ring Set Screw Stainless Steel
Stainless Steel
Disc Holder
Nickel Alloy
18
13
17
12
*5
Disc Insert
Stainless
Steel Stainless Steel
Disc
Stainless Steel
Stainless Steel
Disc Insert Cotter
Stainless Steel
Stainless Steel
Guide
Nickel Alloy
Nickel Alloy
Guide Ring
Stainless Steel
Stainless Steel
10
Stainless Steel
Stainless Steel
11
Spindle Assembly
Stainless Steel
Stainless Steel
12
Spring
Alloy Steel
Corrosion Resistant
Coating
Alloy Steel
Corrosion Resistant
Coating
13
Spring Washers
Steel
Steel
14
Bonnet
Carbon Steel
SA-216 Gr. WCB
Alloy Steel
SA-217 Gr. WC6
15
Bonnet Stud
SA-193 Gr. B7
SA-193 Gr. B7
*6
14
13
*6A
*7
11
15
9
16
8
5
10
Nickel Alloy
16
Bonnet Stud Nut
SA-194 Gr. 2H
SA-194 Gr. 2H
Seal &
Wire
17
Adjusting Bolt
Stainless Steel
Stainless Steel
18
Adjusting Bolt Nut
Steel
Steel
19
Cap/Lever Assembly
Steel/Iron
Steel/Iron
*One piece disc (6A) replaces Part Reference Numbers 5, 6 and 7 in orifice sizes F, G, H and J
3
1
(Class 150, 300, 600 only).
6
6A
Notes
should be replaced as part of any disassembly,
and discs and/or disc inserts which must be
replaced if seats are damaged.
2. Repair Spare Parts: Valve parts exposed to wear
and/or corrosion during normal operation. They
are in the fluid flow path and may require
replacement as part of any repair.
3. Insurance Spare Parts: Valve parts exposed
to process or environmental wear and/or
corrosion and may require replacement as part
of a major repair.

Instruction No. IS-V3146, Installation, Maintenance
and Adjustment Instruction for Crosby Style HSJ
Safety Valves is available on request.
CROMC-0295
21

Specifications* - Style HSJ

Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
sq. in.
[sq. mm]
Maximum
Set Pressure1
psig
[barg]
Style Designation
Standard Body Material and
Maximum Temperature2 Flanged
SA216 Gr. WCB
SA217 Gr. WC6
750F [399C]
1000F [538C]
Standard
Outlet
Class
Class 150 - ANSI raised face flange CL 150 inlet

11/2 F 2
0.307
[198.1]
200
[13.8]
HSJ-16
11/2 G 21/2
0.503
[324.5]
200
[13.8]
HSJ-16
Cl 150
11/2 H 3
0.785
[506.5]
200
[13.8]
HSJ-16
Cl 150
Cl 150
2J3
1.288
[831.0]
200
[13.8]
HSJ-16
Cl 150
21/2 K 4
1.840
[1187.1]
200
[13.8]
HSJ-16
Cl 150
3K4
1.840
[1187.1]
200
[13.8]
HSJ-16
Cl 150
3L4
2.853
[1840.6]
200
[13.8]
HSJ-16
Cl 150
3M6
3.600
[2322.6]
200
[13.8]
HSJ-16
Cl 150
4M6
3.600
[2322.6]
200
[13.8]
HSJ-16
Cl 150
4N6
4.341
[2800.6]
200
[13.8]
HSJ-16
Cl 150
4P6
6.380
[4116.1]
200
[13.8]
HSJ-16
Cl 150
6Q8
11.045
[7125.8]
165
[11.4]
HSJ-16
Cl 150
600
[41.4]
HSJ-46
HSJ-47
Cl 150

11/2 F 2
11/2
21/2
11/2 H 3
0.307
[198.1]]
0.503
[324.5]
600
[41.4]
HSJ-46
HSJ-47
Cl 150
0.785
[506.5]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
2J3
1.288
[831.0]
285
[19.7]
HSJ-26
Cl 150
2J4
1.288
[831.0]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
21/2 J 4
1.288
[831.0]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
21/2 K 4
1.840
[1187.1]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
3K4
1.840
[1187.1]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
3L4
2.853
[1840.6]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
3M6
3.600
[2322.6]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
4M6
3.600
[2322.6]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
4N6
4.341
[2800.6]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
4P6
6.380
[4116.1]
600
[41.4]
HSJ-36
HSJ-37
Cl 150
6Q8
11.045
[7125.8]
300
[20.7]
HSJ-36
Cl 150
6Q8
11.045
[7125.8]
165
[11.4]
HSJ-37
Cl 150
Cl 150

11/2 F 2
0.307
[198.1]
1095
[75.5]
HSJ-46
HSJ-47
11/2 G 21/2
0.503
[324.5]
1095
[75.5]
HSJ-46
HSJ-47
Cl 150
11/2 H 3
0.785
[506.5]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
2H3
0.785
[506.5]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
2J4
1.288
[831.0]
1095
[75.5]
HSJ-46
HSJ-47
Cl 150
21/2
J4
1.288
[831.0]
1095
[75.5]
HSJ-46
HSJ-47
Cl 150
21/2 K 4
1.840
[1187.1]
1095
[75.5]
HSJ-46
HSJ-47
Cl 150
3K4
1.840
[1187.1]
1095
[75.5]
HSJ-46
HSJ-47
Cl 150
3L6
2.853
[1840.6]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
4L6
2.853
[1840.6]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
3M6
3.600
[2322.6]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
4M6
3.600
[2322.6]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
4N6
4.341
[2800.6]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
4P6
6.380
[4116.1]
900
[62.1]
HSJ-46
HSJ-47
Cl 150
6Q8
11.045
[7125.8]
600
[41.4]
HSJ-46
HSJ-47
Cl 150
CROMC-0295
22

Specifications* - Style HSJ

Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
sq. in.
[sq. mm]
Maximum
Set Pressure1
psig
[barg]
Standard Body Material and

Maximum Temperature2 Flanged
SA216 Gr. WCB
SA217 Gr. WC6
750F [399C]
1000F [538C]
Standard
Outlet
Class

11/2 F 21/2
0.307
[198.1]
1970
[135.8]
HSJ-66
HSJ-67
Cl 300
11/2 G 21/2
0.503
[324.5]
1970
[135.8]
HSJ-66
HSJ-67
Cl 300
11/2
0.785
[506.5]
1610
[111.0]
HSJ-56
HSJ-57
Cl 150
2H3
H3
0.785
[506.5]
1610
[111.0]
HSJ-56
HSJ-57
Cl 150
2J4
1.288
[831.0]
1600
[110.3]
HSJ-56
HSJ-57
Cl 150
21/2 J 4
1.288
[831.0]
1600
[110.3]
HSJ-57
Cl 150
3J4
1.288
[831.0]
1600
[110.3]
HSJ-56
Cl 150
21/2 K 4
1.840
[1187.1]
1095
[75.5]
HSJ-56
HSJ-57
Cl 150
3K4
1.840
[1187.1]
1095
[75.5]
HSJ-56
HSJ-57
Cl 150
3L6
2.853
[1840.6]
900
[62.1]
HSJ-56
HSJ-57
Cl 150
4L6
2.853
[1840.6]
900
[62.1]
HSJ-56
HSJ-57
Cl 150
3M6
3.600
[2322.6]
900
[62.1]
HSJ-56
HSJ-57
Cl 150
4M6
3.600
[2322.6]
900
[62.1]
HSJ-56
HSJ-57
Cl 150

11/2 F 21/2
0.307
[198.1]
2520
[173.7]
HSJ-66
Cl 300
11/2 F 21/2
0.307
[198.1]
2540
[175.1]
HSJ-67
Cl 300
11/2
21/2
0.503
[324.5]
2520
[173.7]
HSJ-66
Cl 300
11/2 G 21/2
0.503
[324.5]
2540
[175.1]
HSJ-67
Cl 300
11/2 H 3
0.785
[506.5]
2665
[183.8]
HSJ-66
HSJ-67
Cl 300
2H3
0.785
[506.5]
2665
[183.8]
HSJ-66
HSJ-67
Cl 300
2J4
1.288
[831.0]
1600
[110.3]
HSJ-66
HSJ-67
Cl 300
3J4
1.288
[831.0]
1600
[110.3]
HSJ-66
HSJ-67
Cl 300
1.840
[1187.1]
1095
[75.5]
HSJ-67
Cl 150
1.840
[1187.1]
1095
[75.5]
HSJ-67
Cl 150
21/2
K4
3K4

11/2 F 21/2
0.307
[198.1]
2700
[186.2]
HSJ-76
HSJ-77
Cl 300
2G3
0.503
[324.5]
2700
[186.2]
HSJ-76
HSJ-77
Cl 300
Notes
1. Set pressure is limited to either the inlet flange
pressure limit per ASME/ANSI B16.34
(pages 42-45) or the maximum set pressure,
whichever is lower.
2. SA-217 Gr. WC6 is Crosbys standard high
temperature material. SA-217 Gr. WC9 is
available as an alternative.
CROMC-0295
23

Specifications - Style HSJ

Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
Inlet
ID1
A

Used to
Center-to-Face
Find Bolt
Approximate Height2
Inlet
Outlet
Length3
Valve (Cap) Type
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(lbs)

11/2 F 2
11/2
16
11/2
47/8
43/4
13/4
201/4
221/2
231/4
50
47/8
43/4
13/4
201/4
221/2
231/4
50
16
11/2
11/2 H 3
16
11/2
51/8
47/8
111/16
201/2
223/4
231/2
50
2J3
16
53/8
47/8
111/16
21
231/4
24
65
21/2 K 4
16
21/2
61/8
63/8
17/8
26
291/4
30
110
3K4
16
61/8
63/8
21/8
26
291/4
30
115
61/2
331/2
341/4
150
21/2
3L4
16
61/8
301/4
3M6
16
71/4
113/16
293/4
33
333/4
192
4M6
16
71/4
21/8
293/4
33
333/4
200
4N6
16
73/4
81/4
21/8
373/4
421/4
43
260
4P6
16
71/8
21/8
37
411/2
421/4
270
6Q8
16
97/16
91/2
25/16
421/4
463/4
471/2
475

11/2 F 2
4( )
11/2
47/8
13/4
201/4
221/2
231/4
50
11/2 G 21/2
4( )
11/2
47/8
13/4
201/4
221/2
231/4
50
11/2 H 3
3( )
11/2
51/8
47/8
111/16
201/2
223/4
231/2
55
47/8
111/16
24
65
2J3
26
53/8
21
231/4
2J4
3( )
57/8
55/8
17/8
231/2
263/4
271/2
83
21/2 J 4
3( )
21/2
53/8
55/8
21/16
23
261/4
27
90
21/2 K 4
3( )
21/2
61/8
63/8
17/8
26
291/4
30
110
3K4
3( )
61/8
63/8
21/8
26
291/4
30
115
61/2
331/2
341/4
150
3L4
3( )
61/8
301/4
3M6
3( )
71/2
71/4
21/8
323/4
36
363/4
215
4M6
3( )
71/4
21/8
321/4
351/2
361/4
225
4N6
3( )
73/4
81/4
21/8
373/4
421/4
43
270
4P6
3( )
87/8
21/8
383/4
431/4
44
290
6Q8
3( )
97/16
91/2
25/16
421/4
463/4
471/2
495
10

11/2 F 2
4( )
11/2
47/8
13/4
201/4
221/2
231/4
50
11/2 G 21/2
4( )
11/2
47/8
13/4
201/4
221/2
231/4
50
11/2 H 3
4( )
11/2
51/8
47/8
113/16
201/2
223/4
231/2
55
47/8
113/16
201/2
223/4
231/2
60
253/4
29
293/4
106
2H3
4( )
51/8
2J4
4( )
61/8
63/4
17/8
21/2 J 4
4( )
21/2
61/8
63/4
21/8
253/4
29
293/4
115
21/2 K 4
4( )
21/2
71/4
71/8
291/4
321/2
331/4
155
3K4
4( )
71/4
71/8
21/8
291/4
321/2
331/4
160
321/2
353/4
361/2
205
3L6
4( )
21/8
4L6
4( )
71/16
23/8
311/2
343/4
351/2
225
3M6
4( )
71/2
71/4
21/8
323/4
36
363/4
215
4M6
4( )
27/16
321/4
351/2
361/4
225
4N6
4( )
73/4
83/4
23/8
373/4
421/4
43
285
4P6
4( )
87/8
29/16
41
451/2
461/4
405
97/16
215/16
461/4
503/4
511/2
570
6Q8
4( )
10
91/2
CROMC-0295
24


Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style

Used to
Center-to-Face
Find Bolt
Approximate Height2
Inlet
Outlet
Length3
Valve (Cap) Type
C
D
X
A/B
C
D/E
Inlet
ID1
A
Approx.
Weight
Type C
(lbs)

11/2 F 21/2
11/2
6( )
11/2
47/8
47/8
20
221/4
23
65
251/4
261/4
70
6( )
11/2
221/4
11/2 H 3
5( )
11/2
69/16
63/8
21/16
25
28
283/4
94
2H3
5( )
61/16
63/8
23/8
241/2
271/2
281/4
110
21/2
2J4
56
71/4
71/8
23/8
29
321/4
33
130
2J4
57
61/8
63/4
23/8
253/4
29
293/4
115
57
21/2
61/8
63/4
21/2
253/4
29
293/4
140
56
71/4
71/8
23/4
29
321/4
33
155
21/2
J4
3J4
21/2 K 4
5( )
21/2
71/4
71/8
21/2
291/4
321/2
331/4
170
3K4
5( )
71/4
71/8
27/16
291/4
321/2
331/4
175
3L6
5( )
23/8
321/2
353/4
361/2
210
4L6
5( )
73/4
83/4
25/8
321/4
351/2
361/4
230
71/4
23/8
371/4
220
3M6
5( )
73/4
33
361/2
4M6
5( )
73/4
83/4
29/16
33
361/4
37
230
20
221/4
23
65
251/4
261/4
70

11/2 F 21/2
11/2
6( )
11/2
47/8
47/8
6( )
11/2
221/4
11/2 H 3
6( )
11/2
69/16
63/8
21/16
25
28
283/4
96
2H3
6( )
61/16
63/8
23/8
241/2
271/2
281/4
110
21/2
2J4
6( )
71/4
71/8
23/8
29
321/4
33
130
3J4
6( )
71/4
71/8
23/4
29
321/4
33
155
67
21/2
71/4
71/8
21/2
291/4
321/2
331/4
170
67
71/4
71/8
23/4
291/4
321/2
331/4
175
11/2
51/2
61/2
21/2
203/4
23
233/4
65
61/8
63/4
23/4
231/4
261/2
271/4
70
21/2
K4
3K4

11/2 F 21/2
2G3
7( )
7( )
Notes
1.
Safety valves must be mounted on a nozzle with

an inlet diameter equal to or greater than the
nominal valve inlet size, Dimension A. See
ASME Boiler and Pressure Code Section I and
ANSI/ASME B31.1 for recommended
installation.
2.
Dismantling Height: An additional 20 inches

3.
Bolt holes straddle center line.
Drain: Body drain is 1/2" NPT for F-N Orifices

3/4" NPT for P & Q Orifices
Note 2
C
X
D
A
CROMC-0295
25


Metric Units
Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
Inlet
ID1
A
General Dimensions - Millimeters

Used to
Center-to-Face
Find Bolt
Approximate Height2
Inlet
Outlet
Length3
Valve (Cap) Type
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
[kg]

