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Welcome
Paul Sampson
Keynote Speaker
Alex Sammut
Patrick Mosier
Driveline
Ping Zhu
Engine Oils
Keith Corkwell
Era of Efficiency:
Trends & Implications
Lubrizol Future Directions Toronto Ontario
April 23, 2015
2015 The Lubrizol Corporation, all rights reserved.
Agenda
Era of Efficiency
Industry Trends
New Testing
Lubricant Response
2015
2015 The
The Lubrizol
Lubrizol Corporation,
Corporation, all
all rights
rights reserved.
reserved.
Opportunities
Value
proposition
Products &
differentiation
Industry Trends
200
gCO2 /km
180
160
140
120
100
80
1991
1996
U.S.
2001
China
2006
2011
EU
2016
2021
2026
Canada
The entire industry must do its part to help meet the drive to efficiency
7
4000000
2000000
China - Euro V
China - Euro VI
2012
Euro I
Euro II
2021
6%
3%
Euro III
Euro IV
Euro V
Euro VI
US 2010
35%
47%
53%
56%
Vehicle
Powertrain
Durability
Hybrid
Hybridization
Stop start in non hybrids
City bus series full hybrids
Car Plug-in hybrids
All electric vehicle
Emissions
Systems
Protection
Efficiency
Evolution
Fuel
Hydrogen
Liquefied natural gas / natural gas
More bio-fuels
Low sulfur gasoline
Car dieselization
2010
2015
2020
2025
1991
2014
Engine
Power
65 % more power
Transmission
4 Speed Automatic
6 Speed Automatic
Curb weight
4060 lbs
4557 lbs
12% heavier
44% faster
Interior Volume
104.9 ft3
172.7 ft3
65% larger
Fuel Economy
15/20/16 mpg
20/28/23 mpg
Exhaust
30%
80
70
60
50
Fuel
Energy
Cooling
20%
Aux 4%
Braking
9%
40
30
20
10
0
Mechanical
Work
50%
Trans 7%
Engine 9%
Aero/Rolling
losses
24%
*Source = Tribology International (Global energy consumption due to friction Kenneth Holmberg) Chart shows
HD efficiency as an average across all truck and bus fleets.
New Testing
13
17
Lubricant Response
18
LUBRICANT SPECIFICATIONS
Emission Age
N American
PCMO
N American
Diesel
EMISSION REGULATIONS
GF-5
CI-4 (PC-9)
European
ACEA 02
PCMO & Diesel
Japanese
Diesel
TIMELINE
19
GF-4
CI-4 Plus
ACEA 04
CJ-4 (PC-10)
ACEA 06
2003
2004
2005
2006
PC-11
ACEA 15
ACEA 10
ACEA 08
Update JASO
DH2
JASO DH-1
DH-2/DL-1-2005
2002
GF-6
2007
2008
ACEA 17
Update JASO
DH2
2009
2010
2011
2012
2013
2014
2015
2016
Japan GHG/FE
Japan 2004
Japan 2010
EURO IV
EURO V
EURO VI
USA GHG/FE
USA 2000
USA 2007
USA 2010
2017
Maintaining a quality lubricant portfolio is increasingly complex for the overall industry
20
2007
Market Changes
21
Hardware Changes
Engine manufacturer
add diesel particulate
filter to on highway
trucks
Cross industry coordinated change to have hardware, fuel, and lubricant changes
available to support the industry
Lubricant additives were changed to support the ash limit yet maintain the wear and
cleanliness performance of previous formulations
Engine Oils:
Driveline:
Industrial:
It means equipment running
longer, faster and more
effectively. This added
productivityeven
in more demanding
environments for lubricants
means more customer profit.