11/2 F 2
11/2
21/2
16
38.1
123.8
120.7
44.5
514.4
571.5
590.6
23
16
38.1
123.8
120.7
44.5
514.4
571.5
590.6
23
11/2 H 3
16
38.1
130.2
123.8
42.9
520.7
577.9
596.9
23
29
2J3
16
50.8
136.5
123.8
42.9
533.4
590.6
609.6
21/2 K 4
16
63.5
155.6
161.9
47.6
660.4
743.0
762.0
50
3K4
16
76.2
155.6
161.9
54.0
660.4
743.0
762.0
52
3L4
16
76.2
155.6
165.1
50.8
768.4
850.9
870.0
68
3M6
16
76.2
177.8
184.2
46.0
755.7
838.2
857.3
87
4M6
16
101.6
177.8
184.2
54.0
755.7
838.2
857.3
91
4N6
16
101.6
196.9
209.6
54.0
958.9
1073.2
1092.2
118
4P6
16
101.6
181.0
228.6
54.0
938.8
1054.1
1079.5
123
6Q8
16
152.4
239.7
241.3
58.7
1073.2
1187.5
1206.5
216

11/2 F 2
4( )
38.1
123.8
152.4
44.5
514.4
571.5
590.6
23
11/2 G 21/2
4( )
38.1
123.8
152.4
44.5
514.4
571.5
590.6
23
11/2 H 3
3( )
38.1
130.2
123.8
42.9
520.7
577.9
596.9
25
2J3
26
50.8
136.5
123.8
42.9
533.4
590.6
609.6
29
2J4
3( )
50.8
149.2
142.9
47.6
596.9
679.5
698.5
38
21/2 J 4
3( )
63.5
136.5
142.9
52.4
584.2
666.8
685.8
41
21/2 K 4
3( )
63.5
155.6
161.9
47.6
660.4
743.0
762.0
50
3K4
3( )
76.2
155.6
161.9
54.0
660.4
743.0
762.0
52
68
3L4
3( )
76.2
155.6
165.1
50.8
768.4
850.9
870.0
3M6
3( )
76.2
190.5
184.2
54.0
831.9
914.4
933.5
98
4M6
3( )
101.6
177.8
184.2
54.0
819.2
901.7
920.8
102
4N6
3( )
101.6
196.9
209.6
54.0
958.9
1073.2
1092.2
123
4P6
3( )
101.6
225.4
254.0
54.0
984.3
1098.6
1117.6
132
6Q8
3( )
152.4
239.7
241.3
58.7
1073.2
1187.5
1206.5
225

11/2 F 2
4( )
38.1
123.8
152.4
44.5
514.4
571.5
590.6
23
11/2 G 21/2
4( )
38.1
123.8
152.4
44.5
514.4
571.5
590.6
23
11/2 H 3
4( )
38.1
130.2
123.8
46.0
520.7
577.9
596.9
25
2H3
4( )
50.8
130.2
123.8
46.0
520.7
577.9
596.9
27
2J4
4( )
50.8
155.6
171.5
47.6
654.1
736.6
755.7
48
21/2 J 4
4( )
63.5
155.6
171.5
54.0
654.1
736.6
755.7
52
21/2 K 4
4( )
63.5
184.2
181.0
50.8
743.0
825.5
844.6
70
3K4
4( )
76.2
184.2
181.0
54.0
743.0
825.5
844.6
73
3L6
4( )
76.2
203.2
203.2
54.0
825.5
908.1
927.1
93
4L6
4( )
101.6
179.4
203.2
60.3
800.1
882.7
901.7
102
3M6
4( )
76.2
190.5
184.2
54.0
831.9
914.4
933.5
98
4M6
4( )
101.6
177.8
203.2
61.9
819.2
901.7
920.8
102
4N6
4( )
101.6
196.9
222.3
60.3
958.9
1073.2
1092.2
129
4P6
4( )
101.6
225.4
254.0
65.1
1041.4
1155.7
1174.8
184
6Q8
4( )
152.46
239.7
241.3
74.6
1174.8
1289.1
1308.1
259
CROMC-0295
26


Metric Units
Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
General Dimensions - Millimeters

Used to
Center-to-Face
Find Bolt
Approximate Height2
Inlet
Outlet
Length3
Valve (Cap) Type
C
D
X
A/B
C
D/E
Inlet
ID1
A
Approx.
Weight
Type C
[kg]

11/2 F 21/2
11/2
21/2
6( )
38.1
123.8
152.4
50.8
508.0
565.2
584.2
29
6( )
38.1
123.8
152.4
50.8
565.2
641.4
666.8
32
11/2 H 3
5( )
38.1
166.7
161.9
52.4
635.0
711.2
730.3
43
2H3
5( )
50.8
154.0
161.9
60.3
622.3
698.5
717.6
50
2J4
56
50.8
184.2
181.0
60.3
736.6
819.2
838.2
59
2J4
57
50.8
155.6
171.5
60.3
654.1
736.6
755.7
52
21/2
J4
3J4
57
63.5
155.6
171.5
63.5
654.1
736.6
755.7
64
56
76.2
184.2
181.0
69.9
736.6
819.2
838.2
70
21/2 K 4
5( )
63.5
184.2
181.0
63.5
743.0
825.5
844.6
77
3K4
5( )
76.2
184.2
181.0
61.9
743.0
825.5
844.6
79
3L6
5( )
76.2
203.2
203.2
60.3
825.5
908.1
927.1
95
4L6
5( )
101.6
196.9
222.3
66.7
819.2
901.7
920.8
104
3M6
5( )
76.2
196.9
184.2
60.3
838.2
927.1
946.2
100
4M6
5( )
101.6
196.9
222.3
65.1
838.2
920.8
939.8
104
123.8
152.4
50.8
508.0
565.2
584.2
29

11/2 F 21/2
11/2
21/2
11/2 H 3
6( )
38.1
6( )
38.1
123.8
152.4
50.8
565.2
641.4
666.8
32
6( )
38.1
166.7
161.9
52.4
635.0
711.2
730.3
44
2H3
6( )
50.8
154.0
161.9
60.3
622.3
698.5
717.6
50
2J4
6( )
50.8
184.2
181.0
60.3
736.6
819.2
838.2
59
3J4
6( )
76.2
184.2
181.0
69.9
736.6
819.2
838.2
70
21/2
K4
3K4
67
63.5
184.2
181.0
63.5
743.0
825.5
844.6
77
67
76.2
184.2
181.0
69.9
743.0
825.5
844.6
79

11/2 F 21/2
7( )
38.1
139.7
165.1
63.5
527.1
584.2
603.3
29
2G3
7( )
50.8
155.6
171.5
69.9
590.6
673.1
692.2
32
Notes
1.
Safety valves must be mounted on a nozzle with

an inlet diameter equal to or greater than the
nominal valve inlet size, Dimension A. See
ASME Boiler and Pressure Code Section I and
ANSI/ASME B31.1 for recommended
installation.
2.
Dismantling Height: An additional 20 inches

3.
Bolt holes straddle center line.
Drain: Body drain is 1/2" NPT for F-N Orifices

3/4" NPT for P & Q Orifices
Note 2
C
X
D
A
CROMC-0295
27

Style HSJ Caps and Lifting Levers
Test Rod
Cap Plug
Cap
Cap or
Cap Top
Cap
Plug
Gasket
Spindle
Seal
and
Wire
Threaded Cap
Cap and Test Rod
Type A
Type B - Threaded Cap

Type # - Packed Lifting Lever
Cap
Cap
Spindle Nut
Cotter Pin
Forked Lever
Test Rod
Cotter Pin
Pin
Pin
Cap Set
Screw
Lever
Gagged Construction
Regular Lifting Lever
Type C
Type C
Additional cap furnished for gagging

purposes only when requested
and ordered by customer.
Cotter Pin
Cap Top
Lever Nut
Lever
Cap Top
Gasket
Spindle Nut
Lockwasher
Dog Shaft Bearing
Gasket
Dog
Cap
Dog Shaft
Dog
Shaft
O-ring
Cap
Spindle
Adjusting
Bolt
Adjusting
Bolt Nut
Cap Stud
Dog
Cap Stud Nut
Valve
Spindle
Cap Gasket
Packed Lifting Lever

Type D
(Top View)
Packed Lifting Lever

Type D
CROMC-0295
28
Seal and
Wire

Saturated Steam Capacities*: Styles HE, HCI and HSJ - USCS (United States Customary System) Units
Pounds per hour at 3% overpressure
Saturated Steam Capacities - Set Pressures 15-550 psig

Orifice Designation and Area (sq. in.)
HE
HCI
HSJ
(psig)
Set Pres.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
15
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
440
509
648
787
926
1065
1205
1348
1491
1634
1777
1920
2063
2206
2349
2492
2635
2778
2921
3064
3207
3350
3493
3636
3779
3922
4065
4208
4350
4493
4636
4779
4922
5065
5208
5351
5494
5637
5780
5923
6066
6209
6352
6495
6638
6781
6924
7067
7210
7353
7496
7639
7782
7925
721
835
1062
1290
1517
1744
1974
2208
2443
2677
2911
3146
3380
3614
3848
4083
4317
4551
4785
5020
5254
5488
5722
5957
6191
6425
6659
6894
7128
7362
7597
7831
8065
8299
8534
8768
9002
9236
9471
9705
9939
10173
10408
10642
10876
11111
11345
11579
11813
12048
12282
12516
12750
12985
1125
1303
1658
2013
2368
2722
3081
3447
3812
4178
4543
4909
5275
5640
6006
6371
6737
7103
7468
7834
8199
8565
8931
9296
9662
10027
10393
10759
11124
11490
11855
12221
12587
12952
13318
13683
14049
14415
14780
15146
15511
15877
16243
16608
16974
17339
17705
18071
18436
18802
19167
19533
19899
20264
14549
15012
15475
15938
16401
16864
17327
17790
18252
18715
19178
19641
20104
20567
21030
21493
21956
22419
22882
23345
23808
24271
24734
25197
25659
1846
2137
2720
3302
3885
4467
5055
5655
6255
6855
7455
8055
8654
9254
9854
10454
11054
11654
12254
12853
13453
14053
14653
15253
15853
16453
17053
17652
18252
18852
19452
20052
20652
21252
21851
22451
23051
23651
24251
24851
25451
26051
26650
27250
27850
28450
29050
29650
30250
30849
31449
32049
32649
33249
20945
21612
22278
22945
23611
24278
24944
25610
26277
26943
27610
28276
28943
29609
30276
30942
31609
32275
32942
33608
34275
34941
35607
36274
36940
2637
3053
3885
4717
5549
6381
7222
8079
8936
9793
10650
11506
12363
13220
14077
14934
15791
16648
17505
18362
19219
20076
20933
21790
22647
23504
24361
25218
26075
26932
27789
28646
29502
30359
31216
32073
32930
33787
34644
35501
36358
37215
38072
38929
39786
40643
41500
42357
43214
44071
44928
45785
46642
47498
37251
38436
39621
40806
41992
43177
44362
45548
46733
47918
49103
50289
51474
52659
53845
55030
56215
57401
58586
59771
60956
62142
63327
64512
65698
4089
4734
6024
7315
8605
9895
11198
12526
13855
15184
16513
17841
19170
20499
21827
23156
24485
25814
27142
28471
29800
31129
32457
33786
35115
36444
37772
39101
40430
41759
43087
44416
45745
47074
48402
49731
51060
52389
53717
55046
56375
57704
59032
60361
61690
63019
64347
65676
67005
68333
69662
70991
72320
73648
48901
50457
52013
53569
55125
56681
58237
59794
61350
62906
64462
66018
67574
69130
70686
72242
73798
75354
76910
78466
80022
81578
83134
84690
86246
550
8068 13219 20630
37607 48355 66883 74977
87802
M2
3.976
N
4.341
P
6.38
5160
5974
7602
9230
10858
12485
14129
15806
17483
19159
20836
22513
24189
25866
27543
29219
30896
32573
34249
35926
37602
39279
40956
42632
44309
45986
47662
49339
51016
52692
54369
56046
57722
59399
61076
62752
64429
66105
67782
69459
71135
72812
74489
76165
77842
79519
81195
82872
84549
86225
87902
89578
91255
92932
58196
60047
61899
63751
65603
67455
69306
71158
73010
74862
76713
78565
80417
82269
84120
85972
87824
89676
91527
93379
95231
97083
98934
100786
102638
6222
7204
9167
11129
13092
15055
17038
19059
21081
23103
25125
27146
29168
31190
33212
35234
37255
39277
41299
43321
45342
47364
49386
51408
53429
55451
57473
59495
61516
63538
65560
67582
69603
71625
73647
75669
77690
79712
81734
83756
85777
87799
89821
91843
93864
95886
97908
99930
101951
103973
105995
108017
110038
112060
94608
104490 114082 167667
Orifice
(sq in)
26122 33849
M
3.60
9145
10587
13472
16357
19242
22127
25040
28012
30983
33955
36926
39897
42869
45840
48812
51783
54754
57726
60697
63669
66640
69611
72583
75554
78525
81497
84468
87440
90411
93382
96354
99325
102297
105268
108239
111211
114182
117154
120125
123096
126068
129039
132010
134982
137953
140925
143896
146867
149839
152810
155782
158753
161724
164696
P2
7.07
Q
11.045
Q2
12.25
R
16.00
RR
19.29
103482
106775
110067
113360
116653
119946
123238
126531
129824
133116
136409
139702
142995
146287
149580
152873
156166
159458
162751
166044
169337
172629
175922
179215
182508
15832
18329
23323
28317
33311
38306
43350
48494
53638
58782
63926
69070
74214
79358
84502
89646
94790
99934
105078
110222
115366
120510
125655
130799
135943
141087
146231
151375
156519
161663
166807
171951
177095
182239
187383
192527
197671
202815
207959
213103
218247
223391
228535
233679
238823
243968
249112
254256
259400
264544
269688
274832
279976
285120
179300
185005
190711
196416
202121
207826
213532
219237
224942
230647
236353
242058
247763
253468
259174
264879
270584
276289
281995
287700
293405
299110
304816
310521
316226
234188
241640
249091
256543
263995
271447
278898
286350
293802
301254
308706
316157
323609
331061
338513
345964
353416
360868
368320
375771
383223
390675
398127
405578
413030
282343
291327
300311
309295
318279
327263
336247
345231
354215
363199
372183
381167
390151
399135
408119
417103
426087
435071
444055
453039
462023
471007
479991
488975
497959
185800 290264 321931 420482 506944
Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors in accordance with the ASME Boiler and Pressure Vessel Code. Section I, Power Boilers.
For superheated steam, multiply the saturated steam capacities by Superheat Correction Factor Ksh, page 40. Capacities for the HCI-R valves: Valves adjust to a minimum of
30% of full rated capacity. Restricted capacity = (% of restricted lift) x ASME rated capacity.
*Refer to Capacity Formula, page 34.
CROMC-0295
29