2014 The Lubrizol Corporation, all rights reserved.
Fuels:
It means technology that
Whiskey
90
85W
75W
Fluid Protection
Lubricant physical
properties are critical
Additives work to maintain
viscosity
Disperse soot and
sludge
Reduce oxidation
Prevent shear
Maintain flow when
cold
Era of Efficiency
Thinner lubricants
Efficient drivetrains
Downsizing
Downspeeding
GDI
Turbo
More gears
Friction
Viscosity decreasing
Speed
31
Friction
Speed
Reduced Wear
Summary
34
Overview
Global Demand
10
36
8
6
34
32
2
30
0
28
-2
26
-4
24
-6
22
20
-8
2000
2001
2002
2006
2011
-10
Source: Fuchs Petrolube SE; 19th ICIS World Base Oils and Lubricants Conference, February 19, 2015
Global
2012
Actual
2013
3.4
3.3
3.3
3.8*
4.0*
4.1*
4.0*
4.0*
-0.5
1.0
0.5
-0.1
0.1
0.2
0.1
0.1
2014
2015
Projections
2016
2017
2018
2019
Model predicts:
Continued flat to modest expansion
Base oil demand tracks with modest lubricant growth
Canada / US
Actual
2013
2014
Canada GDP
21.0
2.3
2.4
2.4
2.2
2.1
2.0
US GDP
2.2
2.2
3.1
3.0
3.0
2.7
2.6
-1.5
-1.2
-1.1
-1.1
-1.3
-1.3
-1.4
-1.6
-1.6
-0.7
-0.8
-0.9
-0.9
-1.1
Canada Lube
Growth (%)
US Lube
Growth (%)
2015
Projections
2016
2017
2018
Observed:
2019
8,600
8,400
8,200
8,000
7,800
7,600
7,400
7,200
2014
2015
2016
Lubricant Demand
2017
2018
2019
Legislation
Refinery upgrading
optimization
Refinery viability
Refinery divestments
2014
2015
2016
2017
2018
2019
48,862
48,835
48,852
48,862
48,884
48,875
Sustainable Capacity
42,658
42,822
42,980
43,023
43,125
43,173
36,385
36,367
36,419
36,479
36,533
36,586
34,850
34,840
34,900
34,950
35,000
35,050
Observed
2015
2016
2017
2018
2019
5-Yr Change
Group I
(mtpa)
21,304
17,951
15,540
14,962
13,407
12,461
(8,843)
Group II
16,575
18,712
21,095
21,407
22,517
23,475
6,900
Group III
5,601
6,316
6,295
6,575
6,557
6,542
941
PAO
568
536
533
528
514
508
(60)
Naphthenic
4,814
5,319
5,389
5,389
5,889
5,889
1,075
Totals
48,862
48,835
48,852
48,862
48,884
48,875
48,862
12
Group I
PAO
Naphtic
Total
13,804
2014
Nameplate
3,115
7,789
99
294
2,508
Sustainable
2,617
7,010
90
290
2,207
12,214
demand overhang
8,160
4,054
33%
2019
Nameplate
1,890
9,176
421
256
2,508
14,251
Sustainable
1,588
8,258
379
250
2,207
12,682
demand overhang
7824
4,858
Based on stream day factors: 84% Group I, 90% Groups II/III, 88% naphthenics
* Excludes Group III imports
* Excludes Group III imports
13
60%
Technology paradox
New capacity lower cost / higher margin than displaced
capacity
Additional projects are likely in the post-2015 period
14
15
16
Group I Demand
Demand for cost effective base oils
Technical drivers for Group I still in play (MD, off-highway)
Group I not necessarily most cost effective
Group II increasingly competitive
Regional cost effectiveness
New Group II / III capacity increases downward pressure on
cost
17
18
Naphthenic
10%
PAO
1%
Naphthenic
9%
PAO
1%
Group III
11%
Group III
11%
Group I
44%
Group I
51%
Group II
28%
Group II
34%
2012
PAO
1%
2014
Naphthenic
12%
Group I
26%
Group III
13%
Group II
48%
2019 (proj)
21
22
12,000
10,000
8,000
6,000
4,000
2,000
N. America
S. America
Group I
24
Europe
Group II
ME & Africa
Group III
Asia Pacific
Conclusions
25
Conclusions
The outlook for lubricants
Lubricants are an operating cost and their demand has a
strong correlation to global GDP
Based on IMF projections
Weak to modest growth in global lubricant demand
Assumes no major OECD fiscal issues
Opportunities prevail in the emerging markets and for advanced, high specification and