HE
HCI
HSJ
(psig)
Set Pres.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
8211
8354
8497
8640
8783
8926
9069
9212
9355
9498
9641
9784
9927
10070
10213
10356
10499
10642
10785
10928
11071
11214
11357
11500
11643
11785
11928
12071
12214
12357
12500
12643
12786
12929
13072
13215
13358
13501
13644
13787
13930
14073
14216
14359
14502
14645
14788
14931
15074
15217
15360
15503
15646
15789
13453
13687
13922
14156
14390
14624
14859
15093
15327
15562
15796
16030
16264
16499
16733
16967
17201
17436
17670
17904
18138
18373
18607
18841
19076
19310
19544
19778
20013
20247
20481
20715
20950
21184
21418
21652
21887
22121
22355
22589
22824
23058
23292
23527
23761
23995
24229
24464
24698
24932
25166
25401
25635
25869
20995
21361
21727
22092
22458
22824
23189
23555
23920
24286
24652
25017
25383
25748
26114
26480
26845
27211
27576
27942
28308
28673
29039
29404
29770
30136
30501
30867
31232
31598
31964
32329
32695
33060
33426
33792
34157
34523
34888
35254
35620
35985
36351
36716
37082
37448
37813
38179
38544
38910
39276
39641
40007
40372
26585
27048
27511
27974
28437
28900
29363
29826
30289
30752
31215
31678
32141
32604
33067
33529
33992
34455
34918
35381
35844
36307
36770
37233
37696
38159
38622
39085
39548
40011
40474
40937
41399
41862
42325
42788
43251
43714
44177
44640
45103
45566
46029
46492
46955
47418
47881
48344
48807
49269
49732
50195
50658
51121
34449
35049
35648
36248
36848
37448
38048
38648
39248
39847
40447
41047
41647
42247
42847
43447
44047
44646
45246
45846
46446
47046
47646
48246
48845
49445
50045
50645
51245
51845
52445
53045
53644
54244
54844
55444
56044
56644
57244
57843
58443
59043
59643
60243
60843
61443
62043
62642
63242
63842
64442
65042
65642
66242
38273
38940
39606
40273
40939
41606
42272
42939
43605
44272
44938
45604
46271
46937
47604
48270
48937
49603
50270
50936
51603
52269
52936
53602
54269
54935
55601
56268
56934
57601
58267
58934
59600
60267
60933
61600
62266
62933
63599
64266
64932
65598
66265
66931
67598
68264
68931
69597
70264
70930
71597
72263
72930
73596
49212
50069
50926
51783
52640
53497
54354
55211
56068
56925
57782
58639
59496
60353
61210
62067
62924
63781
64638
65494
66351
67208
68065
68922
69779
70636
71493
72350
73207
74064
74921
75778
76635
77492
78349
79206
80063
80920
81777
82634
83490
84347
85204
86061
86918
87775
88632
89489
90346
91203
92060
92917
93774
94631
68068
69253
70439
71624
72809
73995
75180
76365
77551
78736
79921
81106
82292
83477
84662
85848
87033
88218
89404
90589
91774
92959
94145
95330
96515
97701
98886
100071
101256
102442
103627
104812
105998
107183
108368
109554
110739
111924
113109
114295
115480
116665
117851
119036
120221
121407
122592
123777
124962
126148
127333
128518
129704
130889
76306
77635
78963
80292
81621
82950
84278
85607
86936
88265
89593
90922
92251
93580
94908
96237
97566
98895
100223
101552
102881
104210
105538
106867
108196
109524
110853
112182
113511
114839
116168
117497
118826
120154
121483
89358
90914
92470
94026
95582
97138
98694
100250
101806
103362
104918
106474
108030
109586
111142
112698
114254
115810
117366
118922
120478
122034
123590
125146
126702
128258
129814
131370
132926
134483
136039
137595
139151
140707
142263
143819
145375
146931
148487
150043
151599
153155
154711
156267
157823
159379
160935
162491
164047
165603
167159
168715
170271
171827
1100 15932 26103 40738 51584
66841
74263 95488 132074
173383
N
4.341
P
6.38
Q
11.045
Q2
12.25
R
16.00
RR
19.29
295408
300552
305696
310840
315984
327637
333342
339047
344752
350458
356163
361868
367574
373279
378984
384689
390395
396100
401805
407510
413216
418921
424626
430331
436037
441742
447447
453152
458858
464563
470268
475973
481679
487384
493089
498794
504500
510205
515910
521615
527321
533026
538731
544436
550142
555847
561552
567257
572963
578668
584373
590078
595784
601489
607194
612899
618605
624310
630015
427934
435385
442837
450289
457741
465192
472644
480096
487548
495000
502451
509903
517355
524807
532258
539710
547162
554614
562065
569517
576969
584421
591872
599324
606776
614228
621679
629131
636583
644035
651487
658938
666390
673842
681294
688745
696197
703649
711101
718552
726004
733456
740908
748359
755811
763263
770715
778166
785618
793070
800522
807974
815425
822877
Orifice
(sq in)
M
3.60
96285
97962
99638
101315
102992
104668
106345
108022
109698
111375
113052
114728
116405
118081
119758
121435
123111
124788
126465
128141
129818
131495
133171
134848
136525
138201
139878
141555
143231
144908
146584
148261
149938
151614
153291
M2
3.976
P2
7.07
106342
108193
110045
111897
113749
115600
117452
119304
121156
123007
124859
126711
128563
130414
132266
134118
135970
137821
139673
141525
143377
145229
147080
148932
150784
152636
154487
156339
158191
160043
161894
163746
165598
167450
169301
171153
173005
174857
176709
178560
180412
182264
184116
185967
187819
189671
191523
193374
195226
197078
198930
200781
202633
204485
116104
118126
120147
122169
124191
126213
128234
130256
132278
134300
136321
138343
140365
142387
144408
146430
148452
150474
152495
154517
156539
158561
160582
162604
164626
166648
168669
170691
172713
174735
176756
178778
180800
182822
184843
170639
173610
176581
179553
182524
185496
188467
191438
194410
197381
200352
203324
206295
209267
212238
215209
218181
221152
224124
227095
230066
233038
236009
238981
241952
244923
247895
250866
253837
256809
259780
262752
265723
268694
271666
189093
192386
195679
198971
202264
205557
208850
212142
215435
218728
222021
225313
228606
231899
235192
238484
241777
245070
248363
251655
254948
258241
261534
264826
268119
271412
274705
277997
281290
284583
287876
291168
294461
297754
301047
304339
307632
310925
314218
317510
320803
324096
327389
330681
333974
337267
340560
343852
347145
350438
353731
357023
360316
363609
206337
366902
635720 830329
515928
524912
533896
542880
551864
560848
569832
578816
587800
596784
605768
614752
623736
632720
641704
650688
659672
668656
677640
686624
695608
704592
713576
722560
731544
740528
749512
758496
767480
776464
785448
794432
803417
812401
821385
Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors in accordance with the ASME boiler and Pressure Vessel Code. Section I, Power Boilers.
CROMC-0295
30


HE
HCI
HSJ
(psig)
Set Pres.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
1101
1120
1130
1140
1150
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290
1300
1310
1320
1330
1340
1350
1360
1370
1380
1390
1400
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
1520
1530
1540
1550
1560
1570
1580
1590
1600
1610
1620
1630
1640
6075
16218
16361
16504
16647
16790
16933
17076
17219
17362
17505
17648
17791
17934
18077
18220
18363
18506
18649
18792
18935
19078
19220
19363
19506
19649
19792
19935
20078
20221
20364
20507
20650
20793
20936
21079
21222
21365
21508
21651
21782
21937
22093
22249
22405
22561
22718
22874
23032
23189
23347
23505
23663
23821
26338
26572
26806
27041
27275
27509
27743
27978
28212
28446
28680
28915
29149
29383
29617
29852
30086
30320
30554
30789
31023
31257
31492
31726
31960
32194
32429
32663
32897
33131
33366
33600
33834
34068
34303
34537
34771
35006
35240
35474
35688
35943
36197
36453
36709
36965
37221
37478
37736
37994
38252
38511
38770
39030
41104
41469
41835
42200
42566
42932
43297
43663
44028
44394
44760
45125
45491
45856
46222
46588
46953
47319
47684
48050
48416
48781
49147
49512
49878
50244
50609
50975
51340
51706
52072
52437
52803
53168
53534
53900
54265
54631
54996
55362
55696
56093
56491
56890
57289
57688
58089
58490
58892
59294
59697
60101
60506
60911
52047
52510
52973
53436
53899
54362
54825
55288
55751
56214
56677
57139
57602
58065
58528
58991
59454
59917
60380
60843
61306
61769
62232
62695
63158
63621
64084
64547
65009
65472
65935
66398
66861
67324
67787
68250
68713
69176
69639
70102
70525
71028
71531
72036
72541
73048
73555
74062
74571
75081
75591
76103
76615
77128
67441
68041
68641
69241
69841
70441
71041
71640
72240
72840
73440
74040
74640
75240
75839
76439
77039
77639
78239
78839
79439
80039
80638
81238
81838
82438
83038
83638
84238
84837
85437
86037
86637
87237
87837
88437
89037
89636
90236
90836
91384
92036
92689
93342
93997
94653
95310
95968
96627
97288
74929
75595
76262
76928
77595
78261
78928
79594
80261
80927
81594
82260
82927
83593
84260
84926
85592
86259
86925
87592
88258
88925
89591
90258
90924
91591
92257
92924
93590
94257
94923
95589
96256
96922
97589
98255
98922
99588
100255
100921
101530
102254
102979
103706
104433
105162
105892
106623
107355
108089
108824
109560
110298
111036
133259
134445
135630
136815
138001
139186
140371
141557
142742
143927
145112
146298
147483
148668
149854
151039
152224
153410
154595
155780
156965
158151
159336
160521
161707
162892
164077
165262
166448
167633
168818
170004
171189
172374
173560
174745
175930
177115
178301
179486
180569
181856
183146
184438
185732
187028
188326
189627
190929
192234
193541
194850
196162
197475
174939
176495
178051
179607
181163
182719
184275
185831
187387
188943
190499
192055
193611
195167
196723
198279
199835
201391
202947
204503
206059
207615
209172
210728
212284
213840
215396
216952
218508
220064
221620
223176
224732
226288
227844
229400
230956
232512
234068
235624
237045
238736
240429
242125
243824
245525
247229
248936
250646
252359
254075
255793
257515
259240
1650 23980 39290 61317
77642
111776
198791
260967
M2
3.976
N
4.341
P
6.38
208188
210040
211892
213744
215596
217447
219299
221151
223003
224854
226706
228558
230410
232261
234113
235965
237817
239668
241520
243372
245224
247075
248927
250779
252631
254483
256334
258186
260038
261890
263741
265593
267445
269297
271148
273000
274852
276704
278555
280407
282099
284111
286126
288144
290165
292190
294218
296250
298285
300323
302365
304410
306459
308512
310568
Q2
12.25
R
16.00
RR
19.29
Orifice
(sq in)
P2
7.07
Q
11.045
370194
373487
376780
380073
383365
386658
389951
393244
396536
399829
403122
406415
409707
413000
416293
419585
422878
426171
429464
432756
436049
439342
442635
445927
449220
452513
455806
459098
462391
465684
468977
472269
475562
478855
482148
485440
488733
492026
495319
498611
501619
505197
508780
512368
515963
519563
523170
526782
530401
534025
537656
541293
544936
548586
641426
647131
652836
658542
664247
669952
675657
681363
687068
692773
698478
704184
709889
715594
721299
727005
732710
738415
744120
749826
755531
761236
766941
772647
778352
784057
789762
795468
801173
806878
812583
818289
823994
829699
835404
841110
846815
852520
858225
863931
837781
845232
852684
860136
867588
875039
882491
889943
897395
904846
552242
CROMC-0295
31


HE
HCI
HSJ
(psig)
Set Pres.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
1660
1670
1680
1690
1700
1710
1720
1730
1740
1750
1760
1770
1780
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
1890
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
2030
2040
2050
2060
2070
2080
2090
2100
2110
2120
2130
2140
2150
2160
2170
2180
2190
24139
24298
24458
24618
24778
24939
25099
25260
25422
25584
25746
25908
26071
26234
26397
26561
26725
26889
27054
27219
27384
27550
27716
27882
28049
28216
28384
28552
28720
28889
29058
29228
29398
29568
29739
29910
30082
30254
30426
30599
30773
30946
31121
31295
31471
31646
31823
31999
32176
32354
32532
32711
32890
33070
39550
39811
40073
40335
40597
40860
41124
41388
41652
41917
42183
42449
42715
42982
43250
43518
43787
44056
44326
44596
44867
45139
45411
45684
45957
46231
46506
46781
47057
47333
47610
47888
48166
48446
48725
49006
49287
49569
49852
50135
50419
50704
50989
51276
51563
51851
52139
52429
52719
53010
53302
53595
53888
54183
61723
62131
62539
62948
63358
63768
64179
64591
65004
65417
65832
66247
66663
67080
67497
67916
68335
68755
69176
69598
70021
70445
70870
71295
71722
72150
72578
73008
73438
73870
74302
74736
75170
75606
76043
76480
76919
77359
77800
78242
78686
79130
79576
80023
80471
80920
81370
81822
82275
82729
83185
83642
84100
84559
78157
78673
79189
79707
80226
80746
81266
81788
82310
82834
83359
83884
84411
84939
85468
85998
86529
87061
87594
88128
88664
89201
89738
90277
90818
91359
91902
92445
92990
93537
94085
94633
95184
95735
96288
96843
97398
97955
98514
99074
99635
100198
100762
101328
101895
102464
103034
103606
104180
104755
105332
105911
106491
107073
112518
113260
114004
114750
115496
116244
116994
117745
118497
119251
120006
120763
121521
122281
123043
123806
124570
125336
126104
126873
127644
128416
129191
129967
130744
131524
132305
133088
133873
134659
135448
136238
137030
137824
138620
139418
140218
141020
141824
142630
143438
144249
145061
145875
146692
147511
148332
149156
149981
150810
151640
152473
153308
154146
178240
179266
180294
181326
182359
183396
184435
185477
186521
187569
188619
189672
190728
191787
192848
193913
194981
196052
197126
198203
200110
201431
202754
204079
205407
206738
208071
209407
210745
212085
213429
214775
216123
217474
218828
220185
221545
222907
224272
225641
227012
228386
229763
231143
232526
233912
235301
236694
238089
239488
240890
242296
243705
245117
246533
247952
249375
250801
252231
253664
255102
256543
257987
259436
260889
262345
263805
265270
266739
268211
269688
271169
272655
274145
262698
264432
266169
267909
269653
271399
273149
274903
276659
278419
280183
281950
283720
285494
287271
289053
290837
292626
294418
296214
298014
299818
301626
303437
305253
307073
308896
310724
312557
314393
316234
318079
319928
321782
323641
325504
327372
329244
331121
333003
334890
336781
338678
340580
342487
344399
346316
348238
350166
352100
354039
355983
357933
359889
348730
350738
352750
354768
356790
358818
360851
362889
364933
366982
369037
371097
373163
375235
377312
379395
381484
383579
385681
387788
2200 33250 54478 85020 107656
154986 199283 275639
Q
11.045
Q2
12.25
R
16.00
RR
19.29
555904
559573
563249
566932
570621
574317
578020
581731
585448
589172
592904
596643
600389
604143
607905
611674
615451
619235
623028
626829
630637
634454
638280
642113
645956
649806
653666
657534
661411
665297
669193
673097
677011
680934
684867
688810
692762
696724
700696
704679
708671
712674
716688
720712
724747
728793
732851
736919
740999
745090
749193
753307
757434
761573
765724
M2
3.976
N
4.341
P
6.38
P2
7.07
312627
314691
316758
318829
320904
322982
325065
327151
329242
331336
333435
335538
337645
339756
341871
343991
346115
348243
350376
352514
354656
356802
358953
361109
363270
365436
367606
369782
371962
374147
376338
378534
380735
382941
385153
387370
389593
391821
394055
396295
398540
400791
403048
405311
407581
409856
412138
414426
416720
419021
421328
423642
425963
428290
361851 389902 430625
Orifice
(sq in)
CROMC-0295
32