eco lubricants
26
Conclusions
The outlook for base oils
Little change in base oil demand;
Drivers continue to be mainly external to the lubricants business
Technology paradox & clean fuels investment having greatest impact
Fuel refining/capacity/technology/demand sets the stage
Impact of $40/bbl crude oil
Improved volatility
Improved fuel economy
Seal compatibility
Product compatibility
28
Agenda
Scope:
Automotive gear oils
Automatic transmission fluids
Market drivers
Hardware trend
Lubricant requirements and trends
Lubricant development and validation for
efficiency
Global
Environmental
/ Chemical
regulations
Extended
filled-for-life
Drain interval
Fuel
Economy
Emission
regulations
Performance
/Safety
Durability /
Uptime
Global
Availability /
Supply
reliability
Electrification:
Hybrids
eDrive
1940s Present
Conventional
(AT)
Mid 1990s
Belt & Chain Drive
(CVT)
2002
6-Speed
Conventional
(AT)
2004
Dual Clutch
Transmission
(DCT)
2007
ZF 8-Speed
Conventional
(AT)*
2011-2014
9 (10) Speed
Conventional
(AT)*
Moving towards automation (no longer a simple question of manual vs. automatic)
* Copyright ZF Friedrichshafen AG
3.5%
8.7%
9.6%
7.4%
18.5%
71.3%
78.3%
MT
AT
CVT
DCT
MT
AT
CVT
DCT
Observations:
Conventional stepped automatic will remain the transmission of choice with speeds
increasing from 6 to 8 and even higher
Loss of share from ATs to CVTs, thanks to significant push from Honda and Nissan
DCTs may not grow as much as expected due to reduced momentum at Ford, though
potential for growth from imports e.g. VW Group
Market Share
North America
45%
Asia
46%
Europe
9%
10
Brand Origin
% of market
North America
59%
Asia
34%
Europe
7%
11
Honda
1996
General Motors
2002
Volkswagen/Audi
2002
Nissan
2003
Mitsubishi
2003
Ford
2005
Chrysler/Dodge
2007
Subaru
2010
CVTs have been in the North American market for many years
CVT production in North America is forecast to double between 2013 and 2020
There is a growing market for a multi-vehicle CVTF in North America
13
CVT Specifications
Vehicle / CVT Fluid
Audi/VW (TL 52180; G 052 180; G 052 516)
Chain
Chain
Chain
Belt
Belt
Belt
Ford (CVT23)
Belt
Belt
Belt
Belt
Belt
Belt
Belt
Belt
Belt
Belt
Shell Green 1V
Belt
Subaru e-CVTF
Belt
Suzuki (CVTF 3320, TC, NS-2, CVTF Green 1, CVTF Green 2*)
Belt
Belt
* Low viscosity
14
CVT Type
2001
2011
2006
FWD/ RWD
AWD
4.85%
11.92%
24.95%
95.15%
88.08%
75.05%
2006
2001
RWD
FWD
32.72%
42.94%
45.32%
54.68%
57.06%
67.28%
2003
Class 4
3%
Class 4
12%
Class 5
17%
Class 5
9%
Class 8
43%
Class 6
16%
Class 7
20%
Class 8
53%
Class 6
13%
Class 7
14%
Mitsubishi
Fuso
0.6%
UD Trucks
0.1%
Volvo Truck
6.3%
Peterbilt
9.1%
Ford
13.6%
Mack
5.0%
Kenworth
9.3%
Freightliner
34.0%
Isuzu
3.5%
International
15.4%
Hino
2.3%
18
By OEM
Western Star
1.6%
Volvo Truck
11.2%
Volvo
20.0%
Mack
8.8%
Freightliner
36.6%
Daimler
38.2%
Peterbilt
13.4%
PACCAR
27.4%
Kenworth
14.0%
International
14.4%
19
Navistar
14.4%
13%
5%
Allison
47%
Eaton
OEM
35%
20
Other
24%
39%
Dana
Meritor
37%
Source: 2008 | Frost & Sullivans Strategic Analysis of the North American Class 6-8 Truck OE Ride
Systems Markets
21
Other
22
Improved durability
Friction performance
Application specific
23
32%
9%
Commercial
68%
Conventional
Consumer
Synthetic
91%
5%
9%
28%
16%
58%
80W-90
85W-140
Other Conventional
Synthetic
Kline
LubesNet
Database
2013
24Source:
2015 The
Lubrizol
Corporation, all rights
reserved.