HE
HCI
HSJ
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
2210
2220
2230
2240
2250
2260
2270
2280
2290
2300
2310
2320
2330
2340
2350
2360
2370
2380
2390
2400
2410
2420
2430
2440
2450
2460
2470
2480
2490
2500
2510
2520
2530
2540
2550
2560
2570
2580
2590
2600
2610
2620
2630
2640
2650
2660
2670
2680
2690
2700
2710
2720
2730
2740
33431
33612
33794
33976
34159
34343
34527
34712
34897
35083
35270
35457
35645
35834
36023
36213
36403
36594
36786
36979
37172
37366
37561
37756
37953
38150
38348
38546
38745
38946
39147
39349
39551
39755
39959
40165
40371
40578
40786
40995
41205
41416
41628
41841
42055
42270
42486
42704
42922
43141
54774
55071
55369
55668
55968
56269
56571
56874
57177
57482
57788
58095
58402
58711
59021
59332
59644
59958
60272
60588
60904
61222
61541
61862
62183
62506
62830
63155
63482
63810
64139
64470
64802
65136
65471
65807
66145
66485
66826
67168
67512
67858
68205
68554
68905
69257
69611
69967
70325
70685
85483
85946
86411
86878
87346
87815
88286
88759
89233
89708
90186
90664
91145
91627
92111
92596
93083
93572
94063
94555
95049
95546
96044
96543
97045
97549
98055
98563
99072
99584
100098
100614
101133
101653
102176
102701
103229
103758
104290
104825
105362
105901
106444
106988
107535
108085
108638
108242
108829
109418
110008
110601
111196
111792
112390
112990
113593
114197
114803
115411
116022
116634
117249
117866
118485
119106
119730
120356
120984
121614
122247
122883
123521
124161
124804
125450
126098
126749
127402
128059
128718
129380
130045
130712
131383
132057
132734
133414
134097
134783
135473
136166
136862
137562
138265
138972
139683
140397
141115
141837
142562
155829
156674
157522
158372
159225
160081
160940
161801
162665
163532
164402
165275
166151
167029
167911
168796
169684
170575
171470
172367
173268
174173
175081
175992
176907
177825
178747
179673
180602
181535
182472
183413
184358
185307
186260
187217
188178
189144
190114
191089
192067
193051
194039
195032
196030
197032
198040
199052
200070
201093
202121
203154
204193
205238
2750
143292
Orifice
(sq in)
(psig)
Set Pres.
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
P2
7.07
Q
11.045
Q2
12.25
R
16.00
RR
19.29
200367 277138
201454 278641
202544 280149
203637 281661
204734 283179
205835 284701
206939 286228
208046 287760
209157 289296
210272 290838
211391 292385
212513 293938
213639 295495
214769 297058
215903 298626
217040 300200
218182 301779
219328 303364
220478 304955
221632 306551
222791 308154
223954 309762
225121 311377
226293 312997
227469 314624
228650 316258
229835 317897
231026 319543
232221 321196
233420 322856
234625 324522
235835 326196
237050 327876
238270 329564
239496 331259
240726 332961
241962 334671
243204 336388
244451 338113
245704 339846
246963 341588
248228 343337
249498 345094
250775 346860
252058 348634
253347 350417
254642 352209
255944 354010
257253 355819
258568 357639
259890 359467
261219 361305
262555 363153
263898 365011
363818
365792
367771
369757
371749
373747
375751
377762
379780
381804
383835
385872
387917
389969
392027
394093
396167
398247
400336
402432
404535
406647
408766
410894
413029
415173
417326
419487
421657
423836
426023
428220
430426
432642
434867
437101
439346
441601
443865
446140
448426
450722
453029
455347
457676
460017
462369
464733
467109
469497
471898
474311
476736
479175
392022
394148
396281
398421
400567
402720
404880
407047
409221
411402
413590
415786
417989
420200
422418
424644
426878
429120
431370
433629
435895
438171
440454
442747
445048
447358
449678
452006
454345
456692
459049
461417
463794
466181
468578
470986
473405
475834
478274
480726
483189
485663
488149
490646
493156
495678
498213
500760
503320
505893
508480
511080
513694
516322
432966
435315
437671
440034
442404
444782
447168
449561
451962
454371
456787
459212
461646
464087
466537
468996
471463
473939
476425
478919
481422
483935
486457
488989
491531
494083
496644
499216
501798
504391
506995
509609
512234
514871
517519
520178
522849
525532
528228
530935
533655
536388
539133
541892
544664
547449
550248
553062
555889
558731
561588
564459
567346
570249
769887
774064
778253
782454
786669
790898
795140
799395
803664
807948
812245
816557
820884
825226
829582
833954
838341
842744
847163
851599
856050
860518
865003
869505
874025
878562
883117
887691
892282
896893
901522
906171
910839
915527
920236
924965
929714
934485
939278
944092
948929
953788
958670
963575
968504
973457
978435
983437
988465
993518
998598
1003704
1008838
1013998
206288 265248 366879
481627 518964 573167
1019187
CROMC-0295
33


HE
HCI
HSJ
(psig)
Set Pres.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
2760
2770
2780
2790
2800
2810
2820
2830
2840
2850
2860
2870
2880
2890
2900
2910
2920
2930
2940
2950
2960
2970
2980
2990
3000
3010
3020
3030
3040
3050
3060
3070
3080
3090
144025
144763
145505
146251
147001
147755
148515
149278
150046
150819
151597
152380
153167
153960
154758
155561
156369
157183
158003
158828
159659
160496
161338
162187
163043
207344
208406
209474
210548
211628
212714
213807
214906
216012
217125
218245
219372
220505
221647
222795
223951
225115
226287
227467
228654
229851
231055
232269
233491
234722
266606
267971
269344
270725
272114
273511
274916
276330
277752
279183
280622
282071
283529
284996
286473
287960
289456
290963
292480
294007
295545
297094
298655
300226
301809
303405
305012
306631
308263
309908
311566
313238
314923
316622
368757
370645
372544
374454
376375
378307
380251
382206
384173
386152
388143
390147
392164
394193
396236
398292
400362
402446
404544
406657
408784
410927
413085
415259
417448
419655
421878
424118
426375
428650
430944
433256
435586
437937
Orifice
(sq in)
L2
3.341
484093
486572
489065
491572
494094
496631
499182
501749
504331
506929
509543
512174
514821
517485
520167
522866
525583
528319
531073
533847
536640
539452
542285
545139
548014
M
3.60
M2
3.976
N
4.341
P
6.38
P2
7.07
Q
11.045
Q2
12.25
R
16.00
RR
19.29
521620
524292
526978
529680
532397
535130
537880
540645
543428
546227
549044
551878
554731
557601
560491
563399
566327
569275
572243
575231
578241
581272
584324
587399
590497
593618
596762
599931
603124
606342
609586
612857
616154
619478
576101
579051
582018
585002
588003
591022
594058
597113
600186
603277
606388
609519
612669
615840
619031
622243
625477
628733
632011
635311
638635
641982
645354
648750
652171
655618
659091
662590
666117
669671
673254
676866
680508
684179
1024404
1029651
1034927
1040232
1045569
1050936
1056336
1061767
1067231
1072729
1078261
1083827
1089429
1095067
1100742
1106454
1112204
1117993
1123822
1129691
1135601
1141553
1147548
1153587
1159670
1165799
1171974
1178197
1184468
1190789
1197160
1203582
1210057
1216586
Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors in accordance with the ASME Boiler and Pressure Vessel Code. Section I, Power
Boilers.
For superheated steam, multiply the saturated steam capacities by Superheat Correction Factor Ksh, page 40. Capacities for the HCI-R valves: Valves adjust to a
minimum of 30% of full rated capacity. Restricted capacity = (% of restricted lift) x ASME rated capacity.
Note: For steam capacities at 10% overpressure up to absolute pressure of 1500 psia, multiply the capacity from above table by ratio
1.10p + 14.7 where p is set pressure (psig).
1.03p + 14.7
* Capacity formula:
W = (51.5 x AP x K)
For pressures over 1500 psig and up
to 3200 psig the value of W shall be
multiplied by
0.1906P - 1000
0.2292P - 1061
Where:
W = Rated capacity, lbs/hr.
P = (1.03 x set pressure) + 14.7
= absolute pressure, psia
K = 0.878 = average coefficient of discharge
A = nozzle throat (orifice) area, sq.in.
CROMC-0295
34

Saturated Steam Capacities: Styles HE, HCI and HSJ - Metric Units
Kilograms per hour at 3% overpressure
Saturated Steam Capacities - Set Pressures 1-43 barg

Orifice Designation and Area [sq. mm.]
HE
HCI
HSJ
[barg]
Set Pres.
F
198.1
G
324.5
H
506.5
1.034
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
200
288
379
470
563
657
751
845
939
1033
1127
1221
1315
1409
1503
1598
1692
1786
1880
1974
2068
2162
2256
2350
2444
2538
2632
2726
2820
2914
3008
3102
3197
3291
3385
3479
3573
3667
3761
3855
3949
4043
43
4137
P
4116.1
Orifice
[sq mm]
H2
641.3
J
830.0
J2
923.2
K
K2
L
1187.1 1641.9 1840.6
L2
2155.5
M
2322.6
M2
2565.2
N
2800.6
327
510
472
736
621
969
771 1203
922 1439
1076 1680
1230 1920
1385 2161
1539 2401
1693 2642
1847 2882
2001 3123
2155 3363
2309 3604
2463 3844
2617 4085
2772 4325
2926 4566
3080 4806
3234 5047
3388 5287
3542 5528
3696 5768
3850 6009
4004 6249
4159 6490
4313 6730
4467 6971
4621 7211
4775 7452
4929 7692
5083 7933
5237 8173
5391 8414
5546 8655
5700 8895
5854 9136
6008 9376
6162 9617
6316 9857
6470 10098
6624 10338
6391
6695
7000
7304
7609
7913
8218
8522
8827
9131
9436
9741
10045
10350
10654
10959
11263
11568
11872
12177
12481
12786
13091
837
1207
1591
1974
2361
2756
3151
3545
3940
4335
4729
5124
5518
5913
6308
6702
7097
7491
7886
8281
8675
9070
9465
9859
10254
10648
11043
11438
11832
12227
12622
13016
13411
13805
14200
14595
14989
15384
15778
16173
16568
16962
9200
9639
10077
10515
10954
11392
11831
12269
12708
13146
13584
14023
14461
14900
15338
15777
16215
16653
17092
17530
17969
18407
18846
1196
1725
2272
2820
3373
3937
4501
5065
5628
6192
6756
7320
7883
8447
9011
9575
10138
10702
11266
11830
12393
12957
13521
14085
14648
15212
15776
16340
16903
17467
18031
18595
19158
19722
20286
20849
21413
21977
22541
23104
23668
24232
21480
22503
23527
24551
25574
26598
27621
28645
29669
30692
31716
32740
33763
34787
35810
36834
37858
38881
39905
40929
41952
42976
43999
2341
3375
4446
5516
6600
7703
8806
9909
11012
12115
13218
14321
15424
16527
17630
18733
19836
20939
22042
23145
24248
25351
26454
27557
28660
29763
30866
31969
33072
34175
35278
36381
37484
38586
39689
40792
41895
42998
44101
45204
46307
47410
25562
26780
27999
29217
30435
31653
32871
34089
35308
36526
37744
38962
40180
41398
42617
43835
45053
46271
47489
48708
49926
51144
52362
2822
4069
5361
6652
7959
9289
10619
11949
13279
14609
15939
17269
18599
19929
21259
22589
23919
25249
26579
27909
29239
30569
31899
33229
34559
35889
37219
38549
39879
41209
42539
43869
45199
46529
47859
49189
50519
51849
53179
54509
55839
57169
6778 10579
13395 17357
34296 38447 45023
48513
53580
58499
19284 24796
16362
17142
17922
18701
19481
20261
21041
21820
22600
23380
24160
24939
25719
26499
27279
28058
28838
29618
30397
31177
31957
32737
33516
1855
2674
3523
4372
5231
6105
6979
7853
8727
9601
10475
11349
12224
13098
13972
14846
15720
16594
17468
18342
19216
20091
20965
21839
22713
23587
24461
25335
26209
27083
27957
28832
29706
30580
31454
32328
33202
34076
34950
35824
36699
37573
P2
4561.3
Q
7125.8
Q2
7903.2
4148
5981
7879
9776
11697
13652
15607
17561
19516
21471
23425
25380
27335
29290
31244
33199
35154
37108
39063
41018
42973
44927
46882
48837
50791
52746
54701
56656
58610
60565
62520
64474
66429
68384
70339
72293
74248
76203
78157
80112
82067
84022
45454
47620
49786
51952
54118
56285
58451
60617
62783
64949
67115
69281
71447
73613
75780
77946
80112
82278
84444
86610
88776
90942
93109
7181
10354
13639
16925
20250
23634
27018
30402
33786
37170
40554
43938
47322
50706
54090
57474
60858
64242
67626
71010
74394
77778
81162
84546
87930
91314
94698
98082
101466
104850
108234
111618
115002
118386
121769
125153
128537
131921
135305
138689
142073
145457
78757
82510
86263
90016
93770
97523
101276
105029
108782
112535
116289
120042
123795
127548
131301
135054
138808
142561
146314
150067
153820
157573
161327
85976
95275
R
RR
10322.6 12445.1
102866
107768
112670
117572
122474
127377
132279
137181
142083
146985
151887
156789
161691
166593
171496
176398
18129:
186202
191104
196006
200908
205810
210712
124018
129928
135838
141748
147658
153568
159478
165389
171299
177209
183119
189029
194939
200849
206759
212669
218579
224490
230400
236310
242220
248130
254040
165080 215614 259950
Boilers.
Capacity formula: Capacity is calculated by converting valve set pressure in Barg or kPag psig, calculating in pounds per hour by ASME Section I capacity formula, and
converting to kilograms per hour.
CROMC-0295
35


HE
HCI
HSJ
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
K
K2
L
1187.1 1641.9 1840.6
L2
2155.5
M
2322.6
M2
2565.2
N
2800.6
P
4116.1
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
4231
4325
4419
4513
4607
4701
4796
4890
4984
5078
5172
5266
5360
5454
5548
5642
5736
5830
5924
6018
6112
6206
6300
6395
6489
6583
6677
6771
6865
6959
7053
7147
7241
7335
7429
7523
7617
7711
7805
7899
7994
8088
6932
7087
7241
7395
7549
7703
7857
8011
8165
8319
8474
8628
8782
8936
9090
9244
9398
9552
9706
9861
10015
10169
10323
10477
10631
10785
10939
11093
11248
11402
11556
11710
11864
12018
12172
12326
12480
12635
12789
12943
13097
13251
10819
11060
11300
11541
11781
12022
12262
12503
12743
12984
13224
13465
13705
13946
14186
14427
14667
14908
15148
15389
15629
15870
16110
16351
16591
16832
17072
17313
17553
17794
18034
18275
18515
18756
18996
19237
19477
19718
19958
20199
20439
20680
13700
14004
14309
14613
14918
15222
15527
15831
16136
16440
16745
17050
17354
17659
17963
18268
18572
18877
19181
19486
19790
20095
20400
20704
21009
21313
21618
21922
22227
22531
22836
23140
23445
23750
24054
24359
24663
24968
25272
25577
25881
26186
17752
18146
18541
18935
19330
19725
20119
20514
20909
21303
21698
22092
22487
22882
23276
23671
24065
24460
24855
25249
25644
26039
26433
26828
27222
27617
28012
28406
28801
29196
29590
29985
30379
30774
31169
31563
31958
32353
32747
33142
33536
33931
19722
20161
20599
21038
21476
21915
22353
22791
23230
23668
24107
24545
24984
25422
25860
26299
26737
27176
27614
28053
28491
28930
29368
29806
30245
30683
31122
31560
31999
32437
32875
33314
33752
34191
34629
35068
35506
35944
36383
36821
37260
37698
25359
25923
26487
27051
27614
28178
28742
29306
29869
30433
30997
31561
32124
32688
33252
33816
34379
34943
35507
36071
36634
37198
37762
38325
38889
39453
40017
40580
41144
41708
42272
42835
43399
35076
35856
36635
37415
38195
38975
39754
40534
41314
42094
42873
43653
44433
45213
45992
46772
47552
48332
49111
49891
50671
51450
52230
53010
53790
54569
55349
56129
56909
57688
58468
59248
60028
60807
61587
62367
63147
63926
64706
65486
66266
67045
39321
40195
41069
41943
42817
43691
44566
45440
46314
47188
48062
48936
49810
50684
51558
52432
53307
54181
55055
55929
46047
47070
48094
49117
50141
51165
52188
53212
54236
55259
56283
57306
58330
59354
60377
61401
62425
63448
64472
65495
66519
67543
68566
69590
70614
71637
72661
73684
74708
75732
76755
77779
78802
79826
80850
81873
82897
83921
84944
85968
86991
88015
49616
50719
51822
52925
54028
55131
56234
57337
58440
59543
60646
61749
62852
63955
65058
66161
67264
68367
69470
70573
54798
56017
57235
58453
59671
60889
62107
63326
64544
65762
66980
68198
69416
70635
71853
73071
74289
75507
76725
77944
79162
80380
81598
82816
84035
85253
86471
87689
88907
90125
91344
92562
93780
94998
96216
97434
98653
99871
101089
102307
103525
104743
59829
61159
62489
63819
65149
66479
67809
69139
70469
71799
73129
74459
75789
77119
78449
79779
81109
82439
83769
85099
87931
89886
91840
93795
95750
97705
99659
101614
103569
105523
107478
109433
111388
113342
115297
117252
119206
121161
123116
125071
86
8182 13405 20920
26490
34326
38137
67825
89039
105962
Q
7125.8
Q2
7903.2
R
10322.6
RR
12445.1
97441
99607
101773
103939
106105
108271
110437
112604
114770
116936
119102
121268
123434
125600
127766
129933
132099
134265
136431
138597
140763
142929
145095
147261
149428
151594
153760
155926
158092
160258
162424
164590
166757
168923
171089
173255
175421
177587
179753
181919
184085
186252
168833
172586
176339
180093
183846
187599
191352
195105
198858
202612
206365
210118
213871
217624
221377
225131
228884
232637
236390
240143
243896
247650
251403
255156
258909
262662
266416
270169
273922
277675
281428
285181
288935
292688
296441
300194
303947
307700
311454
315207
318960
322713
220517
225419
230321
235223
240125
245027
249929
254831
259733
264636
269538
27443:
279342
284244
289146
294048
298950
303852
308754
313657
318559
323461
328363
333265
338167
343069
347971
352873
357775
362678
367580
372482
377384
382286
387188
392090
396992
401894
406797
411699
265860
271770
277680
283591
289501
295411
301321
307231
313141
319051
324961
330871
336781
342692
348602
354512
360422
366332
372242
378152
188418
326466
Orifice
[sq mm]
[barg]
Set Pres.
P2
4561.3
Boilers.
CROMC-0295
36


HE
HCI
HSJ
[barg]
Set Pres.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
8276
8370
8464
8558
8652
8746
8840
8934
9028
9122
9216
9310
9404
9498
9593
9687
9781
9868
9970
10073
10175
10278
10382
10485
10589
10693
10797
10901
11006
11111
11216
11322
11428
11534
11640
11747
11854
11961
12069
12177
12285
12394
13559
13713
13867
14022
14176
14330
14484
14638
14792
14946
15100
15254
15409
15563
15717
15871
16025
16168
16336
16504
16672
16840
17010
17179
17349
17519
17690
17861
18033
18205
18377
18550
18723
18897
19072
19247
19422
19598
19774
19951
20129
20307
21161
21402
21642
21883
22123
22364
22604
22845
23085
23326
23566
23807
24047
24288
24528
24769
25009
25233
25494
25756
26019
26282
26546
26810
27075
27341
27607
27874
28142
28411
28680
28950
29221
29492
29764
30037
30311
30585
30861
31137
31414
31692
26795
27099
27404
27709
28013
28318
28622
28927
29231
29536
29840
30145
30449
30754
31059
31363
31668
31951
32282
32614
32946
33279
33613
33948
34284
34620
34958
35296
35635
35975
36316
36658
37000
37344
37689
38034
38381
38728
39077
39427
39778
40129
34720
35115
35509
35904
36299
36693
37088
37483
37877
38272
38666
39061
39456
39850
40245
40640
41034
41401
41830
42260
42691
43122
43555
43989
44424
38575
39013
39452
39890
40329
40767
41206
41644
42082
42521
42959
43398
43836
44275
44713
45152
45590
45998
46474
46952
47430
47910
48391
48873
49356
49841
50326
50813
51301
51791
52282
52774
53267
53762
54258
54755
55254
55755
56257
56760
57265
57772
68605
69385
70164
70944
71724
72503
73283
74063
74843
75622
76402
77182
77962
78741
79521
80301
81081
81806
82653
83502
84354
85207
86062
86919
87779
88640
89504
90370
91238
92109
92981
93857
94734
95614
96496
97381
98269
99159
100052
100947
101845
102746
58280
103649
Orifice
[sq mm]
129 12503 20486 31970 40482
K
K2
L
1187.1 1641.9 1840.6
L2
2155.5
M
2322.6
M2
2565.2
N
2800.6
P
4116.1
P2
4561.3
Q
7125.8
Q2
7903.2
R
RR
10322.6 12445.1
90062
91086
92120
93133
94157
95180
96204
97228
98251
99275
100299
101322
102346
103369
104393
105417
106440
107393
108505
109620
110737
111857
112980
114105
115233
116364
117498
118635
119775
120917
122063
123212
124364
125519
126678
127839
129004
130173
131345
132520
133699
134882
107180
108398
109616
110834
112052
113271
114489
115707
116925
118143
119362
120580
121798
123016
124234
125452
126671
127804
129128
130454
131784
133117
134453
135792
137135
138481
139830
141183
142540
143899
145263
146630
148001
149376
150754
152137
153523
154914
156308
157707
159110
160517
190584
192750
194916
197082
199248
201414
203581
205747
207913
210079
212245
214411
216577
218743
220909
223076
225242
227257
229611
231970
234334
236704
239080
241462
243849
246242
248642
251048
253459
255877
258302
260733
263171
265615
268067
270525
272990
275463
277943
280430
282925
285427
330219
333973
337726
341479
345232
348985
352739
356492
360245
363998
367751
371504
375258
379011
382764
386517
390270
393762
136068
161929
287937
Boilers.
CROMC-0295
37


HE
HCI
HSJ
[barg]
Set Pres.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
12612
12722
12832
12943
13053
13165
13276
13388
13500
13613
13726
13840
13954
14068
14183
14298
14414
14530
14647
14764
14882
15000
15118
15238
15357
15478
15598
15720
15842
15964
16087
16211
16335
16460
16586
16712
16839
16967
17095
17224
17354
17484
20665
20844
21025
21206
21387
21569
21752
21935
22119
22304
22489
22675
22862
23050
23238
23427
23616
23807
23998
24190
24383
24576
24771
24966
25162
25359
25557
25756
25956
26156
26358
26561
26764
26969
27175
27382
27590
27799
28009
28221
28433
28647
32250
32531
32812
33094
33378
33662
33947
34233
34520
34809
35098
35388
35680
35972
36266
36561
36857
37154
37452
37752
38052
38355
38658
38963
39269
39576
39885
40195
40507
40820
41135
41451
41769
42089
42410
42733
43058
43384
43712
44042
44374
44708
40836
41192
41548
41905
42264
42624
42985
43347
43711
44076
44442
44810
45179
45549
45921
46295
46669
47046
47423
47803
48184
48566
48950
49336
49724
50113
50504
50897
51292
51688
52087
52488
52890
53295
53701
54110
54521
54934
55350
55768
56188
56611
58790
59301
59814
60329
60845
61363
61883
62405
62928
63454
63981
64510
65041
65575
66110
66647
67187
67729
68272
68818
69367
69918
70471
71026
71584
72145
72708
73273
73842
74413
74986
75563
76143
76725
77311
77899
78491
79086
79684
80285
80890
81499
104556
105465
106378
107293
108211
109133
110057
110985
111916
112851
113789
114730
115675
116623
117575
118531
119490
120454
121421
122392
123367
124347
125330
126318
127311
128308
129309
130315
131326
132341
133362
134387
135418
136454
137495
138542
139594
140652
141716
142786
143861
144943
172 17616 28862 45043 57036
82111 105579 146032
Orifice
[sq mm]
K
K2
L
1187.1 1641.9 1840.6
80241
80914
81590
82268
82948
83631
84317
85005
85696
86390
87086
87786
88488
89193
89901
90612
91326
92044
92765
93489
94216
94947
95681
96419
97160
97905
98654
99407
100164
100925
101690
102459
103232
104010
104792
L2
2155.5
M
2322.6
M2
2565.2
N
2800.6
P
4116.1
P2
4561.3
Q
7125.8
Q2
7903.2
R
RR
10322.6 12445.1
137258
138452
139649
140851
142056
143266
144480
145698
146920
148147
149378
150614
151854
153099
154349
155604
156863
158128
159398
160673
161953
163239
164530
165827
167130
168438
169753
171073
172400
173734
175073
176420
177773
179133
180499
181874
183255
184644
186040
187445
188857
190277
156993
158310
159632
160958
162290
163626
164968
166314
167666
169024
170386
171754
173128
174508
175893
177285
178682
180086
181496
182912
184335
185765
187202
188645
190096
191554
193019
194492
195973
197461
198958
200463
201976
203498
205028
163345
164766
166191
167621
169056
170496
171940
173390
174845
176304
177770
179240
180716
182198
183685
185178
186677
188182
189693
191211
192734
194264
195801
197345
198895
200452
202017
203588
205167
206754
208348
209950
211561
213179
214806
216441
218085
219738
221400
223071
224752
226442
290456
292982
295516
298059
300610
303170
305739
308316
310903
313499
316104
318719
321344
323978
326623
329278
331943
334620
337307
340005
342714
345435
348167
350912
353669
356438
359220
362014
364822
367643
370478
373327
376190
379068
381961
384869
387792
390731
393686
396658
399647
402652
191706 206568 228142
405676
Boilers.
CROMC-0295
38


HE
HCI
HSJ
[barg]
Set Pres.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
K
1187.1
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
17748
17881
18014
18149
18284
18420
18557
18696
18835
18974
19115
19257
19400
19544
19689
29078
29296
29515
29736
29957
30181
30405
30631
30859
31088
31319
31552
31786
32022
32260
45381
45721
46062
46406
46753
47101
47452
47805
48160
48518
48878
49241
49607
57463
57893
58326
58762
59200
59641
60085
60532
60982
61435
61892
62351
62814
63280
63750
64223
64700
65181
65666
66154
66647
67144
67645
68150
68660
69175
69694
70219
70748
71282
71822
72368
72918
73475
74038
82726
83346
83969
84596
85227
85862
86501
87144
87792
88445
89101
89763
90429
91101
91777
92458
93145
93837
94535
95238
95948
96663
97384
98112
98846
99587
100335
101090
101852
102621
103398
104183
104976
105777
106587
106371
107167
107968
108774
109586
110402
111224
112051
112884
113723
114568
115418
116275
117138
118008
118884
119767
120657
121554
122459
123371
124290
125218
126154
127098
128050
129012
129982
130962
131951
132951
133960
134980
136010
137051
138104
139169
140245
141334
142436
213
Orifice
[sq mm]
K2
L
L2
1641.9 1840.6 2155.5
147127
148228
149336
150451
151574
152703
153840
154984
156136
157297
158465
159641
160826
162020
163223
164435
165656
166887
168128
169379
170640
171913
173196
174490
175796
177113
178443
179785
181141
182509
183891
185287
186697
188123
189563
191019
192492
193981
195487
197011
193143
194589
196044
197508
198981
200464
201956
203459
204971
206494
208028
209572
211128
212695
214274
215865
217469
219085
220714
222356
224012
225682
227366
229065
230779
232509
234255
236017
237796
239592
241407
243239
245091
246962
248853
143551 198553
M
2322.6
M2
2565.2
N
2800.6
P
4116.1
P2
4561.3
Q
7125.8
Q2
7903.2
R
RR
10322.6 12445.1
208116
209674
211242
212819
214407
216004
217612
219231
220861
222502
224154
225819
227495
229184
230885
232600
234327
236068
237824
239593
241377
243177
244992
246822
248670
250533
252415
254313
256230
258166
260121
262096
264091
266107
268144
270204
272287
274393
276523
278679
229853
231574
233305
235047
236800
238565
240341
242129
243929
245741
247566
249404
251256
253121
255000
256893
258801
260724
262663
264617
266588
268575
270580
272602
274642
276700
278778
280875
282992
285130
287289
289470
291673
293900
296150
298425
300725
303052
305405
307785
408717
411777
414856
417953
421071
424208
427366
430546
433746
436969
440214
443483
446775
450092
453433
456800
460192
463612
467059
470534
474039
477572
481137
484732
488359
492020
495714
499443
503208
507009
510849
514727
518645
522604
526605
530651
534741
538877
543061
547294
280860 310195
551578
Boilers.
Note: For steam capacities at 10% overpressure up to absolute pressure of 103.4 barg, multiply the capacity from above table by ratio
1.10p + 1.014 where p is set pressure [barg].
1.03p + 1.014
CROMC-0295
39

Superheat Correction Factor -Ksh

Flowing*
Pressure
psia [bara]
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
3050
3100
3150
3200
[3.4]
[6.9]
[10.3]
[13.8]
[17.2]
[20.7]
[24.1]
[27.6]
[31.0]
[34.5]
[37.9]
[41.4]
[44.8]
[48.3]
[51.7]
[55.2]
[58.6]
[62.1]
[65.5]
[69.0]
[72.4]
[75.8]
[79.3]
[82.7]
[86.2]
[89.6]
[93.1]
[96.5]
[100.0]
[103.4]
[106.9]
[110.3]
[113.8]
[117.2]
[120.7]
[124.1]
[127.6]
[131.0]
[134.5]
[137.9]
[141.3]
[144.8]
[148.2]
[151.7]
[155.1]
[158.6]
[162.0]
[165.5]
[168.9]
[172.4]
[175.8]
[179.3]
[182.7]
[186.2]
[189.6]
[193.1]
[196.5]
[200.0]
[203.4]
[206.9]
[210.3]
[213.7]
[217.2]
[220.6]
Total Temperature Superheated Steam