15%
United States
69%
Canada
Mexico
Changes in
Equipment
Design
Increased
Power Density
Increased
Operating
Temperatures
Improved
Aerodynamics
Noise
Shielding
Desired lubricants:
Better thermal stability
Reduced Air
Flow and
Cooling
26
Iveco
1990 / 1995
MAN
2008
Renault
Scania
Volvo
ZF
100
200
300
400
500
600
Make / Model
Year
Recommend Inspect
Interval Miles
Recommended Change
Miles
1
2
3
4
15,000
150,000
97,500
60,000 (non 8HP)
Toyota Camry
2014
2014*
2014
2014*
Honda Accord
2014***
15,000
Toyota Corolla/Matrix
2014*
Nissan Altima
2014*
8
9
10
Honda CR-V
2014*
Chevrolet Silverado
Dodge Ram Pickup
120,000
150,000
150,000
28
Mineral Based
Axle Lubes
Wide Span
Multi Grade
Fuel Efficient
Dedicated Axle Fluids
1991
SAE 80W-90
1995
SAE 75W-90
2012
SAE 75W-85
1960
SAE 90
KV@100C:
13.5-18.5 cSt
11.0-13.5 cSt
1960
SAE 90
KV@100C: 13.5-18.5 cSt
Dedicated MTF
Gen I
Dedicated MTF
Gen II
1991
SAE 80W-90
1995
SAE 75W-80
2009
SAE 75W-80
13.5-18.5 cSt
11.0-13.5 cSt
11.0-13.5 cSt
Total Driveline
Fluid
Dedicated MTF
PC
<7cSt
Fuel Consumption
Axle
MTF
Conventional
7.0-8.0 cSt
Low Viscosity
5.5-6.2 cSt
SAE 140
SAE 90
SAE 80
SAE 75W140
SAE 75W90
SAE75W90
SAE 75W85
SAE75W80
Lower viscosity
SAE 75W80
SAE75W, 5-7cSt
Ultra-low
viscosity
4.5cSt
MB 236.15
* Source Lubrizol
OEMs are increasingly using lower viscosity fluids to realize further efficiency improvement
30
Balancing Demands
OEMs and end users are demanding improved fuel economy
Reduce vehicle operating costs
Reduced legislative penalties
Reduce environmental impact
31
Balancing Demands
OEMs and end users are demanding improved fuel economy
Reduce vehicle operating costs
Reduced legislative penalties
Reduce environmental impact
32
Hardware
Durability
Continuously Variable
Transmission
Dual Clutch
Transmission
Stepped Automatic
Transmission
Hardware diversification
requires the use of dedicated
fluid which leads to complexity
and fragmentation in driveline
lubricant market
35
Vehicle Testing
Chassis dyno testing
Baker grade
Vehicle mpg validation
37
VM
tempera
ture
Coefficient of friction
Laboratory Testing
Viscometric
Reological
Tribological
Thermal testing
Log
(Viscosity)
(viscosityspeed)
load
Durability
Efficiency
38
Fundamental Fluid
Properties
Dyno Performance
Viscosity
Viscosity Index (VI)
Low Temperature Behavior
Traction
Electric Driven
Engine-Fired
Staged FTP-75/NEDC Sim
Road Course Sim
Ultimate
Proof-ofPerformance:
Field Testing
Additive system, performance polymers and quality base oil work together
39
0.10
Antiwear 1
Antiwear 2
0.08
Antiwear 3
0.06
0.04
0.00
40
-2
10 12 14 16 18 20 22 24 26 28 30 32 34 36
Test Duration (h)
SAE 75W90
Viscosity modifier system 1
SAE 75W90
Viscosity modifier system 2
VM Oxidative Stability
Meridian
PAO100
AT
CVT
Belt/
Chain
and
Pulley
Torque
Converter
Clutch or
Launch
Clutch
Composite
(Paper)
material-onsteel
Friction
Components
Shifting
Clutches and
Torque
Converter
Clutch
Materials
Composite
(Paper)
material-onsteel Friction
Steel on
Steel
Performance
Stable clutch
friction across
multiple
materials as
well as strong
anti-shudder
durability
Stable
friction
between
the belt
or chain
and the
pulley
43
Stable
clutch
friction
across
multiple
materials
DCT
Wet Start
(Launch
Clutch)
Axle
Limited
Slip
All-Wheel Drive
Synchronizers
Limited Slip
Device
Some examples:
Transfer case
Torque
Vectoring
Coupling
Molybdenum,
carbon
fiber,
sintered
bronze
Composite
(Variety)
materialon-steel
Friction
Variety
depends on
specific
component
Stable
friction, low
NVH,
Friction
durability
Depends on the
component
Low viscosity
low drag torque
on disconnect
system (e.g.