400F 450F 500F 550F 600F 650F 700F 750F 800F 850F 900F 950F 1000F 1050F 1100F
[204C] [232C] [260C] [288C] [316C] [343C] [371C] [399C] [427C] [454C] [482C] [510C] [538C] [566C] [593C]
.987
.998
.984
.979
.957
.963
.970
.977
.972
.968
.968
.930
.935
.940
.945
.951
.957
.963
.963
.961
.961
.962
.964
.968
.905
.909
.913
.917
.921
.926
.930
.935
.940
.946
.952
.958
.958
.958
.958
.960
.962
.965
.969
.974
.882
.885
.888
.892
.895
.898
.902
.906
.909
.914
.918
.922
.927
.931
.936
.942
.947
.953
.958
.959
.960
.962
.964
.966
.969
.973
.977
.982
.987
.993
.861
.864
.866
.869
.871
.874
.877
.880
.883
.886
.889
.892
.896
.899
.903
.906
.910
.914
.918
.923
.927
.931
.936
.941
.946
.952
.958
.963
.968
.970
.972
.973
.973
.973
.974
.975
.976
.977
.979
.982
.985
.988
.841
.843
.846
.848
.850
.852
.854
.857
.859
.862
.864
.867
.869
.872
.875
.878
.880
.883
.886
.890
.893
.896
.899
.903
.906
.910
.914
.918
.922
.926
.930
.934
.936
.938
.940
.942
.944
.946
.949
.952
.954
.956
.956
.955
.954
.953
.952
.952
.951
.951
.951
.951
.952
.952
.953
.956
.959
.963
.823
.825
.826
.828
.830
.832
.834
.836
.838
.840
.842
.844
.846
.848
.850
.852
.855
.857
.860
.862
.864
.867
.870
.872
.875
.878
.880
.883
.886
.889
.892
.894
.895
.895
.896
.897
.897
.898
.898
.899
.899
.900
.900
.901
.901
.901
.902
.902
.902
.902
.902
.903
.903
.903
.903
.903
.902
.902
.902
.899
.899
.896
.894
.889
.805
.807
.808
.810
.812
.813
.815
.816
.818
.820
.822
.823
.825
.827
.828
.830
.832
.834
.836
.838
.840
.842
.844
.846
.848
.850
.852
.854
.857
.859
.861
.863
.863
.863
.862
.862
.852
.862
.861
.861
.860
.860
.859
.859
.858
.857
.856
.855
.854
.852
.851
.849
.848
.846
.844
.842
.839
.836
.834
.831
.827
.823
.819
.815
.789
.790
.792
.793
.794
.796
.797
.798
.800
.801
.803
.804
.806
.807
.809
.810
.812
.813
.815
.816
.818
.820
.821
.823
.825
.826
.828
.830
.832
.833
.835
.836
.836
.835
.835
.834
.833
.832
.832
.831
.830
.828
.827
.826
.825
.823
.822
.820
.818
.816
.814
.812
.809
.807
.804
.801
.798
.794
.790
.786
.782
.777
.772
.767
.774
.775
.776
.777
.778
.780
.781
.782
.783
.784
.785
.787
.788
.789
.790
.792
.793
.794
.796
.797
.798
.800
.801
.802
.804
.805
.807
.808
.809
.811
.812
.813
.812
.811
.810
.810
.809
.807
.806
.805
.804
.802
.801
.799
.797
.795
.794
.791
.789
.787
.784
.782
.779
.776
.773
.769
.766
.762
.758
.753
.749
.744
.738
.733
.759
.760
.761
.762
.763
.764
.765
.766
.767
.768
.769
.770
.771
.772
.774
.774
.776
.777
.778
.779
.780
.781
.782
.784
.785
.786
.787
.788
.790
.791
.792
.792
.791
.790
.789
.788
.787
.785
.784
.782
.781
.779
.778
.776
.774
.772
.769
.767
.765
.762
.759
.756
.754
.750
.747
.743
.739
.735
.731
.726
.722
.716
.711
.705
.745
.746
.747
.748
.749
.750
.750
.751
.752
.753
.754
.755
.756
.757
.758
.759
.760
.760
.761
.762
.763
.764
.765
.766
.767
.768
.769
.770
.771
.772
.773
.774
.772
.771
.770
.768
.767
.766
.764
.762
.761
.759
.757
.755
.753
.751
.748
.746
.743
.740
.738
.735
.731
.728
.724
.721
.717
.713
.708
.704
.699
.693
.688
.682
For superheated steam, multiply the saturated steam capacity by Correction Factor - Ksh ASME Section III, Division I - Appendices Table XVIII-1110-1
*Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure 14.7 psia [1.014 bara].
CROMC-0295
40
.732
.733
.733
.734
.735
.736
.736
.737
.738
.739
.740
.740
.741
.742
.743
.744
.744
.745
.746
.747
.748
.749
.749
.750
.751
.752
.753
.754
.754
.755
.756
.756
.755
.754
.752
.751
.749
.748
.746
.744
.742
.740
.738
.736
.734
.732
.729
.727
.724
.721
.718
.715
.712
.708
.705
.701
.697
.693
.688
.684
.679
.673
.668
.662
.719
.720
.721
.721
.722
.723
.723
.724
.725
.725
.726
.727
.728
.728
.729
.730
.730
.731
.732
.732
.733
.734
.735
.735
.736
.737
.737
.738
.739
.740
.740
.740
.739
.738
.736
.735
.733
.731
.729
.728
.726
.724
.722
.720
.717
.725
.712
.710
.707
.704
.701
.698
.695
.691
.687
.684
.679
.675
.671
.666
.661
.656
.650
.644

Sizing ASME Section I Safety Valves

ASME Section I safety valves are devices
designed to protect power boilers during an
overpressure event. The proper sizing,
selection, manufacturing, assembly, testing
and maintenance are all critical to obtain
optimum protection.
ASME Code Section I

1. Boilers-Safety Valve requirements
(PG-67)
a. Boilers having more than 500 sq. ft. of
bare tube and boilers having combined
bare tube and extended water heating
surfaces exceeding 500 sq. ft. as well as
a design steam generating capacity
exceeding 4000 lb/hr [1814 kg/hr] must
have two or more safety valves. If only
two safety valves are used, the relieving
capacity of the smaller must not be less
than 50% of that of the larger, so if only
two valves are used, select valves so
that each will relieve approximately half
of the total boiler capacity.
2. Superheater Safety Valve Requirements
(PG-68)
a. Boilers having attached superheaters
must have at least one valve on the
superheater. The valves on the drum
must be large enough to relieve at least
75% of the total boiler capacity. It is good
practice to size the superheater valve to
relieve approximately 20% of the total
boiler capacity to protect the tubes
against overheating.
3. Reheater Safety Valve Requirements
(PG-68)
a. Boilers having reheaters must have at
least one safety valve on the reheater
outlet capable of relieving a minimum
of 15% of the flow through the reheater.
The remainder of the flow through the
reheater may be discharged by safety
valves on the reheater inlet.
4. Economizer Safety Relief Valves
Requirements (PG-67) (Closed bonnet
type valve)
a. Any economizer which may be shut off
from the boiler, thereby permitting the
economizer to become a fired pressure
vessel, shall have one or more safety
relief valves with a total discharge
capacity, in lbs/hr, calculated from the
maximum expected heat absorption in
BTU/hr, as determined by the
Manufacturer, divided by 1000. Safety
Relief valves in hot water service are
more susceptible to damage and
subsequent leakage than safety valves
relieving steam. It is recommended that
the maximum allowable working
pressure of the boiler and the safety
relief valve setting be selected
substantially higher than the desired
operating pressure so as to minimize
the times the safety valve must lift.
5. Organic Fluid Vaporizer Safety Valve

Requirements (Dowtherm Service, PVG-12)
a. Safety valves shall be totally enclosed
and shall not discharge to atmosphere,
except through an escape pipe that will
carry such vapors to a safe point of
discharge outside of the building.
The safety valve shall not have a lifting
lever and valve body drains are not
mandatory. A rupture disc may be
installed between the safety valve and
the vaporizer.
The required minimum safety valve relieving
capacity shall be determined from the
formula.
C x H x 0.75
W=
h
=
2825 psig x 1.03 + 14.7 = 2924.45 psia.

At 2924.45 psia and 1000F the Ksh = 0.711
To relieve 217,500 lbs/hr. superheated steam,
the superheater valve must relieve
217,500/0.711 = 305,907 lb/hr. saturated
steam.
From Capacity Table, page 34, a K2 orifice
valve set at 2825 psig will relieve 381,228
lbs/hr. saturated steam or 381,228 x 0.711 =
271,053 lbs/hr. superheated steam.
A 21/2 x K2 x 6 HCI-98W with welded inlet is
required.
where:
h
The Superheat Correction Factor Ksh is found

on page 40. First convert Set Pressure Gauge
to Flowing Pressure Absolute by:
latent heat of heat transfer fluid at

relieving pressure, Btu/lb
W =
weight of organic fluid vapor

generated per hour, lb
C =
maximum total weight or volume of

fuel burned per hour, lb or cu ft
H =
heat of combustion of fuel, Btu/lb or

Btu/cu ft
The sum of the safety valve capacities

marked on the valves shall be equal to or
greater than W.
6. Sample Calculations - Boiler Set Sizing
Boiler Specifications:
Total steam generation: 1,450,000 lbs/hr.
Design Pressure (MAWP): 3000 psig
Drum Operating Pressure: 2835 psig
S.H. Outlet Temperature: 1000F
S.H. Outlet Operating Pressure: 2680 psig
The superheater valve should relieve
between 15% and 20% of the total generation
capacity, or 217,500 lbs/hr.
to 290,000 lbs/hr.
The balance of steam to be relieved by drum

valves;
1,450,000 -271,053 = 1,178,947 lbs/hr. (Drum
valves must relieve a minimum of 75% total
boiler cap).
Low set drum valve must = 3000 psig
(MAWP-PG-67.3).
High set drum valve = 1.03 x 3000 =
3090 psig (PG-67.2).
The average set pressure for drum valve
= 3045 psig.
From Capacity Table, page 34, at 3045 psig;
two M orifice valves will discharge 604,733 x
2 + 1,209,466 lbs/hr. Selection should be
based on price comparison and also on
using as many valves as practical of the
same size. In this case, two M orifice valves
should be used.
Actual valve capacities from Capacity Table,
page 34:
1st drum valve, 3 x M x 6 HE-96W
3000 psig - 590,497 lbs/hr.
2nd drum valve, 3 x M x 6 HE-96W
3090 psig - 619,478 lbs/hr.
The superheater safety valve should be set to

operate before the low set drum valve.
Total capacity drum valves: 1,209,975

lbs/hr. (83.4%)
To determine superheater safety valve set

pressure:
2835 psig 2680 psig
Drum
Operating
Pressure
Superheater
Outlet
Operating
Pressure
SH Pressure
Drop
3000 psig 155 psi-20 psig* = 2825 psig

Design
Pressure
SH Pressure
Drop
Capacity of superheater valve:

271,053 lbs/hr. (18.7%)
= 155 psi
Set Pressure
Pressure**
Total safety valve capacity:

1,481,028 (102%)
Rechecking, the drum valves relieve 83.4% of
total boiler capacity (complying with ASME
Code requirement that drum valves relieve at
least 75% of boiler capacity). Superheater
valve relieves 18.7% of total boiler capacity
within the desirable range of 15% to 20%
of total boiler capacity.
* The 20 psig subtracted from the

superheater pressure drop is done to
ensure that the superheater safety valve
opens before the low set drum safety valve.
** Can round set pressure up or down for
even number.
CROMC-0295
41

Pressure/Temperature Limits - Standard Class Valves (Reference ASME/ANSI B16.34 - 1996)

Pressure/Temperature Limits Body Material: SA 216 Gr. WCB
Pressure/Temperature Limits Body Material: SA 216 Gr. WCC
Pressure/Temperature Limits Body Material: SA 217 Gr. WC6
CROMC-0295
42

Pressure/Temperature Limits - Standard Class Valves - Reference ASME/ANSI B16.34 - 1996
Pressure/Temperature limits for Style HSJ-( )6 Valves
Temperature
F
[C]
150
Body Material: SA 216 Gr. WCB

Working Pressure by Classes psig [barg]
ANSI Standard Class
600
900
300
1500
2500
300
[149]
230
[15.9]
655
[45.2]
1315
[90.7]
1970
[135.8]
3280
[226.2]
5470
[377.2]
400
[204]
200
[13.8]
635
[43.8]
1270
[87.6]
1900
[131.0]
3170
[218.6]
5280
[364.1]
500
[260]
170
[11.7]
600
[41.4]
1200
[82.7]
1795
[123.8]
2995
[206.5]
4990
[344.1]
600
[316]
140
[9.7]
550
[37.9]
1095
[75.5]
1640
[113.1]
2735
[188.6]
4560
[314.4]
650
[343]
125
[8.6]
535
[36.9]
1075
[74.1]
1610
[111.0]
2685
[185.1]
4475
[308.6]
700
[371]
110
[7.6]
535
[36.9]
1065
[73.4]
1600
[110.3]
2665
[183.8]
4440
[306.1]
750
[399]
95
[6.6]
505
[34.8]
1010
[69.6]
1510
[104.1]
2520
[173.8]
4200
[289.6]
Pressure/Temperature limits for Style HCI-( )6 Valves
Temperature
F
[C]
300
[149]
300
730
600
[50.3]
1455
Body Material: SA 216 Gr. WCC

ANSI Standard Class
900
1500
[100.3]
2185
[150.7]
3640
2500
[251.0]
6070
[418.5]
400
[204]
705
[48.6]
1410
[97.2]
2115
[145.8]
3530
[243.4]
5880
[405.4]
500
[260]
665
[45.9]
1330
[91.7]
1995
[137.6]
3325
[229.3]
5540
[382.0]
600
[316]
605
[41.7]
1210
[83.4]
1815
[125.1]
3025
[208.6]
5040
[347.5]
650
[343]
590
[40.7]
1175
[81.0]
1765
[121.7]
2940
[202.7]
4905
[338.2]
700
[371]
570
[39.3]
1135
[78.3]
1705
[117.6]
2840
[195.8]
4730
[326.1]
750
[399]
505
[34.8]
1010
[69.6]
1510
[104.1]
2520
[173.8]
4200
[289.6]
Pressure/Temperature limits for Style HSJ-( )7 and HCI-( )8 Valves
Temperature
F
[C]
300
600
Body Material: SA 216 Gr. WC6

ANSI Standard Class
900
1500
2500
300
[149]
720
[49.6]
1445
[99.6]
2165
[149.3]
3610
[248.9]
6015
400
[204]
695
[47.9]
1385
[95.5]
2080
[143.4]
3465
[238.9]
5775
[414.7]
[398.2]
500
[260]
665
[45.9]
1330
[91.7]
1995
[137.6]
3325
[229.3]
5540
[382.0]
600
[316]
605
[41.7]
1210
[83.4]
1815
[125.1]
3025
[208.6]
5040
[347.5]
650
[343]
590
[40.7]
1175
[81.0]
1765
[121.7]
2940
[202.7]
4905
[338.2]
700
[371]
570
[39.3]
1135
[78.3]
1705
[117.6]
2840
[195.8]
4730
[326.1]
750
[399]
530
[36.5]
1065
[73.4]
1595
[110.0]
2660
[183.4]
4430
[305.4]
800
[427]
510
[35.2]
1015
[70.0]
1525
[105.1]
2540
[175.1]
4230
[291.7]
850
[454]
485
[33.4]
975
[67.2]
1460
[100.7]
2435
[167.9]
4060
[279.9]
900
[482]
450
[31.0]
900
[62.1]
1350
[93.1]
2245
[154.8]
3745
[258.2]
950
[510]
320
[22.1]
640
[44.1]
955
[65.8]
1595
[110.0]
2655
[183.1]
1000
[538]
215
[14.8]
430
[29.6]
650
[44.8]
1080
[74.5]
1800
[124.1]
1050
[566]
145
[10.0]
290
[20.0]
430
[29.6]
720
[49.6]
1200
[82.7]
CROMC-0295
43

Pressure/Temperature Limits Body Material: SA 217 Gr. WC9
Pressure/Temperature Limits Body Material: SA 217 Gr. C12A
CROMC-0295
44


Pressure/Temperature limits for Styles HCI- ( )9 Valves
Temperature
F
[C]
CL 300
Body Material: SA 217 Gr. WC9

Working Pressure by Classes (psig) [barg] per ASME/ANSI B16.34 - 1996
Inlet Flange: ANSI Standard Class
CL 600
CL 900
CL 1500
CL 2500
300
[149]
730
[50.3]
1455
[100.3]
2185
[150.7]
3640
[251.0]
6070
400
[204]
705
[48.6]
1410
[97.2]
2115
[145.8]
3530
[243.4]
5880
[418.5]
[405.4]
500
[260]
665
[45.9]
1330
[91.7]
1995
[137.6]
3325
[229.3]
5540
[382.0]
600
[316]
605
[41.7]
1210
[83.4]
1815
[125.1]
3025
[208.6]
5040
[347.5]
650
[343]
590
[40.7]
1175
[81.0]
1765
[121.7]
2940
[202.7]
4905
[338.2]
700
[371]
570
[39.3]
1135
[78.3]
1705
[117.6]
2840
[195.8]
4730
[326.1]
750
[399]
530
[36.5]
1065
[73.4]
1595
[110.0]
2660
[183.4]
4430
[305.4]
800
[427]
510
[35.2]
1015
[70.0]
1525
[105.1]
2540
[175.1]
4230
[291.6]
850
[454]
485
[33.4]
975
[67.2]
1460
[100.7]
2435
[167.9]
4060
[279.9]
900
[482]
450
[31.0]
900
[62.1]
1350
[93.1]
2245
[154.8]
3745
[258.2]
950
[510]
375
[25.9]
755
[52.1]
1130
[77.9]
1885
[130.0]
3145
[216.8]
1000
[538]
260
[17.9]
520
[35.9]
780
[53.8]
1305
[90.0]
2170
[149.6]
1050
[566]
175
[12.1]
350
[24.1]
525
[36.2]
875
[60.3]
1455
[100.3]
1100
[593]
110
[7.6]
220
[15.2]
330
[22.8]
550
[37.9]
915
[63.1]
Temperature
F
[C]
CL 300
Body Material: SA 217 Gr. C12A

Working Pressure by Classes (psig) [barg] per ASME/ANSI B16.34 - 1996
Inlet Flange: ANSI Standard Class
CL 600
CL 900
CL 1500
CL 2500
300
[149]
730
[50.3]
1455
[100.3]
2185
[150.7]
3640
[251.0]
6070
400
[204]
705
[48.6]
1410
[97.2]
2115
[145.8]
3530
[243.4]
5880
[418.5]
[405.4]
500
[260]
665
[45.9]
1330
[91.7]
1995
[137.6]
3325
[229.3]
5540
[382.0]
600
[316]
605
[41.7]
1210
[83.4]
1815
[125.1]
3025
[208.6]
5040
[347.5]
650
[343]
590
[40.7]
1175
[81.0]
1765
[121.7]
2940
[202.7]
4905
[338.2]
700
[371]
570
[39.3]
1135
[78.3]
1705
[117.6]
2840
[195.8]
4730
[326.1]
750
[399]
530
[36.5]
1065
[73.4]
1595
[110.0]
2660
[183.4]
4430
[305.4]
800
[427]
510
[35.2]
1015
[70.0]
1525
[105.1]
2540
[175.1]
4230
[291.6]
850
[454]
485
[33.4]
975
[67.2]
1460
[100.7]
2435
[167.9]
4060
[279.9]
900
[482]
450
[31.0]
900
[62.1]
1350
[93.1]
2245
[154.8]
3745
[258.2]
950
[510]
385
[26.5]
775
[53.4]
1160
[80.0]
1930
[133.1]
3220
[222.0]
1000
[538]
365
[25.2]
725
[50.0]
1090
[75.2]
1820
[125.5]
3030
[208.9]
1050
[566]
360
[24.8]
720
[49.6]
1080
[74.5]
1800
[124.1]
3000
[206.8]
1100
[593]
300
[20.7]
605
[41.7]
905
[62.4]
1510
[104.1]
2515
[173.4]
CROMC-0295
45

Outlet Reaction Forces Styles HE, HCI, HSJ

Total Resultant Force at
Outlet Elbow*
Total Outlet Reaction Force - lbs (Styles HE, HCI, HSJ)
The figure below shows a safety valve

open and discharging at full capacity,
with a 90 outlet elbow. The horizontal
reaction force (Fh) is balanced by the
force of discharging steam acting on the
90 elbow.
The vertical force (Fv) at the 90 elbow
is unbalanced and exerts a bending
moment on the valve. The vertical force
(Fv) is the resultant of the reaction due
to velocity and the static pressure of the
steam acting on the area of the elbow
when the valve is open and discharging.
The basic equation for this is:
Fv = WV + (APe)
gc
Where:
Fv
W
V
A
Pe
=
=
=
=
=
Vertical force
Flow in lbs./sec.
Velocity, ft./sec
Area of outlet, sq. in.
Static pressure in outlet elbow,
psig
gc = Gravitational Constant
Fh
F
2"
2.5"
2.5"
Flowing
Press.1
(psia)
Orifice Designation
H
H2
H2
J2
J2
3"
Outlet Diameter
3"
3"
4"
3"
4"
4"
6"
4"
6"
100
200
23
46
24
49
37
75
39
79
57
115
84
210
95
129
126
262
300
400
69
106
74
99
113
176
120
160
185
284
262
387
233
311
372
534
290
453
342
523
356
476
493
725
500
600
144
183
124
158
240
303
209
273
383
482
513
638
434
559
615
778
703
884
596
715
957
1189
700
800
222
260
197
236
367
430
336
400
581
680
763
888
685
809
940
1102
1064
1243
844
1025
1421
1652
900
1000
299
337
274
313
493
555
463
526
778
876
1012
1135
935
1059
1263
1423
1422
1600
1208
1387
1882
2111
1100
1200
375
412
351
389
617
679
588
650
973
1069
1258
1380
1182
1305
1583
1741
1777
1953
1566
1743
2338
2564
1300
1400
427
464
740
801
712
773
1165
1260
1501
1621
1426
1547
1899
2055
2128
2301
1919
2094
1500
1600
501
539
862
922
834
895
1354
1449
1740
1860
1667
1787
2209
2365
2472
2645
2268
2443
1700
1800
579
619
988
1053
960
1026
1551
1653
1989
1917
2047
2532
2831
2631
2819
1900
2000
660
700
1119
1186
1093
1160
1756
1860
2178
2309
3010
3201
2100
2200
742
783
1252
1320
1227
1295
1964
2070
2443
2577
3396
3590
4465
4714
2300
2400
825
867
1388
1456
1363
1432
2176
2282
2712
2847
3787
3984
4965
5217
2500
2600
910
953
1525
1594
1501
1572
2389
2498
2984
3123
4183
4385
5472
5731
2700
2800
996
1040
1665
1643
1714
2607
2717
3263
3403
4590
4795
5991
6253
2900
3000
3543
3678
4999
5198
6514
6767
3100
3200
3796
3804
5373
5394
6989
7011
Fh
continued, page 47
Note
Fv
1. Flowing pressure is the valve set pressure plus

the overpressure plus the atmospheric pressure
(14.7 psia).
*Determination of Outlet Reaction Forces

is the responsibility of the designer of
the vessel and/or piping.
CROMC-0295
46


K2
L2
Orifice Designation
M2
N
P
P2
P2
Q2
6"
4"
6"
6"
6"
6"
Outlet Diameter
6" 6"
6"
8"
8"
8"
8"
584
844
1166
1487
1808
2127
2446
2763
3078
3392
3703
4011
4317
4625
4956
5289
5624
5961
6300
6642
6987
7332
7682
8036
8393
8750
9106
9451
9750
9767
175
514
875
1237
1601
1964
2326
210
426
642
995
1356
1715
2075
2433
2790
3145
814
1234
1656
2077
2497
2916
3333
3748
4161
4571
4978
5382
5782
6185
6618
7052
7489
7929
8376
8823
9273
9722
10178
10639
11103
11568
12029
12475
12858
12858
Flowing
Press.1
(psia)
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
RR
10" 10"

254
515
908
1361
1815
2268
2721
3172
3621
4069
9048
9529
10013
10497
10988
11484
11983
12482
12978
13456
13866
13865
1048
1549
2050
2552
3052
3551
4048
4542
5033
5521
6005
6486
6961
7441
7955
8473
8993
9516
10043
10573
11108
11642
12184
12730
13281
13831
14376
14902
15351
15339
295
639
1183
1730
2278
2826
3372
3917
4460
5000
393
1145
1952
2763
3575
4387
5197
6004
6806
7605
2220
3124
4028
4932
5833
6731
7625
8513
9394
10269
11136
11994
12844
13699
14619
12376
13228
14143
15062
15987
16918
17854
18797
19748
20697
21660
22631
23610
24588
25558
26493
27290
27269
686
1961
3356
4759
6164
7568
8968
3825
5389
6955
8519
10080
11635
13182
14719
16246
17761
19263
20750
22221
23704
25297
5347
7435
9525
11612
13693
15763
17822
19865
4763
6789
8818
10846
12870
14887
16894
18890
20872
22841
24793
6030
8500
10960
13430
15880
18330
20770
23190
Note
(14.7 psia).
CROMC-0295
47

Outlet Reaction Forces* Styles HE, HCI, HSJ

Total Resultant Force at
Outlet Elbow
Total Outlet Reaction Force - kN (Styles HE, HCI, HSJ)
The figure below shows a safety valve

open and discharging at full capacity,
with a 90 outlet elbow. The horizontal
reaction force (Fh) is balanced by the
force of discharging steam acting on the
90 elbow.
The vertical force (Fv) at the 90 elbow
is unbalanced and exerts a bending
moment on the valve. The vertical force
(Fv) is the resultant of the reaction due
to velocity and the static pressure of the
steam acting on the area of the elbow
when the valve is open and discharging.
The basic equation for this is:
Fv = WV + (APe)
gc
Where:
Fv
W
V
A
Pe
=
=
=
=
=
Vertical force - [kN]

Flow in
Velocity
Area of outlet, sq. mm.
Static pressure in outlet elbow,
barg
gc = Gravitational Constant
Fh
Fh
Fv
2"
2.5"
2.5"
0.1
0.2
0.3
0.5
0.6
0.8
1.0
1.2
1.3
1.5
1.7
1.8
0.1
0.2
0.3
0.4
0.6
0.7
0.9
1.0
1.2
1.4
1.6
1.7
1.9
2.1
2.2
2.4
2.6
2.8
2.9
3.1
3.3
3.5
3.7
3.9
4.0
4.2
4.4
4.6
0.2
0.3
0.5
0.8
1.1
1.3
1.6
1.9
2.2
2.5
2.7
3.0
3.3
3.6
3.8
4.1
4.4
4.7
5.0
5.3
5.6
5.9
6.2
6.5
6.8
7.1
7.4
Flowing
Press.1
(psia)
6.9
13.8
20.7
27.6
34.5
41.4
48.3
55.2
62.1
69.0
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.8
213.7
220.6
Orifice Designation
H
H2
H2
J2
J2
3"
Outlet Diameter
3"
3"
4"
3"
4"
4"
6"
4"
6"
1.6
2.1
2.7
3.2
3.8
4.6
5.4
6.2
7.0
7.8
8.5
9.3
10.1
10.9
11.7
12.5
13.4
14.2
15.1
16.0
16.8
17.7
18.6
19.5
20.4
21.3
22.2
23.1
23.9
24.0
0.6
1.2
2.2
3.2
4.3
5.3
6.3
7.3
8.4
9.4
10.4
11.4
13.4
14.4
15.5
16.6
17.7
18.8
19.9
21.0
22.1
23.2
24.3
25.5
26.7
27.8
29.0
30.1
31.1
31.2

0.2
0.4
0.5
0.7
0.9
1.2
1.5
1.8
2.1
2.3
2.6
2.9
3.2
3.4
3.7
4.0
4.3
4.6
4.9
5.2
5.5
5.8
6.1
6.4
6.7
7.0
7.3
7.6
0.3
0.5
0.8
1.3
1.7
2.1
2.6
3.0
3.5
3.9
4.3
4.8
5.2
5.6
6.0
6.4
6.9
7.4
7.8
8.3
8.7
9.2
9.7
10.1
10.6
11.1
11.6
12.1
1.2
1.7
2.3
2.8
3.4
3.9
4.5
5.1
5.6
6.1
6.7
7.2
7.7
8.3
8.8
9.4
10.0
10.6
11.2
11.8
12.4
12.9
13.5
14.2
14.8
15.4
16.0
16.6
17.1
17.1
0.4
0.9
1.7
2.4
0.4
0.6
1.3
2.0
2.7
3.5
4.2
4.9
5.6
6.3
7.0
7.7
8.4
9.1
9.8
10.5
11.3
1.5
2.3
3.1
3.9
4.7
5.5
6.3
7.1
7.9
8.7
9.5
10.2
11.0
11.8
12.6
13.4
14.3
15.1
15.9
16.8
17.7
18.5
19.4
20.3
21.2
22.0
22.9
23.8
24.5
24.5
continued, page 49
Note
[1.014 bara].
*Determination of Outlet Reaction Forces

1.0
1.4
1.9
2.5
3.0
3.6
4.2
4.7
5.3
5.8
6.3
6.9
7.4
7.9
8.5
9.1
9.7
10.3
10.9
11.5
12.1
12.7
13.3
13.9
14.5
15.1
15.8
16.4
16.9
16.9
CROMC-0295
48


Total Outlet Reaction Force - kN (Styles HE, HCI, HSJ)
K2
6"
L
4"
L
6"
6"
0.9
1.9
2.9
4.4
6.0
7.6
9.2
10.8
12.4
14.0
3.6
5.5
7.4
9.2
11.1
13.0
14.8
16.7
18.5
20.3
22.1
23.9
25.7
27.5
29.4
31.4
33.3
35.3
37.3
39.2
41.2
43.2
45.3
47.3
49.4
51.5
53.5
55.5
57.2
57.2
Flowing
Press.1
(psia)
6.9
13.8
20.7
27.6
34.5
41.4
48.3
55.2
62.1
69.0
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.8
213.7
220.6
L2
Orifice Designation
M2
N
P
P2
P2
Q2
6"
Outlet Diameter
6"
6" 6"
6"
8"
8"
8"
8"
RR
10" 10"
0.8
2.3
2.6
3.9
3.8
5.5
5.2
7.1
6.6
8.7
8.0 10.3
9.5
10.9
12.3
13.7
15.1
16.5
17.8
19.2
20.6
22.0
23.5
25.0
26.5
28.0
29.5
31.1
32.6
34.2
35.7
37.3
38.9
40.5
42.0
43.4
43.4
1.1
2.3
4.0
6.1
8.1
10.1
12.1
14.1
16.1
18.1
27.8
29.8
31.8
33.9
36.0
38.1
40.2
42.4
44.5
46.7
48.9
51.1
53.3
55.5
57.7
59.9
61.7
61.7
4.7
6.9
9.1
11.4
13.6
15.8
18.0
20.2
22.4
24.6
26.7
28.8
31.0
33.1
35.4
37.7
40.0
42.3
44.7
47.0
49.4
51.8
54.2
56.6
59.1
61.5
63.9
66.3
68.3
68.2
1.3
2.8
5.3
7.7
10.1
12.6
15.0
17.4
19.8
22.2
1.7
5.1
8.7
12.3
15.9
19.5
23.1
26.7
30.3
33.8
9.9
13.9
17.9
21.9
25.9
29.9
33.9
37.9
41.8
45.7
49.5
53.4
57.1
60.9
65.0
55.1
58.8
62.9
67.0
71.1
75.3
79.4
83.6
87.8
92.1
96.3
100.7
105.0
109.4
113.7
117.8
121.4
121.3
3.1
8.7
14.9
21.2
27.4
33.7
39.9
17.0
24.0
30.9
37.9
44.8
51.8
58.6
65.5
72.3
79.0
85.7
92.3
98.8
105.4
112.5
23.8 21.2 26.8

33.1 30.2 37.8
42.4 39.2 48.8
51.7 48.2 59.7
60.9 57.2 70.6
70.1 66.2 81.5
79.3 75.1 92.4
88.4 84.0 103.2
92.8
101.6
110.3
Note
[1.014 bara].
CROMC-0295
49

Optional Equipment
Drip Pan Elbows
For optimum safety valve performance, discharge piping should be
supported independently of the valve. This can best be accomplished
by installing a slip joint arrangement at the inlet to the riser pipe, using a
drip pan elbow.
A min.
C
B min.
The riser should be sized sufficiently larger than the slip joint to provide
clearance during expansion of the boiler, and should be located with
enough clearance at the lower end to prevent bottoming on the drip
pan.
D min.
Welding Neck Flange
Drain lines should be installed from the discharge elbow and the safety
valve body, and piped separately from any other drain or vent line. The
size of the drip pan elbow should be at least equal to that of the safety
valve outlet size.
/ " Fem NPT
3 4
The Flanged Model EFS Drip Pan Elbow should be used without any
intermediary connection.
11/2" to 6" size long radius