coupling)
MT
Synchronizers
Composite
(Paper)
material-onsteel Friction
Molybdenum,
carbon
fiber,
bronze
Stable clutch
friction across
multiple
materials as
well as strong
anti-shudder
durability
Smooth
gear
engagement, low
wear rate
Smooth
gear
engagement, low
wear rate
Summary
Moving to automated manual or automatic transmission
Increasing use of filled-for-life lubricants
Fuel efficiency drives hardware design changes:
More options: CVT, DCT, etc.
AT: more speed: 6 to 8 to 9 (10) speed
Agenda
New Engine Oil Categories:
GF-6
PC-11
54.5 mpg is
the new goal
The lubricant
industry must
do its part to
help meet this
goal
C. Richardson. SAE Fuels and Lubricants Open Forum, April 16, 2013.
Lubricant is one piece of the puzzle that can help bridge the gap
3
Direct contributor to
CAFE improvements
Enables the use of
GDI / TDGI
FE Improvement
FE Durability
What Is PC-11?
New category (1/1/2016) split by HTHS:
High HTHS Backwards compatible to replace CJ-4
Low HTHS Fuel Economy grade for new engines
Key drivers:
CJ-4
High HTHS
High HTHS
High HTHS
15W-40
15W-40
15W-40
15W-40
10W-40
10W-40
10W-40
5W-40
5W-40
5W-40
10W-30
10W-30
10W-30
10W-30
10W-30
5W-30
5W-30
5W-30
5W-30
PC-11 Diesel
Low HTHS
PC-11 Universal
High HTHS
Low HTHS
US PCMO
Market
100%
100%
90%
90%
80%
80%
70%
70%
60%
5W-30
5W-20
60%
50%
5W-30
50%
10W-40
40%
10W-30
40%
15W-40
30%
20W-50
30%
20%
10W-30
20%
10%
10%
0%
2004
2005
2006
2007
2008
2009
2010
2011
0%
2008
2009
2010
2011
2012
2013
2014
2015
0W-40
90%
5W-30
5W-40
Market Share
80%
10W-30
70%
15W-40
60%
50%
40%
30%
20%
10%
0%
2010
2013
2016
Clothes dryers
Diesel locomotives
VCRs
Cell phones
Relative advantage
How big of a change is it?
Compatibility
Does it work with my existing
systems?
Complexity
Is it difficult to implement?
Trial-ability
Can I give it a try?
Observability
Can I see the benefit?
2010
10W-30
2.5%
Innovators
34%
Early Majority
13.5%
Early Adopters
13
16%
Lagards
34%
Late Majority
2016
10W-30
5W-30
2.5%
Innovators
34%
Early Majority
13.5%
Early Adopters
14
16%
Lagards
34%
Late Majority
2020
10W-30
5W-30
2.5%
Innovators
34%
Early Majority
13.5%
Early Adopters
15
16%
Lagards
34%
Late Majority
First-time Use
25
20
15
10
5
0
0
5
New adopters
Year
Imitators
10
15
Innovators
10W-30
17
2016
10W-30 5W-30
2020
10W-30 5W-30
Rogers
Relative advantage, compatibility, complexity,
trial-ability, observability
Bass
Innovation, imitation
Gladwell
Connectors, stickiness, context