ELL (SCH 40)
8" size short radius
ELL (SCH 40)
Specifications
Model: EFS
/ " Fem NPT

E
3 4
Sizes: 2", 21/2", 3", 4", 6", 8" and 10"

Flange ANSI Class: 150 (2" to 10")
300 (3" to 10")
600 (3")
Material: Carbon Steel
Dimensions - inches
Valve
Outlet
Size
in
[mm]
in
[mm]
2
21/2
3
4
6
8
9
9
9
12
14
16
[228.6]
[228.6]
[228.6]
[304.8]
[355.6]
[406.4]
21/2
21/2
3
3
4
4
[63.5]
[63.5]
[76.2]
[76.2]
[101.6]
[101.6]
20
[508]
[127]
10
C
in
E
150
ANSI
Class
D
[mm]
in
[mm]
3
3
3
4
5
61/2
[76.2]
[76.2]
[76.2]
[101.6]
[127]
[165.1]
6
7
8
8
8
8
[152.4]
[177.8]
[203.2]
[203.2]
[203.2]
[203.2]
51/2
61/2
71/4
9
121/2
12
[139.7]
[165.1]
[184.1]
[228.6]
[317.5]
[304.8]
[203.2]
10
[254]
14
[355.6]
in
E
300
ANSI
Class
[mm]
CROMC-0295
50
in
E
600
ANSI
Class
[mm]
in
[mm]
7 5/8
9 3/8
127/8
12 3/8
[193.7]
[238.1]
[327.0]
[314.3]
[203.2]
14 5/8
[371.5]
in
[mm]
9
10 3/4
121/2
14
17
16
[228.6]
[273]
[317.5]
[355.6]
[431.8]
[406.4]
20
[508]

Optional Equipment
Weatherhoods
Safety valves for outdoor installations
should be supplied with weatherhoods
to protect the exposed spring and upper
structure from weather and thermal
effects. Weatherhoods are available for
all Crosby Series H valves. Contact your
local sales representative.
Reseating Machines
Crosby reseating machines will
remachine the nozzle seats in place
without removing the safety valve from the
installation. Form cutters are used to
cut a new seat to exact dimensions.
Reseating machines, cutters and auxiliary
equipment may be rented or purchased.
Contact your local sales representative.
Weatherhood
Jacking Devices
When a safety valve is to be
disassembled and it is desired to retain
spring compression, i.e., the set pressure,
a mechanical or hydraulic jacking device
may be used. Jacking devices are used
to lift the lower spring washer sufficiently
to allow the disc insert to lift clear of the
nozzle (permitting the entire bonnet
assembly to be removed). Jacking
devices may be rented or purchased.
Contact your local sales representative.
Air (ASPD) and Hydraulic (HSPD)

Set Pressure Devices
The set pressure of safety valves may be
determined without raising system
pressure to the popping pressure of the
valves by using a Crosby set pressure
device which may be rented or
purchased.
The apparatus consists of a lifting device
mounted on the bonnet and connected to
the spindle of the safety valve. The
differential force, required to open the
safety valve when the system (steam)
pressure is less than the valve set
pressure, is applied by the operator.
The differential force at which the valve
opens is determined and the safety valve
set pressure is calculated from this
measurement. Contact your local sales
representative.
Also available from Crosby:
Lapping Blocks
Lapping Block Resurfacing Plates
Reseating Machine
CROMC-0295
51

Ordering Information
Safety valves listed in this catalog are for steam service on steam generators, unfired
pressure vessels and pipe lines. To assist customers in selecting proper safety valves,
Crosby will recommend the most suitable safety valve, size and style. In order to do
this, the following information is required:
Steam Generators
Existing Boilers
Type
Service
Valve Inlet (Welded or Flanged)
Maximum Rate of Steam Generation
Design Pressure
Drum Operating Pressure
Superheater Outlet Temperature
Superheater Outlet Operating Pressure
Reheater Steam Flow (if any)
Reheater Inlet Operating Pressure
Reheater Inlet Temperature
Reheater Outlet Operating Pressure
Reheater Outlet Temperature
Applicable Code (ASME Section I or
Section VIII)
Indicate if for outdoor service.
Design Pressure (or Maximum Allowable

Working Pressure if below Design
Pressure)
Maximum Operating Pressure (Drum
and Superheater)
Maximum Rate of Steam Generation or
Heating Surface and Type of Firing
Number and Size of Openings for Safety
Valves (if special flanges - diameter of
bolt circle, number and size of holes)
Organic Fluid Vaporizer

(Dowtherm) Service
Name of Fluid
- Molecular weight or Specific Gravity
- Required capacity lbs/hr of Organic
Fluid
Unfired Pressure Vessel Service

Required Capacity
Design Pressure of Vessel
Operating Pressure
Maximum Operating Temperature
Applicable Code
For customers who wish to size their own safety valves, orders should
include the following data:
Data
Example
Code Requirements
ASME Section I
Quantity of Valves
Two
Size - Inlet x Orifice x Outlet
21/2" x K2 x 6"
Style
HCI-46W
Set Pressure
1 @ 1150 psig [79 barg]

1 @ 1200 psig [83 barg]
Required Capacity (Total)

(or indicate actual valve capacity)
280,000 lbs/hr. [127,000 kg/hr.]

(Total)
Temperature - Saturated or F [C]
Saturated
Maximum Operating Pressure

Drum
Superheater
1000 psig [69 barg]

None
Connections (Rating and Facing)
Buttweld Inlet
ANSI Cl 150 Outlet - RF
CROMC-0295
52

Safety Valve Installation

Safety valves are intended to open and
close within a narrow pressure range;
therefore, valve installations require careful
and accurate design both as to inlet and
discharge piping. The higher the operating
pressure and the greater the valve capacity,
the more critical becomes the need for
proper design of the installation.
(ASME/ANSI Power Piping Code B31.1)
Inlet Piping
Safety valves should always be mounted in
a vertical position directly on nozzles having
a well rounded approach that provides
smooth, unobstructed flow from the vessel
or line to the valve. A safety valve should
NEVER be installed on a nozzle having an
inside diameter smaller than the inlet
connection to the valve, or on excessively
long nozzles.
The pressure drop occurring in the inlet
piping between the valve and pressure
source should be computed at actual flow of
the valve. It is well to remember that the
ASME Boiler Code, Section I rating for safety
valves is only 90% of the actual flow. The
safety valve or safety relief valve(s) shall be
connected to the boiler independent of any
other connection, and attached as close as
possible to the boiler or the normal steam
flow path without any unnecessary
intervening pipe or fitting. Such intervening
pipe or fitting shall not be longer than the
face-to-face dimension of the corresponding
tee fitting of the same diameter and
pressure under the applicable American
National Standard. The wall thickness of
the inlet piping must be heavy enough to
resist bending moments due to reaction
when the valve discharges.
Ask for paper by J.R. Zahorsky entitled,
Degradation of Pressure Relief Valve
Performance caused by Inlet Piping
Configuration.
Outlet Reaction Forces

The forces created by the steam
discharging from a safety valve will impose
a reactive load on the inlet of the valve, the
mounting nozzle, and the adjacent
supporting vessel. The precise nature of the
loading and the resulting stresses will
depend on the configuration of the valve
and the discharge piping. This must be
taken into consideration by those
responsible for the installation of the safety
valve and associated vessel or piping.
This is often necessary to keep the inlet

pressure drop within limits. Such
connections should be away from turns or
branches which can cause turbulence.
Determination of Outlet Reaction Forces

(See pages 46-49).
Boilers
Pipe Lines
Crosby recommends that the absolute

minimum differential pressure, i.e., the
pressure between the valve set pressure
and operating pressure, be not less than 5%
to ensure seat tightness.
Where safety valves are installed to protect a

piping system, as on the low pressure side
of a reducing valve or on a turbine bypass,
the pipe or header must be of sufficient size
to maintain flow under the safety valve while
it is discharging. On a pressure reducing
valve installation, the safety valves should
be located at least eight pipe diameters
downstream from the pressure reducing
valve. Where nozzles are used, they must be
as short as possible and preferably one pipe
size larger than the valve inlet. Nozzles must
be designed to counterbalance the reaction
when the valve discharges. Several smaller
valves are better than one large valve, and
the set pressure of each valve should be
staggered within ASME Boiler and Pressure
Vessel Code limitations.
Nozzles for safety valves on boiler

steam drums must have inside
diameters equal to the valve nominal
size. Nominal diameter plus 1/2" or more
is recommended, particularly for valves
mounted off the center line of the drum.
Headers
On superheaters and reheater headers, inlet
nozzle connections for safety valves should
be as short as possible. It is desirable to use
piping nozzles having a rounded entrance
and larger ID than the valve nominal size.
Fixed Support anchored

to building structure
Seal Wire
Discharge
Pipe
L
as short
as possible
Drip Pan
Drain
Seal Wire
Drain
Flanged Inlet
Valve
Shortest Possible
Length, refer to
ASME Boiler Code
Section I, PG-71.2
NOTE:
Allow sufficient space to
prevent bottoming or side
binding of the drip pan on
the discharge pipe under
maximum conditions of
expansion.
Recommended Minimum Diameter 1/2" Larger than Valve Inlet
Boiler Drum
Rounded
Smooth Length
When safety valves are installed on a header or vertical riser, the connection should be as close
and as short as possible. The exit from the header or riser should be larger than the valve inlet,
have a well rounded approach and a uniform reduction of diameter with no abrupt changes,
preferably with a smooth, gradual taper (similar to a seamless reducing or Y fitting). The design
should also result in minimum pressure drop from the header or riser to the safety valve.
CROMC-0295
53

Recommendations
Discharge Piping
The discharge piping from safety valves
should be equal in size to, or larger than,
the nominal valve outlet and should be as
simple and direct as possible.
Connections with generous clearances are
preferred. The discharge pipe above the
drip pan should be sized adequately to
avoid blow back of steam from around the
drip pan into the boiler room when the valve
is discharging. Where piping extends to a
considerable length, it may be necessary to
increase the pipe size at the upper part of
the stack.
Where flexible hose connections are used in
place of or in conjunction with drip pans,
they must be of sufficient length and
flexibility so as to absorb expansion and
impose no strains on the valve outlet when
the pressure vessel is at normal operating
pressure.
Where solid piping must be used, expansion
bends should be employed to accomplish
the same purpose.
The manifold should be checked for

possible back pressure which might cause
steam blow back out of individual drip
pans. If closed systems are used, back
pressure in the manifold resulting when one
valve discharges can affect the popping
point and the performance of other valves
connected to the same system.
and on certain types of installations

additional drainage from the discharge
piping may be provided. This is especially
true in marine installations where it is
essential that the main atmospheric exhaust
stack be provided with a drain pocket at the
lowest point, and that a separate drain line
be carried from this pocket to the bilge.
Note: All discharge piping in the

discharge system must be vented
to a safe disposal area to prevent
personnel injury when the valve
discharges.
Note: All drains and piping in the

discharge system must be piped
to a safe disposal area to prevent
possible personnel injury when the valve
discharges.
Design considerations are included in the

following articles: Steam Flow Through
Safety Valve Vent Pipes by H.E. Brandmaier
and M.E. Knebel (December 1975),
Analysis of Power Plant Safety and Relief
Valve Vent Stacks by G.S. Liao (November
1974), and Safety Valve Vent Pipe Sizing for
Open Discharge Systems by J.W. Sale
(June 1979). The latter papers are ASME
publications.
Drains
Discharge Manifolds
Discharge manifold lines are satisfactory if
the following good practices are observed:
The area of the manifold should be equal to
or larger than the areas leading into it.
Stepping up the size of the manifold at
each point where another valve discharge
line enters permits smoother flow than
simply sizing the manifold to the total area
required.
Provisions for drains are located in the valve

bodies and should be piped to a drainage
system to remove condensate from the
valve bodies. Separate drains are
recommended to drain the drip pan
Hydrostatic Testing of Boilers

Hydrostatic test plugs are recommended by
Crosby for use on welded inlet valves.
If flanged inlet valves are to be installed, we
recommend that the hydrostatic test be
completed prior to installing the safety valve
by blanking off the boiler opening. A
hydrostatic test plug is supplied for all
welded inlet valves. Hydrostatic test plugs
can be supplied on request for any flanged
inlet safety valve.
Technical literature is provided for Crosby
Series H valves which describes the specific
type and use of hydrostatic test equipment
available.
Test Clamps
Cap
The manifold should be independently

supported and not on the valves.
The same precautions should be observed
in providing drip pans, flexible connections
and expansion bends on the individual
discharge valve lines leading into the
manifold.
Test
Rod
Plug
Pin
Cap
The manifold should be adequately

anchored to prevent it from swaying and
adequate drains should be provided.
Back-Up
Ring
The discharge lines should be led into the

manifold at an angle of 45 degrees (less if
possible) to the direction of the steam flow.
Nozzle
O-ring
Style HE ISOFLEX
and HCI ISOFLEX
Style HSJ
Hydrostatic Test Plug
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services.
Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO
REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO
THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING
INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco
reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.
CROMC-0295
54
www.tycoflowcontrol.com

PSV Selection Table

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

PSV Selection Table

Hochgeladen von

Copyright:

Verfügbare Formate

Crosby Safety Valves

Styles HE ISOFLEX, HCI ISOFLEX, HSJ

For utility, industrial steam generators

Style HCI ISOFLEX

Application Selection Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Crosby Safety Valves

Boilers with design pressures to

Boiler Feed Water

Cold Reheat Inlet

Hot Reheat Outlet

Crosby Valve Style, Design Pressure - psig [barg]

Copyright 2009 Tyco Flow Control. All rights reserved.

Valves designed to increase plant

Crosby Safety Valves

Reduces Maintenance Costs

Easily Adjusted According to

Minimizes Installation Costs

Copyright 2009 Tyco Flow Control. All rights reserved.

Crosby Safety Valves

Style HE ISOFLEX Drum Service

Low Friction Set Point Adjustment

Precise Popping and

Tight Shutoff with

Style HE ISOFLEX valve seals off tight.

Lift - % of Capacity Lift

The principle feature of the design is a

Style HE ISOFLEX safety valves are

Formerly known as Style HE, Style HE

The controlled flow passages co-act with

Typical Valve Opening

Copyright 2009 Tyco Flow Control. All rights reserved.

Crosby Safety Valves

Style HE ISOFLEX Valve Materials

Nozzle Ring Set Screw

Disc Holder Retaining Nut

Guide Ring Set Screw

Piston Retaining Ring

Bonnet Stud Nuts

Bottom Spring Washer

Top Spring Washer

Adjusting Bolt Nut

Forked Lever Pin

Crosby recommends that sufficient inventory of

Copyright 2009 Tyco Flow Control. All rights reserved.

Crosby Safety Valves

Style HE ISOFLEX Specifications

Dimensions - inches [mm]

2500 psig Maximum Pressure

207 barg Maximum Pressure

2. Weld prep per customers specifications. Safety

3. Bolt holes straddle centerline on flanged

4. Dismantling Height: An additional 20 inches

Drain: Main valve drain is 1/2" NPT

Copyright 2009 Tyco Flow Control. All rights reserved.

1. These style designations are for standard

Crosby Safety Valves

Crosby Style HCI ISOFLEX

Copyright 2009 Tyco Flow Control. All rights reserved.

Crosby Safety Valves

Style HCI ISOFLEX

Crosby Style HCI ISOFLEX is a high

The adjustable nozzle and guide rings

Style HCI ISOFLEX has been designed

Two Ring Design